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Johns-Manville brings you the benefit of more than a century's experience in the development and manufacture of quality insulating materials... ce/hi (P) 3241o Since 1858. Johns-Manville has been adding to its knowledge of how to manufacture bet ter insulating materials to meet the increas ingly exacting demands of industry. During this hundred year period it has developed and improved methods and machines for manu facturing insulations and accessory materials for every industrial and commercial require ment Today, Johns-Manville operates thirtythree manufacturing plants and three mines. The plants, of which the one at Waukegan, Khnois, illustrated at the left, is a typical ex ample, are strategically located to provide the best possible service in all sections of the country. Modem methods of mass produc tion and quality control assure product uni formity and top value for your insulation dollar. From these busy plants flow the JohnsManville quality insulating materials that contribute so much to the efficient and eco nomical operation of American Industry. m E.William Wagner tNOV9T*IAL INSVLATTOWS DIVISION JOHNS-MANVILLE :CI0 MCGEE TRAFFICWAT KANSAS CITY 3, MO. Til: GRamd 1-0202 TABLE OF CONTENTS PRODUCT PAGE INDUSTRIAL & HIGH TEMPERATURE Thermobestos Metal-On Superex SuDerex-M Banroc Blankets Marinite 85% Magnesia H T. Banroc 2-17 2 5 5 S lO 12 14 17 PLUMBING. HEATING & AIR CONDITIONING 18-29 Micro-Lok Tiber Glass) Micrelite 'Fiber Glass) Microtex Fiber Glass) Spintex Fibrocel Aerotube Perlox 18 20 22 24 26 28 29 REFRIGERATION J-Foam Rock Cork 3CV33 30 32 INSULATING FIRE BRICK l REFRACTORIES 34-44- Insulating Fire Brick Sil-O-Cel Insulating Brick Firecrete Blazecrete Aggregates & Fills Bonding Mortars Cerafelt 34 36 38 40 42 43 44 FINISHES fc WEATHERPROOFING MATERIALS 45-49 Cements and Fills Asbestocite Insulkote Weatherproofing jackets 45 46 48 49 MISCELLANEOUS INSULATIONS Asbestos Papers Asbestos Millboard Asbestocel Super Fire-Felt Asbestos Roll Fire-Felt Asbestos Blankets Wool Felt Anti-Sweat Zero 50-53 50 52 53 53 53 53 53 53 53 ce/hi (P) 32411 J-M THERMOBESTOS pipe and block insulation | DESCRIPTION: A molded, high tempera ADVANTAGES Cl ture pipe and block insulation. J-M Thermobestos is composed of hydrous calcium silicate bonded with asbestos fibers. It is a completely inorganic Exceptional Strength insulating material w hich. because of its light weight, low thermal conductivity, great structural strength and insolubility in water, is ideal for high tempera Similar in chemistry and composition to a very fine concrete. Thermobestos will withstand unusual oper ating abuse without appreciable damage. ture piping and equipment. : Extreme ! Lightness | AVAILABLE FORMS: Thermobestos is furnished in both sectional pipe insulation and Thermobestos is as light as many insulating materials possessing a fraction of its strength and durability. block form. The pipe insulation comes in a com plete selection of sizes up to 24" x 3" half-sections. Larger sizes are available in quad segments from 25"to33"P S in 1:2.2. 2'i and 3" thicknesses. Chemically Stable 100*7 inorganic, will neither burn nor rot. Bevelled blocks are available for larger diameters. Regular biocks furnished in 6" x 36" and 12" x 36" sizes. :n a full range of thicknesses. | USES: Especially recommended for use in Not Damaged by Water Can be soaked m water without damage. After drying, conductivity will be as good as new. the power generation and process industries on in door and outdoor piping and equipment operating at temperatures to 1200F. Thermobestos is light enough for easy handling and fast application. Re peated wettings have no permanent effect on it Easy Application Thermobestos is purposely made in large blocks and half-sections to facilitate handling and reduce num ber of joints. which makes it ideal for installations subjected to weather, or for insulating underground steam lines. Low Conductivity j Because it w ill not burn or carry flame, it may also Thermobestos offers the lowest k factor of all insula be advantageously specified for use in the presence tions in general use throughout the power generation 2 of inflammable gases and liquids. and process industries. CE/HI (P) 32412 i THER.V10BEST0S PHYSICAL PROPERTIES* Density (dry) Transverse Strength (modulus of rupture) Compressive Strength (based on 2" thickness of block) Linear Shrinkage Maximum Service Temperature 11 lbs per cu ft 95 psi 165 psi to produce 5% compression 1.5% after 24-hr soaking period at 1200F 1200F The figures given m this table are average values obtained in accord ance with accented test methods. THERMAL CONDUCTIVITY MEAN TEMPERATURE. F 100 200 300 400 500 600 700 COMPLIANCE WITH GOVERNMENT SPECS -si'. .f Pipe InsulationMIL-1-2781 Grade I. c.ass b. to 500F Grace II, class a. to 750F Grade ill. class e. type I and II. to 1050F FEDERAL HH-l-523 Class 2, to I200F Black Insulation: VIIL-l-2819 Class a, to 500F Class o. to 1000F FEDERAL HH-l-523 Class I. to 1200F COMPLIANCE WITH ASTM STANDARDS Pipe Insulation: C345-54T. to 1200F Block Insulation: C344-54T, to 1200F ce/hi (P) 32413 I a: D m Ui Q. ' 2' iu l- THERMOBESTOS Specification Data Pipe Insulation c 1 Nominal PipeSize. inches Temperature of Pipe. F 100 200 300 400. 500 to to to to to 199 299 399 499 599 600 700 BOO 900 1000 1100 to to to to to to 699* 799* 899* 999*1099* 1200* Nominal Thickness, inches c c RECOMMENDED THICKNESSESt Temaarttara af Satfaca, F 100 200 300 400 500 m 700 no 900 1000 1101 ti ta ta ta ta ta ta ta ta ta ta 199 299 399 499 509 090 790 899 999 ion 1299 Namini TWctaan, inctca Utility-Steam fiaaeratit* IVi 1V4 2 2*4 3 3 3*4 4 4 4*4 4*4 Process 1*4 1*4 1% 1% 1*4 2 2 2 2*4 2*4 3 Commercial--FaM Ttar Oaaratlaa 14 24 3*4 4*4 - - - - - Commercial--Sta Ofaratlaa i i 14 2 2% - Note: For special sizes and curved blocks consult your nearest J-M office. Tabulated thicknesses are optimum thicknesses calculated oa a* eoanomic basis for heat conservation undar average operating conditions and asauro adequate temperature control. Unusual conditions aaoy wsrrant the use of other tnicknossos. STANDARD SIZES leartfc, lades 36 Witftii, iadwt 6 and 12 TliekMss, iactn 1.1*4,2,2*4,3,3% and 4 i Commercial-Full Year Operation 1 4 & less 1 14 2 24* * 3** _ -- _ _ _ _ 2 1 14 2 24* * 3" 24 1 2 24 3** 3** -- -- _ _ _ _ 3 1 2 24 3** 34** -- -- -- _ _ _ 3l2 1 2 24 3*' 34'* _ -- _ _ _ _ 4 1 2 24 3** 34" 44 1 2 24 3** 34" 5 1 2 24 3** 34" 6 1 2 3 34* * 4** 7 14 2 3 34* *4" 8 14 2 3 34* *4" 9 14 24 3 34* *4" _ -- -- -- - - 10 14 24 3 34* * 4" 11 14 24 3 34* * 4" _ -- _ -- - 12 14 24 3 34* r4- -- -- - - - - 14 & up 14 24 34 4" 44 Commercial- Seasonal Operation 14&less 1 1 1 IV: 14 _ -- -- - - - 2 1 1 1 14 14 _ -- -- -- -- - 24 1 1 1 14 2** -- -- -- - - - 3 1 1 14 14 2" -- -- -- -- -- -- , 34 1 1 14 14 2** -- -- -- - -- 4 1 1 14 14 2" -- -- -- -- -- -- 44 5 i6 7 8 9 1 1 14 14 1 1 14 I1'* 1 1 14 2 14 14 14 2 14 14 14 2 14 14 14 2 2 2 2 2 2 2 --- -- -- -- ---- -- -- -- ---- -- -- _ * --- - - -- ---- -- -- -- -- -- -- - - ~~ 10 ; ii ' 12 14 14 14 2 14 14 14 2 14 14 14 2 24 -- -- -- - -- 24 -- -- -- -- 24 -- -- -- -- -- " 1 14&up 14 14 14 2 24 l u [ [ [ I ce/hi(P) 32414 I *4" 4ftrl. - js type: Pipe temp limit: 1200F ^ r:TS->'~r&-'Z^ -rdM P J-M METAL-ON- pipe insulation DESCRIPTION: J-M Metal-On pipe insu Excellent ] lation consists of high temperature Thermobestos pipe insulation pre-jacketed at the factory with top- Weather Protection quality aluminum. Furnished as an integral pack Keeps insulation dry during installation, thus avoiding ] age i including a built-in isolation felt), a section of Metal-On snaps on the pipe and locks tightly in place to seal out weather and protect insulation electrolytic corrosion of aluminum through direct con tact with wet insulation common where jacket is in stalled as a separate operation. ] indefinitely. Joints are sealed with aluminum "snap straps" fastened with conventional metal strapping bands. No sheet metal screws are used. Aluminum alloy jacket (containing magnesium) is especially Proper | I Jacket Thickness | ] selected to give superior corrosion resistance and strength. Jacket thickness designed to provide, at lowest cost, outstanding appearance, stiffness, workability, and re sistance to abuse. | AVAILABLE FORMS: Furnished in pipe ] insulation "rv or.:;. V.... .;ble in 36" sections in a complete range f ap to 2d" pipe size by tmcivne" Integral Isolation Felt ] | USES: P.'.rticu.ariv recommended for use in A built-in, properly designed barrier between jacketing and insulation. the power generator., petroleum, chemical and al lied industries, especially on outdoor installations, ] at operating temperatures to iZUOF. Easy to Remove I ] ADVANTAGES Rapid, easy removability tor repairs and maintenance. Installation Savings : For Specification Data, including physical and ther mal properties, recommended thicknesses, compliance Both msuiation and jacket are furnished in a single package, installed :n a single operation. with specifications, etc., see Thermobestos pipe insu lation. An /nsnlarfnn fnr F~/ar\/ F nm morn ia / anH Inrlneirial Purnnea to I-t V tv 8 nIj - d u s t r ia l & *H I H TEM PEH ATU R t if Johns-Manv PRODUCT INFORMATION type: Block temp limit: 1900F th J-M SUPEREX5 block insulation r* DESCRIPTION: J-M Superex block insulalation is composed of calcined diatomaceous silica blended with other insulating materials and bonded with asbestos fiber. These light weight, large size blocks will withstand temperatures up to 1900F with negligible shrinkage. Their unique combina tion of low conductivity and high stability at ele vated temperatures provide excellent efficiency and long, maintenance-free service. Ever since its introduction. Superex has demon strated its versatility as a high temperature insula tion. Today, for example, it economically insulates 90% of this country's hot blast stoves. j AVAILABLE FORMS:Furnished in flat or car ed mocks in the following sizes: Flat or curved, 3" or r> " wide by 18" or 36" long. Flat only, 9" or L2" wide by IS" or 36" long. Thicknesses range from t" to 4". I USES: Superex blocks are widely used for equipment operating at temperatures to 1900F in cluding boiler furnaces, hot blast stoves, mains and bustle pipes, hot gas flues, soaking pits, petroleum cracking furnaces, producer gas mains, and metal lurgical furnaces of various types. ADVANTAGES High Compressive ;_____ Strength j Compresses only 's" under a pressure of 85 lbs per square inch. . Low Conductivity at ! High Temperatures Superex has a conductivity of .82 at 1000F mean temperature. J Low Heat i Shrinkage j I Has a linear shrinkage of only 2.7% at 1900F Dimensional , i Uniformity j Straight, true edges and close tolerances make posvrie snug joints. Light Weight Ideal for insulating movable high temperature co- pment. I Large Size j BlocksI Large 12" x 36" blocks speed application and recuc; the number of joints. CE/HI(P) 32416 r SUPEREX Spec f cat'O'^ Data iR B P W Q C W A TIO N ^ *:;^ '> ^ msry tjuss5* 'r&MG&'iirmr v aPHYSICAt- PROPERTIES* THERMAL CONDUCTIVITY Density (dry) 24 lbs per cu ft Transverse Strength 100 psi 1 (modulus of rupture) Compressive Strength 85 psi to produce Vt" compression 3 linear Shrinkage (after 24 hr soaking heat at 2.7% at 1900F indicated temperature) 3 Maximum Service Temperature 1900F *he *ijur*s gwen n t^-s table are average values obtained in accord J ance ffitft accepted test methods. ] MEAN TEMPERATURE. F 3C0 400 500 500 700 BOO 900 1000 ] COMPLIANCE WITH GOVERNMENT SPECS : STANDARD SIZES AND THICKNESSES ] VIU-Z3I9. Class C ] ] Length, inches 18 and 36 Width, inches 3 & 6 flat or curved 9 & 12 flat only Thickness, inches 1 through 4 1 Vi through 4 NOTE: For special sires and curved blocks consult your nearest johns-Manville office. j CB/HI(P) 32417 A' An Insulation for Every Commercial and Industrial Purpose m W EATHERPROOFING thi 8 J-M SUPEREX-M pipe and block insulation | DESCRIPTION: Superex-M pipe and block insulation is. like Superex, a high temperature prod uct composed of calcined diatomaceous silica blended with other insulating materials and bonded with asbestos fiber. Recommended for use at serv ice temperatures to 1600F, it possesses lower den sity and conductivity than regular Superex. ADVANTAGES * ------------------------------------------------------------------- 1 High Compressive Strength Compresses only 1" under a pressure of "0 !bs per square inch. I AVAILABLE FORMS: Superex-M is fur nished in both block and pipe insulation form. The pipe insulation comes in 3 ft half sections, in thick nesses ranging from 1" to 3'/2", in pipe sizes up to 14". Segments furnished for pipe sizes larger than 14" Blocks come in the following sizes: Flat t curved. 