Document emZozky7d2eEOpZKkaJ3VJvLm
MAR 14 1977
R wheels jr
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY
TEXAS CITY PLANT MONTH OF DECEMBER 1976
SUSPENSION/NON-SOLVENT RESINS PERSONNEL MONITORING (8-HR. AVG.)
PPM VCM
UCC 035172
ND
1975
1976
W3A Hdd
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY
MONTH OF DECEMBER 1976
SUMMARY OF EXPOSURE ELEVATIONS
Bldg. 113 114 115 117 120 121 133 174
Maint.
Job
Samples Total/Over
Tk. Rack Operator
5/2
Susp./Non-Solvent Salary Personnel
5/3
Autoclave Operator
4/1
Stripping Operator Chief Operator (North)
4/1 4/2
Inside Operator Outside Operator
5/1 5/1
West Operator East Operator
4/1 4/1
Analyst (Monomer)
5/1
Chief Operator North Operator South Operator East Operator Recovery Operator Utility Operator C-Autoclave Operator
5/2 3/2 4/3 4/3 5/2 5/3 5/3
Solvent Resins:
Pipefitter
3/1
Suspension/Non-Solvent Resins
Pipefitter Machinist
Ri gger Laborer Laborer Ldmn. Machinist Ldmn. Rigger Pipefitter "
4/2
3/1 4/1 4/3 2/1 1/1 1/1 1/1
Range in ppm Low M Mean
0.22 2.23 0.92
0.34 2.54
0.19 1.46
0.17 2.59 0.10 3.50
0.06 1.71 0.00 1.52
0.02 1.12 0.03 1.04
0.35 2.60
0.08 0.72 0.38 0.18 0.77
0.39 0.18
3.34 9.99
25.01 10.08
12.39 1.77 5.05
1.38
0.55
0.89 1.37
0.57 0.66
0.30 0.39
1.03
1.21 4.19 7.94 3.40 3.09 0.98 2.12
0.13 2.04 0.94
0.48 0.16 0.10 0.86 0.84 1.98 9.86 2.60
3.24 1.07
3.77 11.93
1.32 1.98 9.86 2.60
1.76 0.65 1.25 4.63 1.08 1.98 9.86 2.60
-3- ucc
035174
Total 8-Hr. TWA Personnel Samples - 124 A total of 80 exposure measurements (64.52) were within permissible limits.
UNIT EQUIPMENT OPERATING CAPACITIES
December 1976
SOLVENT RESINS
12-1 12-5 12-6 12-12 12-13 - 12-31
1002 902
1002
SUSPENSION RESINS
12-1 - 12-26 1002 12-27 - 12-31 602
NON-SOLVENT RESINS
12-1 - 12-26 1002 12-27 - 12-31 602
RESPIRATORY EQUIPMENT - MANHOURS WORN
Unit Daily Total
Unit Monthly Total
Suspension/ Non-Solvent Resins
2.4 75
Solvent Resins
1.17
36.3
ucc
035175
klant a 15 INO. HYG. DEPT.
RPTD. BY n F, nP*g_
DATE
70. . . . . . . . . ._lf
-----------
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
BLDG.. 113
rwpmhpr 1, TQ7fi
TO December 31. 1976 Process Tank Car Rack Qpe
15 MINUTE EXCURSIC NS
TIME-WEIGHTED AVERAGE
"moT "mo.
Qf OVER SA
LOW
PPM RANGjL - ..I NoOr. NO
PPM RANGE
HIGH
mean
5 Ad 0 , If M
LOW
HIGH
-JEAN ...
remarks
Tank Car Rack ODer.
1 5--------------------- ----------------------
2 0,22 2.23
0.92
1 i
------------------------------------------------------------------------------------
1
]
l
!
--- ------- ----------
1l j
--
!
--
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1- - - - - - - -
i; i i_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ :_ _ _ _ _ _
i
!
i ~" " 1
i
| ____ i____ _____
ucc
rut Rl 3 13
INO. HYG. DEPT.
RPTD. BY fl, F. feete DATE 1-20-77 .
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
BLDG.
114
_ December T, 1375TO
Deeemher_ H,_197fi __ Process Solvent Distil.
15 MINUTE EXCURSIONS
NO. NO.
