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Latest developments in paper machine dryer fabrics
Widely known expert on paper drying discusses dryer felts, open-mesh fabrics and pocket ventilation.
E. Race, Research Director, Scapa Dryers, Ltd
Although fabrics of very high perusability receive most publicity now* adays. and although the time may come when such fabrics become stand* art! clothing, it is worth remembering that well over 80 per cent of ail dry* ing sections throughout the world are still clothed with conventional dryer felts of low permeability Therefore,
the dryei felt manufacturer must con tinue to develop and improve convert* tional felts as well a>i open-mesh fab rics.
Not only Is there a trend towards the use of higher dryer surface tem peratures, but also, as more machines arc totally enclosed, there is a tend ency for conditions of higher humid ity in the dryer part. Jf, because of hooding a machine or for arty other reason, the temperature of a dryer felt in service is Increased 18kF and its moisture content Is increased only erne per cent, the rate of degradation of the cotton of the felt will be in creased five-fold.
When a dramatic reduction in dryer felt life occurs and the machine at mospheric conditions causing it can not be corrected, then a dryer felt of different composition is required,
Scapa Dryers, Lid., has recently mar keted a series of felts, made from a non-hydrolysable synthetic fiber, for use cm positions of high humidity.
Dryer surface temperatures of 360SF, art now being employed. It cannot be expected that dryer felts made predomioantly of cotton, or even of the usual type of synthetic fiber, wifi last for Jong at such blgh temperatures. One fiber that will with stand such severe conditions of serv ice is the new Du Pont Nome* nylon. Is addition to high, strength, tough ness, abrasion-resistance and hydroly
sis-resistance, Nomex ha* outstanding resistance to very high temperature*, Scapa has supplied dryer felts made partly of Nomex and partly of high quality asbestos for operation on the
roost destructive dryer positions io the world. They ace running satisfactorily, and some of (Iscm have already proved themselves economically worthwhile, even though tlie initial cost is high.
Other felt Improvement*
An exaaiaalioci of thousands <>t
used predominantly cotton dryer fcTts reveals about one-third of them have been degraded by traces of acid ac cumulating in the felts during service. Scapa has developed an anti-acid treatment which it proving successful m protecting the felt against the de structive effect oS this acid There is some evidence, too, that the* same treatment gives n measure of pioicc-
iinn to cotton against heat Scapa's twin roller clipper seam is
now becoming welt known ft has been developed tci overcome the abra sive effect of the metal clips on the hmge cable when the dipper seam bends round the felt rolls. In the twin roller seam, the dtps are of a special si/e and shape to take two hinge cables which lie side-by-aide. "05056 two cables are kept in rolling contact,
and each set of clips is stationary with respeer to one hinge wire The Scapa twin roller seam is capable of outlast ing the lives of the longest-running dryer felts and fabrics.
Eighteen years ago, Scapa Dryers initoduccd cotton dryer felts wish syutlietic edges to protect against oil damage. They have now developed a treatment, applicable to (be edges of alt types of dryer felts, which confers oil resistance to the edges.
According to tests carried out in a Finnish paper milt, this same treat ment applied to ao entire Scapcrtn open-mesh fabric keeps the fabric much cleaner titan an untreated fab ric when they are run on aa aftercoating position.
Open mesh fabrics
Open mesh dryer fabrics, are now well-established. Scapa Dryers has supplied more than 1,800 of them
from iu Blackburn plain aioBc, and they are running on machines making all types of paper from condenser tissue to newsprint and sack kraft. The expected advantages obtainable from the use of open-mesh fabrics
arc: an economic service life; an in crease In machine speed; a decrease is steam consumption; and an im proved cross-machine moisture pro file.
There are * few cases in which all of these advantages are claimed, yet more in which two advantages arc ob
tained But ihere are numerous in
stances in which open-mesh fsbncs
are being run solely because of the ex
tremely long life obtainable from
them. U is becoimng not uncommon io hear of Scaperm fabrics running on
machines for 4(X> or 500 day* and
even longer.