3" or 6" wide by 18" or 36" long. Flat rniy. 4" or 12" wide by 18" or 36" long. Thickne>?es range from l" to 4". Low Conductivity at High Temperatures Superex-M has a conductivity of .74 at 1000F Dimensional Uniformity Straight, true edges and close tolerances make possible snug joints. fll USES: In addition to being used (to 1600F) for the installations listed under Superex, SuperexN1 is also often specified in combination with J-M SS'T Magnesia or Thermobestos to give greater insulating value for a given service temperature and insulation thickness. In such cases, the Superex-M is always placed next to the hot surface in sufficient thickness to reduce the temperature on the outer taver to its safe limit. Low Heat Shrinkage Has a linear shrinkage of only l.O^c at 1600F. Large Sizes In both block and sectional pipe insulation : Superex-M comes in large sizes which means ta-ter. more economical installation. CE/HI 32418 Lim SUPEREX-M PHYSICAL PROPERTIES* Density (dry) 21 lbs Pr cu ft Transverse Strength modulus of rupture) 90 psi Compressive Strength 70 psi to produce Vi" compression linear Shrinkage (after 24 hr soaking heat at indicated temperature) 2.7% at 1900F Maximum Service Temperature 1600F The `igjres given m this table are average values detained n accord ance *tft accepted test methods. THERMAL CONDUCTIVITY MEAN TEMPERATURE. F 300 4C0 500 600 700 300 5CC OCCC COMPLIANCE WITH GOVERNMENT SPECS Pipe Insulation: vh.i-27s;b Grade hi 3 ass . *.:e 2 Block Insulation: ViL--2519 Cass B and C ra/rP) 32419 STANDARD SIZES AND THICKNESSES Pipe insulation: length 3-ft sections and segments Block Insulation-, length, inches 18 and 36 Thickness, inches (to fit standard pipe sizes) Nominal 1 ithrough 6" pipe size only), lli, 2, 2Vi and 3 Width, inches 3 & 6 flat or curved 9 & 12 flat only Thickness, inches 1 through 4 1 Vj through 4 An /nsu :,on hr Every Commercial and Industrial Purpose thi J-M BANROC- BLANKETS mineral fiber insulation | DESCRIPTION: A felted,spun mineral fiber blanket secured between outer facings of metal fab ric. Facing varies depending upon service require ments. The density and thickness of the blanket are carefully controlled to assure full insulating value. The density of the felt in the standard blanket is 8 lbs per cubic foot. AVAILABLE FORMS No. 101--One side covered with 1" galvanized wire mesh and 15 lbs asbestos saturated felt. Galvanized wire me>h is straight-line or hexagonal. No ! ` C-!" galvanized wire mesh on both sides. No 112-Copper-bearing metal lath (also known as nurial-vauit mesh i one side. I" galvanized w ire mesh other side. Copper-bearing metal lath weighs approximately 2.5 lbs per sq yd with V' x be tween diamond centers. Diamond mesh lath ( w hich can re substituted when copper-bearing metal lath is not available i weighs approximately 2.5 lbs per sq yd with 3 a" x V' between diamond centers. No. 122-Copper-bearing metal lath on both sides. No. 132--3s'' rib lath one side, and 1" gaivamzed wire mesh other side. Rib lath weighs approxi mately 3.0 lbs per sq yd. No. 132-A--Same as No. 132 except ribs are tamed out to provide an air space, desired in some appli cations. No. 142--3s'' rib lath one side, and copper-bearing metal lath other side. No. 142-A--Same as No. 142 except ribs are turned out to provide an air space, desired in some appli cations. NOTE: Under each style number, the first metal fabric listec 's the side on which wire staples are twisted. When the twisted enas are required on the reverse side, it must be so specified. | USES: Where the convenience of a flexible insulation, plus excellent thermal efliciency. is de sired. J-M Banroc Blankets offer the highest quailty mineral fiber product available today. This insulation is used for industrial baking ovens, dry ers. ducts and breechings, and similar equipment. Banroc Blankets are adaptable to flat or curved surfaces and do not break in handling. They are easily cut on the job to fit around obstructions and irregular equipment, and may be used under nor mal conditions for temperatures to 1000F. CE/HltP) 32420  ADVANTAGES Easily Handled Hstrher arencth u'J '<V\ mcwes handleability" . . . fibers '-siil not disiodge -round edges. Uniform Thickness More uniform fiber orientation results in uniform thickness and eliminates thin spots. Light Weight n" lbs per sq ft per I inch thickness. Square Edges Makes possible firmer and squarer blanket edges, ^oth as furnished and as cut on the job. Factory Fabricated Each blanket made to conform to rigid product specs. J I BANROC BLANKETS Specification Data ] COMPLIANCE WITH GOVERNMENT SPECS THERMAL CONDUCTIVITY HH-l-563. Amendment I-Tvce I. Class A & B standard sizes* AND THICKNESSES ] Blanket Size, inches :i-3 Thickness, inches : :w. :4. i34.2, 3A < 55 2!:. 3,3:i. 4,4Vi, 5. 5*-2.6 ] - ;j J"3 4C cj 3" ccns-st at Single uytr ol felt, greater :n cresss cars.st 3* ayers 3f `eit. 3 MEAN TEMPERATURE. F 100 200 300 400 500 600 700 I , s nsv ..; mI An Insulation for Every Commercial and Industrial PurDOse I thu J-M MARINITE sheet insulation DESCRIPTION: Johns-Manville Marinite is an insulating sheet material composed of asbestos fiber, diatomaceous silica, and an inorganic binder. Marinite combines great structural strength with light weight, excellent thermal properties and ease of erection. It is fireproof and has a low thermal expansion coefficient. Marinite is non-corroding and w ill not disintegrate after prolonged immersion in water. | AVAILABLE FORMS: Marinite is furnish ed in three densities: 23, 36 and 65 lbs per cu ft. All are supplied in two types: Type A sheets, with a plain sanded finish on both sides; Type B sheets, >anded both sides and impregnated with an inor ganic primer, ready for painting. Marinite sheets range in size from 36" x 96" to 48" x 120". and in thickness from '*" to 2". depending on density. USES: Because it is both a structural and an insulating material. Marinite offers major economic advantages in the construction of ovens, driers, breechings and other insulated housings. Marinite is the only insulation available that can be erected without the metal sheathing necessary where min eral-fiber type and similar insulating materials are employed. ADVANTAGES Structural and Insulating Material Builds and insulates in one operation. Fireproof Will not bum. Every sheet of Marinite carries the Underwriters' Laboratories, Inc., label with the fol lowing Fire Hazard Classification (based on 100 for untreated Red Oak): Flame Spread..................... 0 Fuel Contributed...............Negligible Smoke Developed............ 0 Easy to Erect Large, easy-to-handle sheets can be applied as quick \ and easily as plywood. Requires No Maintenance Inorganic and not affected by moisture, will not rcc. rot or corrode . . . lasts indefinitely. CE/HI(P)32422 u. _ [ 1. r e v MARINITE Specif ca:;c^ Data j PHYSICAL PROPERTIES* I Density 'Dry', lbs cu ft Transverse Strength (Dry), psi Modulus of Rupture! After 24-nr ssamrg neat at indicated temperature Marinite-23 23 550 A50 300F; X>OO Marinite-36 36 ,900 900n i Modulus of Elasticity (Dry), psi (From Transverse Test) Consolidation iNormal). in. in. 0.20 x 10* 500 0 02 Load, psr' A000 8000 0.52 0.68 0.36x10* 0.02 0.38 _ 3 Compressive Strength (Normal!, psi 12000 0.74 14000 -- 7000*' Marinite-65 65 1500 1500 800FS 0 65 x 10s 0.01 0.18 0.31 0.39 16000 Screw Holding Strength -.Normal), lb screw ] vV ;i-drawai (qac `or Type A. No. 6-12 Sheet-Vetai Screws; z" penetration 'a" penetration 35 80 130 240 180 460 Dimensional Change Oue to Moisture, in. in. -*age-N::-ai to dry 1 Expans.pn-Nqrma' to SOS RH E:ans.on-Dr, to saturated Thermal Expansion, in. in. F A.g t.et remge-ature tange nc-cated. Seta ec -`:rma: on `or special oases furnished on -equest.) ] Maximum Service Temperature. F For Cont-uous Service: 0 0008 0.0001 0.0010 2.3 x 10-* (ud tP 200F: shrinkage thereafter) 900 0.0011 0.0001 0.0013 1.3 x 10-4 up tp 250F; shrinkage thereafter) 900 0.0007 0.0001 0.0009 2.9 x 10-4 up tp 250F; shrinkage thereafter) 800 Fire Hazard Classification 3 L.sted -toe' jnserwrters' Laboratories. -c .30e Ser.ice Guide. No. AG 118.13) Flame Spread 0. Smoke Developed 0. and Fuel Contributed Negligible *T-e (<* " aceve tao e are average vaues unless ctherw.se scec-fied' obtained in accordance with acceoted test methods. Strength **.'?$ --st 2? -ooTeo Dy acp.y rg adea-ate `actors of safety to arr-ve at nom ng va.ues. "Dry" fevers to oven-dneo samples; "Normal." to normal :;---- t ors :* ":F 3-0 :05a h **for 3 layers of 1" thick material. One nen thickness aione shows no cieariy defined failure jp to 13.500 ps< 3 I DIMENSIONAL TOLERANCES I Material Length & W.dth. inches Squareness, max. Thickness. dev. per linear inches yd,inches 3 Marmite-23 r :: = :: =Ve Marmite-36 -; - :: -- n* Marimte-65 1 -- :: --'*4 3 STANDARD SIZES AND THICKNESSES 3 Material Thicknesses. inches Sheet Sizes, feet 3<8 31 a x 8 4x8 4x 10 VV\\ Marmite-23 .*. 3 Marimte 36 4 :.Y nY 1 \ Mannite$5 J5. : '* s. 1 V I to '.3 *ee$ dei.very. THERMAL CONDUCTIVITY MEAN TEMPERATURE. F ICO 200 300 400 500 600 Marinite-23 0.55 0.57 0.58 0.60 0.6! 0.63 Marinite-36 0.76 0.77 0.78 0.79 0.80 0.81 Marinite-65 1 50 1 56 1.62 1.68 1.74 1 SO CONDUCTIVITY 1 BTU IN. PER SQ FT PER F PER HR CE/HKP) 32423 I An Insulation for Every Commercial and Industrial Purpose mJvlX 13 th. 14 J-M 85% MAGNESIA pipe and block insulation DESCRIPTION: Johns-ManvilleSST Magnesia is composed of hydrated basic carbonate of magnesia bonded with asbestos fiber and molded into both pipe and block form. The Johns-Manville manufacturing process provides the material with a maximum number of voids, or minute dead-air cells, which increases the natural resistance to heat transmission and reduces the weight of this dur able insulation. Maximum mechanical strength consistent with high insulating value is an added advantage. AVAILABLE FORMS: J-M 85 fT Magne sia is furnished in both sectional pipe insulation and block form. The pipe insulation comes in a comolete 'election of sizes up to 14" x 2" half-ect.ons Larger sizes are available in segments and ^r. ed blocks. Blocks are available in widths of .V - .md 12". and lengths of 18 and 36". in a full range of thicknesses. 6" wide curved blocks are available for larger diameters. | USES: Recommended for use to 600F on heated piping and equipment in schools, hotels, hospitals, public buildings, ships and industrial in stallations of all types. For temperatures above 600F. J-M 85'r Magnesia is often used as an outer laver over J-M Superex. This construction--known as Superex Combination-combines the high heat resistance of Superex with the greater insulating value of 85^ Magnesia. ADVANTAGES Good Compressive Strength J-Sl 85^ Magnesia has the compressive strength nec essary to withstand all normal abuse to which exposed piping and equipment may be subjected. Chemically Stable lOOT inorganic, will neither burn nor rot. Low Maintenance For practical purposes J-M 85^ Magnesia is ageless and will last as long as the masonry in a bunding. Withstands Wetting Will withstand repeated wetting and drying without deterioration. High Insulating Value Has a thermal conductivity of .46 at 400F mean tem perature. Light Weight Easy to handle and install. ce/hi(P)32424 85^ MAGNESIA Spe ; ' ! +' Cl l -- PHYSICAL PROPERTIES* if'1*'*" . THERMAL , y-. * -j r i . r^ i TI t- j I 3 3 3 [] ] ] I Density (dry) Transverse Strength (modulus of rupture) Compressive Strength Linear Shrinkage Maximum Service Temperature 11 Ihs per cu ft SO psi 70 psi to produce 5% compression 85 psi to produce 10% compression 0.4% after 24-hr soaking period at 600F 600F T*ra *5jr5$ ? ve'T -r> :*T.S !5S i 3' %>es :cta ned rr icccrcarrce a.:?t ac: = p:e: tas: Te:-c:>. azs 47 aWsU 46 >>:UaJ. 43 42 O Mb 40 z Q 2aa5s. 38 37 z" 3 36 35 34 CD MEAN TEMPERATURE. F :00 2G0 300 400 :zzzzzzzzz COMPLIANCE WITH GOVERNMENT SPECS COMPUANCE WITH ASTM STANDARDS Pipe Insulation: viLirsi Grace i, : m ; :: 32CF Black Insulation: VIL-MSI9 G ass a to 5GCF Pipe Insulation: C320-55. to 600F Block Insulation: C319-55. to S00F ce/hi(P) 32425 liSl Irsulavdn for Every Commercal and Industrial Purpose 15 85% MAGNESIA Specification Data (cont.) | Pipe Insulation Length, inches Simplified thickness, inches For copper tubing 36 Nominal 1 from 4" op To fit straight runs of (sections and to and including 6" pipe copper tubing with segments) size only), 14, 2, 24, nominal diameter of 4 and 3 to 6 inch I--------------------------------------------- ------------- Block Insulation STANDARD SIZES Length, Inches MMUachnr 18 end 36 Net* On curved blocks the 4|nK1 to the 1 ~ ................. RECOMMENDED^ 100 200 to to t09 200 Temperature of Pipe, F Nominal 100 200 300 400 soo Nominal 100 200 300 400 500 PipeSize, to to to to to PipeSize, to to to to to inches 199 299 399 499 600 inches 199 299 399 499 600 Nominal Thickness, inches Utility-Steam fieneration 14 & less 1 1 14 2 2 2 1 1 14 2 2 24 1 1 14 2 2 3 1 l 14 2 2 34 1 1 14 > 24 4 1 1 14 2 24 44 1 1 14 2 24 5 1 14 14 2 24 6 1 14 2 ? 