OF OVEN Stop SMI
LON
PPM RANI E HIGH MEAN
TIME-MEIGHTED AVERAGE
NO. OF
NO. _____ m
OVEN
RANGE
'MM L0 HIGH
MEIN__
REMARKS
Suspension/Non-Sol vent Salary Personnel
--
r 1
1
5 3 0.34 2.54 1-38 !
j
i
i 1 1
!
i i j Ii i
l______ i________
--
ucc
-6-
035177
rmni sic INO. HYG. DEPT.
rpto. rv D- E- Deese
DATE I'20'77
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
BLOG. 115
IWomhor 1, 1 Q7fiTODecember 31. 1976 _ Process Solvent Autoclave
15 MINUTE EXCURSIONS
NO. NO.
OF sa*a
Oifvper
LOW
PPM RANI E HIGH MEAN
TIME-WEIGHTED AVERAGE
NO. n?7
PPM RANGE
;*O<Fip
OVER
iPMt
LOW
HIGH
_MAH___
REMARKS
Autoclave Operator
Solvent Vinyl Resins Salary Personnel
i; i i i
1 ----------- j
i
i
4 1 0.19 1.46 0.55
6 0 0.21 0.95 0.40
-
-
j
' 1
1_____ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
t l
1
" j i !
1 ) r
- ^178 -
-7-
PLANT 515 INO. HYG. DEPT.
RPTO. BY n F. Ttoosa DATE _____ LcZQiZZ
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
BLDG.
117
IWpmhpr 1, 1Q7fi
TO Decemher 31. 1976 Process Solvent StriDDinc
15 MINUTE EXCURSIONS
NO. NO.
Or OVER s.o 9MN
LOW
PPM RANG E HIGH MEAN
TIME-WEIGHTED AVERAGE
NO. NO. OF OVER
PPM RANGE
IMN LQW HIGH -REAM..-
REMARKS
StriDDina Ooerator Chief ODerator (North)
| ------------------------------------.-.-.-..--.-..-.-.-.-- i _ll
11 1i
!| j1
4 1 0.17 2.59 .0.89 4 2 0.10 3.50 1.37
1
--
- --.............. - --
1
i
--- 1
ucc
035179
-8-
PLANT 515 1ND. HYG. DEPT.
RPTO. BY D. E. Deese nATF 1-20-77 _
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
1Q7fiTO
Hpr-pmhpr 31, 1976
BLDG. 120
NonProcess Solvent Drying
........
15 MINUTE EXCURSIONS
NO. NO.
Of OVl* $un iff!
LOW
PPM RANG E HIGH MEAN
TIME-WEIGHTED AVERAGE
NO. NO. OF OVEN imp. 'PPM
PPM RANGE LOW jm___ -MEAN--
REMARKS
Inside Operator
Outside Operator
i |1 "" 1 --.--l I
i
5 1 0.06 1.71 0.57
1 1 5 1 0.00 1.52 0.66 i !
ii i
I i i i i
i
I
1i
uec
0351 SO
n.ANI :in
INO. HYG. DEPT.
rpto. by D. E. Deese DATE 1-20-77
JOB TITLE-TASKS
VINYL I! HI Ilf) l()l PERSONNEL MONITORING SUMMARY DATA
BLDG.
121
Docembor 1. 197g------------- T0--------- necemhpr 31, 1976 - Process .Solvent Drying
15 MINUTE EXCURSIONS
TIME-WEIGHTED AVERAGE
NO. NO.
or OVER Sin>0 afPN
LOW
PPM RANC E
NO. NO. Of OVER
PPM RANGE
HIGH
MEAN .. Samp, tPM LOW HIGH
mean
REMARKS
Chief Operator West Operator East Operator
i
1
1 _L... j
i j
___
i
l 1 1
i
1 1
i
1
! ... i
ii
i !
!
|
4 0 0.03 0.65 0.24 4 1 0.02 1.12 0.30 4 1 0.03 1.04 0.39
ucc
10- 035181
PLANT 515 INO. HYG. DEPT.
. rptd. by D. E. Deese date 1-20-77 JOB TITLE-TASKS
Outside Operator
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
BLDG. 122
rwomhpr i. I97fiTO
December 31._.1976_ Processjg1jjgnt_Cl_arif.
