Document e5q0vByg436ZyGwY4kvx6DeQ4

R- R. Ripie/ KNOW YOUR FMFRGENCY MIWER DIAL 2212 FOR FIRE ANO AMRULANCE 2212 INITIATES OlltCK EMERGENCY PROCEDURES TO CARE FOR SERIOUS INJURIES, SUOOEN ILL NESS ANO PROMPT CONTROL OF FIRES. RECOMMENDED PROCEDURES FOR MEDICAL EMERGENCIES 1. Dial 2212 for ambulance. ' 2. Give the Guaro or Medical Attendant the exact location of the injured employee. 3. Tell the Guard or Medical Attendant hhat TYPE OF INJURY OR ACCIDENT THE EMPLOYEE SUFFEREO (FALL, ELECTRICAL SHOCK, CHEMICAL BURN, ETC.). 4. Do NOT MOVE INJUREO UNLESS THERE IS DANKER OF FURTHER INJURY TO THE PERSON. 5. 6ive mouth to MOUTH RESUSCITATION IF NEEDED. I 6. Control severe bleeding withdirect | PRESSURE TO THE HOUND. I j I i j ' ! 7. Keep injured lying dcmn if possible and PROVIDE COMFORT. 8. Clear immediate arca to assist ambulance IN REACHING area. / *pc 005403 P01HT COffOdT OPERATIONS SAFETY POLICY It it Alcoa's Point Comfort Operations Policy to conduct all of its activities in a SAFE MANNER TO PREVENT INJURIES TO PERSONS AND DAMAGE TO PROPERTY AND EQUIPMENT. ALL INJURIES CAN SE PREVENTED. No TASK SHALL BE UNDERTAKEN UNTIL ADEQUATE SAFEGUARDS NAVE BEEN PROVIDED TO PROTECT EVERY INVOLVED EMPLOYEE FROM INJURY DUE TO RECOGNIZED HAZARDS. All EMPLOYEES HAVE THE RESPONSIBILITY FOR SAFETY OF THEMSELVES AND OTHERS. WHERE IT IS NOT REASONABLE OR PRACTICAL TO ELIMINATE THE SOURCES OF DANGER, KASUREt MUST BE TAKEN TO USE SAFE PROCEDURES* GUARDS, SAFETY OEVICES AND PROTECTIVE CLOTHING. ISO NATTER MHAT THE EXPOSURE, AN EFFECTIVE SAFEGUARD CAM BE PROVIDED. The line organization has the respon sibility FOR EVERY OPERATIONAL ACTIVITY OF THE company. Each supervisor must accept the RESPONSIBILITY FOR THE SAFETY OF THE EMPLOYEES. SAFETY CODE OF CONDUCT Set a good example. A. Observe all safety rules. B. Hear personal protective equipment where required. C. Discuss some aspect of safety with FELLON EMPLOYEES EVERY DAY. J. Be enthusiastic about safety. L Give safety priority among your PROBLEMS. ..NOW YOUR JOB. A. lOiow the Job Safety Analysis or Tool A Equipment Procedures of each job YOU ARE REQUIRED TO 00. 0. ..NON THE OPERATING INSTRUCTIONS. Take time to evaluate the possible HAZARDS BEFORE BEGINNING ANY JOB. Instruct or guide fellom employees toward safe work habits. Correct unsafe acts immediately even if IT REQUIRES STOPPING THE JOB. ^E ALERT FOR UNSAFE CONDITIONS AND RE PORT THEM IMMEDIATELY TO YOUR SUPER VISOR. Maintain good housekeeping. A. When computing a job on a shift, LEAVE THE AREA IN A NEAT ANO ORDERLY FASHION. ApC 005406 Please complete this page as you aoo revisions to your Point Comfort Operations Rules Book. DATE OF REVISION PAGE * SUBJECT MATTER 11/71/70 11/71/70 11/71/70 11/21/79 11/21/79 3 Dm* rni"Fs s MngK Rm rs Operations safe 13 Practices______________________ Nylon clothing in Pot- 15 rooms, t Ingot Plants Utility Department Safe 21____ Practices_____________________ i 11/21/79 Blue Flag Rule 01/16/80 9 Barricade Tape_______________ 01/16/80 10 Barricade Tape 01/16/80 01/16/80 1QA Miscellaneous________________ 33,34 Digestion Dept. Rules 3S.36 Precipitation Dept. Rules 01/16/80 OS/OS/30 ovos/ao 03/05/80 AF-3_ Trackmoriie Rule 9_________ Riding of two-wheel 15___ ricylces not permitted____ IN ALL COVERED STRUCTURES ______in the Smelting Prod. Arej Riding of Bicycles or 29 Tricycles in Aiiwina Plani Locking fins, clips, or 29___ snag free wires______________ 'J APC 005407 DATE OF REVISION PAGE# SUBJECT MATTER 1 1 I i i APC 005406 uATE OF REVISION PA(iF# SUBJECT ,`IATTFR * J APC 005409 JAIE QF REVISION PAfiF# SUBJECT MATTER | APC 00S410 TABLE OF CONTENTS Emergency Procedures Point Comfort Operations' Safety Policy Safety Code of Conduct Take of Contents Operations' General Safety Rules A. Apparel ................................. B. Operating Machinery or Vehicles. C. Work Rules ................................................ 0. Miscellaneous ........................................... E. Operations' Safe React ices ..... Smelting Plant Safety Rules ............ Smelting Plant Safe Practices ..................... .. Potroom Safety Rules ........................................... Potroom Safe Practices ...................................... Utility Safety Rules ........................................... Utility Safe Practices ...................................... Paste Plant Safety Rules ................................. Paste Plant Safe Practices ............ Pot Repair Safe Practices ............................... Ingot Plant Safety Rules ............................... Ingot Plant Safe Practices ............................. Alumina Plant Safety Rules ............................. Alumina Plant Safe Practices .......................... Ran Materials Safety Rules ............................. Ram Materials Safe Practices ........................ OiGESTtoN Safety Rules ....................... .. Digestion Safe Practices .................................... ftcciPiTATioN Safety Rules ............................. Precipitation Safe ftwcncss ........................ Calcination Safety Rules .................................. Calcination Safe Practices ............................... General Lasomtory Safety Rules.................. General Laboratory Safe Practices ............. (I) I J 4 10A II 15 15 17 19 21 ; 21 23 : a 27 ; 27 29 ' 29 i TMi 33 33 34 35 37 37 39 41 J APC 005411 Table of Contents (continued) X-Ray Laboratory Safety Rules............................................ 42 Quantometer Laboratory SafetyRules................................ 43 Chemicals Plants General Safby Rules............................ 45 Chlor/Alkali Safety Rules...................................................... General...........................................................................................47 Afparel................................................. ......................................47 Electrical................................................................................... 48 Hygiene...........................................................................................48 Fire...................................................................................................49 Chlor/Alkali Safe Practices................................................. General...........................................................................................50 Apparel...........................................................................................51 Electrical................................................................................... 