24 7 14 14 2 2 24 3 14 14 2 2 24 9 14 14 2 24 24 10 14 IVz 2 24 24 11 14 IV2 2 24 24 12 i V2 14 2 24 3 14&up 14 14 2 24 3 Process 14&less 1 1 2 2l2 3 11 1 : 3*2 f l . 4 44 1 5i : *. 6 1: - 7 14 14 8 14 14 in : 9 14 14 7 10 14 14 11 2 1 ' ? 11 14 14 1 t 12 14 14 : **2 1*2 : 14 & up 14 14 1 *2 I:: 11: Commercial- Full Tear Operation Commercial-Seasonal Operation 14&less 1 14 2 24 2 1 14 2 24 24 1 2 24 3 3 1 2 24 3 34 1 2 24 3 4 1 2 24 3 4V2 1 2 24 3 5 1 2 24 3 6 1 2 3 34 7 14 2 3 34 8 14 2 3 34 9 14 24 3 34 10 14 24 3 34 11 14 24 3 34 12 14 24 3 34 14 & up 14 24 34 4 3 14&less 1 1 1 l*-2 3 2 1 1 ! l:2 3 24 1 1 1 llz 34 3 1 1 r-2 112 34 34 1 1 1 V2 112 34 4 1 1 i 4 14 34 44 1 1 i 4 - '-z 34 5 46 1 1 1 ~2 y~z 1 1 ':; 7 4 7 14 14 14 2 4 4 8 9 14 11-2 14 14 1 4 -2t 4 10 14 14 14 2 4 11 14 14 1 4 12 14 14 14 2 44 14&up 14 14 1:2 2 112 i ^2 2 2 2 2 7 2 3 ? * ? r-2 2:-: 'Tabulates Thicknesses are optimum tnicknesses calculated cn ir ?::-- : :s: s 'or heat ccnservation jnder average operating conditions arc ass.-e a:e:.a:e temperature control. Unusual conoitions may warrant the use ::her - 16 Ce/HI<*>>32<26 [[ ;i ;i -i ::i :i ;] j J-M H. T.BANROC 5 block insulation DESCRIPTION: H.T. Banroc block insu lation is a structurally strong and thermally effective insulating material made from felted inorganic fibers bonded with a special heat-resistant binder. AVAILABLE FORMS: Furnished in block form only in thicknesses from 1" to 4"; lengths up to 36": widths to 18". | USES: For insulating furnaces, boilers, heat ed vessels and tanks. ADVANTAGES Easy Application Mineral wool composition makes possible impaiir of insulation directly on studs or clips. Large Sheet Size Large size sheets. 18" x 36". cut installation costs. Fireproof Made from mineral fibers which will not burn. Low Conductivity H.T. Banroc has a k factor of .70 at 800F. PHYSICAL PROPERTIES* Density dry; Transverse Strength 'modulus of rupture) 18 lbs per cu ft SO psi Linear Shrinkage average of all 3 dimensions) 1200F 1700F 0.5% 3.0% *e fg-res $ *e* m. th-s taoie are average varies iCta.rr2 n accordance *.th acceoted test methods. CE/HI (P) 32427 STANDARD SIZES AND THICKNESSES Length,inches 18 and 36 Width, inches 6,12 and 18 Thickness, inches 1 to 4 (Vi inch increments) THERMAL CONDUCTIVITY CONDUCTIVITY BTU IN. PER SQ FT PER F PER HR MEAN TEMPERATURE. F 200 400 SCO 300 35 .45 56 .70 ;ohs$ v iv, An Insulation for Every Commercial and Industrial Purpose 17 J-M MICRO-LOK fiber glass pipe insulation DESCRIPTION: J-M Micro-Lok is a light weight pipe insulation made of long, fine flame blown glass fibers bonded together with a thermo setting resin. Countless air spaces created by these fine fibers are particularly effective in resisting the passage of heat. The three-foot sections of insula tion are molded in one piece, then cut longitudinally through one wall and partially through the other. This produces a "hinged" section that opens uni formly. and with only slight effort, over the entire length. Because of the resiliency of the fibers, it closes automatically and firmly. The manufacturing process permits accurate control of dimensions. Thus, the inside diameters, wall thicknesses and outside diameters are always uniform. The outside surface is smooth and firm to give the sections a well-tailored appearance. AVAILABLE FORMS: J-M Micro-Lok is made :n three-foot sections, in standard wall thick ness and sizes for iron pipe and copper tubing. It is available either bare or with factory-applied jackets. Micro-Lok is shipped in corrugated cartons. | USES: J-M Micro-Lok, with jackets as re quired. is designed for use on hot, cold and chilled water lines; brine, refrigerant and special process lines: dual temperature, steam and other hot lines to 370F. ADVANTAGES Saves Fuel &. Power Low k factor permits more efficient temperature con trol. Snug closure guards against heat loss or gain at joints. Economical to Apply Light weight and one-piece construction with "springhinge" full-length opening and automatic closing fea ture speeds on-the-job handling. Easy to cut and fit accurately. Resilient & Durable Resiliency of glass fibers absorbs mechanical abuse during shipment and application: prevents breaking and crumbling of edges: saves waste, makes tighter joints; saves patching costs. Glass fibers are incombus tible. won't shrink, swell or rot, and will not attract rodents or vermin. CE/HI (P) 32428 [ [ i ci 0 [ MICRO-LOK -- ~ Data PHYSICAL PROPERTIES* Oensity, nominal Moisture Adsorption Alkalinity Corrosivity (with steel, copper. aluminum) Thermal Diffusivity (at 1S0F mean temp) 3.50 lbs per cu ft less than 0.2% by vol less than 2% expressed as Na,0 does not cause or accelerate 0.032 sq ft per hr The figures given m this table are average values obtained m accordance with accented test methods. THERMAL CONDUCTIVITY MEAN TEMPERATURE, F JACKETING* INFORMATION Canvas--t oz.. 5 oz., and 8 oz.. in addition to standard canvas. All weights available on all insulation thicknesses and sizes. 6eneral Purpose-60 lb. white bleacned kraft laminated to 0.00035" thick aluminum foil. Vapor transmission rate less than 05 perms. Available for v'i" and A*" thicknesses in all pipe sizes. Vapor Barriers Dual Temperature: WX: threewith 60 lb. white bleached kraft; 0.001" alumi num 'cu srd 55 lb black asphait-impregnated kraft. Vapor trarsm sS'Qn ate less than .02 perms. 3X ---ee : , w tr 53 o. biack asphalt-impregnated kraft; 3 CC1' 3 -- .rum `z jna 55 ib. black asphalt-impregnated :a" <a:c- mansm-ssion -ate less than 02 perms. Flame res.start. AG : -a-e -eta'dant kraft paper laminated to 0.001" thick aluminum iz,, :v a flame retardant adhesive. Vapor transmiss on ate ess man 02 perms. Aluminum surface is exposed. Weather Resistant-three weights of roofing felt available--35 a.. A5 b. 55 ib For 1" thick and over pipe insulation, for all P'ce sizes Ail jacvets nave 3 minimum IV longitudinal lap. Canvas jackets ave a 21:" circumferential lap. All other jackets are sealed at the c.':umferen!iai joint by a 4" wide strip of the same material, in duced m the carton. Pactcry acci.ea. CE/hi(P) 32429 GUIDE TO SPECIFICATIONS FOR APPLICATION AND FINISHING Service l Temperature Hot Water 200F Cold Water 50F Chilled Water, Brine. Refrigerants and Special Processes Dual Temp 212F to sub-zero I-120F) Hot Water, Low Pressure Steam 350F Location Exposed or Concealed Outdoor Exposed or Concealed Outdoor Exposed or Concealed Outdoor Exposed or Concealed Outdoor Jacket Material Canvas or Gen. Purpose Roofing Felt or .016 Aluminum Gen. Purpose Roofing Felt WX (White) or BX (Black) Dual Temp. Black Dual Temp, plus Roofing Felt or .016 Aluminum Canvas or Gen. Purpose Roofing Felt COMPLIANCE WITH GOVERNMENT SPECS HH-l-552 Type I. Class A and B HH-l-562 Type II, Class 1 and 2 19 J-M MICROLITE5 fiber glass duct insulation th DESCRIPTION: Microlite is a low-density, resilient, blanket-type thermal and acoustical in sulation made of long, extremely fine, flame blown glass fibers, bonded with a thermosetting phenolic resin. AVAILABLE FORMS: Made in blanket form and packaged in rolls. See table on opposite page for densities and thicknesses. | USES: Microlite is most useful: '' here greatest thermal and acoustical efficiency in the 'm.i e>: 'pace is required. o Where lightness in weight is important. <n tv Where tensile strength, resiliency, ease of cutting <n and r.tting heip to reduce application and fabri ST cating costs. H \X Where resistance to vibration shakedown is im portant. 8 20 ADVANTAGES Reduces Heat ______T ransferI The enormous number of air pockets created by the very fine glass fibers make Microlite highly resistant to the passage of heat. i Absorbs ,______ Sou nd; ! The air pockets also become "sound traps" air-borne noises, particularly in the 125 to u.V'n cp, range. I Resilient and jFlexiblej Easily compressed into tight spots: springs hack :o assure snug fit around angles and curved surfaces: re sists breakdown and sagging from vibration and bumps: yields under impact without damage. Conserves j Space Because of its excellent insulating efficiency, space re quired for insulation can often be reduced. Compres sion packaging saves shipping, storage and work 'race. Insulation quickly returns to original thickness when unrolled. i Strong Long fibers give blankets high tensile strength: ' n pull apart with normal handling. Easy to Handle | and Apply | Can be handled without discomfort. Readily cut ' ' knife or scissors. No special tools or skills needed C . be used with adhesives and mechanical fasteners. | Durable Glass fibers are Incombustible. Being non-ce!!ular ..r.d non-hygroscopic. they resist effect of moisture will not decompose or provide food for roder.:-. in sects or bacteria. Microlite resists effects ot oil. grca'e. most acids. t t I ! MICROLITE Scec-^ca: on Data \I cLJ l1 .50 ; 4 1.1 Vi ,2.2 x-i 3.3`i,4 .75 ' 4 1.14.2 24,3,34,4 1.0 Vi 1.1 Vi 2,2 Vi,3 1.5 ! 4 1 14,2 2.0 -- -- 1,14 2.5 -- * 2,1 " -- 3.0 | -- -- Vi,l" Ail aens.ties and thickness are 3va<!ab:e m 24, 26, 48. and 72 men A'jrns For n*orrr.3t cn aocut factary-acc.-ed v3Cor darners. reflect ve `acmgs. coatings or ::her cens^ies 'anc tn chesses. can ar *r;te tne "earest ^nnvManv ne sates crtice. "C-t p.eces only. usa. 8 zZ pcf 7: PCf > :cf r j ij i COMPLIANCE WITH GOVERNMENT SPECS ttH-l-542, Type : Vll-l-160226. ; an : i - i 5 V!L-!-'.;2c5B Me:; -ts -ee's `";s spec m I. 2 & 3 inch thick nesses jns z. i. 2 i 3 c sens: es cniy: Var-tnre ScsciVcat.cn 32-WA-3. ciass I & 2 ce/hi (B)32431 SOUND ABSORPTION COEFFICIENTS Oensity, Thickness, Sound Absorption Coefficient NRC* Mountin lbs per cu it inches at Frequency 'cycles eer second) of 125 250 500 1000 2000 4000 No. vz 4 .08 .14 .32 .60 .73 .73 .45 *. iz 1 .14 .25 .51 .80 .78 .76 .50 4t 4 14 .18 .44 .77 .92 .81 .77 .75 4 1 4 .08 .16 .37 .68 .77 .78 .50 P 1 o(Oo 1 .22 .30 .94 .82 .80 .70 4 Noise Reduction Coefficient -- The average of the sound aoserpt cn coefficients at freouenc.es of 250. 500. 1000 and 2000 c/cies :er second. The NRC s given to the nearest 5%. I An Insulation for Every Commercial and Industrial Purnnsa HIGH TEM PERATURE J-M MICROTEX fiber glass duct insulation DESCRIPTION: Microtex is a lightweight, Absorbs resilient, semi-rigid blanket insulation composed of Sound fine, flame blown glass fibers, reinforced with glass Sound energy is effectively dissipated in the :h textile fibers and bonded with a thermosetting resin. created by maze of fine fibers. AVAILABLE FORMS: Made in blanket form and packaged in rolls. See table on opposite page for densities and thicknesses. Available plain; black coated one side; with vapor barrier or reflec tive facings applied. | USES: Coated Microtex is especially effec tive as a liner for air conditioning and heating ducts to absorb air-borne noises in the 250 to 4000 cps range and to dampen vibration. Also a highly effic:en: thermal insulation. Offers many advantages ^s a duwt wrar: for refrigerated trucks and trailers; air conditioning and heating equipment. High Tensile Strength The long, strong bonded fibers mesh and interlace to produce a tough, durable insulation. Resilient ; and Flexible , Will not crumble: holds up during handling and fabri cation; remains semi-rigid but is easily formed around corners and curves; resists settling from vibration. Easy to Cut and Fit No special tools, skills or techniques required. Pleasant to handle. Easily cut with an ordinary knife. Can Ke used with commercial adhesives and fastening deuce'. ADVANTAGES Resists Heat Flow Countless air spaces formed by its fine glass fibers makes Microtex highly effective in resisting the trans fer of heat. Durable Made of incombustible glass fibers. They do not ab sorb moisture: are not injured by contact with water Glass fibers won't deteriorate: provide no food for ro dents or bacteria. They also resist the effect ot oh. grease and most acids. 