Why it is that on some machines
open-mesh fabrics give the advantages
for which they were designed, and on
others the sole advantage (albeit an important one) is a tuw cost per ton
of paper?
In some cases it may be merely
that the clothing of one ot (wo posi
tions out of a total of four, six .or eight dryer positions on the machine
is not sufficient to have a quantita
tively noticeable effect. But if all o?
most of the positions being clothed
with fabrics do not produce a poten
tial increase in machine speed ot a better moisture profile, then we mjtst
ask why. Rocket ventilotieA
j
ii
Prom the many paper-machine s ir-
vcys carried out by Scapa enginei n,
it would appear that the atraospbi ric conditions in and around the pa *er
machine are often not"conducive to
the production of the highest efflei ;n*
cy from the open-mesh fabrics. Op in mesh fabrics such as Scapenijof
themselves pump air into and jt jd of
(he dryer pockets, and if the,[a (Cen tering the pocket has a fewer's&d&tc
humidity than"that in' th log of the shitif
I a* -
sbisoteudd.:^Syj.mlailytLerrtyaic'i&f,i*orit *
' **'
ric M'i^confto
cylinder ui''1' * ` ing rfttiW
with & .fell, not pi$, ' be ga(fi|d by
ric ttil.&>t"t
?<sl
m
a!Jmm
rsfo*-
Actually,
ventilation system,
fasftircti by Seapa
which presents dry,:wanij!;aij fabric passing from cylinder
roll will ensure that the 'fir.
into the pocket will lower tfj$'
ity in the pocket and iscrea
evaporation rate.
The sheet Sutter that has oc
when open-racsb fabrics are usfcd ap
pears to be confined mainly to first sections of machines making p^pi r of
newsprint or lighter weight at speeds
in excess of 1,500 f.p.m, wbbnj the fabrics .on the first sections haVe a
Paper Trade Joumel/November 20, 1967
PLAINTIFFS
milMEXHIBIT
permeability in excess of 285 c.f.tn./ sq.ft, at one-haif inch water gauge. Measurcrosots have shown that the air turbulence which causes the sheet flutter is a function of the permeabil ity of the fabric sod not of the surface roughness of the fabric. In order to combat sheet flutter, Seapa males a range of Seaperm fabrics of permea bilities ranging from more than 700 ci.na. to leas than 150 c.f.nv Again, measurements have shows that the air carrying capacities of felts or fab rics of permeabilities less than 150 c,,m, are all equal. Hence, there is nothing to be gained in the produc tion of fabrics of permeability fes9
than ISO c.f.m. Why did Seapa choose to male
their open-raesh Scapcrms of multifilameat yarns, resin-treated? Initially, Scopa made both monofilament and multifilamem fabrics. Better results and greater versatility were obtained from the multifllameot fabrics.
Oue important reason why multifila ments were chosen is the range of raw materials which can he used. A good illustration is the recent production of a Scapemi made wholly of Nome* multifilamcot yams, treated with a resin capable of witbstoading the most severe paper machine dryer section condition?.
Adjustable speed drives eaUbg
A new eigbtittge catalog covering the
complete line of Ajuito-Spcdc cddy-carrem, air cooled adjustable speed drives and control systemic-products of the Dynsmatic division, Eaton Yale and Towce, Inc., is now available. Afosco*
Spede drives are available in three dif
ferent configurations based on horse power and speed capacities: models
ACM-902-9GS (V* through 15 ftp}, models ACM-W6-9U 0 through 100 hpj. models ACM-9155-9166 <75 through 3t)G hp), Each size is presented separately
in the new literature with detailed dimensions and application dma Com
pleting the cutalog are cutaway iUostra. lions of die drives, application series
plus details on Dynamic controllers, in.
eluding (lie microelectronic controller? for Models ACM-902 through 905.
Copies of the new catalog are available in response to company letterhead re
quests only. Write to Eaton Yale and Townc. Inc., 100 Fiieview Plaza, Cleve land, Ohio 4U4.
