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OCCUPATIONAL HEALTH PROCEDURE #145
SABINE RITE?. WORKS
SAFETY MANUAL
ASBESTOS HANDLING AND DISPOSAL
Reviewed
or Revised 1/17/84
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PURPOSE
This procedure presents the per missible asbestos dust exposure limits, methods of controlling exposure, respiratory protective equipment, disposal, and methods of handling.
The principle sources of exposure to airborne asbestos dust at Sabine River Works have been: 1) Removing old insulation; 2) filter aids; 3) waste dis posal; 4) mixing asbestos cement; 5) cutting transite; 6) removal of clothing after completing asbestos insulating duties; 7) working with asbestos type packing and gasket material.
A. DEFINITIONS
1. Asbestos Material - Any material containing asbestos.
2. Particulate Asbestos Material - Finely divided particles of asbestos material.
3. Visible Emissions - Any emissions which are visually detectable without the aid of instruments and which contain particulate asbestos material.
4. Removal - The taking down or stripping of Friable Asbestos Material.
NOTES AND REFERENCES -----------------------------------------------
Reference Du Pont Engineer ing Standard S4T. OSHA Regulation, Section 1910.1001 (ETS) dated November 4, 1983, and 1910.141. "Asbestos dust concentrations in air shall not exceed one-half (0.5) fiber, longer than 5 micrometers, per cubic centimeter of air. At no time may the concentration exceed a ceiling of 10 fibers longer than five (5) micrometers per cubic centimeter".
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5. Friable Asbestos - Any material that contains more than 1% asbestos by weight and can be crumbl ed, pulverized, or reduced to powder when dry, by hand pressure. (Transite is not friable asbestos material.)
.NOTES AND REFERENCES
Transite is friable only when it is being cut.
6. Wet method - Sufficiently coated with water to pre vent dust emissions.
B. GENERAL RULES
1. Material containing asbestos shall not be used where there are satisfactory substitutes. Any insulation not known to be free of asbestos will be considered to contain asbestos for purposes of this pro cedure.
2. Each job involving the handling of asbestos must be thoroughly reviewed.
3. Insulation to be removed
and discarded should be adequately wetted prior to and during removal.
Material removed shall not be dropped or thrown to the ground, but shall be carefully lowered to ground level.
4. Each employee handling
asbestos or exposed to the dust must wear an approved
respirator, trained in it's use, and fit-tested.
The 3M respirator, Type 8710 is approved for use, CTI-87-50-450. Contact the Safety Division for other approved respirators and filters. If concentra tions are expected to ex ceed 100 times the TLV, then an atmosphere supply ing respirator must be used.
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5. Asbestos free insulation will be used on all new or altered facilities.
6. All hand operated or power operated tools which may produce or release asbestos fibers in excess of the permissible exposure limits shall be provided with a dust catching system.
NOTES AND REFERENCES
Vacuum area daily to prevent accumulation of asbestos dust on ledges, shelves, floors, and machines. Air hoses or dry sweeping is not permitted.
7. Asbestos in the work place must be maintained in a "bound" condition. If asbestos is found in an un bound condition, it must either be removed or re bonded.
8. If there is a delay in doing either of the things required in paragraph 7, caution label as specified in Figure 2, Page 6 of this procedure is required. Monitoring results as outlined in Paragraph G is also required.
C. WORK PRACTICES
Bonding of asbestos contain ing insulation consists of 1) wrapping with aluminum or plastic sheathing or 2) wrap ping with fiber glass cloth and then either brushing, rolling, or spraying on an insulating mastic material, or 3) application of a bond ing agent, coating, mudding, etc. Small tubing that has been wrapped with asbestos tape or sleeve material must be sealed with a waterproof material such as Lagtone.
1. The minimum requirements for any job involving asbestos are:
a) Use of wet method. b) Use approved respirator. c) Proper waste disposal. d) Caution label if unbound
asbestos is left over night.
Where measurements on a pre vious job of the same or a similar nature demonstrated asbestos concentrations with in allowable limits.
Ref. par. E of this procedure Ref. fig. 2 page 8 of this
procedure.
2. If the job involves more than two manhours or if unusual dusting is anticipat ed, the following precautions must be considered along with those listed in paragraph C above.
D]/f 2007208
a) Monitoring
Contract Process Lab, Moni toring Group.
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ASBESTOS HANDLING AND DISPOSAL
b) Use of protective clothing
c) Barricades and posting of temporary warning signs.
3. Any job which is classified demolition requires all of the requirements of C.l. & 2. Please contact the Environmental Coordinator.
NOTES AND REFERENCES
Ref. fig. 1, page 3 of this procedure.
Ref. J of this procedure.
1 D. ASBESTOS - MATERIAL MIXING
.1 Cement, mortar, coatings,
grout, and plaster contain ing asbestos shall be mixed in closed bags or other containers.
2. Any dried out cement should be discarded. Do not attempt to rework it.
c.
E. WASTE DISPOSAL
.1 Pipes and equipment in
sulated with asbestos will require special handling to meet waste disposal criteria.
a. If the material is stripped in place or immediately after removal, the group doing the work must adhere to the work practices out lined in par. C of this procedure.
b. Equipment covered with
This can be accomplished by
asbestos must be tempor
wrapping with polyethylene
arily bound and labeled
and taping each individual
prior to being transported
portion that is not in a
on the plant.
"bound" state. It may be
desirable in some instances
, i to wrap and tape the entire
wagon rather than the in
dividual pieces.