22 CE/HI (P) 32432 JI Density,* Thickness,* inches lbs per cu ft 200 tt roll 100-ft roll 75-ft roll 50-ft roll .50 -- 1,14 2.24,3 -- 75 -- 1.14 2.24,3 -- 10 -- 1.14 2.24 3 1 5 Vi 1 -- 14,2 2.0 -- 4 -- 1.14 2.5 -- 4 -- 1 30 -- 4 -- 1 sens res ana tn chnesses ava; able =n 24, 36. and 48 inch widths. Per 'rrrat on aocut `actcrw-aDo.ied coatings, vapor barriers or reflect e `actrgs. can or wr te tne "earest ;cnns-Manvii;e sales office. THERMAL. xrCONDUCTIVITY MEAN TEMPERATURE, 75F Density, lbs per cu ft CONDUCTIVITY BTU IN. PER $Q ! PER F PER HR % .29 1 .265 14 .245 2 .23 24 .226 3 .225 * . SOUND ABSORPTION COEFFICIENTS - L1 i l 1 Oensity. lbs per cu ft Thickn*ss, nchoi Sound Absorption Coefficient at Frequency (cycles per second) of 125 250 500 1000 2000 4000 NRC* Mounting No. *2 .'2 l 15 22 4 .15 21 24 3 **2 .17 3i 27 'NC'Sf deduct on 'V NSC s g *en C:e":c ent-T"ie avtraje to ".tie nearest 5V : tie .48 .34 50 .68 .60 .54 .80 .84 .48 .36 .56 .68 .61 .57 .35 86 .49 39 .56 .75 63 62 .91 .89 scund absorpton coefficients at ` 'eo^encies c :67 .50 6 .79 .70 6 .67 .52 6 .81 .72 6 .74 57 6 .83 .76 6 250. 500, 1000 and 2000 cycles per seccnc ce/hi (P) 32433 An /nsn/atinn fr\ r , r*___________ - / i 23 HIGH T E M P F R A T I' v : lii i** c - - il! product information ^type: Wrap-Around & Rigid Board | ji^ltemp limit: 450F J-M SPINTEX duct insulation :hi | DESCRIPTION: J-M Spintex duct insula tion is felted from long, tough, super-springy silice ous fibers. Produced by an exclusive spinning proc ess which assures the utmost uniformity, these fibers prossess unusual fineness. This adds countless heat stopping dead-air spaces to every cubic inch of Spintex. and gives the material the low' thermal con ductivity so essential for high insulating value. Spintex fibers are non-absorptive and treated to arrest capillary action, and will neither rot nor mil dew. | AVAILABLE FORMS: Regularly furnished in flexible wrap-around and rigid board form. The following -oecial facings are available to meet un usual conditions or decorative needs. VS Kr.irr paper and asphalt V F : vinyl film AF L.ururute 001" aluminum foil-scrim-kraft AP Plain asbestos paper | USES: J-M Spintex duct insulation is ideal for insulating housings, plenum chambers, and air-con ditioning ducts in offices, factories, institutions and commercial buildings of all kinds. ADVANTAGES | Corrosion |_____ Resistant Tested in accordance with the provision of U. S. Mari time Commission Specification 32-MC-t, Spintex when placed in physical contact with a polished steel plate exposed to alternate wetting and drying cycles causes no more corrosion than sterile cotton under similar test conditions. | Moisture ;_____ Resistant Spintex fibers are solid filaments, non-absorptive in themselves and treated to prevent hygroscopic or cap illary action of the felt. ! Incombustible Spintex insulation (without facing) rates as incom bustible when tested according to U. S. Bureau of Standards Commercial Standard CS-13I-46. Section VI. and will pass the test prescribed in U. S. Coast Guard Specification 164009. 24 CE/HI (P) 32434 J a i! u 111 u u n :i SPINTEX Specificcation Data ,,WT .>..,-' . "*-- - . K^f. <!v*r.''- ... r . ':r.'* .-. * : '* ** -; Ai&r .;**vi .v,' ^ -FSsf<**-?.;..4j - `- wS'C^Ftv` "* ^ V*!' ' ' ^Iv, SIZES, THICKNESSES AND AVAILABLE FACINGS,, -***& *?' *&,. . "T- '-' . fe?k.3-&^iiCiW.r.ju^U-^-mjs- i)- Type Wt per bd ft, lb Vr: Length, inches ->r ^ .&:-xs . Width, inches Thickness, inches >5 Facings No. 411 (flexible! No. 413 (flexible) No. 414 (rigid) No. 415 'rigid) 0.21 60,120 0.35 48. 60 0.50 48.50 0.67 48.60 30 15, 30* 15,30* 15,30* 1.1 Vi. 2 1, lVa. 2. 3 1.1 Vi, 2 l.lVi.2 VS. VF AF VS. VF. AF VS. VF. A.F. AP VS. VF. AF, AP Ss.ntex No. 413, 414, jna 415. when faced, are available m 30" width only. SPECIAL FACING CHARACTERISTICS COMPLIANCE WITH GOVERNMENT SPECS Type Description Combustible Water-vapor barrier VS Kraft paper and asphalt* VF 004" vinyl film AF Laminate 001" aluminum foil-scrim-kraft AP Plain asbestos paper yes no yes yes yes no No 413. 414 3"d *15 ;r*;v. S.saura*: caper and asphalt furnished on Nc 421. "`ac.ng * :.ri *'are g:*s :ut *nen source of heat is removed. F ame s *c: va-s- *:?d a c-g *ac rg HERMAL CONDUCTIVITY MEAN TEMPERATURE. F :0 '5 10C Spintex No. 415--HH-f-562. Type I. Class 2**. Spintex No. 414 & 415-HH-I-564. Type II, Class A**. Spintex Np. 413, 414 4 415-- HKT3?2rTypT Standard dimensions of Spintex Duct insulation are not identical h th nose mentioned m tnese Federal Specifications. FOR SEALING DUCT INSULATION JOINTS... J-M DUTCH BRAND PRESSURE SENSITIVE TAPE Johns-Manviie recommends J-M Dutch Brand No. 353 Duct Seaimg Tace #or forming, notd"g. arc seavng a.r duct nsu.at.cn. Soec.any treated wa terproof. water-resistant silver : otn Dacu.ng provides excelem vapor parr er. Adhesive g' ps *pr.corpus surfaces to mane a.r-: gnt seam at ,omts ana overlaps. Baching:.....................S.oth-coiorefl plastic cnat.ng. Color:...........................s.iver. Adhesive Mass:............Aarer .nsoubie-rubber and res.n case Roll Length:................. 50 yds. Special lengths on nouiry Widths: ..................... Ail standard widths. Core sue:..................... 3" Packing:....................... Sulk case with each roit separated, center supported. 25 An Insulation for Every Commercial and Industrial Purnose LYj I C E /H I (P) 32435 | DESCRIPTION: J-M Fibrocel is a precision- ADVANTAGES molded insulation made from chemically inert sil ica aggregate. In the manufacturing process light weight, inorganic structures are formed which w hen hi bonded together include minute voids. This com Precision Molded bination gives Fibrocel its strength and insulating value. A Fibrocel job presents a beautifully cyiindncai jdpearance. straight and true as a gun barrel, complete!;, free from bumps and irregularities. AVAILABLE FORMS: Fibrocel C -Standard or special weight canvas jacket and metal bands. For service to 300F. Fibrocel VS -Jacketed in creped white kraft bonded to ` ? mil aluminum foil. Service 50F-300F. Fibrocel \ B -Outer surface same as Type VS. in ner -.aror carrier full mil aluminum foil, inner fac ing creped biack kraft. Three layers bonded with waterproof iammant. End strips furnished for seal ing joints. For pipes subject to sweating. Recom mended service 35F-300F. | USES: For hot. cold and chilled water lines; low pressure steam pipes; dual service systems. Resists Deformation Hard, rigid, strong, Fibrocel offers excellent back-up protection against jacket punctures. Stands up weil under normal service abuse. Won't Shrink Completely eliminates objectionable shrinkage. Un affected by changing atmospheric conditions. Inorganic... Fireproof.., Permanent Will not rot, mold or burn. Economical to Apply Light, uniform, easy to cut and work. 26 CE/HI(P) 32436 I I FI 3ROCEL Specification Data PROPERTIES* THERMAL CONDUCTIVITY ri c: u [2 1 I iI Density (dry) - Transverse Strength (modulus of rupture) 9 lbs per cu ft SO psi Linear Shrinkage moist to dry-- .05" per 36" length Temperature Range Permeance to 300F VB: 0.01 perm maximum VS: 0.3 perm maximum MEAN TEMPERATURE, F 50 100 150 200 j 45 -- - - : u. 44-------------------------------------------------------- `:?yrs i ven r :n.$ tac e are average values ootamed .n accord ance w-tn acceotsa test Tetnofls. COMPLIANCE WITH GOVERNMENT SPECS STANDARD SIZES F'brocel C meets the requirements of Federal Specification rfri-i-552 Type 1. Class A. RECOMMENDED THICKNESSES HEATING PIPING INSULATION* Continuous Operation Seasonal Operation Pipe Temperature. F Pipe Size. inches Thickness. inches Pipe Size, inches Thickness. inches ::M99 4 thru 2 4 4 thru 5 4 24 thru 5 over 6 1 .*2 ever 6 11 2 -uU-jCQ - thru 2 14 4 thru 3 over 2 2 34 thru 6 4 1 over 6 14 * * :**s;*s a*e r3ctanve*.rjamgecac^cce* raatte.rdg :cn:raa-nt-oencso.nomic oasis for neat Nominal Thickness. inches 4 1 14 2 Pipe Sizes, inches Copper Tubing Steel Pipe % -3 4 -6 4 -6 4 -6 4 -3 4 --6 4 -6 .8 .10 4 -6.3.10 PLUMBING PIPING INSULATION ft * Pipe Temperature. F Pipe Size. inches Thickness, inches 35-39 to 3 over 3 I 14 4049 to 14 2-6 over 6 41 14 50-60 to 3 over 3 4 \ *Th;cnnesses are calculated to prevent condensat.on at ancient tions of 35F ana 80o R.H ae<v point 78F . An Insulation for F\/or\/ F nm ma rr~ /a / an/V / nr!> tr* + r 1a / m 'S' CM CO c H S WU 27 J-M AEROTUBE" plastic pipe insulation | DESCRIPTION: Johns-Nlanville Aerotube ADVANTAGES is a closed cell, foamed plastic, tubular pipe insu lation for use at temperatures from 32F to 200F. h Its extreme flexibility permits quick, easy applica tion, especially on bent tubing and fittings. Built-In Vapor Barrier AVAILABLE FORMS: Furnished in 6' lengths without longitudinal joints for both iron pipe and copper tubing. Also available in sheet form for flat surfaces. | USES: Recommended for heating, plumbing and air-conditioning service, particularly where sweating or condensation is a problem. PHtfBiCJC -- -T' ^.-v Water Vapor Transmission, Perms grains in. per sq ft per hr per in. Hg) Water Absorption. % by volume 60 days immersion) Density, lbs per cu ft less than 0.1 3.9 7.5 *Tne `-jures jven ,n this table are averaae values obtained in accord ance *.tn accented test methods. Aerotube has a closed cell structure that stops the passage of moisture. SWUubstkaani I tUiaHIl Labor Savings Tubular form without longitudinal joints speeds appli cation. TTHERMAL CONDUCTIVITY CONDUCTIVITY BTU IN. PER SQ FT PER F PER HR ,n MEAN TEMPERATURE. F 75 80 85 90 95 100 105 110 115 120 RECOMMENDED THICKNESSES Normal design conditions: max. severity of 85F and 70% R.H. Mild design conditions: max. severity of 80F and 50% R.H. Pipe Size, inches h id thru 2 ips Over 2 ips thru 3 ips Over 3 ips thru 6 ids Over 5 ips thru FLAT Surfaces TEMPERATURE OF PIPE, F 50 32 Nominal Thickness, inches H Vi H Sheet ls Sheet W Vi la Sheet VL Sheet Pipe Size, inches 3/a id thru 2 ips Over 2 ips thru 3 ips Over 3 ips thru 6 ips Over 6 ips thru FLAT Surfaces TEMPERATURE OF PIPE. F 50 32 Nominal Thickness, inches % Vi H Sheet % Sheet Vk Vi Vk Sheet Vi Sheet ce/hi(P) 32438 PRODUCT INFORMATION * . .? `wX . a type: Fill A: temp limit:-400 to +350F Cl ri ci ci ci :i :i ri :i i i i J-M PERLOX expanded perlite insulating fill | DESCRIPTION: Johns-Manville Perlox is a white. light weight powder possessing unusual insulating properties. It is made from a chemically inert silica aggregate containing, in its natural state, myriads of tiny trapped particles of water. Under the action of high temperatures in the manufactur ing process the water is vaporized, exploding the stiica and causing it to expand--just like com in a popcorn popper--to many times its original volume. As a result of this expansion a very low density, inorganic cellular structure is formed containing countless minute voids or partial vacuums sealed by microscopic but sturdy walls. Completely inorganic. Perlox can be readily used at extremei;. tow temperatures, and is safe in the presence of liquid ox;, gen. 9 AVAILABLE FORMS: Perlox is furnished in loose powder S rm only. 9 USES: P'tnur.iy developed as an insulating till. Perlox -unable for use over a relatively wide PHYSICAL PROPERTIES Organic Content Moisture Content average loss ot weight when heated at 220F for 2 hours) Density Temperature Limit s i <en - :n s ran a ar aaeraje a-:s a::a::a: test -:a:nccs none 0.5% 3 lbs per cu ft -400 to+350F aotau-ea n accorO- temperature range for any application requiring this type of material. It is particularly recommended for insulating liquid oxygen tanks and other cryo genic applications. ADVANTAGES i 100% Inorganic j i--..............