Document evoNzQV6ymX4nKvLxOOdxYkG

KAIUNB ADDRESS P. O. ORAWCR 5 21 CDASTAI- STATES PETROCHEMICAL COMPANY PHDNC TULIP 3-5211 CORPUS CHRI5TI, TEXAS 70403 August 24, 1970 Berry Contracting Company P. 0. Box 1757 Corpus'Christi, Texas 78403 > Attention: Mr. J. 0. Reynolds Gentlemen: You are invited to bid on the utility and process piping connecting to a reformer refinery unit. The work is described in the attached plans and specification. Please note contractor is to purchase all material and do all work. Existing valves at the reformer battery limits, which are to be removed, may be reused by contractor. Yours very truly . CWA/kck Attachments C. W. Allison Project Engineer " CED0006303 INDEX I II III IV V VI VII VIII IX SCOPE LOCATION OF WORK START - COMPLETION BID INSTRUCTIONS COASTAL PARTICIPATION CONTRACTOR RESPONSIBILITIES 1. Labor & Material 2. Coastal Equipment 3. Site Preparation & Underground 4. Piping & Testing 5. Structural & Civil 6. Painting 7. Insulation COASTAL STANDARD SPECIFICATIONS SCHEDULES DRAWINGS * /7Y)cfc> CED0006304 SCOPE You are invited to bid on the complet installation, ready to run, of reformer off-site utility and process piping. i CED0006305 f II LOCATION OF WORK The piping will be installed in Coastal States Petrochemical Company's West Refinery. The area is adjacent to refining units in operation and refinery safety regulations will be observed. Other construction contractors are working in the area and sharing of road systems and parking areas may be required. Most of the piping will be run on overhead pipe racks and only a limited amount of prefabrication can be done. M * ''/D CED0006306 Ill START DATE - COMPLETION DATE Construction is scheduled to start September 14, 1970 and be complete October 16, 1970. ''fn CED0006307 IV BID INSTRUCTIONS You are invited to bid the completely installed piping ready to run. You are invited to state in your bid any exceptions or reservations to installing a complete and ready to run unit. Bids will be received until 12:00 Noon September 8, 1970, addressed to: Mr. B. A. Paulson - Vice President Coastal States Petrochemical Company P. 0. Box 521 Corpus Christi, Texas 78403 The contract for construction of this unit will be awarded within two weeks of the bid date. BxHtaiT */9 "if) CED0006308 V COASTAL STATES PARTICIPATION 1. Equipment - Coastal States will furnish no material for this installation. 2. Utilities - Coastal States will make available to the contractor. A. Electricity B. City Water x#ta*r CED0006309 VI CONTRACTOR RESPONSIBILITIES 1. Labor & Materials - Contractor will purchase, store and provide all material for the job not shown as being furnished by Coastal above. Contractor will furnish or supply all labor, supervision, construction tools, consumable supplies, equipment and temporary facilities needed to accomplish the installation. 2. Contractor will receive material furnished by Coastal at the refinery warehouse or will off load the material from the vendor truck at the job site. 3. Site Preparation - Pipe supports on which the piping is to be run are existing. Contractor will use existing bench markers and established elevations and do his own survey work. 4. Piping and Testing - contractor will install all piping in accordance with the code for pressure piping USA B31.3 latest revision. Contractor will make piping tie-ins to existing piping. Contractor will coordinate the tie-ins with Coastal's operating and safety personnel. Each tie-in will require a set of flanges and contractor will blind these flanges. _ Contractor will do all hot tap work required to tie-in to lines in service. Contractor will install high point bleed valves and low point bleed valves and low point drain valves in all piping. Contractor will fabricate and install expansion loops as required and install anchors and pipe shoes as required. There are no steam traced lines in this installation. Con tractor will hydrostatically test all installed piping and keep a written record of the hydrostatic tests. 