52 Hygiene...........................................................................................54 Electrolyte Safety Rules..........................................................57 Electrolyte Safe Practices.............................................57 Oil and Gas Operations' Safety Rules...........................61 Oil and Gas Operations' Safe Practices......................61 Shop Maintenance R-148 Safety Rules............................. 63 Shop Maintenance R-148 Safe Practices........................ 63 Refining Power Department Safety Rules......................65 Smelting Power Maintenance and Operating Department Safety Rules.................................................. 67 Smelting Power Maintenance and Operating Department Safe Practices.............................................71 Field Mechanical Maintenance Safety Rules.............. 73 A. Personal Protective Equipment........................ 73 B. General............................................................................. >75 Field Mechanical Maintenance Safe Practices....77 A. Personal Protective Gguipicnt........................ .77 B. General...............................................................................*71 (it) APC 005412 SS 3 S 9 9 9 9 3 5 : Table or Contents (continoeo) Electrical Department Safety Rules................................. 81 Electrical Department Safe Practices.....................81 Instrument Department Safety Rules.............................85 Instrument Departmew Safe Practices.....................85 Civil Maintenance DepartmentSafety Rules................. 87 Heavy Equipment Operators. Truck Drivers, Laborers................................... .........................................87 Garage........................................................................................87 Civil Maintenance Department SafePractices...............89 Heavy Equipment Operators, Truck Drivers, Laborers.................................................................... Painters and Skilled Service Helpers........... APPENDICES Tool and Equipment Inspection...................................... Tagout/Lockout Procedure............................................ Tank and Vessel Entry Procedure................................. Welding and Burning Permit.................. ........................... Potable Water Tie-in.................................................... Blue-flag Rule............................................ .. Crane Signals............................................................................... First Aid............................................................... .. Contractor's Exceptions .................................... .. J APC 005413 APC 005414 1 06-27-79 QPERATIQXS GENERAL SAFETY RULES A SAFETY RULE, FOR THE HOST FART, IS COMMON SENSE APPLIED TO WORKING HABITS. IT IS IMPOSSIBLE TO LIST A RULE COVER IN6 EVERY SITUATION, BUT BELOM ARE SAFETY RULES WHICH APPLY TO ALL EMPLOYEES AT ALL TIMES. A. Aparel Wherever needed, personal protective EQUIPMENT AND SPECIAL CLOTHING SHOULD BE AVAILABLE TO EMPLO*ES FOR PROTECTION AGAINST HAZARDS THAT CANNOT SE ELIMINATED OR AOEOUATELY GUARDED. 1. Approved safety glasses, safety hats, AND SAFETY TOE SHOES MUST BE HORN WHILE INSIDE THE PLANT FENCE WITH THE FOLLOWING EXCEPTIONS: a. Walking in non-work areas when ENTERING OR LEAVING THE PLANT, ON THE KAY TO OR FROM PARKING LOTS TO LOCKER ROOMS OR PLANT OFFICES. B.' RIDING IN AN ENCLOSED VEHICLE, SUCH AS A PASSENGER CAR OR TRUCK CAB WITH THE FOLLOWING EXCEPTION: (1) If the windows are not fully CLOSED, SAFETY GLASSES ARE REQUIRED. c. In offices, lunchrooms and enclosed CONTROL ROOMS UNLESS PERFORMING WORK ON EOUIPMENT. 4 APC 005415 d. Contact lenses cannot be horn in lieu of prescription safety CLASSES UNLESS SPECIFICALLY APPROVED BY THE PLANT PHYSICIAN. Goggles must be horn by approved CONTACT LENS HEARERS IN OPERATIONAL AREAS. e. Visitors need not hear safety toe SHOES IF ACCOMPANIED BY AN EMPLOYEE ACTING AS A RESPONSIBLE GUIDE. F. JUMP HATS ARE APPROVEO SAFETY HATS in Building R-lll, Building 37, ano for Machine Shop personnel in R1R8. g. Safety toe shoes are not rewired FOR OFFICE WORKERS PROVIDING THEY ARE NOT REQUIRED TO MALK THROUGH OPERATIONAL AREAS OF THE PLANT. Rubber gloves ano monogoggles must be HORN WHEN HANOUNG ALL HAlAJtOOUS chemicals. Typical examples incluoc HYDROCHLORIC ACID. SULFURIC ACID. CAUSTIC, ano CAABONTETRACKLORIDC. Morning hithout hearing a shirt ib PROHIBITED. 3 82/03/01 4. Finger rings must not se mornj guided mackthrough VISITORS AND EMPLOYEES WORKING IN OFFICES ARE EXCEPTED. 5. Dark glasses shall not be morn insioe covered OR ENCLOSED STRUCTURES. EXCEPTIONS AREA 8-SI AND 8-55 DURING DAYLIGHT HOURLY ONLY; WHILE DIRECTLY PERFORMING OR ASSISTING DURING A MELDING. CUTTING. FURNACE TENDING OR BLACKSMITH OPERATION, AND HAY BE MORN AT ALL TIMES FROM THE CENTER AISLE MIRTH THROUGH THE melding area in ft-148. when on foot, dark GLASSES MAY BE MORN IN AND OUT OP LIGHTED MAINTENANCE SHOPS FOR NON EXPOSURE ACTIVITIES INCLUDING BUT NOT LIMITED TO THINGS SUCH AS GETTING A DRINK, GOING TO AND FROM LUNCHROOM OR SUPERVISOR'S OFFICE AND PICKING UP A TOOL. B. OPERATING MACHINERY OR VEHlClfS 1. Operate only vehicles or ebuipment that you are authorized to operate as part op your job. 2. IN-PLANT VEHICLE SPEED IS IS M.P.H., UNLESS OTHERWISE posted. 3. Seat belts must be mdrn by the operator and PASSENGERS OP ALL VEHICLES, *RCBC THEY ARC PROVIDED, WHILE driving ON 00 HPany business when OPERATEO OUTSIOC THE PLANT PERIMETER PENCE. SCAT BELTS MUST BE WORN IN AMY VEHICLE OR PIECE OP EBUIPMENT AS R6BUIRC0 BY ITS JSA/ESA. 4. 00 NOT DRIVE OR OPERATE A VEHICLE OR PIECE OP QUI PMCNT THAT HAS ANY KNOMI DEFECT THAT MILL AFFECT SAFE OPERATION. APC 005417 03/01/82 5. RlOERS ARE PERMITTED ON VEHICLES AMO EQUIPMENT ONLY WHEN A SEAT IS PROVIDED SPECIFICALLY POM THE PURPOSE OF RIDING. OSCY ALL PERSON LOAD LIMITS POSTED ON VEHICLES. The VEHICLE 0* EQUIPMENT OPERATOR IS TOTALLY RESPONSIELE FOR COMPLIANCE NITM ALL RULES AND REGULATIONS INVOLVING THE PASSENGERS, VEHICLE OR EQUIPMENT. 6. Mobile equipment or vehicles requiring an OPERATOR SHALL NOT IE LEFT NITM THE ENGINE RUNNING WHEN VACATING THE POSITION WHERE THE OPERATING CONTROLS ARE LOCATED. THE EXCEPTIONS ARE EMERGENCY VEHICLES, EQUIPMENT THAT REQUIRES THE ENGINE TO BE RUNNING IN ORDER TO MAKE REPAIRS, INSPECT IONS, OR MAINTENANCE, AMO THAT EQUIPMENT WHOSE AUXILIARY ^FUNCTIONS (SUCH AS PUMPS, OUTRIGGERS, ETCs DERIVE THEIR POWER FROM THE MAIN ENGINE DRIVE BUT ARE CON TROLLED FROM OUTSIOC THE OPERATOR'S CAB, SPECIFIC INSTRUCTIONS FOR EQUIPMENT WHICH REQUIRES THE OPERATOR TO BE OUTSIDE THE CAB WILL BE EXPLAINED IN THE APPLICABLE JSA OR ESA. 7. All VEHICLES MUST HAVE LIGHTS ON INSIDE BUILDINGS AT ALL TINES WHILE OPENATING. 