-- -- -- .J Made from chemically inert silica aggregate. Can be used at temperatures as low as -400F. Absolutely safe in the presence of liquid oxygen. Physically and chemically stable. j Light Weight A cubic foot of Perlox weighs only 3 pounds. -- --------------------------------------------------------------------------- , j Low Conductivity j Has a k factor of 0.16 at --200F. THERMAL CONDUCTIVITY CONDUCTIVITY STU IN. PER SQ FT PER F PER HR 30r 29r .28b .27b ,26b 2lL MEAN TEMPERATURE, f 75 100 125 150 29 An lnsu:ation for Every Commercial and industrial Purpose C E/H I (P ) 3 2 4 3 9  INDUSTRIAL & HIGH TEM PERATlJRt* J-M J-FOAM refrigeration insulation th 30 DESCRIPTION: J-Foam is a low tempera ture expanded polystyrene insulating block featur ing extreme lightness (1 lb pcf) and low thermal conductivity. | AVAILABLE FORMS: Furnished in sheets 12" or 24" wide by 4' through 12' in length, in a variety of thicknesses ranging from 1 to 8 inches. Note: A form of J-Foam, self-extinguishing ac cording to ASTM D-635-44, is available. Its den sity averages 1.5 lb pcf; other properties essentially the same as regular J-Foam. | USES: Recommended for use in cold storage rooms for ceilings, walls, floors. May be applied to either wood or concrete. ADVANTAGES Extra Low Conductivity Thermal conductivity is only .23 at IOF: .25 at 40F; and .2" at "OF mean temperature. Extreme Lightness A cubic foot of J-Foam weighs only one pound: a single workman can easily carry a dozen sheets at a time. Easy Installation Light weight and larger sizes plus ease of securing speeds installation. One man can easily place a sheet of J-Foam in position and hold it momentarily until adhesive grips. Large Size Sheets Large sheets cover more surface and reduce the num ber of joints. Strong and Resilient J-Foam is not brittle, recovers quickly when pressed It is amply strong for use in erecting self-supporting partitions. Completely Inert A safe and sanitary, completely inert insulating mate rial. J-Foam will not rot, mold, or attract vermin or termites. Moisture Resistant No capillarity; non-hvgroscopic; moisture permeabil ity average: 1.5 perm inches. CE/hi (P) 32440 J-FOAM : ,, ' Oata PHYSICAL PROPERTIES* THERMAL CONDUCTIVITY Density Compressive Strength Load to compress 5% Compression under load, 500 psf Tensile Strength Water Absorption. 1" submersion 24 hours 1 week 8 weeks Capillarity Water Vapor Permeability Maximum Recommended Temperature Coefficient of Expansion 1.0 lbs per cu ft 10.0 psi .028 in. 10.0 psi 1.7% by vol 2.4% by vol 4.0% by vol none 1.5 perm in. 180F 40 x 10'* The figures given r this tab!e are average values obtained in accord* ance with acceoted test methods* NOTE: A form of J-Fcam, seif-extinguishing according to ASTM D-S35-AA. is available. Its density averages 1.5 pcf, other proper ties are essentially tire same as those given above. MEAN TEMPERATURE. F COMPLIANCE WITH GOVERNMENT SPECS Interim Specif eaten -^->-00575 G3A-FSS) STANDARD SIZES Length, tt A tnro.gn 12 Width, inches 12 and 21 Thickness, inches 1, U-j. 2, 3, 4.6. and 8 CE/HI (P) 32441 PACKAGING INFORMATION In Bundles - sheets 24" wide Thickness. inches No. Pcs/Ctn 1 27 IVt 18 2 13 39 46 64 Cartons - sheets 24" x 48" 1 24 IV* 16 2 12 38 46 64 8d Ft if Sheet Length is-. 4' 6- 8' 10' 12' 216 324 432 540 648 216 324 432 540 648 208 312 416 520 624 216 324 432 540 648 192 288 384 480 576 192 288 384 480 576 192 " " " J-M ROCK CORK refrigeration insulation th 32 | DESCRIPTION: Manufactured from min eral wool combined with a water-resistant asphaltic binder which furnishes an ideal base for an as phaltic adhesive or finish, assuring air-moistureresistant seal. AVAILABLE FORMS: Pipe Insulation - furnished with asphalt-saturated and coated asbestos jacket. Sheets-furnished 18" x 18" x 1", as well as 18" x 36", in thicknesses from l'/i" through 4". Lagging-furnished 18" long, 2"-6"wide, l'/2"-4" thick. Discs available same thicknesses. H USES: Recommended for cold storage rooms and low temperature piping and equipment. | ADVANTAGES High Moisture Resistance Won': absorb moisture under conditions of humid ity and condensation usually present in cold storage rooms. Sanitary Will not absorb or transmit the strongest odors. Won't rot or harbor bacteria. Incombustible Protects against costly losses due to tire. Passes Co lumbia Fire Test (see Specification Data i. Low Conductivity Low thermal conductivity (.29 at OF) provides pre cise temperature control. Long Service Life Installations made 30 and more years ago still provid ing satisfactory service. Structurally Strong Strong and rigid enough to build cold room dividing waTls without supporting members. Easy to Install Light, readily handled, sheets are furnished in large sizes for easy application. Pipe insulation accurately formed for perfect fit. CE/HI (P) 32442 / iI :i :j :i :i :j :j :j I J "1 a '* j j. 1 1 i ________ r^;i?Si^'^fe5r^5SSWiir&; jMag^^.?.ft^^i'r---: "'.ss <; r"^'"iRTrB^;'f;; :| ->* THERMAL -/?*: '^''y:. -J, - .^'^,* >rr .-i* rV" ,-r ^WfiSUw^35**hV"v*~!&K'* Sw ..-JrW-*V-CkkJ.;v Cohesive Strength Compression !2" sample, load 500 psf) Water Absorption submerged 24 hrs Moisture Absorption, from air. 85% relative humidity, 24 hrs Service Temperature Range Transverse Strength (modulus of rupture) Average Weight Coefficient of Linear Change with Temperature 300 lbs per sq ft .025 in. 3.0% by vol. 0.75% -300 to +350F 35 psi 15 lbs per cu ft 4.5 110-* per F Q. sc MEAN TEMPERATURE. F -20 0 20 40 60 Tfe figures j'ven n rtris table are average values obtained in accord ance <*itn accepted test methods. MEETS COLUMBIA FIRE TEST REQUIREMENTS The new J-M Sock Cork Insulation has passed, with the highest"incomOustible"-rating. the exacting Columbia Fire Test require ments contained in the National Bureau of Standards' Commercial Stanaard CSI3146. Unoer this rigorous test a flame from a gasair ourner .mpmges directly on the material continuously for forty minutes. Temperature readings are taken every two minutes and flame is adjusted to reach I300F in eleven minutes and 1700F after thirty minutes. During this test period material must not flame, and neither flame nor smoldering must occur after the gas is shut off. STANDARD SIZES AND THICKNESSES COMPLIANCE WITH GOVERNMENT SPECS Nominal Thickness, inches I ^ 2 2-2 3 3-2 Iron Pipe Size, inches ' 2-6 ::-14 4-14 4-2-14 >2-14 4-12 Vi-12 Copper Tubing Size, inches 4-54 5i-6 4 4-64 4-64 5 e-6 Vi 4-64 4-64 Sheets fc Blocks HH-l-562 Pipe Insulation: HH-l-562 Type I, Class 1 Type II. Class 1,2, & 3 ilffl An Insulation for Every Commercial and Industrial Puroose 33 Iti 5 J-M INSULATING FIRE BRICK | DESCRIPTION: Johns-Manville produces six types of Insulating Fire Brick to provide opera tors and builders of high temperature equipment six opportunities to get the one insulating fire brick that's right for a given service. Each type of J-M Insulating Fire Brick has the correct balance of thermal and physical properties for its recommended service. All six types offer light weight, low conductivity and high structural strength. Made from high quality refractory clays (plus alumina in the case of JM-3000), these insulating fire brick contain a carefully graded organic filler which is burned out during manufacture to give a uniform, controlled pore structure. AVAILABLE TYPES: JM-3000*--for temperatures to 3000F exposed. JM-ZS--for temperatures to 2800F exposed. JM-26--for temperatures to 2600F exposed. J.M-23--for temperatures to 2300F exposed. JM-20--for temperatures to 2000F exposed. JM-1620--for temperatures to 1600F exposed. to 2000F back-up. 'JM-3000 Insulating Fire Brick is the newest of the six tyoes t :?s long-life insulation at a full 3000F, in Dacs-up or s.rsc: service, and is molded from specially selected kaoiin clays pus a.-m na USES: Recommended for use as refractory lining or as back-up insulation behind other refrac tory protection in kilns, furnaces, flues, refining ves sels, regenerators, gas producers and mains, soaking pits, stress-relieving furnaces, reactor chambers and similar high temperature industrial equipment. ADVANTAGES High Insulating Value The light weight and high insulating value of J-M In sulating Fire Brick make possible thinner furnace walls, improved efficiency and lower operating costs. Quick Heat Up Furnaces can be brought up to operating temperatures with unusual speed, resulting in increased production. [ r~ i 32444 34 l INSULATING FIRE BRICK PHYSICAL PROPERTIES* PACKAGING Temperature Limit Approximate Density Transverse Strength Cold Crushing Strength Linear Shrinkage Reversible Thermal Expansien JM-3000 JM-28 3000F** 2800F" 65 pcf 200 psi 400 psi fO.8% at 3000F 0.5-06% at 2000F 58 pcf 175 psi 300 psi 1.0% at 2800F 0.50.6% at 2000F JM-26 2600F** 51 pcf 140 psi 210 psi 1.0% at 2600F 0.50.6% at 2000F JM-23 2300F" 44 pcf 130 psi 200 psi 0.3% at 2300F 0.50.6% at 2000F JM-20 2000F** 33 pcf 100 psi 150 psi 0.0% at 2000F 0.50.6% at 2000F JM-1620 2000F*** 1600F** 31 pcf 80 psi 120 psi 0.0% at 2000F 0.5-0.6% at 2000F 'The figures given in this table are average values obtained in accordance with accepted test methods. ''Back-up or exposed. '''Back-up only. t24-hr Simulative Service Panel Test; all others 24-hr soaking period. Type JM-3000 JM-28 JM-26 JM-23 JM-20 JM-1620 No. of Brick per Carton 20 20 25 25 25 25 COMPLIANCE WITH GOVERNMENT SPECS THERMAL CONDUCTIVITY JM-20 complies with MIL-B-1630SA, Class A STANDARD SIZES Type JM-3000 JM-28 JM-26 JM-23 JM-20 JM-1620 Size Accurately sized in all standard 9 in. shapes of the 2Vi and 3 in. series, as well as special shapes. ce/hi(P> 32445 MEAN TEMPERATURE. F 500 1000 1500 2000 JM-3000 3.22 3.30 3.37 3.46 JM-28 2.55 2.80 3.06 3.32 JM-26 2.22 2.44 2.68 2.93 JM-23 1.51 1.91 2.31 2.70 JM-20 0.91 1.10 1.29 - JM-1620 0.77 1.02 1.27 - CONDUCTIVITY: BTU IN. PER SQ FT PER F PER HR An Insulation tor Every Commercial and Industrial Purpose HfiH T F ^ J-M SIL-O-CEL* INSULATING BRICK 1 [l DESCRIPTION: Made from diatomaceous silica, a material composed of millions of micro scopic cells that offer maximum resistance to heat flow. Sil-O-Cel Insulating Brick are particularly useful where high load-bearing characteristics are required. Sil-O-Cel Insulating Brick are furnished in three types for use as back-up insulation behind refractory fire brick linings or behind insulating fire brick linings. The new Sil-O-Cel 16L brick may also be used for exposed as well as back-up service. AVAILABLE TYPES: Sil-O-Cel Insulating Brick are furnished in three different types as follows: Sd-O-Cei Super--for temperatures to 2500F back up 'niy. sii-O-Cel C-22--for temperatures to 2000F back up op.lv Sil-O-Cel !6L-for temperatures to 1600F back up or exposed. | USES: Sil-O-Cel Insulating Brick are recom mended for use as back-up insuiation in furnace', kilns, hot blast stoves, soaking pits, boiler wails, oil heaters, regenerators, and similar high temperature equipment in the steel, chemical, ceramic, power, petroleum and glass industries. ADVANTAGES Good i Insulating Value i Used as back-up insulation, Sil-O-Cel Insulating Bruw make it possible to reduce the necessary thickness of the exposed refractory as much as one-third. This re sults in substantial savings in furnace wall construction for all the types of high temperature equipment tor which these brick are recommended. High Load Bearing Strength Sil-O-Cel Insulating Brick are made from diutorruceoL' silica, a natural fossilized material which impart' to the finished brick great strength. The Sil-O-Cel C-22 brick, for example, has a cold crushing strength o: " 1 lbs per square inch. A 1 1 "1 36 \ "/HlfP) 32446 l f SIL-O-CEL INSULATING BRICK Specification Data 1 lj J ] ] inevt'.#r*v -rDih . .- ^Kr'* i ' - THERMAL CONDUCTIVITY . Si ,... V -_ V* -' W.5 r. Super C-22 16L Temperature Limit 2500F** 2000F** 1600F*** Approximate Density 40 pcf 38 pcf 34 pcf Transverse Strength 90 psi 115 psi 60 psi Cold Crushing Strength 300 psi 700 psi 350 psi Linear Shrinkage 2.0% at 2500F 0.8% at 2000F 0.7% at 1600F Reversible Thermal Expansion 1.3% at 2000F 0.7% at less than 0.1 % 2000F at1600F The ngures given in this table are average values obtained in accord ance with accepted test methods. 