Document g21DdyQZB4eJXmjb8yL6NG053

ABEf00026167 NEW EMPLOYEE SAFETY TRAINING MOTIVATION - PERSONAL PROTECTIVE EQUIPMENT OUTLINE I. INTRODUCTION A. Personal Protective Equipment - The Basic Idea B. Consequences of Failure to Use II. FILM: "IT HAPPENED TO ME; IT CAN HAPPEN TO YOU" A. Show B. Discuss ABDQP026168 NEW EMPLOYEE SAFETY TRAINING MOTIVATION - EYE SAFETY OUTLINE I. INTRODUCTION A. Eye Protection - The Basic Idea B. Consequences of Failure to Use II. FILM: "DON'T PUSH YOUR LUCK" A. Show B. Discuss ABDQQ026169 NEW EMPLOYEE SAFETY TRAINING GENERAL INDUSTRIAL HYGIENE OUTLINE Note: Utilize overhead projection transparency outlines for following subjects: I. INTRODUCTION II. VCM SAFETY III. LEAD SAFETY IV. NOISE V. ASBESTOS ABD&0026170 NEW EMPLOYEE SAFETY TRAINING HAZARD COMMUNICATION OUTLINE I. INTRODUCTION A. Purpose 1. Chemical Hazards 2. OSHA'S Hazard Communication Standard 3. Plant's Hazard Communication Program B. Schedule Events II. BACK HD A. Types End Examples Oi Hazardous Chemicals .1. Sulfuric Acid - Corrosive 2 Gasoline Flammable 3. Caustic Corrosive 4. Chlorine Highly toxic; can induce respiratory failure 5. Lead Toxic; can result in lead poisoning 6. VCM Suspected carcinogen B. Ihfi "Right t Know" 1. What is being used 2. Its hazards 3. What protection is needed to prevent injury or damage III. OSHA'S HAZARD COMMUNICATION STANDARD - MAIN PROVISIONS A. Hazard Evaluation Required for all Chemicals B. OSHA'S "Floor List" - Chemicals on the lists are automatically defined as hazardous 1. OSHA Standards (Z Tables and substance-specific standards) 2. Amer. Conference of Gov. Indust. Hygienists (ACGIH) TLV List 3. National Toxicology Program (NTP) Annual Report 4. Internet. Agency for Research on Cancer (IARC) monographs C. Evaluations - All available scientific evidence examined D. Hazard Categories 1. Physical Combustible Liquids Compressed Gases Explosives ABD00026171 A Flammable Gases, Liquids, and Solids Organic Peroxides Oxidizers Unstable Chemicals (Water-reactive, etc.) 2. Health Carcinogens Corrosives Toxic Highly Toxic Irritants Sensitizers E. Labels 1. Manufacturer or importer must label each container of hazardous material 2. Each label must include: Identity of chemical(s) Hazard warning(s) Name and address of manufacturer or importer 3. Labeling (or other equivalent controls) are required for in-plant containers, such as vessels F. Material Safety Data Sheets (MSDS's) 1. Producer or importer must provide one for each hazardous material 2. Must be made available to workers 3. Provides health and safety data you need to know: Health hazards Precautions for use Emergency procedures Physical and chemical properties <3. Written Hazard Communication Program 1. How hazardous materials will be labeled 2. How and where MSDSs will be kept 3. Methods used to inform workers of the chemical hazards of non-routine tasks 4. Must include a list of all hazardous materials in the workplace H. Information and training 1. Operations where hazardous materials are present 2. Location and availability of the written program 3. Methods to detect the presence or release of hazardous ABg00026172 materials 4. Hazards of chemicals used and protective measures to be used, including: Work Practices Emergency Procedures Personal Protective Equipment IV. VIDEO TAPE: "CHEMICAL SAFETY, PART 2" A. Show B. Discuss V. PLANT HAZARD COMMUNICATION PROGRAM A. Purpose 1. Ensure employees are informed of the hazards of chemical they work with 2. Ensure employees are of the protective measures needed to prevent injury or damage due to the use of chemicals B. Scope - Applies to all chemical used in the plant c. Program Content 1. Labeling 2. Material Safety Data Sheets (MSDSs) 3. Training 4. Other Measures, including strict use of Safe Work Permits D- Availability 1. Contained in the Hazardous Material Reference Books 2. Copies available, upon request E. Labeling 1. Manufacturer-Supplied Containers - We use the manufacturer's label whenever possible * Keep material in the container * Keep container closed when not in use * Do not remove, deface, or obscure labels * Damaged labels must be re-labeled; see supervisor 2. Temporary Storage Containers * Must be labeled * Compound Tickets G. PLANT VESSELS - All plant vessels containing hazardous materials ABDd0026173 are labeled: 1. Vessel number 2. Hazard Codes (Hazard Code Signs throughout plant) H. Hazardous Material Reference Books 1. Locations 2. Contents VI. SUMMARY AND REVIEW ABDGfe026174 NEW EMPLOYEE SAFETY TRAINING MOTIVATION - EXAMPLES OF SERIOUS INJURIES OUTLINE I. INTRODUCTION A. Advise students of nature of pictures they are to see B. Explain that they should not look at if they begin to feel ill II. SLID/TAPE SHOW: `THE OONVINCBR" A. Show (instructor observe students to detect panic or similar response B. Discuss ABDQ0026175 NEW EMPLOYEE SAFETY TRAINING RESPIRATORS OUTLINE I. INTRODUCTION II. SLIDE/TAPE SHOW: "THE BREATHE YOU SAVE" A. Show B. Questions and Answers III. PLANT RESPIRATOR PROGRAM A. General Requirements 1. VCM 2. Lead 3. Vessel Entry 4. Facial Hair Policy B. Respirator Cleaning and Distribution 1. Scott Air-Paks 2. Air-line Respirators 3. 3-M Airhats IV. OUR RESPIRATORS, HOW THEY WORK, AND DONNING PROCEDURES A. Scott Air-Paks B. Air-line Respirators C. 3-M Airhats D. Bullard Hood Respirator V. HANDS-ON PRACTICE A. Scott Air-Paks B. Air-line Respirators C. 3-M Airhats D. Bullard Hood Respirator VI. QUESTIONS AND ANSWERS