8. When uoaoing or unloading tractor trailer 8JUIPHEMT THE TRACTOR UNIT (CAB) RUST BE UNDER THE TRAILER WITH 9TH WWCL COUPLING ENGAGED AND AIR BRAKES APPLIED. EXCEPTION! IP DUE TO UNUSUAL CIRCUMSTANCES A TRAILER IS TO BE UNLOADED OR LOADEO WITHOUT A TRACTOR UNIT IN PLACE, WHEELS MUST BE CHOCKED TO A 82/05/01 prevent noCline and support jacks placed unoer THE LOAD BEARING MEMER IN THE FRONT OP THE TRAILER. IP A PORK HPT IS TO IE DRIVEN ONTO THE TRAILER# A TIE DONR DEVICE FROM THE 5TH wheel coupling point must be secured to PREVENT TIPPING. 9. Do NOT MOVE ANY RAIL CAR WITH ANY VEHICLE THAT DOES NOT HAVE A COUPLING DEVICE FOR PIXEO ATTACHMENT TO THE CAR. J APq OO5479 APC 005420 5 32/03/01 c. work am 1. Safety belts most be worm when work ing 8' OR MORE ABOVE GROUND OR FLOOR LEVEL UNLESS YOU ARE FROTECTEO BY STANOARO HANDRAILS OR SPECIFICALLY EXCEPTED BY DEPARTMENTAL RULES. 2. DO NOT OPERATE ANY EQUIPMENT UNLESS ALL SAFETY GUARDS ARE IN PUCE AND WORKING PROPERLY. 3. Inspect all tools and equipment be* FORE USE AND REPORT ALL UNSAFE CON DITIONS IMMEDIATELY TO YOUR SUPERVISOR. Any equipment or tools requiring DEFINITE SCHEDULED PERIODIC INSPECTION MUST HAVE THE PROPER IDENTIFICATION BEFORE USING SAME. REFER TO APPENDI) AA LISTING EQUIFtCNT AND TOOLS REQUIRING SCHEDULED PERIODIC INSPEC TIONS AND THE REQUIRED INSPECTION FREQUENCY. <i. Tortails metal udders are prohibited in the punt. Exceptions! Potroom POT LADOGA!, LADDERS IN BIS AND P-16 TUNNELS. AND UDDERS ON 8-10 AND R-52 docks. 5. Danger tag and lock out procedures MUST BE FOLLOWED. (DEFER TO APPENDIX A8). C. Point Comfort Standard for entering TAMM AND CONFINED SPACES MUST BE AC.followed. Refer to Appendix 7. "ELDING and burning permit procedures MUST BE FOLLOWED. *EFER TO APPENDIX AO. 6 9-15-76 3. Do NOT GO UNDER. BETWEEN OR OVER ANY RAILROAD CARS OR OTHER VEHICLES WHEN COUPLED TOGETHER, WHETHER MOVING OR STATIONARY. The EXCEPTIONS ARE REQUIRED WORK ASSIGNMENTS. 9. The USE OF COMPRESSED AIR FOR PERSONNEL CLEANING IS FROHI1ITED. 10. The Jos Safety Analysis or Tool and Safety Equipment Procedures must se understood and followed while per forming any jos. If a Jot Safety Analysis or Tool and Safety Equipment Procedure is not availasle, qe sure that all applicable safe procedures ARE FOLLOWED. If any ooust exists about the safe method of doing a XB. CONTACT YOUR SUPERVISOR BEFORE PRO CEEDING. U. HORSEPLAY WILL NOT BE TOLERATED. 12. DO NOT CRAM. UNDER OR CROSS OVER OPEN CONVEYORS EXCEPT AT BRIDBES PROVIDED FOR THAT PURPOSE. TRANSPORTING TOOLS OR EQUIPMENT ON MOVING CONVEYORS IS PROHIBITED. 13. 7 5-17-78 Safety interlocks shall not ie svPASSEO ON ANY OPERATING EQUIPMENT, 14. Contractor and contract personnel are to CONFORM WITH THE RULES IN ALCOA POINT COM FORT Site Conditions as stated in Section v Iof the Construction Specifications. t is THE RESPONSIBILITY OF THE OmNER'S REPRE SENTATIVE TO INITIALLY COMMUNICATE THESE Site Conditions Safety Rules to the con tractor AND CONTRACT PERSONNEL. <T IS T!IE RESPONSIBILITY OF THE CONTRACTOR SUPER VISORY PERSONNEL TO INSURE THAT THE SAFETY Rules in the Site Conditions are enforced. 15. Haterials must not be thrown or dropped FROM ONE LEVEL TO ANOTHER. WHEN HAW LINES OR CHUTES ARE NOT FEASIBLE THE CONTACT SUPERVISOR MILL BE RESPONSIBLE FOR PROVIDING A.PROCEDURE SUCH AS BARRICADING THE AREA AW PLACING ADEQUATE MANNING SIGNS NITH PERSONNEL LOCATED AT THE LOMU LEVEL TO ASSURE THE AREA IS CLEAR PRIOR TO THE DROP. 16. When repairs or maintenance must se FORMED ON ONE OF A MULTI OVERHEAD CRANE INSTALLATION AW THE NECESSITY TO OPERATE THE OTHER CRANC(s) PRECLUDES THE USE OF THE STANDARD TAG-OUT AOCEDURE, THE FOLLOWING ACTIONS SHALL BE TAKEN FOR THE PROTECTION OF THE MAINTENANCE PUSONNCL 8 9-20-77 a. For scheduled maintenance morn, the MAINTENANCE CREW SHALL HANS A SIGN ON THE CONTROLS OF THE CRANE(s) NOT BEING WORKED ON, WARNING Of MAINTENANCE BEING PERFORMED ON THE OTHER CRANE. Further, the maintenance crew must place a 'Danger--People Working Over head' SIGN BENEATH, AND HANG A FLASHING LIGHT ON THE CRANE BEING SERVICED. One member of the maintenance crew shau BE DESIGNATED TO BE AWARE OF MOVE MENTS OF THE OTHER CRANE AND WARN HIS CO-WORKERS IF A COLLISION APPEARS IMMINENT. 8. For SHORT DURATION TROUBLE-CAULS, A MAINTENANCE PERSON SHALL HANG A FLASHING LIGHT ON THE CRANE BEING REPAIRED. A PERSON MUST BE ASSIGNED TO WATCH AND WARN THE PEOPLE ON BOTH CRANES. A CRANE OPERATOR MUST OPERATE WITH EX TREME CAUTION WHILE IN THE VICINITY OP, AND HURT NOT ALLOW THE OPERATING CRANE TO CONE IN CONTACT WITH A CRANE BEING SERVICED. f s 01-16-80 17. Install approved barricades and warn ing SIGNS WHERE PERSONNEL ARE ENDAN GERED BY ACTIVITIES AND/OR conditions RESULTING FROM YOUR WORK. i'IaKE SURE THAT BARRICADE TAPE AND/OR FUGS ARE SECURED PROPERLY AND EASILY VISIBLE TO ANYONE WHO NIGHT ENTER THE AREA FROM ANY DIRECTION. Au. BARRICADES ARE TO BE IDENTIFIED USING A WHITE INFORMATION TAG ANO ON THIS SHOULD BE THE NAME, DATE, DEPARTMENT, ANO REASON FOR ERECTING THE BARRICADE. iiOTc: Yellow and black barricade tape is considered a warning only ano CARE SHOULD ALWAYS BE EXERCISED IN THE SURROUNDED WORK AREA. Yellow ano buck tape must be ERECTED AROUND DANGEROUS AREAS SUCH AS THE FOLLOWING: a. Open holes or excavations. b. Puces where acid, caustic or OTHER HARMFUL LIQUIDS ARC DRIP PING OR STANDING, c. Areas where men arc working over head AND THERE IS DANGER FOR OTHER WORKERS TO PASS UNDER. 1h MULTILEVEL BUILDINGS THIS CAN INCLUOC ALL LEVELS IP A HAZARD EXISTS. d. Areas where loads arc suspended ABOVE. E. Areas where heavy equipment, such AS CRANES, ARC ICING OPERATED FOR EXTENDED PERIODS. APC 005425 10 01-16-80 F. A.IEAS WHERE TOXIC SUBSTANCES ARE BEING USED. G. /(REAS WHERE SAN03LASTIHG IS IN PROGRESS. Ad. BARRICADE TAPE MUST Be REMOVED COMPLETELY AFTER COMPLETION OF WORK IN THE AFFECTED AREA. If required* roads shall be barricaded WITH WOODEN BARRIERS COLORED rELLOM AHO BLACK FOR CAUTION AND RED/ YELLOW ANO BLACK FOR NO ENTRY. BARRICADE TAPE SHALL NOT BE USED TO BLOCK PASSAGES OR ROADWAYS. Warning lights must be utilized at MIGHT IF LIGHTING IS NOT OTHERWISE SUFFICIENT. .<0TE: Red flags or red tape streamers SHOULD BE ATTACHED to BARRICADES TO INDICATE AREAS WHERE BODILY INJURY OR OEATH COULD OCCUR DUE TO HAZARDS CREATED IN THE WORK AREA. .10 ONE IS PERMITTED TO ENTER AREAS BARRICADED BY YELLOW AND BLACK TAPE OR WOODEN BARRICADES WITH RED TAPE STREAM ERS OR FLAGS ATTACHED UNLESS INSTRUCTED TO DO SO BY A SUPERVISOR WHO IS KNOWLEDGE ABLE OF THE SITUATION AS A RESULT OP CHECKING WITH THE PERSON WHO ERECTED THE BARRICADE. RED FLAGS OR TAPE WILL NOT IE INSTALLED IN A PRODUCTION AREA WITHOUT APPROVAL FROM THE PRODUCTION DEPARTMENT. ALL RED FLAGS ON TAPE SHALL BE REMOVED IMMEDIATELY WHEN EVER THE EXISTING HAZARD HAS BEEN CORRECTED. 