'Bacn-up only. "BaCK-up or exposed. MEAN TEMPERATURE. F 500 1000 1500 Super 1.70 1.95 2.19 C-22 : .67 1.88 2.08 16L 0.92 1.07 1.22 CONDUCTIVITY: BTU IN. PER SQ FT PER F PER 2CC0 n n r'i COMPLIANCE WITH GOVERNMENT SPECS STANDARD SIZES S:i-G-Cel Super ;pt es with MIL-3-161828 PACKAGING INFORMATION Type Sil-O-Cel Super Sil-O-Cel C-22 Sil-O-Cel 16L Size Furnished in all standard 9 in. shapes of the 2l2 and 3 in. series, as nell as special shapes. Aii Sil-O-Cel Insulating Brick are packaged 25 to a carton. ce/hi (P) 32447 An Insulation for Every Commercial and Industrial Purpose 37 J-M FIRECRETE hydraulic setting refractory cement 38 | DESCRIPTION1 Johns-Manville produces seven types of hydraulic setting castable refractory cements to meet practically every castable require ment for temperatures through 3000F. Each of these refractories is economical and efficient in the service range for which it is recommended. All harden rapidly and are highly resistant to spalling. AVAILABLE TYPES: 3X Firecrete -- For service to 3000F. Composed principally of high aluminous materials calcined at high temperatures. Recommended for casting thick nesses of 2 inches or more. H.T. Firecrete-Fcr service to 2800F. Recom mended for casting thicknesses 2 inches or more. Standard Firecrete--For service to 2500F. Devel ops exceptional strength on air curing. Can be used to cast thicknesses as thin as 1 inch. LAV. Firecrete-A light weight, insulating refrac tory concrete for service to 2400F. 75 lbs of dry material required for one cubic foot. CA Insulating Firecrete--A light weight, low iron content refractory for use in controlled atmos pheres. For service to 2600F. No. 20 Firecrete--Similar to L.W. Firecrete but lighter. 58 lbs of dry material required for one cubic foot. Service to 2200F. C-31 M Refractory Cement--A chrome base .%stable refractory for service to 3000F. | USES: Firecrete is used extensively for mono lithic furnaces and linings and is recommended for such special shapes as those required for burner rings, baffle tile, header protection tile, pipe linings. furnace bottoms and similar installations. ADVANTAGES Hardens Rapidly Firecrete permits casting and use of any desired shape within 24 hours. Resists Spalling All seven types are highly resistant to spalling. Negligible Shrinkage Firecrete has no drying shrinkage and only negiume fire shrinkage at recommended temperatures. Easy and Economical to Use The adaptability of Firecrete makes possible the ea?v construction of monolithic furnaces, linings and the like which would otherwise require the use of spec:.ii shapes or involve costly cutting and fitting of br.A 32448 l PHYSICAL PROPERTIES* [J [1 Cl [] [] [] C3 L] ] L lI Highest Recommended Service Temperature Pyrometric Cone Equivalent 3X 3000F 33 3173F) 2800F 30 3002F) 2500F 16 2669F) L.W. 2400F 15 -2515F) CA Insulating 2600F 324 !3135F) Weight As Placed Oven Dried at 220F After 5-Hr Firing at 1750F 148 pcf 134 pcf 130 pcf 131 pcf 113 pcf 110 pcf 130 pcf 116 pcf 110 pcf 109 pcf 80 pcf 75 pcf 109 pcf 80 pcf 75 pcf Crushing Strengths After 5-Hr firing at: 220F I200F I750F 2000F 2200F 24CCF 3500 psi 2680 psi 2350 psi -- 2490 psi 2950 psi 700 psi 560 psi 300 psi 580 psi 1500 psi 1310 psi 1190 psi 780 psi 1190 psi 2130 psi 630 psi 595 psi 490 psi 690 psi 1690 psi 580 psi 475 psi 595 psi 650 psi 840 psi Linear Change After 5-Hr Firing at: 120CF 1750F 200CF 2200F 2400F 2S00F 3000F -0.2% -0.1% -0.1% -0.2% -0.7% -0.9% -- 0.0% 0.0% 0.0% -0.6% -0.9% 0.0% -0.2% -0.6% -1.6% -0.2% -0.3% -0~5% -2.4% -0.1% -0.2% -0.3% -0.8% the figures given in taoie are average values obtained in accordance with accepted test methods. No. 20 2200F 14 ;2552F) 96 pcf 62 pcf 58 pcf 220 psi 210 psi 220 psi 320 psi -0.2% -0.4% -0.6% C-31 M Refractory 3000 36 3290; 193 pcf 183 pcf 177 pcf 2920 psi 1780 psi 1300 psi 1590 psi 3850 psi -0.2% -0.2% -0.3% -0.5% -1.9% -3.1% THERMAL CONDUCTIVITY PACKAGING INFORMATION MEAN TEMPERATURE. F 1C LOGO 1200 1400 1500 1800 X - '0 * - 7 5 78 8.4 H T - 4 45 i "6 5 08 5 41 5.74 3rd 4 15 4 34 4 59 4.88 5.19 5.52 . M 1 99 2 09 221 2.36 256 2.82 :: ns 2 57 270 2.90 3 12 3.33 \n 20 1 43 1 54 I 65 I 76 187 1.98 L-Jl v -- 3.0 o 1 3.3 o 5 6.7 conductivity: btu in. PER SQ FT PER F PER HR 2000 9.4 3.65 69 CE/HI (P) 32449 Pounds Required for 1 cubic foot Packaging 3X Firecrete H.T. Firecrete Standard Firecrete L.W. Firecrete CA Insulating Firecrete No. 20 Firecrete C-31 M Refractory Cement 130 100-lb bags 110 100-lb bags 110 50 or 100-ib bags 75 100-ib bags 75 100-ib bags 58 50-ib bags 175 100-lb bags 39 . l iih h w i i lohns-ManvitTS^ PRODUCT 14 UFO RM ATI ON W :3 type: Gunning-Troweling temp limit: 3000F ...v J-M ` hydraulic setting refractory cement DESCRIPTION: Four types of dry mono lithic, hydraulic setting refractory cements have been developed and produced by Johns-Manville for gunning and slap-troweling applications. These four refractories are especially adaptable for gun application in building new refractory linings and repairing old ones. They adhere readily with a minimum of loss when "shot" in place. Mixed with water at the gun nozzle, they are pneumatically projected with great force, resulting in a dense, homogeneous lining. Blazecrete is equally effective for heavy patching by troweling, especially where brickwork has eroded deeply. It eliminates the laborious ramming or tamping required with "plastics," and patches need not be prefired. 40 AVAILABLE TYPES: 3X Blazecrete--For service to 3000F. High alumi na content. Particularly adaptable for gun applica tors and for heavy patching by slap-troweling. Standard Blazecrete--For service to 2400F. Alu mina silicate base. L.W. Blazecrete--For service to 2000F. Light weight, alumina silicate base refractory. Used ex tensively for stack linings, heaters and other appli- ce/hi (P) 32450 cations where gunning mix with low rebound !c*s is required. C-2 Refractory Cement--For service to 2300F. Used to advantage in making a protective abrasionresistant refractorv surface over L.W. Blazecrete. | USES: Recommended for lining or patching forge furnaces, ashpits, cyclones, heaters, boilers, oil refining equipment, furnace bottoms, ladles and similar applications. L.W. Blazecrete is extensively used on tanks, structural steel and skirts for fire protection purposes. ADVANTAGES Hardens Rapidly Applications ready for use within 24 hours of gunning or slap-troweling. Resists Spalling All four types are highly resistant to spalling. Easy to Use Can be applied by gunning or slap-troweling. -i 1 2 :j j i VL BLAZECRETE Spa, ication Data Sfc- -a- ?:* PHYSICAL. PROPEItnES^^fK^ * - 1 .*T `. .... -.*S'v4v- \ *. .-- T*r-' *?-..... - - --. .. . 3X Highest Recommended Service Temperature 3000F Pyrometric Cone Equivalent 33 (3173F) Weight Slap Troweled: As Placed Oven Dried at 220F After 5-Hr Firingat 1750F 148pcf 133pcf 130pcf I Weight Gunned: As Placed Oven Dried at 220F After 5-Hr Firingat 1750F 153pcf 132pcf 140pcf Crushing Strengths After 5 Hours Firing at: 1 220F 1200F 1750F 2000F 220CF 1 24C0F Linear Change After 5 Hours Firing at: 570psi 700psi 730psi 1040psi 2390psi 120CF 1750F I 2QGCF 2200F 2400F 0.0% 0.0% -0.2% -0.2% STD. 24Q0F 16 2669F) 132 pcf 116 pcf 110 pcf 134 pcf 124 pcf 118 pcf 1350 psi 1070 psi 1130 psi 1480 psi 2870 psi -0.1% -0.4% -0.6% -0.4% 2000F 14 (2552F) 104 pcf 69 pcf 65 pcf 117 pcf 76 pcf 73 pcf 275 psi 338 psi 400 psi 461 psi -0.3 -0.6 -0.8 *he *e-ras g.ven r -- s *3: e a'e average values obtained in accordance with accepted test methods. ''---.-f.r 23C0F 15 .2508Fi 140 pcf 125 pcf 120 pcf 5775 psi 4695 psi -0.2% -0.2% -0.5% 4S M ATERIALS :] :j :1 ;. 1 1 THERMAL CONDUCTIVITY PACKAGING INFORMATION MEAN TEMPERATURE. F -::c -:c 1C0G 1200 1400 1600 1800 2000 2* 4 1] 4 20 4 58 5.40 6.35 7.68 - 339 3 55 4 05 424 457 5.09 - . A 142 152 154 175 1.89 201 -- zz - 3 40 3 50 380 4.30 5.10 5 90 CONDUCTIVITY: BTU IN. PER SO FT PER F PER HR 3X Blazecrete Standard Blazecrete l.W. Blazecrete C-2 Refractory Cement Pounds required for 1 cu ft 130 (slap-troweling) 140 (gunning) 110 (slap-troweling) 118 (gunning) 65 (slap-troweling) 73 (gunning) 120 (slap-troweling) Packaging ICO lb bags 100 ib bags 100 lb bags 50 :b bags 100 lb sags ce/hi (P) 32451 41 R E F R IG E R A T IO N J-M AGGREGATES AND FILLS f 42 | DESCRIPTION: Johns-Manville lightweight aggregates and fills are available in a wide selection for temperatures through 2400F. JM-2000 and JM-2400 L.W. Aggregates may be mixed with calcium aluminate cement to form an insulating refractory concrete for various operating conditions. Sil-O-Cel C-3 may be mixed with cal cium aluminate or portland cement for lower tem perature conditions. By selection of the aggregate. an insulating refractory concrete can be made * ::h the characteristics desired for constructmc cere, japanning and enameling ovens, foundations _nd bases of heated equipment, furnace doers, md many special shapes. In addition, all materials listed below may be used as fills for insulating ir regular spaces in high temperature equipment, making it possible to conserve heat where other forms of insulation cannot be economically in stalled. AVAILABLE TYPES Name JM-2400 LAV. Aggregate JM-2000 LAV Aggregate Composition al. silicate al. silicate Temperature limit, F 2400 Approx density to which fills are normally packed, lbs per cu ft 50 Packaging 65-lb bags 2000 41 50-lb bags StI-O-Cel C-3 Sil-O-Cel Insulating Powder Sil-O-Cel Coarse Grade calcined, coarsegraded diatomaceous silica finely ground dia tomaceous silica similar to Sil-O-Cel Insulating Powder, but more coarsely ground 2000 31 1600 1600 17 22 CE/HI (P)32452 50-lb bags 50-lb bags 50-lb bags L P I L. [ L C f I] J-M BONDING MORTARS M ATERIALS DESCRIPTION: J-M Refractory Bonding Mortars are recommended for bonding together many relatively small units into a stable, strong, and gas-tight structure. The use of refractory mor tars reduces slag or gas penetration and cuts down heat loss caused'by open joints. There are two gen eral classifications of bonding mortars: heat setting and air setting. Heat setting mortars will develop a bond only with the application of heat. Air set ting mortars develop a strong bond without the application of heat. J-M Bonding Mortars have been scientifically formulated to insure good workability, low shrink age, and long shelf life. AVAILABLE TYPES CE/HI (P) 32453 * Mortar Type Temperature Limit, F Uses Packaging B'akite 9 air setting 1 3200 laying insulating fire brick or refractory brick; shallow patching hot or cold surfaces 220, 100. 50, 25, 10 and 5-lb containers Vv 1 ur -efting 3200 laying insulating fire brick or refractory brick; shallow patching hot or cold surfaces 220. 100, 50, 25, 10 and 5-lb containers Hellite *' air netting 1 3000 laying fire brick; shallow patching 220, 100. 50. 25. 10 and 5-lb containers No 10 air setting 2'00 1 r No :t> No ?; . No -I air setting icoarse) heat setting fine) heat setting 2600 3100 3100 laying fire brick laying fire brick; patching laying fire brick laying fire brick 220. 100. 50. 25, 10 and 5-lb containers 100-lb bags 100-lb bags 100-lb bags 43 An Insulation for Every Commercial and Industrial Purpose R E F R IG E R A T IO N J-M CERAFELT refractory fiber felt 44 DESCRIPTION: J-M Cerafelt is a light weight, refractory-fiber insulation notable for its excellent thermal and chemical stability. Made pre dominantly of alumina and silica, it combines light ness, heat resistance, low conductivity and high sound-absorption qualities. AVAILABLE FORMS:Furnished in densi ties ranging from 3 to 24 lbs per cu ft. Also pre fabricated fully encased in heat-resistant metal foils or meshes to fit any industrial shape. H USES: Recommended for a great variety of high temperature applications including gas tur bines. refractory linings for domestic oil burner combustion chambers, high temperature packing, and similar industrial uses. ADVANTAGES High Heat j Resistance j Will withstand continuous exposure to a full 2000F. I Low Thermal i 1 Conductivity | Unusually low conductivity at high temperatures due to opacity of basic fibers to infra-red radiation. Light Weight Weighs as little as 1 40th equal volume of hard fire brick. CE/HI(P) 32454 Chemically Stable j i Non-alkaline and chemically stable. Contains no cor rosion-promoting agents. THERMAL CONDUCTIVITY Density, lbs MEAN TEMPERATURE. F per cu ft 300 400 500 600 700 800 900 3 .39 .46 .55 .65 .75 .89 1 02 4 .37 .44 .52 .61 .71 .82 34 6 .35 .41 .47 .54 .62 .71 .31 8 .34 .39 .45 .51 .57 64 .71 10 .34 .38 .43 .49 55 61 .63 12 34 .38 .43 .48 .53 .59 .65 18 .32 .36 .40 .45 .50 .55 60 24 .31 .35 .40 .44 .48 53 .53 CONDUCTIVITY : BTU IN. PER SQ FT PER F PER HR 1000 1.15 1 07 .92 50 75 72 .65 63 STANDARD DENSITIES AND THICKNESSES T,,JH,,* Density, lbs per cu ft v.Available Thicknesses, Inches Yt X 'A X 1 Vi 2 CRF-300 3 XXXXXXX CRF-400 4 XX XX X X X CRF-600 6 XXXXXX CRF-800 8 XXXXXX CRF-1000 10 XXXXXX CRF-1200 12 XX X X XX X CRF-1800 18 XXXX CRF-2400 24 XXX STANDARD SIZES Length,feet CRF-300--CRF-600 4. 