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CHAPTER 39
1946 Guide
coil at the top and, as it is condensed, flows to a receiver located below the condenser. Air cooled condensers should always be located in a well ventilated space so that the heated air may escape and be replaced by cooled air.
The principal disadvantages of air cooled condensers are the power required to move the air and the reduction of capacity on hot days. This loss of capacity due to high condensing pressures on hot days requires that equipment of increased capacity be selected to meet the peak load. Thus at normal loads the equipment is oversized.
2. Water cooled condensers are of the double pipe type, the shell and tube type, or the shell and coil type. Double pipe condensers are arranged so
Fig. 8. Performance Characteristics of Compression Refrigeration Machines at Constant Speed
that water passes through the inner of two concentric pipes and refrigerant circulates through the annular space between the, pipes. Where possible, there should be counter-flow of the refrigerant and the condensing water to obtain maximum temperature differences. This type is usually used only with small condensing units.
The amount and temperature of the. condensing water determine the condensing temperature and pressure, and indirectly the power required for compression. It is therefore necessary to determine a balance so that the quantity of water insures economical compressor operation.
Because there is a decided tendency to conserve the water in city mains and because most large cities are restricting the use of water for air con ditioning and refrigeration equipment, it is often necessary to install cooling towers or evaporative condensers. Cooling towers, unfortunately, produce the warmest condensing water at the time when the load on the system is greatest, so that the refrigeration equipment must be designed to meet the maximum load at abnormal condensing water temperatures.
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If properly designed, this makes little difference in the efficiency of operation throughout the year except at those times when the condensing water temperature is highest. As this occurs only for 5 per cent of the entire cooling period it can be disregarded as ,a factor in establishing yearly operating costs.
The cooling tower has a certain advantage over the use of water from the city mains. Economies are possible when a cooling tower is used, which cannot be achieved by the use of condensing water from city mains. In certain localities, the lowest city water temperature during the summer months is from 65 to 70 F. This temperature range takes place for the entire cooling period, regardless of the outdoor temperature. With a cooling tower, the temperature of the condensing water may rise to 80 or 85 F under maximum conditions, but under less than maximum conditions the temperature of the water leaving the cooling tower drops considerably. It has been established that in these localities during 50 per cent of the time, the outdoor wet-bulb temperature varies from 60 to 70 F and the cooling tower water, for the same periods, varies from 65 to 75 F. When the outdoor wet-bulb temperature drops below 60 F, which occurs approximately 30 per cent of the time, the condensing water temperature is still lower. The cost of water used for condensing is small as the only water required is that used to make up the loss by evaporation in the cooling tower itself. Refer to the section on Cooling Towers in . Chapter 37.
Shell and coil condensers are in general use for medium sized condensing units, and consist of a coil of tubing mounted inside a shell. The cooling water passes through the coil.
3. Evaporative condensers. Due to the high cost of city water for con denser purposes, and due to ordinances in some localities prohibiting the discharge of large quantities of such water into the sewage systems, there has been developed a condenser which uses a minimum amount of water on a finned surface, cooling it to approximately the wet-bulb temperature of the surrounding atmosphere.
The end view of a typical evaporative condenser is shown in Fig. 9. The fan draws the air over a finned tube condenser which is kept wet by a water spray. The discharge refrigerant gas from the compressor enters the top of the condenser coil and the liquid refrigerant is drained from the bottom of -the coil into a liquid receiver and then circulates through the x remaining portion of the system in the usual way.
The water is circulated through the spray nozzles and the level is maintained in the sump by means of a float valve. The eliminator plates are placed in the path of the water-air mixture so as to remove the entrained water. The air leaving the unit is almost completely saturated, so that care must be taken in locating discharge ducts to prevent con densation.
Evaporative condensers are available in sizes up to 100 tons or more. These units use only a small portion of the water required for a water cooled condenser. The water is vaporized by the heat of the refrigerant so that each pound of water used extracts approximately 1000 Btu from the refrigerant, whereas under standard rating conditions where thewater temperature rise is 20 F, each pound of water extracts only 20 Btu from the refrigerant. Including the water lost by entrainment in the discharge air, by overflow and stand-by evaporation, the water used is about 3 to 5 per cent of the amount that would be required for a water cooled condenser.