10A 82/03/01 18. All tie-ins or connections to the plant POTABLE WATER LINES SHALL IE NAOE IN ACCORDANCE WITH THE POTABLE WATER TIE-IN AE.procedure* Appendix 19. A. WHEN HOISTING COMPRESSED AIR OR 6AS CYLINDERS* A CRAOLE DESIGNED TO HOLD THE CYLINDERS SECURELY IN PLACE MIST IE USED. a. when transporting or storing compressed AIR OR GAS CYLINDERS. WHETHER EMPTY OR FULL* THEY MUST IE HELD SECURELY IN THE UPRIGHT POSITION WITH THE PROTECTIVE CAPS IN PLACE. C. DO NOT LUIRICATE* MODIFY, OR TAMPER WITH CYLINDER REGULATORS OR VALVES. 0. Regulators and guages must ie protected IY GUAROS AS OEFINEO IN THE E.S.A. e. Refer to E.S.A. 20. Point Comfort has a network op insulated amo UNINSULATED HIGH VOLTAGE (ABOVE 600 WILTS) DISTRIBUTION LINES THROUGWUT THE OPERATIONS. NO WORK SHALL IE PERMITTED WITHIN TEN (10) FEET OF THESE LINES WITHOUT THE APPROVAL OF the Electrical Maintenance Department supervision. The electrical maintenance SUPERVISOR SHALL IE CONTACTED IP THERE IS ANY DOUBT ABOUT THE CIRCUIT VOLTAGE. THE ELECTRICAL MAINTENANCE SUPERVISOR WILL REVIEW THE PLANNED WORK AMO, WHERE RGBUIRED, WILL DETERMINE THE NECESSARY ARRANGEMENTS FOR THE PLANNED WORK TO SAFELY PROGRESS. THE* ARRANGEMENTS COULD IE, BUT AM NOT LIMITED TO, THE FOLLOWING STEPS! 1. De-energize and tag our the high VOLTAGE CIRCUIT AMO INSTALL GROUNDS IF PRACTICAL. 10B 82/03/01 2. Install protecttvs sleeving on uninsulated CONDUCTONS AND REDEFINE A CLOSER NORAIN* OtSATNCC. 3. Temporary installation op physical BARRICADES TO PREVENT CONTACT NITM ENERGIZED CABLES. 4. IN CERTAIN CASES. THE ELECTRICAL SUPER* VI SDR MAY SRANT PERMISSION TO NORA CLOSER THAN TEN (10) FEET ON INSULATEO DISTRIBUTION LINES. Due to the oamase nhich may be inflicted on CABLES WHETHER INSULATED OR UNINSULATED. UNDER NO CIRCUMSTANCES SHOULD ANY MATERIAL OR EQUIPMENT BE ALLOWED TO CONTACT A LINE. EVER IP IT IS DE-ENEROIZEO. 0. fllSCBlfflBKfi 1. All plant signs and safety signals must u OBEYED. 2. Firearms or other weapons arc porbidoer on COMPANY PROPERTY EXCEPT BY AUTHORIZATION OP THE PLANT SECURITY SUPERVISE. 3. Use of or possession op intoxicants or narcotics is prohibited on company property. 4. when a fire extinguisher is used rr must be reported to tour supervisr s it hill be RECHARGED AND RESTORED TO ITS PROPER PLACE. 11 0-15-76 5. Flammable or combustible liquids SHALL BE STORED IN CONTAINERS DESIGNED FOR THAT PURPOSE* 6. Any person hearing a pacemaker IS PROHIBITED INSIDE THE PLANT GATE. For your protection and the safety op others, EMPLOYEES WHO VIOLATE ANY OP THE OPERATION'S General Rules or more specific Plant and Departmental Rules are liable to disciplinary ACTION. E. OPERATIONS SAFE PRACTICES 1. Report any accioents or near miss ACCIDENTS TO YOUR SUPERVISOR IM MEDIATELY, NHETHER ANYONE IS HURT OR NOT. 2. Never change a more procedure until THE PROCEDURE NAB BEEN CHECKED BY YOUR SUPERVISOR. 5,. Caution must be used nhen honking AROUND OR STARTING PUMPS, CONVEYING EQUIPMENT, VALVES, GRINDING EQUIPMENT OR OTHER MACHINERY TO MAKE SURE NO EMPLOYEE IS IN A POSITION TO BE INJURED. 12 J-15-7G 4. Never walk or s and under a suspended load 5. .(EVER ATiEMPT TO PASS BETWEEN LOAOS CARRIED BV NOBILE EQUIPMENT) SUCH AS, CRANES, ENDLOAOERS, TRACTORS OR trucks. Never attempt to pass between LOADS CARRIEO BV MOBILE EQUIPMENT AND FIXED OBJECTS. 6. Special caution should be exercised TO PREVENT LOOSE CLOTHING OR TOOLS FROM GETTING CAUGHT IN MOVING EQUIP MENT. 7. At no time is cleaning permitted on A CONVEYOR, UNOCR A CONVEYOR, ON PANS LOCATED UNDER A CONVEYOR, ON A PAN FEEDER OR PULLEY WHILE THE CONVEYOR is operating. When shoveling MATERIAL ONTO A MOVING CONVEYOR, THE EMPLOYEE SHOULO FACE IN THE DIRECTION OF BELT TRAVEL. S. Approved flotation oevices must be WORN WHEN THERE IS ANY POSSIBILITY OF FALLING INTO WATER. *PC 005430 15 11-21-7') 9. aterial being transported on a plat BED TRUCK OR TRAILER WITHOUT SIOEBOARDS SHOULD CE SECURED. 10. Do JOT STAi-IO IN FRONT OF ELECTRICAL SWITCHES WHEN OPERATING SAM. ExERCISE EXTREME CAUTIOI4 TO INSURE MOTORS ARE OCENERGIZED BY CONVENriOIIAL CONTROL CIRCUITS OR PUSH BUTTONS BFPQtq . OPENING DISCONNECTS. *TEP OPENING THE MAIN | DISCONNECT USE CONTROL CIRCUITS OR PUSH BUT TONS TO VERIFY THAT THE PROPER CIRCUIT HAS BEEN DEENERGIZED. , 11. "0 NOT USE HIGHLY FLAMMABLE LIOUIDS FOR CLEANING PARTS AND EOUIPMEXT. EXCEPTION: Use of acetone during fiberglass application and the use op solvents for cleaning painting EQUIPMENT. 12. Use proper tecmnioues in manual lifting of Doload*. hot attempt to lit mope than you ARE CAPABLE OP LIFTING. 1 13. Prior to performing any job, analyze it for UNSAFE CONDITIONS ANO WHAT UNEXPECTED THINGS MIGHT HAPPEN. TETERHINE STEPS AND ACTIONS NECESSARY TO PERFORM THE YORK SAFELY. 14. con-Plant air line pressure should not be NECTED TO AIR SLIDES OR OTHER CLOSED CONTAIN- ERS WHICH ARC NOT DESIGNED FOR THE RATED AIR LINE PRESSURE. j j | APc 005431 11) 06-27-79 15. CxTREME CARE SHOULD BE EXERCISED WHEN HANDLING LONG SECTIONS OR METAL EIRE OR ROOS TO PREVENT THEM PROM TOUCHING EXPOSED ELCCTRICAL CONDUCTORS. 16. Where there is a possibility or MATERIAL PALLING ON REST. METATARSAL GUARDS SHOULD BE WORN. K D17. eep all aisles and exits clear. o | NOT BLOCK ACCESS TO RIRERIGHTINB J .EQUIPMENT. CONTROL VALVES, ELECTRIC PANELS, OR SWITCH BOXES. ! i 13. Any time a valve is leaking in a line OR A VESSEL AMO IT COULD CREATE A HAZARD, A YELLOW 'LEAKING VALVE* CAUTION TAG SHOULD DC ATTACHED TO THE VALVE. j 19. When walking inside the Plant poke, I ALL EMPLOYEES SHOULD NOT HEAR OPEN-TOE I SHOES, SANDLES OR HIGH-HEEL SHOES. APC 005432 15 03/05/80 SHELTliMG PUUT SAFETY RULES 1. SlDCSHIELDS ARE REQUIRED ON ALL SAFETY GLASSES NORN IN THE SMELTING PRODUCTION Areas. 2. The RIDING OF TWO-WHEEL bicycles is not PERMITTED IN ALL COVERED STRUCTURES IN the Smelting Production Area. melthig plant safe practices 1. .'Uintain a safe distance from equipment TRANSFERRING OR POURING MOLTEN METAL OR BATH. 2. Clothing that is maoe of nylon and other PRODUCTS SUCH AS POLYESTER, DACRON, AND BLENDS SHALL NOT BE MORN AROUND MOLTEN METAL, IN POTROOMS, AND INGOT PLANTS. i s<33 POTROOr DEPARTfL'iT SAFETY RL'LES 1. Shoes horn in the Potrooh Ape* must HAVE APPROVED HONCONDUCTIVE SOLES and heels. Visitors are excepted IF ACCOMPANIED BY A RESPONSIBLE GUIDE. 