NEW
tnflico presauru After*
A new* bulletin from Fuller 6., a subsidiary of General American Tiaas-
LITERATURE
rortatioR Carp,, describes the company's riftlco pressure filters for water HUrjaiioo in industry, municipalities, and iaktitti-
lion*. The four-page bulEelin contains information on toe factors that necessi
tate the filtering of water endl the
numerous abdications for the pressure
filters. Other sections of the bu&etio
spraying
trolled by the plasma flame spray Bystem,
Bulletin 142F also covers the fabrica tion of parts by spraying u refractory
material on a mandrel, and lists several kinds of parts successfully produced by
this technique. Copies of the btiUsria "The Metro Plasma Flame Spray
Process,* ore available from Metro, ta,,
describe the construction aod operation
of the filters, including detailed informaik>o on backwash procedures. Informa
tion Is also given on the various)tank sizes, underdraJos, and Alter medial that
are available. For a copy of (uhtia N-tGO, write Falser Co., P. O. j gox
5033, Tucson, Aria.
1101 Prospect Avenue, Westbury, N. Y. 11590.
Chemicals 'Hu latest &ttlqaj of
Mbui-
Eaton hydraulic deaurger
A bulletin has been pBbiished,on Uie recently oWroduced Eaton Hj&riWk
leiin, "Chemicals qrtbe Rupee
is now svafta&e fro'ra i'ii
Co., FWIaddj
~
desurger, a product of the Glfev&laxid
Wow and Gear drriskm of ain Yale
and Towns, ftie. The desurger'^fSjdeslgned to reduce pohaticflt, .v$tijjjibn,
;de6|Hi
noise, and hydraulic shock Ao fltu&sys-
tesss, Tt&l dpsoiger buQ^Qs, describe?
frdjal&teO'.'
)/ available describes plasma Same
3 ' how tic process api&crease wear rewa-
Ifccfc'Sop prov
oxidation and cheotical thermal barriers, and
Insulate of conduct electricity,
Pja5ni& flute sprayed coatings are sow
behlgspplied in original manufacture of
oyer 500 critical jereadne pans. A chart
in the new buileufe 142F, shows eleven
Metro coathigs cunsnUy fasiag used and
describes tbeir fttnflrioaa. Another chart
outlines 25 iypig|ljjatfs on which plasma
owns sprayed coatings are being applied,
in why and how of dogma flame coat
ings. the means by which they're applied,
and tfnar further potential applications
a disewsed in the oew Metro bulletin.
The basic process itself is tersely and
dearly outlined. A section describes how
coating' properties are precise!? con
construction.&ntT operation <&
product
performance repetitive
wtlh'Jeharla* desorger m redScTbfe f;
MU
pnlsafioos. A seflSi
Of 'included U> aidfrin&,
determining pro w demerger siae for *%?
variety of uwWloos, Balletic D-lOGrf !
roadod?* .pfifline drawings and do v
of all types of de- <
surgera/witt jo'R. N. BUiiftlleKr, Clevc-
land Worm and Gear division, 3249 Ease #(hb Street, Cleveland, Ohio 44104:
' '< *
Belbit'Jpni The IotM;
Switchboard iBsbimwntstlon .
offers a ti tin, SB-35.
General Electric tua a new 36-page bulletin describing Its juec&ozt-bult line
Jones Vertifleji^ signed for rize re?
of switchboard instrumentation. Included in (he bulletin are price tables, descrip
dry or slurry fed gravity fed to simpl
tions of optional features, ratings and calibrations, construetwo features, dimen
ment. There is haodwj clearance between dii
sions, specificajkroB, a section cm opera- fnm 50D to 1000 bp,
uob and special designs, technical bfon&ation including wiring diagrams, and
a variety of footh aad bar lures are described, together
general application information, This bulletin is GEC-15078. For free copies write: General Electric Co. Distribution ServiMa, Btaidioo 6-205, I River Bead, Schenectady, N. r. 12305.
Biona nod a cutaway drawing] internal cota(ruction. Cojtiae a able from: Beloit Corn. Jones
SJuct information droartcni 1, Mass. 012W.
m Ui
S1
11(Hi,
[Fitts-
Paper Trade Joumel/Novefeber 2^, 1967