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i 1
NOTES AND REFERENCES
2. The Material Recovery
Should the MRC personnel discover
Center will not accept
insulated hardware not labeled,
insulated hardware unless it is known to be free
the following action should be taken:
,
of asbestos and is so
labeled.
1) If sender is known, have them
remove it for stripping in
accordance with Paragraph C. !
2) If sender is not known, then:
(a) Maintenance Services will treat it as though it were asbestos and have it removed to #311 T.F. for stripping.
3. Asbestos waste shall be Asbestos contaminated clothing
collected and disposed of
and throw away respirators shall 1
in sealed, impermeable
be handled in sealed labeled bags
bags or containers.
with instructions for proper
CTI-87-03-110.
handling.
j
Caution labels shall be attached conforming to Figure 2, page 6.
4. The Area Mechanical Fore- The Shipping notice must bear
man following the job
the following: SRW Code-13
should prepare a purchase
Description - Use Material, Pri
requisition and shipping
marily insulation containing
notice (SR-630). The
asbestos.
requisition must include
Class I
Du Pont ID X05.
TDWR Code - 170750
Disposition - Off-Site
5. Until the material is picked up by the vendor, it must be stored in a place where the bags will not be punctured or otherwise damaged.
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When the material is shipped, the responsible Mechanical Foreman must fill out the Part I section of a TDWR Industrial Waste Shipping Control Ticket form, which the carrier truck driver will bring with him for each ship ment or truck load.
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ASBESTOS HANDLING AND DISPOSAL
F. HYGIENE
NOTES AND REFERENCES
1. Separate lockers for work clothes and street clothes must be provided to prevent contamination for known exposure to high level concentrations.
2. Special clothing (coveralls) should also be provided for high concentrations such as spraying and demolition of asbestos insulation.
3. Food, gum, tobacco, or any edibles shall not be con sumed in areas where asbestos is being handled or fabricated.
SAMPLING
Monitoring is required where employees might be exposed to asbestos dust to determine the amount of exposure.
H. IDENTIFICATION OF INSULATION
Intervals between monitor ing of samples shall not exceed six months. Contact the Industrial Hygiene Monitoring Group, Building #5 for assistance.
1. All insulation that is
not marked is to be handled as containing free asbestos until proven otherwise.
2. All newly installed in sulation will be marked as follows:
a. All non-asbestos material should be identified by the vendor with a green stripe. When mate rial is delivered that does not have vendor identifica tion, the contractor
5fiC1&lwill verify that the
material is a non asbestos type and , \
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NOTES AND REFERENCES
will then identify the insulation with a blue stripe as it is installed.
b. Where insulation is
See Figure 3 for tape speci
being replaced in an
fication.
area of unknown
asbestos content,
identify the replace
ment insulation by a
strip of tape placed
around the circumference
of the pipe furnish at
strategic location on
equipment pieces.
FIGURE 3
c
*I
Whit* bockgr Blue Utters
Tape suppliers are listed in Eng. std. SN 218 P
I. CAUTION SIGNS AND LABELS
j
1. Signs shall be at all approaches to areas where asbestos concentractions may be above permissible exposure limits. (See Figure 1 below)
The signs shall be placed at a sufficient distance to permit an employee to read the signs and take necessary precautions before entering the area.
2. Labels conforming to
Figure 2 below shall be
used to identify con tainers of raw materials
scrap, waste and other products containing asbestos.
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Ysllow lattars on block background -
NOTES AND REFERENCES
FIGURE 1 - CAUTION SIGN - ASBESTOS DUST
____ r - 2' 1 ' - 13/8 '
1
CAUTION
T
Block lattars on yoilow background
Lottor sizes and stylos to b# at least as visible as that listed below; t Sans Serif, Gothic, or Slock ^4 Sans Serif, Gothic, or Block
Gothic
Spacing to be at least equal to the height of the upper of any two lines
ASBESTOS
OUST HAZARD
Avoid breathing dust Wear assigned protective
equipment Do not remain in areo unless
your work requires it Breathing asbestos dust may
be hesardous to your health
CAUTION
Contain* asbastes (Ibar* Avoid emoting dust Breathing osbastos dust
may causo serious bodily harm
FIGURE 2 - TYPICAL CAUTION LABEL*
Label size and printing to bo readily visiblo and logiblo.
J. EPA REGULATIONS ON ASBESTOS
1. The Environmental Pro
This requirement does not
tection Agency requires
pertain to transite siding
certain reporting pro
because transite is not
cedures when operational
considered "friable".
facilities containing
asbestos are being de
molished. Reporting
procedures are also
required involving
renovation of 80 meters
(262.4 ft.) of pipe or
more than 15 square
meters (161.4 sq. ft.) of friable asbestos.^-
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ASBESTOS HANDLING AND DISPOSAL
NOTES AND REFERENCES
2. It is the responsibility The Industrial Hygiene Moni-
of the Proprietary Super-
tor ing Group in Building #5
intendent to ascertain those locations where
can assist identifying in sulation that contains
asbestos exists and to
asbestos.
ensure notification
prior to demolition or
renovation.
3. If demolition or re novation as outlined in Paragraph 1.1. above is to be done, notify the EPA Regional Administrator, Dallas, Texas,
Provisions are made for emer gency renovation and the Environmental Coordinator, Ext. 6421 can assist with this requirement.
twenty days prior to
commencement of demoli
tion or removal stating
the measured or estimate
amount present.
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