2. Long sleeves are reouireo in all OPERATING POTROOMS INCLUDING passageways. Visitors are ex cepted IF ACCOMPANIED BY A CUALlFIED GUIDE. Long SLEEVES ATE not REQUIRED WHEN WORKING ON HYDRAULIC SYSTEMS OF SPIKE PULLERS OR AUXIL IARY FRAMES THAT ARE LOCATED AWAY FROM THE POTS IN THE EAST EM) OF THE POTROOMS. 3. All vehicles must stop before enter ing 'A*, "B", or 'C' Passageways and YIELD TO ANY TRAFFIC IN THE PASSAGE WAYS. 1. All vehicles must have lights on INSIDE POTROOM BUILDINGS AT ALL TIMES. 5. Do NOT OR IVE LARGE VEHICLES OR EOUIPMENT ACROSS OR THROUGH A OR B PASSAGE WAYS IN THE POTROOMS WITHOUT A FLAGGER AND PERMISSION FROM SMELTING SUPERVISION. 6. Do NOT DRIVE LAR6E VEHICLES OR EQUIPMENT ACROSS OR THROUGH C PASSAGEWAY IN THE POTROOM WITHOUT A FLAGGER. 13 li-oi-;; ;, The revolving caution light in P passage way must be turned on prior to the pas sage OF ANY CRANE TRAFFIC ACROSS THE passageway. Vehicular traffic in the PASSAGEWAY MUST STOP AND YIELD TO CRANE TRAFFIC BEFORE PROCEEDING. 3. Personnel on a Pot. or ofjects at Pot POTENTIAL. MUST NOT TOUCH A CRANE BLOCK OR CABLES. OR ATTEMPT TO TRANSFER ANY METAL OBJECT TO OR FROM SOMEONE ON THE CRANE. 9. Personnel on cranes must not touch, or GUIDE WITH A METAL OBJECT, ANY PIECE OP EQUIPMENT WHILE IT IS ON OR OVER A PoT. \ 10. Extension cords cannot be used in Potrcohs, Special exception is permissible when ap proved BY BOTH OPERATING AND ELECTRICAL MAINTENANCE DEPARTMENTS. 11. Welding machines must be barricaded, when LEADS ARE INSIDE PoTROOMS, TO PREVENT PERSONNEL FROM TOUCHING THE WELD I NS MACHINE. 12. Do NOT TOUCH BATH ON METAL PADS IN COURT YARDS UNTIL IT IS CERTAIN THE BATH OR METAL IS CLEAR OP POTROOH BUS. APC 005436 19 3-15-76 POTROOH DEPARTHFHT SAFE PRACTICES 1. Approved respirators must be horn ouring ANT OPERATION THAT GENERATES DUSTY CON DITIONS such as: Breaking the pot crust WITH A CRUSTBREAKER, OREING-UP, SEALING AND SWEEPING DECK PLATES AND DISTRIBUTION OF BATH MATERIALS. 2. Approved gloves should be horn while PERFORMING WORK ON OR AROUND SMELTING POTS. 3. Rubber boots or overshoes should be horn while working arouno pots or bus lines when THE floor IS wet. 4. Full face shields may be horn but safety GLASSES OR MONOGOGGLES MUST BE HORN UNDER THE SHIELD. 5. DO NOT PASS OR REMAIN CLOSE TO A POT WHILE THE FOLLOWING operations are being per formed: A. Slipping Jacks - During time all SPIKE CLAMPS ARE LOOSE. E. Setting Spikes - During time the SPIKE IS OUT OF THE HOLE. APC 005437 20 9-15-76 C. HnM PHTl OR M10UITTM ARE Bit MS DUMPED INTO THE ANOOE. 6. Treat au. exposed bus as enersized ELECTRICAL CCNOUCTORS. 7. Exposed steel in potroom floor must be COVERED WITH MON-CONDUCTIVE MATERIAL OR THE STEEL MJST BE REMOVED 'MEDIATELY. 3. Do NOT USE METALLIC MEASURINR TAPES OR RULERS WHILE IN THE POTROOM AREA. Apc 00543a 21 11-21-79 uiiliiy. ffEwmaiT safety rules 1. BEFORE WORK INC. BELOW FLOOR LEVEL IN POT STALLS OR BUS TRENCHES OF OPERATING POTLINES. A POTLINE GROUND MUST 2E ATTACHED ANO GROUND VOLTAGE CHECKED FOR SAFE LIMITS. (foxiMUM 50 V.) The exception is when checking STALL ELEVATION PRIOR TO INSTALLATION OF POT CRAOLES. NON-CONDUCTIV MEASURING DEVICES MUST BE USED. 2. I.'HEN REMOVING MATERIAL SUCH AS BATH OR LINING FROM A CUT OUT POTSHELL NOT COVERED BY GROUNDING DEVICE* ALL BUCKETS OR SCRAP CONTAINERS. INCLUDING PAYLOADERS, MUST BE CONNECTEO (BONDED) TO POTSHELL. mmniEPMfBiT s/re practices 1. Do NOT MOVE ANY RAIL CAR WITH ANY VEHICLE THAT DOCS NOT HAVE A COUPLING FOR FIXEO ATTACHfCNT TO THE CAR. / APC 005439 22 9-15-76 APC 005440 3 23 9-15-76 PASTE DEPARTMENT SAFETY RIIIFS 1. All employees are forbidden to ride ON CONVEYORS, PASTE CARS, ELEVATORS OR CRANE LOADS, PASTE DEPARTHfMT SAFF PRACTICFS 1. Safety gate must be used to stop VEHICULAR TRAFFIC WHEN 0PERATIN6 THE CAR PULLER AT COKE UNLOADINS STATION, 2, Do NOT PLACE TOOLS OR OTHER OBJECTS INTO A MIXER WHILE THE BLADES ARC STILL MOVING. t J 9 pc 005441 24 9-15-76 i 9 ^pc 005442 25 9-15-76 POT REPAIR DEPARTMENT SAFE PfiACTICES 1. DO NOT WALK OR CLIMB AROUND DIGfiJNS MACHINE UNTIL THE AIR SOURCE IS COMPLETELY TURNED OFT. 2. If clothes iecome oil soaked or CONTAMINATED WITH DUS POTLINING, CHANGE BEFORE IE61NNINU ANOTHER shift. Oil soaked clothes car sc Adangerous. long sleeve shirt must SE WORN, with sleeves buttoned, while LINING, BANKING BLOCKS OR OPERATING WELDING AND CUTTING EQUIPMENT, 26 9-15-76 APC 005444 7 27 9-1S-76 ingot department safety rules 1. Long sleeves are reouired in Building 19. Visitors are excepted if accompanied BY A RESPONSIBLE GUIDE. 1HSQT-DEPAR1BB1T SAFE PRACTICES 1. Any container to which molten metal is TO BE ADOED MUST BE PREHEATED AND/OR THE BOTTOM TREATED WITH SAE 30 OIL TO REDUCE THE DANGER OF EXPLOSION. 2. All tools used in stirring, skimming. OR LADLING MOLTEN METAL MUST BE NARM. DRY. AND FREE FROM HEAVY OXIDATION. 3. All Smelting ingot must be preheated to DRY OUT MOISTURE BEFORE CHARGING INTO MOLTEN METAL. A. All INGOT AMO COMMERCIAL METAL WITH CORRODED SURFACES MUST BE HEATED AMD SPRAYEO WITH SAE 30 OIL TO MINIMIZE EFFECTS OF COMBINED HATER IN CORROSION PROCESS. APC 005445 P ' -***= 28 9-15-76 5. DCAll employees must leave the pit area AS EACH INGOT IS BEING REMOVED WITH THE CRANE AND NATCH FROM A SAFE LOCATION. 6. The floor area on nhich molten metal COULD COME IN CONTACT SHOULD BE ONY AND NOT HAVE NATER FUDDLES. 5 Af>c 005446 29 03/05/80 ALUMINA PLAriT SAFETY RULES 1. -'Lgno~goggi.es must be carried by all PERSONNEL FOR USE IN PRESCRIBED AREAS OR OPERATIONS. 2. All hoses must have locking pins, clips. OR SNAG FREE HIRE WITH THE ENDS TWISTED TOGETHER INSERTED IN THEIR CONNECTING DEVICES. 3. Compressed air must not be used to CLEAR BLOCKED OR CHOKED LINES. 4. The riding of bicycles or tricycles in Buildings R-42. R-25A, R-S3 and R-50 FEED END IS NOT PERMITTED. BICYCLES OR TRICYCLES ARE NOT PERMITTED TO BE RIDDEN THROUGH THE EAST AND WEST PASSAGEWAYS IN BUILDING R~35 WHEN THE SAFETY POSTS ARE IN POSITION. ALUfUBA PLAfl. SAEEJ'BACIlCEl 1. Hearing protection aid should be carried BY ALL PERSONNEL AMO MUST BE USED IN DESIGNATED AREAS. 2. 'OUOGOGGLES AND LONG SLEEVE SHIRTS SHOULD BE WORN WHEN WORKING IN AREAS WITH EX POSURE TO LIME TO AVOIO LIME CONTACTING SKIN ANO CAUSING BURNS. APC 005447 30 9-15-76 ^pc 005448 31 9-15-76 Mi MATERIALS DEPARTHEHT SAFETY RULES 1. MONOGOGGLES MUST BE MOON BY EMPLOYEES WHILE WORKINC WITH BRIQUETTES. 2. Mien boarding barges or tow boats. HANDLING SHIP LINES ON DOCKS. OR PERFORMING THE WORK WHERE THERE IS A POSSIBILITY Of FALLING INTO THE WATER, PERSONNEL SHALL WEAR A FLOTATION OEVICE AS PROVIDED BY THE DEPARTMENT. 3. Before department personnel maro a SHIP, VIA THE GANGWAY, THE SHIP MUST HAVE INSTALLED A SAFETY NET UNDER THAT PORTION OF GANGWAY WHICH IS SUSPENDED OVER THE WATER. 