Document ev02pq4EMGJoK5KVebnX8L6zm
PLAINTIFF'S EXHIBIT
SOUTH CHARLESTON PLANT ASBESTOS INSULATION UPGRADING PROGRAM
SUMMARY
A program 1$ proposed to upgrade asbestos Insulation In the South Charleston Plant to comply with OSHA standards. The program Is estimated to cost 14.2MMover a three year period. The plan Is to remove asbestos from Idle equipment, replace damaged Insulation with an approved type, and seal with metal cover all remaining asbestos Insulation. Outside contractors will be required to meet the schedule.
The work will be divided Into three (3) phases: No. 2 steam plant, operating units within battery limits, and support facilities.
JUSTIFICATION
The Justification of this project Is occupational health. The present OSHA Asbestos Standard, 1910.1001, specified two flbers/cc as the maximum allowable exposure over an eight hour period. The figure refers to fibers greater than five micrometers In length and would amount to about 16 million fibers In that time period. Because there Is no evidence In occupational studies to show that there Is a threshold level below which there are no adverse effects. OSHA Is pressing for a lowering of the level to 0.5 or 0.2 flbers/cc.
Much of the Insulation In the Plant Is asbestos and Is In poor condition. Uncovered, unprotected asbestos Insulation In the plant constitutes a threat to employees, and even the community. It represents a pool of fibers which slough off as weather and wind dictate, and enters the air In which our employees work. Although there Is a legal exposure limit which our measurements suggest we are complying with. It Is believed that any exposure may be harmful In the long run.
UCC 006474
PROGRAM DESCRIPTION
Phase 7
Units
No. 2 Steam Plant
;
Portion Hater Treating Unit
Schedule
Complete 1985
Cost
Capital
$ 900,000
Expense
251.000
Total
$1,151,000
The attached work order request details this phase of the program.
Phase 2
Units Mixing Upper Island Mainland PVA Resins Solvent Vinyls
Polyols Specialty Catalyst Specialty Chemicals Middle Island Oxide Adducts
Schedule Complete 1986
Cost $2,480,000
Phase 3
Units Complete Hater Treating Unit Utility Distribution Distribution Bulk Terminal Maintenance
Schedule Complete 1987
Cost $540,000
UCC 006475
COST ESTIMATE
-3-
The Phase 1 estimate Is based on a detailed scope and budget pricing obtained from a local Insulation contractor. The cost estimates for Phase 2 and 3 are based on an Insulation survey of each operating unit and estimating the associated manhours and materials required to do the work.
COST ALLOCATIONS TO TENANTS
The program costs for Phases 1 and 3 are allocated to tenants based on 1985 usages of utilities and services (plant period cost allocations); whereas, the Phase 2 costs within the manufacturing battery limits are funded by the responsible tenant.
Division
H-Dollars Phase 1 CaDltal Expense Phase 2(2) Phase 3(1)
Grand Total
Silicones & Urethane Intermediates
Specialty Chemicals
Solvents & Coatings Materials
Ethylene Oxide/Glycol
Specialty Polymers & Composites
Totals
392 no
565
316 88 1,354
90 25 77 21
293 164
25 7 900 251
104 2.4B0
183 1,250
no 1,868
177 585 62 324
8 144 540 4,171
Notes: 1. Funded as Host support project 2. Funded as tenant direct manufacturing projects
Hay 14, 1985
UCC 006476