5. Structural and Civil - Contractor will carefully lay out the unit and hold locations and elevations as shown on the drawings. 6. Painting - No painting is required. 7. Insulation - Thermal insulation as called for on the line list will be in accordance with UOP Specification 295. # /9 CED0006310 VII COASTAL STANDARDS 1. Piping Specifications 150 & 300 2. Insulation Specifications x#//3/r CED0006311 SCHEDULES Line List Discussion of Lines. CED0006312 IX DRAWINGS 1. Plot Plans (t Flow Sheets 408-101-1 Reformer Tie-ins 2. Foundation & Paving None 3. Structural Steel - 408-105-1 & 2 4. Piping Drawings 343-307-1 Piping Plan 343-307-6 Utility Area 343-207-22 Piping Plan 343-207-19 Piping Plan 343-207-20 Piping Plan 343-207-21 Piping Plan 343-207-4 Piping Plan 343-207-6 Upper Piping Plan 343-207-7 Lower Piping Plan 343-207-8 Upper Piping Plan 343-207-9 Piping Plan 343-207-10 Piping Plan Upper Level 343-207-23 Lower Piping Plan 343-207-24 Upper Piping Plan 343-107-142 Steam Trap 343-507-105 Cooling Water Pump 343-507-103 Tie Rod Detail 343-207-26 I ** CED0006313  16" Relief 8" Platformate 3" Service Water IV Water to Disposal 1%" 5 BE Caustic 1%" Spent Caustic 6" Sour Off Gas IV Stripper O'H LE 2" Stab O'H LE 6" FR Hydrobon Prod. 6" Hydrogen 1" Press Maint Gas 2" Inst. Air 3" Regen. Air 6" 15# Steam 4" LP Condensate 4" Boiler Feed Water 6" Boiler Feed Water 6" 150# Steam 8" 450# Steam 10" 450# Steam 8" Fuel Gas 8" Sweet Gas 3" Blowdown 4" Blowdown 30" Cooling Water 24" Cooling Water LINE LIST Construction Class 150 150 150 150 150 150 150 150 150 300 300 300 150 150 150 150 300 300 150 300 300 150 150 150 150 150 150 C* //ypfioR tff' p, ^.<=>6 /" AfST a L P&. A'* - Insulation None None None None None None None None None None None None None None 1" None 1" 1" 1" IV IV None^ None None None None None f * fx>y/>8/r /9 Sjo CED0006314 Discussion of Lines Included in This Bid. 16" Relief line Dwg. 343-207-23 The 16" line will be run from the reformer battery limits to an existing 16" WN flange stub on the 24" relief line. The 16" WN flange is blinded and contractor will leave this blind in place. This work comprises the installation of less than 8 feet of 16" pipe. 8" Platformate to storage Dwg. 343-207-23 The line will be run from the reformer battery limits to the east side of Cantwell Lane as shown on the following dwgs. 343-207-23 343-207-24 343-207-10 343-207-8 343-207-6 343-207-4 343-207-21 343-207-19 3" Service Water Dwg, 343-207-23 The line will tie into an existing 6" service water line. The 6" line can be drained while the connection is being made. -- 1%" Water to Disposal Dwg. 343-207-23 This line ties into a 4" water header line which is also part of the work required. The 4" header is existing 2'-0 1/8" south of PS-19. IV 5 BE Caustic Dwg. 343-207-23 The entire line is shown on this drawing and will die into existing 2" flange on line 2" K-22. 1%" Spent Caustic 343-207-23 This line will tie into a new 3" header line (part of this work) which will tie into an existing 3" flange on line 3" K-12. 6" Sour Off Gas Dwg. 343-207-23 This line will be reduced from 8" at the reformer battery limits and run as 6" to the fuel gas mixing drum as shown on the following drawings. 343-207-24 343-207-10 343-207-8 343-307-1 343-307-6 Cxrtit&iT /?*' CED0006315 z 1%" Stripper O'H Light Ends Dwg. 343-207-23 2" Stab O'H Light Ends Dwg. 343-207-23 These two lines originate at the reformer battery limits and connect into a new 4" header 4" P-206 (part of this work) which will extend North to an existing valve at PS-17. Line is shown on dwgs: 343-207-9 343-207-7 6" FR Hydrobon Prod. Dwg. 343-207-23 This line is not part of this work. 6" Hydrogen From Hy'deal Dwg. 343-207-23 This line will originate at the reformer battery limits as shown and be run North to existing open ended line North of PS-19. Dwg. 343-207-9. 