4. Mien it is necessary to tag out the hot RAILS ON R-10 DOCK, THEY MUST BE TAGGED OUT AT TWO LOCATIONS (1) SWITCH IN FRONT OF THE R-10 OFFICE, AND (2) SWITCH AT THE WEST END OF THE DOCK. 9 ^ <*>540 32 9-15-76 PJM fMTFBliK nfPARTMFNT StfF PRACTICES 1. While pumping acids or caustic to or FROM RANGES OR SHIPS, AT NO TIME CAN THE OPERATION BE LEFT UNATTENDED. Pumps on acid barges at R-10 must be SHUT DOWN WHEN A ship OR BOAT ENTERS THE AREA CAUSING MATER TURBULANCE. The OPERATOR MUST BE KNOWLEDGEABLE IN AND COMPLY WITH ALL U.S. COAST Guard regulations pertaining to the OPERATION. 2. Dock employees should stano well clear OF SHIPS MOORING LINES WHILE SHIP IS WINCHING LINES TIGHT. 3. When docking or sailing ships, gantries SHOULD BE MOVED TO SHORE END OP DOCK. APC 005450 > 55 9-15-76 ntGFsnoa departwfwt safety rules 1. Car protection is required near operating ROD MILLS. 2. Starch dust is an explosive material. No smoking or extension cords are permitted R-8in the area. Welding and burning are PERMITTED ONLY BY PERMIT ISSUANCE. nifiFSTiai DEPARTMENT SAFE PRACTICES 1. When cleaning, sweeping or blowing in the AREA WHERE THE LIME FEEDERS ARE LOCATED, APPROVED RESPIRATORS ARE REOUIRED. AFTER JOB IS COMPLETED GO TO AN EYE WASH STATION AND THOROUGHLY HASH EYES AND AREA AROUND SHIRT COLLARS AND CUFFS. llME DUST WILL REACT WITH MOISTURE INCLUDING PERSPIRATION, TO PRODUCE INTENSE BURNING. IF BURNING IS PERSISTENT, GO TO THE DISPENSARY. 2. Before walking alongside operating mills IN R-25, MAKE CERTAIN THAT NO LEAKS ARE PRESENT AND THAT NO LIQUOR IS SPRAYING AS THE MILL TURNS. 9 34 01/16/80 pc 005452 35 06-27-79 ppffiPiTATiritl [TPMTffHT MES Bicycles me prohibited oh top eujor op R--*45. 9 APc Us3 36 01/16/80 PRECIPITATION DfPflRTMFNT SAIT PPPCTICFS 1. Ear protection must be worn by au. personnel working witmn a three tank AREA ADJACENT TO A TANK BEING SCALED. This area should be pcsur. 2. Safety belts must be worn when leaning over a precipitator to remove foam RINGS OR OTHER SCALE FORMATIONS. 3. Maintenance employees assigned to work UNDER PRECIPITATOR AND SECONDARY TANKS SHOULD NOTIFY THE TOP OPERATOR OF THAT AREA BEFORE STARTING THE JOB. Employee will puce 'MEN WORKING BELOW* signs on top floor of Building M5 in the AREA WORK IS BEING PERFORMED ON BOTTOM floor. When finished, or if maintenance EMPLOYEES LEAVE THE AREA FOR ANY EXTENDED PER 100 OF TIME, THEY WILL NOTIFY THE TOP OPERATOR OF SUCH ACTION. MAINTENANCE EMPLOYEES WILL REMOVE SIGNS TO STORAGE. APC 005454 9 37 9-15-76 CALCINATION DEPARTWFWT SAFETY RULES Before entering an electrostatic PRECIPITATOR* CLEARANCE MUST BE OBTAINED from a Calcination Department supervisor PRIOR TO ENTERING. CALCINATION DEPARTMENT SAFE PRACTICES 1. When observing operation of Dorrco FILTERS, H0N0G0G6LES SHOULD BE MORN. 2. Personnel must not stand on screw CONVEYOR HOUSINGS. 3. Personnel should be cautious when WORKING AROUND THE DISCHARGE END OP OPERATING KILNS WHERE A POSSIBILITY EXISTS FOR THE KILN TO PLUS AND SPILL OVER. N. When personnel perform work on top OP THE COOLING TOWERS OP R-50 AND R-55, THE PANS MUST BE STOPPED AND LOCKED OUT. APC 005455 38 9-15-76 5. Smoking or open flames are not permitted AROUND THE GAS REDUCING STATIONS OF R-50, R-55 ANO R-60. 6. Extreme caution should se given to all ALUMINA SPILLS IN AREA. Non-HAZARDOUS APPEARING MATERIAL CAN BE EXTREMELY HOT ANO CAUSE SERIOUS INJURY. APC 005456 39 9-15-76 SgtEfiAL LAfi SAFETY RULES 1. Safety glasses must be worn throughout THE LABORATORY. EXCEPTIONS ARE OFFICES. RESTROOMS AND LUNCH AREAS. 2. nONOGOGGLES MUST BE WORN WHEN OPENING VALVES TO OBTAIN SAMPLES. WHILE COLLECT ING SAMPLES. WHILE CLOSING VALVES AFTER SAMPLES ARC COLLECTED AND WHILE TAKING HOT AND/OR DRV SAMPLES SUCH AS LIME OR GYPSIfl. 3. itaNOGOGGLCS ANO APPROVED APRONS MUST BE WORN WHEN MIXING OR TRANSFERRING ACIDS. CAUSTICS. CLEANING solutions. Baver Plant LIQUORS. OR OTHER HAZARDOUS SOLUTIONS. The handling of small quantities of solu tions WHILE PERFORMING A CHEMICAL ANALYSIS IS EXCLUDED. 4 . Approved safety gloves must be worn when SAMPLING. DISHWASHING. TRANSFERRING ACIOS AND CAUSTICS. AW PLACING OF SAMPLES INTO HIGH TEMPERATURE FURNACES. to 9-15-76 5, Mo PIPETTIN8 OF ANY LIOUIOS BY MOUTH. Use vacuum hose or rubber bulb. . Perform only authorized experiments. 41 1-15-76 GFHFRAL LAB SAFE PRACTICES 1. All spills or leaks should be cleaned up IMMEDIATELY. 2. All containers or reagents should ie LABELED CLEARLY AND PERMANENTLY. Any MATERIAL IN UNLABELED CONTAINERS SHOULD BE OISPOSED OP CAREFULLY. 3. Cigarette butts should be extinguished in AN ASH TRAY OR DRENCHED N|TH MATER AND PLACED IN TRASH CAN. 4. MO MATERIAL. EQUIPMENT. OR GLASSWARE SHOULD BE STORED ON WINDOW SILLS OR ON THE FLOOR. 5. Each worker is responsible for keeping THE WORK AREA AMO EQUIPMENT NEAT AM AORDERLY. ll WORKERS USING COMMUNITY AREAS SUCH AS HOOOS. OVENS. AM BALANCES SHOULD SHARE RESPONSIBILITY FOR KEEPING THOSE AREAS NEAT AM ORDERLY. 6. All glassware that is cracked or scarred SHOULD NOT BE USED FOR ANY ANALYSIS REQUIRING VACUUM OR HEAT. Q APC 005459 M2 9-15-76 7. All broken glassware should be disposed op in `Glass Cans* which are for broken GLASS ONLY. 8. Side shields should be used with safety GLASSES. 9. Apply vacuum only to glassware hade for SUCH SERVICES. 10. Carry or transport glassware in a safe manner. Desiccators shall be carried with both hands. Lids must be supported. X-RAY LAB SAFETY RULES 1. Film badges will be horn by all personnel ASSIGNED TO WORK REGULARLY IN THE SANE ROOM AS THE X-RAY EGUIPHENT. 2. No SERVICE WORK WILL BE PERFORMED ON THE X-RAY EQUIPMENT WITHOUT SPECIFIC PER MISSION from the Radiation Supervisor. 3. Perchloric acid must be used only under an approved perchloric hood 9 APC 005460 43 9-15-76 4. All doors lead(no to the X-ray Las arc TO IE LOCKED WHEN AUTHORIZED PERSONNEL ARE NOT PRESENT (SUCH AS NI6MTS AND WEEKENDS). 5. "Radiation Area" sisms hill ic posted on DOORS to X-ray Las and barricades HILL BE PLACED AROUND THE X-RAY EQUIP MENT HHEN OPCRATINO PERSONNEL ARC NOT PRESENT. 6. Only authorized personnel hill ic per mitted AROUND THE X-RAY EQUIPMENT, 7. Use ONLY THOM BASES SPECIFIED IN THE Atonic Absorption operatinq manual AND ACCOROINO TO THE PROCEDURES IN THE MANUAL. flUMTQfEIER m SAFETY RULES 1. Use safety susses while usins uthc. 2. Do NOT ATTEMPT REPAIRS ON EQUIPMENT IN i LAB WITHOUT PRIOR PERMISSION PROM LABORSTORY SUPERVISOR. ' 9 APC 005461 44 9-15-76 i APC 005462 o AS 9-15-76 GEHEML RULES FOR CHfflCALS PLMT 1, Au. PERSONNEL MUST HAVE USABLE NONO- G006LES ON THEIR PERSON AT ALL TIMES. 