8 and 26 CRF-800--CRF-2400 4 and 8 Width, inches 42 i J f] J-1VI CEMENTS & FILLS insulating & finishing 1 J 1 1 r I i. L L f | DESCRIPTION:Johns-Manville Insulating and Finishing Cements have been produced for use with J-M insulating materials. The Insulating Ce ments are ideal for insulating irregular surfaces where it would be impracticable to apply pipe or block insulation. Finishing Cements are used to give insulation a hard, smooth finish which can be painted or weatherproofed. J-M Insulating Fills are recommended for use in filling irregular spaces. AVAILABLE TYPES: FINISHING CEMENTS No. 301 Cement--A hydraulic-setting, insulating and finishing cement especially designed for onecoat application at temperatures to 1400F. (It -hould not be applied where surface temperatures are below 32F or above 150F). Because of ex tremely low dr.-.rg -hrinkage. it hardens in a few hours to a smooth, .rack-free surface. It may be painted with a -vater-Hase paint as soon as firm, thus permitting completion of job in one operation. No 301 i> recommended for insulating small steel pipe fittings and a> a finish over block insulation. No 352 Cement-A general purpose, all asbestos fiber cement with good troweling and finishing properties for service to 1000F. Generally used as a finish over block insulation and for general utility applications For a hard finish. No. 352 Cement may be mixed two parts by weight with one part Portland cement. IN SI. LAT1NG cements No. -i.'O Cement-A mineral wool cement for use CE/hi (P) 32455 at service temperatures to 1800F, No. 450 Cement has excellent adhesion qualities on both hot and cold surfaces. A good insulator, compared with other types of cements, it can be applied in heavylayers. No. 450 contains a rust inhibitor to mini mize rusting of metal with which it may come in contact. Superex Insulating Cement--For use with Superex or Thermobestos pipe and block insulation at serv ice temperatures to 1900F. Recommended for patching, pointing up joints, and covering irregular shapes. 85% Magnesia Cement--For use with 85% Mag nesia pipe and block insulation for patching, point ing up joints, and covering irregular shapes at service temperatures to 600F. INSULATING FILLS Fibrofils--A mixture of diatomaceous silica and long fiber asbestos. Due to the asbestos fiber, this material has certain characteristics which differ from those of ordinary powdered fills. The fibers offset any tendency to settle or filter through cracks, making the material well adapted for use as a fill on gas generator sets. etc. Fil-Insul--An insulating fill for use in irregular spaces where block or brick insulations are not practicable and where a high-grade resilient fill is needed. Fil-Insul will permit considerable expan sion and contraction because of its fibrous nature which also serves to prevent any settling or sifting through cracks. An Insulation for Every Commercial and Industrial Purpose 45 r "W * asbestos-cement sheets DESCRIPTION: J-M Asbestocite is a strong, flexible, monolithic industrial sheet mate rial especially developed for use wherever severe operating conditions call for outstanding strength and permanence. Made of asbestos and cement and formed under tremendous pressure, it is an attrac tive natural gray in color, and has a hard, smooth finish on one side. Asbestocite is completely inor ganic and will not bum. rot or corrode. Equally stable indoors or out. it withstands extreme tem perature and atmospheric variations without dam age. AVAILABLE FORMS: Furnished in flat and pre-curved sheets in sizes ranging from 4' x 4' to 4' \ 12'. and in thicknesses (depending on sheet <ize 1 from : " to l: | USES: Recommended for a variety of indusand commercial applications including the fol- owmg As a protective facing over cold storage room insulation; as a weatherproof facing over in-uiation on outdoor tanks and vessels: for cooling towers; for fume hoods and ducts. Under normal conditions Asbestocite needs no paint or other protective coating to maintain its neat appearance and enduring protection. Its stone-like finish is unaffected by years of wear and tear, and it requires practically no maintenance. Where de sired. for decorative purposes, it may be readilypainted with any good quality alkaline-resistant type paint. CE/Hi (P) 32456 ADVANTAGES Weather Resistant Exposed to sun. wind, rain or snow, Asbestocite wd! not deteriorate. May be subjected to alternate freezing and thawing without danger of spalling or chipping Structurally Strong Formed under tremendous pressure, then hydrauli cally re-pressed for extra strength. Fireproof Approved by the Underwriters' Laboratories as incom bustible. Asbestocite serves as a highly effective barrier to the spread of fire. Practically Maintenance Free Under normal conditions will retain its neat appear ance and enduring protection without painting or other preservative treatment. Won't Corrode Immune to most corrosive elements found in industrial atmospheres and will not cause corrosion when in con tact with metals. Permanent Asbestocite is practically indestructible. Complete:', inorganic, it will not mold or decay from prolonged dampness, and excessive dryness will not cause it to powder or crack. M ATERIALS t9 asbestocite Specif'cation Data Oensity. Ory Normal 175 F. 50% RH) Moisture Content (of dry weight) Water Absorption of dry weight after 24 hrs immersion) Transverse Strength. Dry modulus of rupture) Long direction of sheet Short direction of sheet Modulus of Elasticity. Ory transverse) Compressive Strength. Normal" Tensile Strength. Normal Long direction of sheet Short direction of sheet Screw Holding Strength. Normal withdrawal load of type A. Nos. 6-12 sheet metal screws) 95 lbs per cu ft minimum 7% 22% max. 5500 psi 4000 psi 1.8 x 10* psi 14.000 psi 2350 psi 1775 psi V thickness-50 lbs per screw V thickness-75 lbs per screw ^" thickness--7 50 lbs per screw Brinell Hardness No.. Dry (500 kg load. 10 mm ball, 10 sec) Flexibility, Normal (minimum bending radius) Long direction of sheet Short direction of sheet Moisture Change (in. in.) Shrinkage-normal to dry Expansion-normal to 90% RH Expansion--dry to saturated 18 'thickness-30 inches V' thickness-36 inches thickness--66 inches 1thickness--36 inches V4" thickness-54 inches V' thickness-72 inches 0.0022 0.0006 0.0030 Maximum Service Temperature (soaking heat) 600F The figures given for the specified properties of stanaard Asoestcc :e are avefage va<ues ootaineo in accordance w;th accepted test r*:-ccs Strength figures must Oe modified by applying acecuate `actors safety to arrive at working values. Normal" refers to normal moisture content. COMPLIANCE WITH ASTM AND GOVERNMENT SPECS STANDARD SIZES AND TOLERANCES ' tit on ~--'s --e ran Society `or Testing Materials' HIT : ;c:} -.e: c si Die as well as Federal Spec ; e 0 e FIRE UNDERWRITERS' APPROVAL te'j -icra;or;s. inc accrove j-M Asoestocite as being : ? *-er tes's snow t-at Asbestocte. when used as a - :`e:: .e -g :r as a sf,,cturai material, will not contribute -r : a -C :e'T,t tne spread of flame over its surface. * 'r s-'C'Jte :D;ectenaD-e smove Tn,s ,s tne best pos- .-e ..a i-.ee :* Cspestcctes `re safety `or any industrial is: :> :n CE/HI (P) 32457 An 7nO///a first* ^ , T. . /> _ Thickness. inches i Standard Sheet Size'. feet 4x4 4x8 1*10 lx 12 4x4 4x8 4x10 4x12 A 4x4 4x3 1 x 10 4x12 V - 4x8 - - 2 - 1x8 - - P'e-curved Asoestccite $ `urnished .n V ana V ' :nicnsses 4' i i` ana 4 * 3' sneet sizes to fit diameters `rom 3 to 12 :: formation on oraermg consult your nearest J-M represents: ve 'A.anaote * rom west Coast oiant only DIMENSIONAL TOLERANCES Length, inches Flat = 5! Width, inches Thickness. inches " 32 Pre-curved --| "A --A i _/___a . / r% J-M INSULKOTE* weather protective coating DESCRIPTION: Developed as high quality protective coatings. J-M Insulkotes are com pounded of selected and processed bitumens, as bestos fiber and mineral fillers. These formulations were chosen after careful development and testing to give maximum protection at lowest applied cost to insulated tanks and process equipment. Insulkote effectively seals out water, preserves maximum in sulation efficiency, helps prevent rusting and corro sion of expensive equipment. | AVAILABLE TYPES: Non Water-Vapor Barrier -- Insulkote ET* and EG** are non-burning, weatherproof coatings for use over insulation where "breathing" is required. Water-Vapor Barrier--Insulkote ST* and SG** are weatherproofing and vapor barrier coatings for in sulations on refrigerated equipment. Insulkote SG > ar. excellent anti-corrosion coating. Combination Purpose -- Insulkote SGC*** and EGC"'* are coatings which afford protection against weather and corrosive atmospheric condi tions. and will prevent condensation under moder ate conditions. `Trowei aoc'ication "Spray gun acpixa: :n "`Trowei or spray gun application | USES: Recommended for weather-protecting insulated vessels, tanks, piping and equipment ADVANTAGES Durable Insulkote effectively seals out water, preserves maxi mum insulation efficiency, helps prevent rusting and corrosion of expensive equipment. Keeps Out Water Years of service in the field have shown that Insulkote resists acid or alkaline atmospheres and will stand an under the most adverse weather conditions. Its compo sition minimizes surface cracking and crazing under sudden temperature changes. A jet black material .: will not fade after it is applied--patches will not - mtrast with weathered coating. Easily Applied Furnished ready-mixed in two consistencies to faci.itate quick, easy trowel or spray application. 48 PHYSICAL PROPERTIES*? Insulkote ET Insulkote EC Insulkote ST Insulkote SC Insulkote ECC Insulkote SGC Tp* emulsion emuis-on scivent solvent emulsion so:ven: Application trowel gun** t'owei gun*' trowei or gun" trowei or * * weipht per pal 10 ibs 10 bs 9 5 ibs 9.5 ibs 7 5 ibs 7 cs Corerate as applied 15 gal per 100 sa : ' ?hc* 16 gai per 100 sq *4' thick 3 gai oer 100 o : : >' :n.c 3 gal per 100 sc ft -i" thick 16 gai per 100 so ft thick 16 :er so ** i : : Percent shrinkage {volumetric) 50 50 25 25 40 ;o Water vapor penetration in perms -for recommended thickness 2 to 5 4 tO ? 0 to 1 1 to 2 Temperature use rante iOO to 250F 100 to 250F up to 25CF up to 250F 100 to 250F jp :o 25:f Cade: E-emuision type: S-solvent type: T-trowei consistency: C-$oray gun consistency C-cork filler **be `tgures g ven n tnis table are average values oota.nea -n accordance w.tn accepted test methods 'Spray gun acpi'cation .nvotves some oss through ocunce ana -aver spray Amount 3* icss vanes with air velocities and types o* surface an solvents nave some detree of ;:oiiC:ty ana proper ventilation snouic be provided wnere material s usesi m enclosed spaces. CE/HI (P) 32458 1 J-M WEATHERPROOFING JACKETS DESCRIPTION: Johns-Manville produces a complete line of weatherproofing jackets for every hot and cold insulation requirement. Most are made from asbestos felts which are saturated and coated with asphalt. These jackets, in various thicknesses and weights, may be used for fire protection as well as weatherproofing purposes. 