Document g2E23LOwdVkM4JZVYXr2z6keJ
\T
/ To. 1-rc t_
2..0NOLITE DJVIG .Or:V
V/. S. GRACE & CO.
I
:N*TiK-or:' ; :orr;'pond :: cf
(
PLAINTIFF'S
Da:e_
January 2, 1965
J. A. Kalla y
-lome Office
D Lovick
_iL -LU 22.
Subjcct:_________ Oust at Libby
When the vermiculite operations began in l.ibby, a dust problem arose. It has remained ever since. The first concentration methods were by dry process and they remained so entirely until 195^+ when the wet mill began operation. How ever, even with the building of the wet mill, the coarse sizes, essentially 3 mesh material, continued to be concentrated by dry methods, and this continues .to be so today. In addition to concentration of the coarse sizes, the fine sizes are screened in the dry mill.
Over the years the dust situation has been given attention, and improvements have been made. The first reference we can find in our files on the problem is a le.ter written by the Montana State Board of Health to John Myers, Feb uary 11, 19^2, based on an inspection made December 3, 1I - This points out that there is little or no silicate inthe plant so the dust encountered would be classed as nuisance dust. The threshhold limit of this type of dust is 50,OC0,000 particles per cubic foot of air. This letter refers to control equipment to be installed in the mill to aid the dust problem. V/e do not know specifically what this control; equipment was.
In the ensuing years the dry mill was increased in size to be able to handle larger feed tonnages. With these increases, efforts were made to control the dust largely through ventilation of screens and crushing equipment and other sources of dust contamination. In 195^ the wet mill went into operation and ' this reduced the dust sources to some degree, but the dry mill still remained as a final concentrating stage for coarse material as mentioned above and a screening plant for all sizes. After the building of the wet mill, considerable effort was put into cleaning up the dust in the dry mill by designing and install ing better ventilation equipment. This resulted in improvements.
From the time the vermiculite business began operations in Libby, the company fur nished respirators for its employees working in dusty areas. About the time the wet mill was built, or 195^, it was made mandatory for.all employees to wear respirators when working in dusty areas. The respirators used are made by the Mine Safety Appliance Co. and approved by the U. S. Bureau of Mines.
In 1956 we started requiring pre-employment physical examinations for all employees, which had not previously been done. A chest X-ray was not required with these physicals.
(
I GOO 40^
1
J A. Kei10y
January 2, l$'S5 i
Montana has had for many years an Industrial Accident law, but it was rot until 1953 that they passed an industrial disease lav/. This law specified certain specific Industrial diseases for which employers would e . res ponsibIe . The only specified disease which 1 : felt could apply to us was sJJJccsis. The lav/ stated that employers would not be responsible for anything which had been contracted by their employees prior to tine date that the 1 aw became effective. However, they would be responsible for any contraction of disiase after that date or any aggravation of the condition which existed inthe employee due to industrial conditions which existed in a particular plant. In order to pro tect ourselves and place ourselves on record as to the condition of our employees, as of'the effective date of the lav/, we instituted a program whereby all of our employees would have X-rays at the local hospital. We made arrange ments v/ith the hospital to schedule these X-rays and in turn we arranged to have the employees there at the stipulated time. All X-rays were interpreted by a radiologist and a report written on each one.
There were five medical doctors on the staff of the hospital at the time of
this program, in addition to the radiologist who actual 1y lives in Kalispell,
and comes to Libby one day a week to interpret all X-rays taken at the hospital.
V.'e arranged a meeting v/ith all the doctors on the staff, told them of our orob-
1 ..-m, explained what we wanted and asked their cooperation which v/as freely given.
We polled our employees as to which doctor v/as his family physician, so we would
have that as a permanent record. After the X-rays had ail been taken and inter
preted, we went through the list and furnished each doctor v/ith a list of the
employees who were his patients. We then hadaii of our employees check with
their own doctor to obtain the .esults of their X-ray examinations. The doctors
agreed that this would be the best plan and they agreed to furnish the resuits
of the examination without charge to them. This applied to all employees, even
those whose X-ray interpretations showed normal chests. In this way, we did not
give any information to the employees as , to their physical condition, so we could
not be responsible for or liable in any way for giving out information which
might be construed as misleading.
j
In the case of the employees whose X-ray interpretations showed some intrathoracic pathology, it was up to the doctors to determine whether further tests, examinations or treatment should be given.