1" Press Maint. Gas Dwg. 343-207-24 This line will require a hot tap into existing 3" FG (high pressure gas) header. 2" Instrument air Dwg. 343-207-24 This line has a valve at the reformer battery limits. This valve will be removed. The line will hot tap into existing instrument air header 4" 1A-301-150 3" Regen Air Dwg. 343-207-24 The line has a valve at the reformer battery limits. This valve will be removed. The line will tie into a new 6" plant air header (part of this work) as shown on Dwgs: 343-207-10 343-207-8 343-207-6 343-207-4 Jumpers off the new header will be tied into the crude unit and coking unit as part of this work. 6" 15# Steam. Dwg 343-207-24 The existing valve at the reformer battery limits will be removed. The battery limit flang will be left. The line will tie into existing 10" S-303-150I. Hot tap this connection. Line, will be insulated as part of the work. CED0006316 3 4" LP Condensate Dwg 343-207-24 Valve at the reformer battery limits will be removed flanges will remain, line will tie into existing 4" C-501-150 by Hot tap. 4" Boiler Feed Water Valve at battery limits will be removed flange remains. Line will tie into 6" BIW-101-300I header to be installed as part of this work North to PS-17. Line will be insulated and on shoes as part of this work. Line is shown on Dwgs: 343-207-10 343-207-8 6" 150# Steam Dwg. 343-207-24 Valve at the reformer battery limits will be removed flanges will remain. Line will tie into existing 8" S-302-150I line will be insulated as part of the work. 8" 450# Steam Dwg. 343-207-24 Valve at reformer battery limits will be removed flanges will remain. Line will tie into a new 10" steam header 10" S-301-300I run North to an existing valve at PS-17 as part of this work. The header line 10" S-301-300I will include pipe shoes, insulation expansion loop, guides and anchors, high point bleeds, low point drains, condensate collection pot, steam traps with liquid line tied into condensate line 4" C-501-150 as part of the work. Line is shown on Dwgs: 343-207-10 343-207-8 8" Fuel Gas Dwg 343-207-24 The line will extend from the reformer battery limits to the fuel gas mixing drum header as shown on Dwgs: 343-207-10 343-207-8 343-307-1 343-307-6 8" Sweet Gas Dwg. 343-207-24 Line will extend from reformer battery limits to fuel gas mixing drum header as shown on dwgs: 343-207-10 343-207-8 343-307-1 343-307-6 ***&/7- '/? ' ^ CED0006317 3" Blowdown Dwg. 343-207-24 Line will tie into a new 4" header part of this work which will be run North to an existing flange at PS-15. Line is shown on Dwgs: 343-207-23 343-207-9 343-207-7 30" & 24" Cooling Water Pump Dwg. 343-507-105 The 30" and 24" butterfly valves are existing. Contractor will make up pipe and fitting's between these two valves including tie rods across 24" dresser coupling as shown on Dwg. 343-507-103. M CED0006318 iVa.s i s ir^c* PIPING- SPNCINICATION 150 . ASA Ratir.-T 150'/ H.p. Carbon Steel 0.0b" Corrosion Allowance Service Limits: ' 2?5 rsicr at 100?: *` * Valves: `` 150 usig at 500? /. ' ' Gate: 1/2" - 2" - 600/- screwed ends, bolted bonnet, G51Y, Fo trim, Crane 5604 XU or equal. . (Wats and Ore a Only (l) 1/2" - 2" 600# socket veld, ditto above ere opt . Crane 5605 XU or equal. ' . ; -. I 5" _ 24" - 150# R.F. flanged, bolted bonnet, 0S1Y,' . Fo trin. Crane 47X* or equal. ' __ : . Globe: .1/2" - 2" -- 600,7 screved ends, union bonnet, OSaYy ?6 trim, Crane 3644 XV/* or equal. .7 1/2" - 2" - 600# socket veld,' Vogt #3VI-12181* - #SV/~121S8*, or equal. ' 4 Check: v-i- 5" 4 - 150# P.P. flanged, bolted bonnet, OS&Y, ?6 ; trim. Crane 145 X*' or equal. . _ , 1/2" - 2" - 600# socket veld, Vogt #SW3~6CS5* - 6088*, or equal. * ' * 5" or larger 150# R.P. flanged, belted cover, suing type F6 trin. Crane #147 X* or equal. ."'1/2" - 2" - 500# screwed ends, wrench, operated, .. Nordstrom 2024 or equal. .1 3" _ 4" _ 150# R,P. flangod, wrencn operated Nordstrom 1925 or eqxial. . 