15 MINUTE EXCURSIONS
NO. NO. SOi*Qf oSvMeni LOW
PPM RANG E HIGH . MEAN
TIM E-WEIGHTED AVERAGE
-MEAN_NOOF.
NO. OV(ft
PPM RANGE
SP, l*PM LOW- HIM
remarks
4 0 0.00 0.30 0.15
!
| I!
ii
i 1 ...... ... -- i i 1 _______________________________ 1___
\
; 1
i
i
1 1 111
1 !
-
-
ucc non q^i
-- -
PLANT SIS INO. HYG. OFPT-
RPTD, by D. E. Deese date 1-20-77
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MON I TOR I HO SUMMARY OATA
BLOG.
Decpmhpr 1 f 1976TO
December 31. 1976- Process Vinyls Lab
133
15 MINUTE EXCURSIONS
NO. NO. O*F0 OSVPEPRR LOW
PPM RANI E HIGH MEAN
TIME-WEIGHTED AVERAGE
5 NOOF.
,
NO. OVER IMM
PPM RANGE
LOW jrn__
........
mean
remarks
Analyst - Monomer
Analyst - Mixing Rm.
i1 i; 1 J!
1|
I 5 1 0.35 2.60 1.03 i
2 0 0.11 0.17 0.14 '
!
______________________________i____ i
! I
1
i 1 1
_ _ _ _ i_ _ _ _ _
-- ----- -------- -------
IJCC 0351 S3
"
riANJ 315
INO. HYG. DEPT.
RPTD. BY D. E. Deese DATE 1-20-77
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY DATA
December 1. 1976
TO December 13. 1976
BLDG.
174
Suspension/NonProcess Solvent Resins
IS MINUTE EXCURSIONS
NO. NO.
SOtnfft oven LOU
PPM RANC E HIGH MEAN
TIME-WEIGHTEO AVERAGE
g
N1oO*r0.
.
NO. OVER
If PN
PPM RANGE LOW HIGH
MEAN
REMARKS
Chief Operator
North Ooerator
South Operator
East Operator
z5 0.08 3.34_ -1,21 I
z3 0.72 9.99 4.19
i l
------------ -----------
i i 4 3 0.38 25.01 7.94
i"
i j1
t 4 3 0.18 10.08 3.40
Recovery Operator
5 2 0.77 12.39 3.09
Utility Operator C-Autoclave Operator
! 5 3 0.39 1.77 0.98 --- ---------
5 3 0.18 8 ns ZA2... r- - --------- ----------
-13-
---------------------------
i irr 035184
--
PLANT 515 INO. HYG. OEPT.
RPTD. by D. E. Deese DATE 1-20-77
JOB TITLE-TASKS
VINYL CHLORIDE PERSONNEL MONITORING SUMMARY ORTA
BLDG._ _ _ _ _
December 1. 1976
to December 31.-19.Z6__ ProcessJtelntenance
15 MINUTE EXCURSIONS
NO. NO.
Sfotiarn OjVmER LOW
PPM RANG E HIGH MEAN
TIME-WEIGHTEO AVERAGE
NO. NO. OF O.tl
PPM RANGE
IPM LOW HIGH MEAN___
REMARKS
SOLVENT VINYLITE:
Machinist
Pi Defitter PiDefitter Leadman Instrumentman
.. _ . SUSPENSION/NON-SOLVENT BFSTNS, .....
Pi Defitter
Machinist
l |
1 |i __ i
1j LL
I
_____ ______
Riqqer
Laborer
Maintenance Supervisor
Leadmen:
Laborer
Machinist
Rigger
Pipefitter
Instrumentman
i 1 ----------- ! j
i
i
i | ! i 1 i
4 0 0.26 0.66 0.44 3 1 0.13 -2^04 n.qa 1 0 0.35 0.35 0.351 0 0.49 0.49 0.49
4 2 0 4? 24 1 7fi 3 1 fl.lfi 1.07 4 i 0,10 3.77 1.25 4 3 0.86 11.93 4.63 1 0 0.88 0.88 0.88
2 1 0.84 1.32 1.08 1 1 1.98 1.98 1.98 1 1 9.86 9.86 9.86 1 1 2.60 2.60 2.60
...
1 0 0.82 0.82 0.82
*
> ir.C
____
14