After all the results of these X-rays were in, we again met with- the doctors and with the radiologist and discussed what our situation actually v/as in regard to pulmonary diseases from our operation. The preliminary results of the inter pretations made it appear that we had a high incidence of pulmonary disease among our employees. However, after the doctors had analyzed the results, the conclusion they came to v/as that there was nothing to indicate that there v/as a higher incidence of pulmonary trouble among our people than there was among any other group in this geographical area. In other words, they felt that they could not come to any conclusion'as to whether our mill operation presented an above-normal occurrence of respiratory trouble. The radiologist who had had industrial disease experience inthe coal mine fields of Indiana could offer nothing constructive in the way of a conclusion either.
G004Q2S
J. A. Kelley
3- - '
January
ISoS
[ti this regard, Libby itself has an air pollution problem. Enclosed is a copy of a news release from the local paper on this subject.
In our analysis of the people who had had intra-thoracic pathology of some kind, neither could we come to any conclusion. There were people with soma condition of fibrosis where pulmonary emphysema shewed up who had been with us only a relatively short period of time. Other people who had been with us over a period of many years and who had worked in jc s where dust exposu,a had been high, showed normal X-ray interpretations. There seernd to be no relationship to being a higher incidence among the old-time employees than there was among the newer employees.
in the meantime, we continued to do what we could to cut down the dust problem.
This is being covered in a report by R. A. Bleich. We continued use of respir
ators, as mentioned earlier, so people who were exposed to dust had as much
protection as possible. In some cases, people who had problems were transferred
to jobs which had a lower dust exposure than the ones they had been on. Specific
examples of people who were reported to have respiratory problems whose jobs were
changed to areas of less exposure were Jack Garrison who was transferred from
the mill to the garage and later to the Sheet Metal Shop. Harold Shrewsberry
was transferred from the mill to the Sheet Metal Shop. There were other trans
fers made also.
; 1
At the time of the first X-ray survey, it was thought that a follow-Lp would be helpful in analyzing our situation. It was decided that this would be done in 1964. We again wet with the local doctors and Or. Little, the radiologist, to plan his program. They again agreed to cooperate. The mechanics of this program were similar to.what had been done the first time. it was felt that as '.ye 1 1 as the X-rays, if functional tests were given to record objective measure of respiratory function for present use and future comparisons and to note any correlation between X-ray change and pulmonary function, this might be meaningful. Accordingly, Dr. Woodrow Nelson took spirometer readings on all employees. These were analyzed by him. A copy of his preliminary report is included and his records have been turned over^'the engineering and medical staff of our in: jrar.ee carrier for further review and analysis.
Upon the completion of the X-rays and interpretat ions by Dr. Little, the reports
were again turned over to the employees1 personal doctors for notification of
results as before. In this survey there were 14-3 X-rays taken, which included
21 salaried supervisory people. Of the 143, 92 have had more than 5 years
employment with us. Of these, 30 show some emphysema or fibrotic respiratory
condition. The radiologist interprets 14 as having an increase since 1959 -
There was no fibrosis noted in any employee who has been employed less than 5
years. However, there are 2 cases where employees with less than 5 year employ
ment snow slight emphysema. Of the 122 hourly employees who generally would be
expected to have greater exposure than salaried supervisory personnel, 39 have
had over 10 years employment wi-th us. Of this 39, the radiologist interprets
_2.! of them to have normal ches.s and 18 to have abnormal chests. A listing of
these people showing total months of employment and months of mill employment
fo11cws.
