Document emVnNjmV20p7D7qNgR96JXkxp
c.v.
MAKXNG XNSTRUCVIONS:BATCH UNIT D.V*
CG 03
CODE KY-787-D PKG
*-0T 1593 my 2i
PROCESSES
APPROVED BY
< > KY-787-D (T) FWP 4/30/81
(>
<)
(>
STANDARD HRS. 8-9
TIME___ ___ M
<)
<)
-- JOB NAME 03KY787DMT
COMPONENT CONSUMPTION
| 4aMN
CG CODE
LOT
PQ LBS
J CG CODE
LOT
PC
14 YC002B
fit* 93 jSUtSA ! 14 YC002B
93
14 YC002B -.&Mf/lr/ 93
1 14 .YC002B ___.'**-*:-*,, 93
14 YC002B *M MMMM nil |T
93
I 14 YC002B' ^___ I. 93
LBS ...
TOTAL. EST'D WGT 3464
EQUIP L NAME
--rf
'KRQLOR* YELLOW-MEDIUM
203 UN 60"(990 G) WATER IN V-203, SET AGITATOR ON
&. HIGH SPEED,
205 EIGH IN DRUM 6 POUR IN
DUMP IN AND STIR 5 MIN
RECORD: FIN JOii/lM,
,LOT s?
VMrl
UST TO 75 (1275 G) .sHnJIiTriH AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMOG AT 2400-2600 PSI INTO V-205 WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN OF HOT WATER AT 2400r2600 PSI INTO V-205 RECORD: V-205 VOL #_* 6 ADJ TO 60* <2100 G>
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
10" <514 G) WATER INTO
6 START
ITATOR
PUMP V-205'THRU H0MO AT 4800-5200 PSI INTO SV.
RECORD: TIME START &&&. TOTAL MINUTES ..fjuQ__
E: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5* <240 G> WATER & PUMP
THRU HOMOG AT 4800-520 PSI INTO SV
M -^siT^F0RMULA~SELlcT6R"T0`"p6siTI0N""
<V-243)10R POSITION' 7 <V-244)
IAM RESET PB - SET 22 TC IN AUTO
I REMOTE (TEMP IS SET AT 190~f94*F)
| RECORD LEVELS & SET R/M COUNTER *1 AS FOLLOWS;
\ 11 LG JfijUe PRESET 01
84 GAL
i
13LG
PRESET 06'
*
141 GAL
JW5H SETJSTRIKE FLOW CONTROLLERS AS FOLLOWS;
(N-27-D CONTROLLER) IN MANUAL 0,64 GPM
(N-27-D WATER) IN MANUAL LOCAL 8.36 GPM
'3$
(N-27-D/WATER) RATIO ; (N-32-D CONTROLLER) IN
MANUAL
1.31 *84 GPM
(N-32-D WATER) IN MANUAL LOCAL 7*40 GPM
(N-32-P WATER) IN REMO1`
l /I.IATCD\ DATtn
4A
NON-BLEEDING USE N- I ACCT LBS CODE I LBS 250 32-D 250
YC-2-B 2500
wrrrar
15-A l 168 20-A t 141 27-D I 213
I 1 32-D 1 1425
i tr
EQUIP !
I PAGE 2 I
CG 03 KY-787-D EST WGT 3464* (/ -Z-V'Sr
I USE I 1-BS
N-~ USE CODE LBS
3^'rT"DPERAT6R"5fEP"w""'*,~''",,""*
-
.
I
32ri.1T 1 RECORD LEVEL 2LG StJ* IP BELOW' 35% FOLLOW SOL'Ni
SV 1 I MAKE-UP PROCEDURE FOR .N-27-D
!
SP 'JJ^X^MJUST SV TO 48* <2470 G)
I
CP^KTl RECORD PH 1^' ADJ TO 11*1-11.3 WITH N-7-D AT I
1 41
| 5% <10 PARTS WATER TO 1 PART N~7~D>
I Aj^\
L SIPHON INTO SV. RECORD: PH fltJZ?*
ASSUME 50% |.
OPERATOR STEP PB
I
-SP STlp""06/397"AFTEiR~'HlAT~UP~Ric0RD~~PH~^j^^ I
7-D I..:3>^
SV34KTJ. SWITCH 3FC20, 8FC10, c 8FC20 TO AUTO
I
SPJ&T>OPERATQR STEP PB .
v
I
' i SP STEP 10/43. WHEN 3FC20, BFC'IO , 8FC20FLOWS 1
>ARE IN LIMITS, SWITCH 3FC10 TO"AUTO & PB
I
5 I SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN |
I LIMITS, SWITCH 3FC20 TO REMOTE
1
!<f I OPERATOR STEP PB
I
I DURING STRIKE RECORD:
|
I SP STEP
I V-243/V-244
fc RANGE
TIME _ I
I 13/46 <30 MIN) i 14/47 <60 MIN)
9.O-1O.0
I
Zl S" 9.0-10.0 ijii
iI
15/48 <2 HRS)
9.0-10.0 -MuJb2T\
I 16/49 <2 HRS, 25 MIN)
9.0-10.0 Jki&Pl
{ 17/50 <FINAL 3 HRS)
7.5-8.5 ^Uj ST I
i NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
I IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
I
I & RECORD: PH ___ .
ASSUME 77% I
U8-I "j.29 !
339 430 I oI ,>32 I >33 I J34- I
WHILE STRIKING RUN 30* <234 G) WATER INTO
ADD IN 7-8 MIN
ADJ TO 49" <382 G> AT 80-1OOWF
STIR 5 MIN & RECORD: PH/Jli/ <9.5-10.5)
STIR 15 MIN OR LONGER FOR SP STEP 26
RECORD: VOL
& CALC
"X 0.78 *
SET PRESET 08 TO $J&*XAL FROM S 33
V-3391 I.365
I
I 530-A
365
RUN 30 <360 G) WATER INTO V-302 I ADD & STIR 2 MIN FOR S 40
! ASSUNE 50% | 160
I 7-D | 80
SJ1 STEP 17/50 AFTER CHECKING PH, OPERATOR PB.
TFT IN
9~
STEP 23/53. RECORD: PH 4L*j ><3.7-4.2>
RUN IN N-7-D FROM S 36 IN 10-12 MIN STIR 5
100
RECORD: PH,,?tS<9.0-9.5). ADJ IF NECESSARY &
RECORD: PH,,^----
ASSUME 77%
(DILUTE 10 PARTS WATER TO 1 PART) ASSUME 50%
(SIPHON N-7-D INTO SV)
PERATOR STEP PB
*-
STEP 29/58. RECORD: PH X)J? i, TIME PJ.2./T1
PERATOR STEP PB
SP STEP 60. BATCH COMPLETE.
I
] 128-AI 100
f 27-D I
7-D I
START 4^Mg SP STEP
Sd.o.& />___ _
FINISH TIME.,. SP STEP
m.7
J.
OPTR J't Z'o %>/
DUP050096396