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Mr., J. Gow
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William Fassuliotis Wa>ne
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June 12, 1381
PLAINTIFF'S EXHIBIT GF-17S5
Subiec,: ' INDUSTRIAL HYGIENE MONITORING RESULTS - CONTINUING OPERATIONS
Industrial hygiene monitoring data (as of June 1, 1931) submitted by the plants
and CEED was reviewed to determine areas where any part of the work environment currently exceeds permissible exposure levels (PEL).
The following is a summary of our findings as it concerns continuing operations:
LOCATION
PEL EXCEEDED
J08 CLASSIFICATIONS AFFECTED
Baltimore
Silica Dust
Tapeman, Slateman
Noi se
Winder, Cutter, Wrapper, Remake, D. T. Feeder
Chester
None
Dallas
Silica Dust *
Release Tapeman, Back Surfacing
Noise
Catcher #1, Timberline (All)
Denver
Silica Dust
Slateman
Noise
Cutter, Autocatcher, Wrapper
Erie Lake
Noise
Sand Dryer, Winder & Takeoff;
Fontana
No Data
Gloucester
Noise
No. 5 Machine Tender, Chipperman Helper
Joliet
Silica Dust
Slateman ,fl & #4, Surface/ 3acking #1 S #4, #4 Winderman & Coaterman
Noise
Felt Mill - Machine Tender #1 & #3, #1 Shaving Puller, Defibrator, Screenman, Water treatment;Roofing - s1 Cutter & Autocatcher, #2 Winder & Trucker, Cutter, Catcher &
CwSr
M1CH09208
LOCATION Kansas City
Millis Ainneapolis Mobile
Mt. Vernon Savannah
St. Louis South Bound Brook
i ampa
PEL EXCEEDED Silica Dust Noise
Noise Silica Dust Noise Silica Dust Noise
Silica Dust
Silica Dust Noise
None Silica Dust
Noise
Silica Dust
Pace - 2
Cutter, Release Tapeman Upper 4 Lower Slatemen, Dust Room Man
#1 Cutter, Autocatcher & Indexer; Timberline - D.T. 4 B. S. Feeders, Accumulator & Boxmaker
Winder, Autocatcher, Cutter
Slateman, Surface 4 Backing, Tape Release, Machine Tender
Cutter, Autocateher, Remakeman & Helper, Cornerman
Surface/Backing, Upstairs Slateman
Feltmill - Defibrator, Machine Tender; Roofing #1 Cutter, Autocatcher, Remake, Wrapper.
Slateman-machine, Surfacing/ Backing, Winder, Wrapper, Cutter, Catcher, Palletizer, Relief (Take-off), Rework,
Slate Mixer Helper, Coater, SelfseaT Man
Feltmill - Defibrator; Roofing - D.T. 4 B.S. Feeders, Catcher, Cutter, Winder, Mica Man,Wrapper, Truck Driver
#1-Coating Roll, Console, Merry-go-round, Reliefman; #2-Machine Tender, Coating Roll, Surfacing, Utility
#1 Take-off, Wrapper, Palletizer; =2-Reeiar; Timberline-D.i. 4 B. S. Feeders, Take-off
Coaterman, Taperelease, Cooling Section
MICH09209
LOCATION
Pel EXCEEDED
J05CLAS S i r CAT IONS AFFECTED
Tampa (continued)
Noise
Cutter, A.utocatcher, Wrapper, Pelletizer, Winder, Pallet Loader Relief
The extent to which corrective action has been taken in the past has varied.
Control of dust in the work environment is dependent on providing adequate dust collection systems,properly maintained, with sufficient pick-up points to prevent the bulk ofthe particles from becoming airborne. Material transfer systems enclosed to the greatest extant possible with bulk unloading systems are preferred over bag handling and opening operations. Sufficient make-up air is needed, es pecially in the winter, when the buildings are closed up in order to maintain re quired air flows. Housekeeping is critical, especially where dust collects on overhead surfaces and shakes loose due to equipment vibration. Because no two facilities are alike, the solution to the dust problem must be evaluated on an individual basis with the efficiency of existing systems determined. In the in terim, respiratory equipment is being required on all job classifications found in excess of the PEL.
In this area also, unless compelled by a citation, noise control efforts have been limited. Installation of mufflers, vibration damping, acoustical treatment of machines and surfaces, cushioning of metal-to-metal impacts, modifying equip ment to eliminate noisy components, operating from within sound proof enclosures and adequate maintenance to minimize vibrating parts are some of the control methods that can be used and have been tried with varying success. Since basic operations are similar in all felt and roofing mills, (although noise problems will differ due to layout of equipment, building structure, production rates, worker practices, product manufactured, etc.) the results of a noise survey conducted by NATLSCO of Mobile was recently distributed to all plants for possi ble application of corrective measures to other operations.
Hearing conservation.programs are being relied on to a large extent for minimiz
ing adverse effects on employees. The two elements of the program, audiometric testing and enforcing the use of hearing protection devices, however, have not been rigidly maintained in all locations.
CHEMICAL GROUP
In the Chemical Products plants, there are no known exposures that currently ex ceed the PEL. Industrial hygiene surveys by NATLSCO at Texas Ctiy and Linden and at Calvert City by Kentucky OSHA's consulting group, tend to confirm plant and CEED monitoring results.
In the Mineral Products plants, the following exposures exist:
LOCATION
PEL EXCEEDED
JOB CLASSIFICATIONS AFFECTED
Annapolis
Silica Dust
Primary Crusher, Dryer Operator, Dryer Utility, Screerman, Batchraan North 4
South, KiInman
Noise
Driller, Screenman, Dryer Utility, Shovel Operator
MICH09210
LOCATION
PEL EXCEEDED
JOB CLASSIFICATIONS AFFECTED
Bound Brook
Silica Dust
Mill Operator, Setchman,
Mixer-man, Dryer Operator, Fi reman
Noise
Screenman, Mill Operator,
Tractor Operator, Fireman
Charmian
Silica Dust
Mill Operator, Jaw Crusher,
Intermediate Operator, Dryer Operator, Mill Operator & Helper, TCM Bagger
Kremlin
Noise Silica Dust
Driller, Mill Operator, In termediate Operator, Drop Ball Operator
Screenman, Oiler, Mill Cleaner, Pigment & Supply, Mill Operator, Dryer Operator, Crusher Operator, Kiln Operator
Noi se
Kiln Operator, Driller, Shovel Operator, Screenman, Mill Cleaner, Dryer Operator, Crane Operator
Engineering controls for dust and noise have been instituted including improved housekeeping efforts. However, further engineering controls to supplement ex isting systems may still be warranted in order to reach the state of the art in this specific industry. Continual maintenance of dust control systems is criti cal in obtaining optimum effectiveness due to the abrasive character of the materials handled.
Personal protective equipment (respirators, earplugs or muffs) is continually enforced in the Mineral Products plants. Annual health screenings including audiometric testing are being conducted.
WF:RE
MICH09211