2. All noses must have locking pins or CLIPS IN THEIR CONNECTING DEVICES. I I i I I *PC 005463 9 46 9-15-76 v Q ^pCOOS`6* 47 9-15-76 CHLQR-ALKALI DEPARTMENT SAFETY RULES GENERAL 1. Chlor-Alkali punt visitors must auays BE ESCORTED BY A COMPETENT GUIDE UNLESS THOROUGHLY FAMILIAR WITH THE PUNT'S SAFETY REQUIREMENTS* Apparel 1. All personnel must have an approved RESPIRATOR ON THEIR PERSON AT ALL TIMES WITHIN THE POSTED ChLOR-AlkALI PUNT AREA. 2. Rubber shoes (LeHigh Model 1199 or 1151 only) shall be worn by all personnel ASSIGNED TO PERFORM WORK ON EQUIPMENT AT CELL POTENTIAL IN THE CELL BUILDING. In addition, specially posted areas in THE CELL BUILDING REQUIRE THESE SHOES AT ALL TIMES. VISITORS AND WALK-THRU personnel may SUBSTITUTE LeHigm Model 2744 overshoes whenever access is REQUIRED TO THE POSTED AREAS OP THE CELLROOH. APC 005465 0 48 3-15-76 3. Rubber gloves (Storeroom Stock #220-4810025 or 220-482-0015) shall be horn by ALL PERSONNEL WORKING ON CELLS, DE COMPOSERS, CAUSTIC POTS, MERCURY PUMP TANKS, AND CELL END BOXES. Ip THE NEED EXISTS FOR ABRASION PROTECTION, ADDITIONAL GLOVES SUCH AS COTTON OR VINYL SHOULD BE HORN OVER THE ABOVE. EXCEPTION IS THE SPECIAL PROCEDURE FOR ELECTRICIANS WORKING ON CELL SHORTING SWITCHES. Electrical 1. Extension cords cannot be used in the R-300 building. Special exception is PERMISSIBLE WHEN APPROVED BY BOTH OPERATING AND ELECTRICAL MAINTENANCE DEPARTMENT. HvaiFMR 1. NO FOOD, LUNCH PAILS, CHEWING GUN, TOBACCO PRODUCTS, DRINKS, OR EATING UTENSILS AM PERMITTED IN ANY PART OP THE CELL BUILDING (OPERATING FLOOR, GROUND FLOOR, AND CELL SERVICE AREA). 9 *PC0<**6 49 9-15-76 2. Mercury Handling - Respirators shall BE MORN AT ALL TIMES WHEN WORKING ON OPEN CELLS. OPEN MERCURY PUMP TANKS. OPEN DECOMPOSERS. OPEN OUTLET OR IN LET END BOXES. 3. When working in the Chlor-Alkali Department, prior to entering the lunchroom, shoes must be cleaned. HARD HATS. RESPIRATOR. AND GLOVES MUST BE REMOVED AND LEFT OUTSIDE THE LUNCHROOM. Fire A. Because hydrogen gas is processed in THE PLANT. 110 SMOKING OR OPEN FLAMES ARE ALLOWED IN THE PLANT EXCEPT IN THOSE AREAS DESIGNATED AS FOLLOWS I 1. Supervisor's office and win CONTROL ROOM. 2. Brine area, south op road by RECTIFIER TRANSFORMERS AW WEST OP ROAD BY CHLORINE STORAGE TANKS. 50 9-15-76 3. Chlorine dock office/valve shop. 9. Areas around laundry facilities. 5. Lunchrooms. B. Hydrogen equipment must be purged WITH CARBON DIOXIDE FOR FOUR HOURS AND VERIFIED SAFE BY THE OPERATING DEPARTMENT PRIOR TO ANY BURNING. CHI QR-ALKAL1 DEPARTMENT SAFE PRACTICES Rfnfral 1. All personnel entering the plant area SHOULD REPORT TO A MAINTENANCE OR OPERATING SUPERVISOR ASSIGNED TO Chlor-Alkali BEFORE STARTING ANY MORE. 2. All personnel should stay out op the PLANT CONTROL ROOMS UNLESS THERE EXISTS A SPECIFIC REASON FOR ENTERING. APC 005468 0 51 9-15-76 Apparel 1. Respirators A. Respirators should be stored in a HERCURY-PREE ATMOSPHERE WHEN NOT IN USE. 6. Individuals working in the cell BUILDING SHOULD WASH RESPIRATORS WITH SOAP AM) WATER AND CHANGE THEIR FILTER CARTRIDGES DAILY. Other personnel should change THEIRS WHEN NECESSARY. 2. ftmER Shoes A. The primary check op insulation INTEGRITY MILL BE A DAILY INDIVID UAL inspection. Steel filings, NAILS, OR BRINE ENCRUSTMENT COULD ALLOW ELECTRICAL LEAKAGE CURRENT TO PASS THROUGH THESE BOOTS. IP AN INDIVIDUAL FEELS THAT THEIR SHOES ARE INADEQUATE, THEY SHOULD CONTACT THEIR SUPERVISOR. B. Shoes should be hashed daily with MATER TO REMOVE BRINE. 9 APc^s 52 9-15-76 3. Clothing A, BRINE SOAKED CLOTHING, MET OR DRY, SHOULD BE CHANGED BEFORE MORNING ON ANY ELECTRICAL EQUIPMENT. B. If working in cramped quarters AROUND EQUIPMENT AT CELL POTENTIAL, PERSPIRATION SOAKED CLOTHINQ COULD CAUSE ELECTRICAL SMOCK. PLACE RUBBER BLANKETS OVER THE SOURCE OF THE ELECTRICAL SHOCK BEFORE PROCEEDING WITH THE TASK. A. Goggles flONOGOGOLES SHOULD BE MORN WHEN EXPOSED TO OVERHEAD HAZARDS OP DRIPS OR LEAKS OR MHEN OPERATING PROCESS VALVES. Fl PPTNIPAI 1. Never enter high voltage areas unless ACCOMPANIED BV A MEMBER OP THE ELECTRICAL OR OPERATING DEPARTMENT. THIS INCLUDES THE UPSTAIRS AREAS OP R-301, ALL OP R-301A, AND AU. OP R-301B. 9 APC 005470 53 9-15-76 2. Rubber blankets are required anywhere IN THE CELL ROOM WHERE OANGER OF COMINC IN CONTACT WITH GROUND POTENTIAL EXISTS. A. On concrete beams near cell switches. B. On brackets near caustic pots. 3. Always approach equipment operating at CELL POTENTIAL WITH CAUTION, ESPECIALLY EQUIPMENT ON THE SOUTH END OF THE CELL ROOM. 4. Never grab or touch anyone working on CELL LINE EQUIPMENT IF YOU ARE ELECT RICALLY GROUNDED IN ANY HAY. 5. Air should not be blown into starter CABINETS ON SWITCHGEAR CABINETS WITHOUT ELECTRICAL DEPARTMENT APPROVAL. 6. DO NOT USE METALLIC MEASURING TAPES OR RULERS WHILE INSIDE CELL BUILDING. *pc 00^471 7 54 9+15-76 HYSIEHE (fiEMBMti I 1. Hands, arms, and face should be wwowhiy HASHED IN SOAP AND HOT HATER BEFORE BREAKS FOR EITHER EATtNS, DRINKIN6 OR SIWKIMi l If cuffs are horn on pants, they should BE CHECKED BEFORE LEAVING THE CELL ROOM j AREA TO PREVENTANY TRAPPED HERCURY FROM BE INS CARRIED TO ANOTHER MCA.'1 Ill' GENERAL CUFFLESS PANTS SHOULD*IE 'USED'"', MMERE POSSIBLE, WOOLS, KNITS, OR OTHER LOOSELY HOVEN FIBER CAN ACCUMULATE MERCURY AND, IF POSSIBLE, SHOULD NOT BE yHORN. 3. Hfrcimy Handling A. ! Eouipment used in mercury handling SHOULD K THOROUGHLY MASHED BEFORE ` BEING REMOVED FROM CELL BUILDING. IN ADOITION, SUCH EQUIPMENT MOULD;; be tagged *Caution--Match FOG Hercury' before leaving the OEFAR1MEMT. ' 55 9-15-76 B. IF ANY MERCURY IS FOUND OR SPILLED, IT SHOULD BE REPORTED TO THE OPERATING DEPARTMENT IMMEDIATELY. There should never be any spilled MERCURY LEFT IN ANY HORN AREA, C. All mercury should be permanently STORED IN CLOSED CONTAINERS AND TEMPORARILY STORED IN WATER COVERED CONTAINERS. APC 005473 9 aPC00S47* 9 V- U\ , 57 9-15-76 ELECTROLYTE DEPARTMENTAL SAFETY RULES A. SAFETY APPAREL In addition to the general plant safety EQUIPMENT (CONSISTING OF PLASTIC HARO HATS, SAFETY GLASSES, MONOGOGGLES, AND SAFETY TOE SHOES), THE FOLLOWING RULES APPLY: 1. Rubber or plastic gloves must be MORN WHEN PERFORMING JOB FUNCTIONS WHENEVER THERE IS POSSIBILITY OF CHEMICAL BURNS OR PHYSICAL DAMAGE TO THE HANDS. 2. Rain suits must be morn in the area while cleaning hydrogen fluoride (HF) LINES, REMOVING HF SPOOLS, AND LOADING ACID BARRELS AND WAGONS. 3. Monogoggles must be worn in the area WHEN PACKING PUMPS ANO OPERATING VALVES. ELECTROLYTE DEPARTMENTAL SAFE PRACTICE 1. All personnel entering the plant area SHOUiB REPORT TO A SUPERVISOR ASSIGNED TO THE AREA BEFORE STARTING ANY MORE. APC 005475 58 9-15-76 2. All personnel should stay out of the con trol AND LUNCHROOMS UNLESS THERE EXISTS A SPECIFIC REASON FOR BEING THERE. 