6" - 12" - Nordstrom #1939, or equal. ' ' . 14" and larger Nordstrom #4169, or equal. ill: (Normally for fuel gas only - Approval may bo granted for ether -specific uses.) * . 1/2" -- 2" - 2000# carbon steel, screwed ends, Teflon seals and soat; Jancsbury Typo A--26. or equal. ; ' 5" -10" - 150# A.S.A. P.P. flanged, carbon stool, '.Teflon seals and seat:. Janecbary Type vX50F-22, CED0006319 I'kOCSSS PLANTS LNCINSlTklNG, INC. Piping Specification 150 Continued Fittings: * 1/2" - 2" - 2000# socket void, carbon stool, ASM A 105 . Grade.I. ' ; 2" - 24" - Butt voided, seamless, ASM A 224 Grade 7JP2, weight to natch pipo, or V/oldolot VGl&ing fittings, . '.ASM A 181 Grade I or A 216 Grade W03. *' . Pinnaes: Unions: ' 2" - 24" - 150# R.F., W.K. or S.O., ASM A 181 Grade I, .Bor to natch pipe. *' "***< l/2" - 2" - 2000# socket veld, ground Joint, integral' steel seat, ASM A 105. Corrliras: ' 1/2" - 2" - 2000# socket veld, carbon steel, ASM A 105 Grade II. Blue: ' . / ' 1/2" - 2" - Schedule 80, seaniens, ASM A 106 Grade 2, . r. . .. or ASM A 52, Grade A. . .. .. . ; 3" - 10" - Standard weight (Schedule 40) seamless, ' V . .... ASM A 52 Grade A. .. V . 12" - 24" - Standard weight (.575" wall) seamless, ASM A 53 Grade A. (With prior approval, electric " fusion welded, ASM A 155 C-55 .made from ASM A 285 F.2 V maybe substituted.) .' Bolt^n/r: . Alloy steel studs, ASM A 193 Grade B7 each with, two :>\ ' hexagonal nuts, ASM A 194 Class 2H. . Gaskets: . Flexitallic Style D, "Self-Centering"or equal,.-. spiral-wouhd, asbestos filled,-contact width per. ASA 216.5 Appendix 2, Figure 2. * For steam service, valves should be specified with; "XU" (Trim. . i-. (1) Use flanged valves at equipment where necessary. CED0006320 raoc J%ANTS XX'Zifii.W.VH'' piping specific vnor: ioo ASA Retina 500# P.F. Carter. Steel 0,050'* Corrosion A1 ' r service limits: 720 osir at 200?. a?5 pr-jg at 750F. Valves: Gate: 1/2" - 2" - 600,!* screwed ends, bolted bonnet, CO F6 trim. Crane J604XU or equal (Vents and Drains (l) i/2" - 2" - 600/ .socket weld, bolted bonnot, L2&. F6 trim, Crane 3605XU or equal 3" - 24" - 300/ R.F. flanged, bolted bonnet, GiSc: Crane 33N or equal, Globe 1/2" - 2" - 600.- screwed ends, union bonnet. Odd F6 trim, Crane 3644Xh: or equal. 1/2" - 2" - 600;/* socket weld, union bomet, COkl F6 trim, Vot /SN-12141 - Sw-12l4b or equal 3" - 4" - 300/ R.F, flanged, bolted bonnet, V . Crane 1 '3IX or equal. \siQ C jv or e r:\-al. 0/ socket weld. Vo,q j . il - 500# R.F. lira ` c c. , bolted a Crane /1591 or 1 (Chap: in;;: disc. ) 1/2" - 2" - 3000/ socket weld, ca.-ror .:V-ol Grade 1. 3" - 24" _ 3*-.tt welded, se-;:u ess, kO--iil *i-ir'jL./iTl'} weight to natch pipe V.'eldolet fittinqs, ASI'M A 105 3" - 24" - 300" v:.k. or bore to natch pipe. 1/2" - 2" - 3000/ socket weld steel seat, ASIA A 105. 1/2" -_2" - 3000.!'rocket wold, car or. steel, Grade il. 1/2" - 2" - Schedule CO, seamless, A31M A 106 1; or A STM A 53 Grade A. 0 +* Pi-oc;.ss VLAti inc ti-fOC li'lent iori >00 Continued Pipe ~ Continued Bolting; Ga slets: 3" - 10" - .Ctond-ard weight (Schedule 40) oearrilcss AIT'CL"Chaoo B, or AS'A'iA 53 Grad A. 12" - 14" Ditto above (3/8" wall) 16" - 24" Calculate wall thickness. Alloy steel studs, ASTM A 193 Grade B7 each wit. h two r.uts, ASTH A 194 Class 2:1. Flexitallic Style D, "3>1 f-Certei-irii?, or cn\v:>lt rpf. 1*0 l--WOUiid , asbestos filled, contact width per ASA B16.5 A?gt-r.dio: B, Figure ?. * For steam service, valves should bo specified .fJth "XU" Trim. f W Uea flanged v* lvee at equipment v.'hero neoensnr: ***atr CED0006322