1 AVAILABLE TYPES: Double Coated Flexstone---A rugged, heavy duty, weatherproofing jacket especially recommended for the protection of insulation on outdoor pipes and 'mall diameter cylindrical vessels. It is composed of a'phalt-saturated asbestos felt coated with a mineral-filled u'phait. Correctly designed for long life. Double C. o.ed Flex-tone jackets will not em- trittle unde: r- -.on. -posure to sunlight. Sup pled m r, n ..ae. each roll containing 108 S ft and we.cmnc ` 1 lbs. Asbc'tos Flretard'-A weatherproofing jacket de'igned for a-e where resistance to the spread of fire o of primary importance. Firetard is a lamination ot heavy asphait-saturated asbestos felt and plain .l'be-'tos felt, and affords excellent insulation pro tection. Because the unsaturated asbestos is incom bustible. it prevents fiame from traveling along the surface ot an insulated pipeline. Recommended for weatherproofing outdoor pipes and small diameter vessels wherever fire hazards are present. Supplied m roits m. wide, each roll containing 108 sq ft and weighing 55 lbs. Other available jackets include: Type No. Squares Width, (100 sq ft) inches per Roll No. 50 Asbestos No. 7700 Coated Asbestos Jacket No. 15-A Felt Jacket White Surface Asbestos Jacket No. 45-A Asbestos Jacket No. 55-R Insulation Jacket No. 45-R Insulation Jacket No. 30-R Insulation Jacket No. 15-R Insulation Jacket !M.W,G ) No. 15-R Insulation Jacket (P) 2 2 3 1 1 1 1 2 4 3 32 32 32 32 32 36 36 36 36 36 Approx, wt per 108 sq ft, lbs 32 35 15 53 42 55 45 30 15 15 USES: Especially recommended for weather proofing insulated outdoor piping and small diame ter equipment. ADVANTAGES ce/hi(P) 32459 Wide Jacket 1 Selection Twelve different jackets give user a choice to meet every requirement. Factory Applied !. All J-M weatherproofing jackets can be furnished fac tory-applied thus eliminating the necessity of separate application at the job site. 49 Insulation for F-jpru Cn m marr / a < l J-M ASBESTOS PAPERS 50 | DESCRIPTION: You can save space, time and money by using Johns-Manville Asbestos Pa pers to protect against fire, heat or corrosion. They replace bulkier, less resistant materials in many ap plications. Various asbestos papers have been de veloped by J-M to fit the needs of industry. Their main differences are in the quality of fiber and type of binder used. The binder content is held to a minimum to provide the maximum advantages of asbestos. AVAILABLE TYPES: Commercial Asbestos Paper and Rollboard -- A short fiber paper with high fiber content (minimum 95% l For use as a thermal insulation or safety covering for heating ducts. Fibroid Asbestos Paper--Similar to above but spe cially preceded for electrical applications. Prima rily a 'ase 'beet or inorganic carrier for treatment with dielectric resins and varnishes. Long Fiber Asbestos Paper--Made with high grade long asbestos fiber (minimum fiber content 88% ). For use as a thermal insulation; gasketing; base sheet for saturating. High Strength Fibroid Asbestos Paper--Similar to long fiber asbestos paper but specially processed for Class B electrical applications. A base sheet for saturating with electrical varnishes and resins to form a dielectric. Armaturo Reinforced Asbestos Paper -- Asbestos paper integrally combined on the paper machine with a reinforcement of strong, cotton scrim cloth. A base sheet for treatment with electrical resins^nd varnishes. Special Long Fiber Asbestos Paper for Electrolytic Cells--A high quality paper, uniform throughout, for use as diaphragms in electrolytic cells. Doublex Asbestos Paper--Contains inorganic bind er, will not bum. char or smoke. High tensile strength, resists tearing. Developed for use as neon sign pattern paper. Also used as liner for foundry funnels and pouring gates. Asbestos Welding Paper--A 32 lb paper. 1 16" thick, used to protect adjacent parts from heat, smoke, sparks during welding. Type GT Asbestos Paper--Asbestos paper inte grally combined on the paper machine with a re inforcement of strong glass threads. Almost 100% inorganic, it can be used "as is" wherever a strong heat-and-flame-resistant sheet is needed. ADVANTAGES Excellent Mechanical Properties Fast, easy to apply and safe to handle: amply >trong for most needs. Heat Resistant J-M Asbestos Papers will withstand heat (up to -unF that would damage conventional papers and re! boards. ce/hi (P) 32460 I asbestos papers c;.- ;-ata PHYSICAL PROPERTIES* COMMERCIAL AND FIBROID ASBESTOS PAPER TIFtiiliCcbiinncfscst, inches Nom Min Max 012 010 014 0'i Q1 3 CIS 018 016 020 022 QZO 024 G25 023 028 029 027 032 032 030 035 050 045 055 062 058 067 Weivht. lbs per 100 sq ft Nom Min Max Tensile Strength, Tear Strength, lbs per in. width (avg) (Elmendorf) grams (avg) M0 CO MO CD Bursting Strength, (Mullen) lbs (min) 40 35 4.5 50 5.5 5.5 13 14 5 40 60 6 70 100 30 7 5 8.5 14 7 85 125 100 9.5 10.5 14 8 125 150 12 0 115 12.5 14 Q 13.5 14.5 15 15 9 130 170 9 140 180 16.0 15 5 16.5 15 9 150 190 23 0 22.5 23.5 15 10 2C0 225 320 30.0 35.0 15 11 265 275 4 8 8 8 8 10 10 10 20 COMMERCIAL ASBESTOS ROLLBOARD Asbestos Fiber Content. % (min) 95 95 95 95 95 95 95 95 95 Fe,0j Content. % 'max) 5 5 3 z 5 5 3=4 085 103 480 430 53.0 14 11 380 450 125 112 .138 64 0 57 0 71.0 13 10 460 500 25 98 5 25 98 5 LONG FIBER AND HIGH STRENGTH FIBROID ASBESTOS PAPERS** 306 005 308 n s 18 2 4 10 3 25 40 5 88 5 307 005 008 22 1.9 2.5 11 4 35 45 5 88 5 308 306 009 25 2.2 2.8 12 4 40 50 7 88 5 310 308 011 4 ' 36 4.6 13 5 50 70 8 90 5 015 013 60 5.5 65 14 6 80 100 8 98 5 318 ij i ' - rv 30 75 8.5 14 6 120 145 9 98 5 320 01? .90 83 9.7 15 n 150 190 10 98 5 325 5 10.7 12.3 17 9 190 225 12 98 5 330 ;: 7 4 3 5 12 6 14.6 20 ' 11 250 295 12 98 5 350 " > 20 5 24.5 21 13 300 340 20 98 5 27 0 33.0 23 15 375 425 18 98 5 OOUBLEX ASBESTOS PAPER 323 III 326 :j a 92 10.2 16 6 100 120 8 80 5 ASBESTOS WELDING PAPER 362 153 364 30 35 19 8 240 305 12 99 5 ARMATURO ASBESTOS PAPER .5 r- s I- mils, 13 mils! 5 55 6.5 24 8 235 - 22 84 5 GT ASBESTOS PAPER 215 ::s 021 5 5 50 70 27 _ 45 _ v * |.'m i ,en n tao e are avenge ea-yes aotamea n accoraarce *itri acceatea test aiethods. s'leer** acs -- Spec jf .png F &er Asbestos Paper `or E.ectroiytx Ceils. _ 84 5 (exclusive of glass threads) for Ever'/ Cnmmemai and industrial Purpose C E/H I (P) 32461 51 M ATERIALS * hr 1 cm ** CM m S' w u 52 MILLBOARD insulating sheet material DESCRIPTION: Johns-Manville Asbestos Millboard is a dense, rigid sheet or board material formed of asbestos fibers and a small amount of binder. A natural light gray in color. Millboard sheets are furnished in standard sizes of 42" x 48", in thicknesses ranging from 1 32" to 1 2". Cut pieces can also be supplied. AVAILABLE FORMS No. 106 Millboard--A general purpose, high utility millboard suitable for most uses. It will withstand temperatures to 800F. No. 102 Millboard--A higher quality millboard than No. 106. Will withstand temperatures to IGOOF. Special--Millboards for special purposes tailored to service requirements. | USES: J-M Asbestos Millboard is recom mended for applications which require a sheet or board insulation for protection against fire. heat, acid fumes, etc. Frequently used as a fire-resistant lining for Boors, partitions, ceilings, stoves and grates. It has been found particularly valuable in the steel industry where literally scores of uses nave been discovered for this versatile material. ADVANTAGES Versatile Adapted to literally scores of industrial applications. Fireproof No 219 Millboard--This is a premium grade millboard. specially treated for greater strength. Suit able tor temperatures to 11 OOF, it can be used up to ; mA)F where some loss of strength is not detri mental. C Grade Millboard--This millboard contains an especially long grade of asbestos fiber. It is suitable for temperatures to 1200F; embrittlement occurs above this limit. Where brittleness is not objection able. may be used at temperatures up to 1800F. Silicated Millboard--AH grades of millboard can be specially treated to increase surface hardness. Where such sheets are required, the word "silicated" should appear on the order before the millboard type. Made of asbestos, the world's most famous fireproof material. THICKNESSES, TOLERANCES ! AND WEIGHTS* Thickness, inches Tolerance, inches ~ Lbs per 42" x 48" sheet No. 106, 102 and "C" Grade No. 2 12 0.007 2.5 ; 5 Su 0008 3.5 1 z 0.008 46 3 4 Va 0.008 5.0 4 4 S1 -t S s2 s1 ' 4 s. 0.009 7.0 5 2 0.014 9.0 > -j 0.015 0.016 11.3 13.3 -? 7* I 0.025 17.6 15 3 0029 214 \2 - J, 1 2- 0.034 25.2 22 5 0.045 32.5 30 3 'Actual weights may vary plus or minus 10 percent. 3 ] I J-M MISCELLANEOUS INSULATIONS ] Insulation Description Use Temp. Limit Standard Sizes Asbestocel Alternate plain and To insulate medium and 300F ] Sheet. Block and Pipe Insulation corrugated asbestos low pressure boilers, felts built up to various w arm air ducts, etc., and thicknesses. low pressure steam and hot water pipes. Sheets and blocks 36" to 96" long; 6" to 36" wide; 'a" to 4" thick. Pipe insulation 3ft lengths to fit all standard pipe sizes in full range of thicknesses. ] Super Fire- Made of felted asbes For use where large re 700F Sheets 24" x 36"; blocks 6" Felrs Sheets tos fibers and binder. silient sheets are desired. unsupported x 36"; thicknesses from 'a" and Blocks Light in weight and re 900F to 4". silient. supported Asbestos Roll Fire-Felt A soft, flexible asbes To insulate heated sur 1000F tos felt in roll form. faces where space does not permit thicker or more rigid materials. Standard rolls contain 100 sq ft; 36" wide; &" to Vi" thick. Asbestos Blankets Asbestos cloth enve To insulate irregular sur 850F lope filled with asbes faces where insulation tos fibers: -sire tufted. must be readily remov able. Wool Felt Pipe Insulation Moisture resistant in dented wool felt with dual service liner. Complies with Federal Specification HH-I567. For hot and cold water lines operating at tem peratures between 60F and 225F. and. with in tegral jacket, between 45 F and 60F. 225F plain 60F with integral jacket Anti-Sweat Pipe Insulation Insulating and water For insulating cold wa proofing felt pipe insu ter lines. Prevents con lation. densation and dripping. Made to order in 1 Vi", 2" and 2 Vi" thicknesses; may be used in double-layer combinations through 4Vz" thickness. 3-ft lengths; >4" to 2" thick nesses single-layer; 1",' 11 i" and 2" thicknesses double layer; for pipe sizes Vi" and up. 3-ft lengths; Vi" and 3i" thicknesses single-layer; 1", 11 z " and 2" thicknesses dou ble layer; for standard pipe sizes. on to CM m 5 H \X w u Zero Pipe Insulation A pipe insulation made For insulating water up of layers of hair felt pipes. Prevents freezing surrounded by several under ordinary condi layers of wool felt. tions. 3-ft lengths for all pipe sizes Vi" and up. About Vi " thick. 53 I An Insulation for Everv Commercial and Industrial Pumose 54 call an AUTHORIZED J-M CONTRACTOR 1 for expert, dependable application of Johns-Manville s insulations . .. SSI ww V A. & & //)sulat\o^ 02/111 (P) 32464 When you pay for top-quality insulation, back up your investment with the best installation service money can buy. Today, with high fuel and maintenance costs, it is especially important to place your insulation job in skilled hands. The scientific application of J-M quality insulations by J-M Insulation Contractors will assure you of the maximum return on your insula tion investment for years to come. Moreover, you get undivided responsibility for all your insulation requirements. Johns-Manville has established J-M Insulation Tech nical Service Units and J-M Insulation Contract Units throughout the country to serve you --units staffed with men who understand insulation engineering and with skilled applicators who are thoroughly trained in proven Johns-Manville methods. Working with J-M materials and J-M Insulation Engineers, these contractors know how to apply Johns-Manville insulations correctly to insure long, trouble-free performance. You can have the utmost confidence in their ability to handle your insulation application from start to finish. And remember this important point: When your architect or engineer specifies Johns-Manville insula tions. any J-M Insulation Contractor in the country will be able to give you a quick, accurate bid. regard less of the size or location of the job. Johns-Man vi lie INSULATION RESEARCH . . . the secret of J-M insulation progress The Johns-Manville Research Center, located at Manville, New Jersey, contains the world's largest and most completely equipped laboratories devoted to the study of insulations and allied products for all temperature ranges encountered in modem industry. Here a staff of hundreds--including organic and inorganic chemists, physicists, geologists, metallurgists, and mechanical, mining, electrical, civil and chemical engineers--is engaged in research and development. Working with the most advanced laboratory equipment, these scientists devote their efforts to the development of new insulating products and the improvement of existing ones. In addition, they carry out insulation research assignments related to specific customer problems. This broad research program plays a major part in Johns-Manville's ability to offer exactly the right insulation ... the most economical and efficient ... for any equipment or operating temperature.