1
GOOTO'CO
J. A. Ke 1 I e y
January 2, 1255
L. J. 3aenen John Baker Tom Beau!ieu V/. D. Fields David Foster James Gidley Donald Hutton Donald Johnson Fred Johnson Fred Koehler Jim Lyle
HCahravreleys NMoellrecer
Derward Preston Arnold Smith Donald Smith James Smith Paul Thiemars ------=~ --Fay Tisher Albert Urdahl Edward Witt lake
Normal Chests
MOUTHS
Total
Mill
Emolovmen t
E.tpI ovmen t
213 205 157 215 192 118 169 164
3d 152 184 164
i
!i1i
i 1
11 33
; i64
i (some mill exposure) 146 i. '
153 ; , 153
349 1 (some mill exposure)
i170
157
j il
242
i* {
235
118 r 46
245 |1152
\
Clyde Basham Allen Boothman Robert Cohenour Floyd Cole Jack Garrison Orvilie Ha ines Ernie h'ami 1 ton
Louis Hoppe Michael S. McNair Lioyd Miller Richard Rayome Stuart Risley Harold Shrewsberry Elmer Stanley Lionel VanHorn R. C. V/acts L. D. Welch Or land Welch
Abnormal Chests
191 185 A 139 181
153 214 189 264
193 189
217 156 146 212 166 164 181 192
ISO 106
94
171
116 98
2
GG04030
*1
J. A. Kelley
I i
ii
I
t
-5- i
January 2, 1965
We have never had a known case of silicosis among our employees. Silicosis is caused by free silica. The minerals we process are silicates and do not cause silicosis. V/? have i ad employees with pulmonary diseases. The most offensive substance in the dust in our operations is not definitely known, but it is thought to be asbestos.
In 1958, one of our employees, Glenn Taylor, who had been with the company
approximate!y 19 years, was obviously having respiratory trouble. His foreman
tried several times to get him'to go to a doctor but was unsuccessful. Finally
the man became so bad off that there was a question whether he should be working
at all. We finally told him that we wondered whether he should be working be
cause of his obvious physical condition, and in fairness to him, if he wc Id n
to the local doctor of his choice, we would pay for his examination to ge^ a
report from the doctor. He went to one of the local doctors who diagnosed his
case as advanced pulmonary tuberculosis. He arranged for Mr. Tayior to be
Jmitted to the state tuberculosis sanitarium at Galen, Montana. After a stay
jp.f. 33 days at the sanitarium, this man was discharged and the final diagnosis
of his ca was, 1; "Histoplasmosis" and 2; "OystiQnbi asbestesis." This
man never did return to work and died in I96I. During the time of his stay in
Galen, they conducted several X-ray and laboratory examinations and still only
came up with the final diagnosis of questionable asbestosis.
!
Since c Hi i s time, we have had other inquiries on some of our employees, or past
employees, because of having had doctors' diagnoses of various respiratory
problems. In 1962, we had correspondence from a doctor in Wyoming on an
employee who had worked for us for approximately 10 years and his doctor diag
nosed that he had progressive pulmonary fibrosis, which he said on X-ray resembled
that produced by prolonged exposure to asbestos. In 1961, we had correspondence
with a doctor in Spokane concerning a former employee who said that the man's
chest X-ray revealed extensive bilateral pneumonicosis with definite progression
in the fibrous deposits in the lungs, since the previous exmaination in May of
~
I960. These cases were referred to Chicago and handled by our insurance carrier.
There have been other cases as in the case of Eitel -Ludwig in 1964, of which there has been correspcndence between, Mr. Rupp, the insurance company, and myself.
i As to plans to the future for coping with' this, we will continue and will watch carefully that all people in high dust concentration areas wear their respir ators at all times to see that they have this protection. We will also do what is possible to cut down the dust concentrations at the various points as is covered in R. A. Sleich's letter, and as has been decided, the present dry mill will be eliminated as a concentrating stage, and the only dry operation will be a screening operation. When this is achieved; it will be the biggest singie step that could be done. With the design of the final screening plant the dust situation can be designed for and brought under good control. This is the goal that we must work toward.
EDLov i ck/jbg c.c. R. A. Bleich
G004031
r
J. A. Ke11ey
6- - Januory 2, 1965
End osures :
1. Or. Vocdrow Mel son - Rey-ort of Spirometry Tests, 1564 2. Newspaper Copy - Air Pollution in Lifa'y 3. Medical Report - Charles M. Wagner (11 years employeei 4. Medical 1 eport - V/al ter McQueen (18 years employment) 5. Medical Report - Eitel Luiwig (7 years employment) 6. Medical Report - Glenn Taylor (19 years employment)
EDL/jbg
c.c. R. A. Blelch
G004032