3. Acid spillage should be neutralized mith LIME OR SODA ASH IMMEDIATELY. 4. Sulfuric acid and caustic burns are NORMALLY SURFACE BURNS MHICH SHOULD IE TREATED AT THE PLANT DISPENSARY. 5. LlOUIO HF ACIO BURNS PENETRATE THE SKIN. THE MEDICAL ATTENDANT SHOULD BE INFORMED THAT A BURN IS FROM LIOUID HF ACID SO THE PROPER TREATMENT CAN BE APPLIED. 6. Stay hell clear behind expanded metal GUARDS NMILE OPERATING ALL CAR PULLERS. 7. HF Gas Handling - Avoid breathing fumes. When in an area nhich contains a signifi cant AMOUNT OF HF GAS, USE A MOIST HAND KERCHIEF. IF POSSIBLE, AMO EVACUATE THE AREA IMMEDIATELY. 0 59 9-15-76 8. Fluorspar Handling - Avoid prolonged BREATHING OF FLUORSPAR DUST. DUST MASKS SHOULD BE UTILIZED TO FILTER OUT THE DUST FROM THE AIR WING BREATHED. 9. Cryolite Handling - Avoid prolonged BREATHING OF CRYOLITE DUST. OUST MASKS SHOULD BE USED TO FILTER ANY AIR WING BREATHED. 10. All food and orinks must be consumed in THE LUNCHROOMS PROVIDED. 11. HANDS. FACE. AND ARMS SHOULD W THOROUGHLY HASHED IN SOAP AND HATER BEFORE EATING OR DRINKING. APC 005477 9 61 9-20-77 OIL t GAS OPERATIONS SAFETY RULES 1. No UNAUTHORIZED PERSONNEL ARE PERMITTED ON or in Company operated facilities. (This includes Gas Plant, compressor STATIONS, HELL PLATFORMS, TRUCKS, BOATS, ETC.) 2. Boat operators and all passengers shall KNOH WHERE LIFE JACKETS, RINGS, ETC. ARE STORED. 3. Gas pipeline installations, vessels and COMPRESSORS ARE TO BE PURGED WITH NATURAL GAS BEFORE PUTTING INTO OPERATION OR BEFORE WELDING ON SAME. OIL GAS OPERATIONS SAFE PRACTICES 1. First Aid kits and fire extinguishers ARE AVAILABLE IN ALL FACILITIES (COM PRESSOR STATIONS, TRUCKS, BOATS, ETC.) AND SHALL BE KEPT IN GOOD CONDITION AND READY FOR IMMEDIATE USE. APC OOS479 9 62 9-15-76 2. Personal protective equipment should ie READILY AVAILABLE WHEREVER IT HAY BE NEEDED (SAFETY GLASSES. DARK GLASSES. FACE SHIELD. RUBBER BOOTS. RAINCOATS. RESPIRATOR. GAS MASK. EAR PLUGS. ETC.). 3. Employees should learn locations of all EMERGENCY SAFETY EQUIPMENT THAT THEY MAY HAVE AN OCCASION TO NEED (FIRE EXTINGUISH ERS. LIFE JACKETS. ETC.). <i. Mien removing bull plugs, gauges, etc. THAT MAY HAVE PRESSURE BEHIND THEM, ALWAYS STAND TO ONE SIDE AMO NOT IN FRONT OF OPENING. APC 005480 0 63 9-15-76 SHOP HAINTEMAMCE R-1H8 SAFETY RULES 1. Goggles or face shield shall be morn mhcn GRINDING. POLISHING. CHIPPING AND USING ABRASIVE CUT OFF TOOLS. 2. Goggles or face shield shall be worn WHEN MACHINING CAST IRON OR ANY MATERIAL THAT POWDERS WHEN BEING MACHINED. SHOP flftlMTEMHCE R-14B StfE PRACTICES 1. ALL MOBILE EQUIPMENT WILL BE OPERATED AT A SAFE SPEEO. ACC0R0IN6 TO AREA WORKING 2. Never use a pallet with a broken or MISSING SLAT. 3. Clean up and maintain your work area in AN ORDERLY FASHION. R. Install barricades or reflective tape AROUND ANY OBJECT PROTRUDING BEYOND AMI INTO A WALK AREA. S. Only approved air nozzles are to be used FOR CLEARING OR BLOWING OPP PARTS. j APCCS4a, 64 9-1S-7G 6. Proper shields or curtains mill be used AROUND A MELDING JOB SO AS TO PROTECT YOUR FELLOM MORKER. ^pc 005A62 9 65 9-15-76 RFFIW1WS POWER PFPARTHFHT SAFETY RULES 1. Au. personnel entering the R-110 are* MUST REPORT INITIALLY TO OPERATING PERSONNEL IN THE CONTROL ROOM. 2. When work is to be performed on the XPV COMPRESSOR THE FLYWHEEL LATCH MUST BE SECURELY PLACED ANO THE WHEEL CHAINED BEFORE STARTING TO WORK. APC 005483 66 9-15-76 APC 005484 67 9-15-76 SMELTING POWER MAINTENANCE AND OPERATING DEPARTMENT SAFETY RULES 1. The following procedure shall govern EQUIPMENT TAGGING. THIS PROCEDURE IS ESPECIALLY DESIGNED FOR WORK IN THE Power Department and mm to be confused with the 'Danger Tag Rules* applying to ALL OTHER DEPARTMENTS SET FORTH IN Danger Tag Rules under specific rules. A. Maintenance work requiring a unit OUT OF SERVICE IS NOT TO BEGIN UNTIL THE PROPER CLEARANCE TAG HAS BEEN OBTAINED. MAINTENANCE WORK IS NOT TO BE DONE ON ANY UNIT WHILE IT IS OPERATING EXCEPT WITH PERMISSION FROM THE MAINTENANCE SUPERVISOR. B. The party obtaining a clearance TAG FOR MAINTENANCE WORK MUST BE AUTHORIZED TO DO SO BY THE MAIN TENANCE supervisor. Possession of AN AREA MAINTENANCE TICKET (AMT) COVERING WORK WILL BE CONSIDERED THE MAINTENANCE SUPERVISOR'S AUTHORIZATION. Apc 005465 68 9-15-76 C. ART'S WILL BE SENT TO THE MAINTENANCE SUPERVISOR OR CALLED IN. WHEN CALLED IN, THE ART WILL BE HUNG ON THE CLIP BOARD with Form PC-75E-71. D. When an engine is shut down for MAINTENANCE THE POWER HOUSE SUPER VISOR OR SPECIALLY AUTHORIZED PERSON SHALL ATTACH THE YELLOW EQUIPMENT DANGER TAG, AND FILL OUT FOR PC-75E71, Unit Number, Building Number, Time, Date and Supervisor. E. When maintenance personnel are ready TO WORK ON UNIT, THEY WILL FILL OUT Form PC-75E-71, ART Nufmer, Tag Number, Tagged By, Date and Time. Each employee working on unit will FILL OUT THE FORM, TAKE A TAG AND IMMEDIATELY SECURE IT TO THE THROTTLE OF THE UNIT INVOLVED. F. Upon completion of a job, the tag will BE RETURNED TO THE TAG BOARD AND THE TAG REMOVING INFORMATION WILL BE FILLED out. When a job ib not computed ano THE EMPLOYEE IB LEAVING THE JOB FOR ANY REASON, A SPECIAL TAG WILL REPLACE THE REGULAR TAG ON THE UNIT. FORM PC-75C71 WILL BE PILLED OUT AM) INFORMATION REQUIRED FOR THE NEXT EMPLOYEE TO COMPUTE THE JOB WILL BE WRITTEN ON THE FORM. IF FOR SOME REASON THE UNIT CAN NOT BE BUMPED, THIS WILL BE NOTED. 69 9-15-76 G. Extreme care must be exercised in ATTACHINC AND REMOVING CLEARANCE TAGS. Be sure that the right tag is attached TO THE PROPER MACHINE AND BE SURE THAT THE RIGHT TAG IS REMOVED FROM THE PROPER MACHINE. H. When the P.H.S. sees on Form PC-75E-71 THAT ALL THE TAGS ARE CLEARED. HE/SHE WILL CHECK TAG BOOK AND CLEAR ACT'S MAKING SURE THAT ALL WORK IS COMPLETED. AT THAT TIME THE UNIT WILL BE READY TO RETURN TO SERVICE. I. A MISCELLANEOUS CLEARANCE RECORD WILL BE USED FOR EQUIPMENT OTHER THAN A PARTICULAR UNIT. SUCH AS LIGHT SWITCHES. VENT FANS AND ETC. Be SURE TO FILL OUT COMPLETELY. GIVING SUFFICIENT INFORM ATION FOR ANYONE TO KNOW WHERE THE TAG IS LOCATED AMO WHY THE EQUIPMENT IS TAGGED OUT. J. Clearance records will be made out . on UNITS THAT ARE TO BE SHUT DOWN FOR BRUSHES. BY THE SUPERVISOR THAT WRITES THE BRUSH TICKETS. THESE MAY BE KEPT IN THE SUPERVISOR'S OFFICE. SO WHEN HE/ SHE COMES ON HE/SME MILL KNOW THE NUMU OF UNITS THAT WILL HAVE TO BE SHUT DOWN, APC 005487 70 3-15-76 K. Under no condition will toe special (Yellow) tag be used as a clearance tag. L. Keep clearance sheets in each build ing AS THEY ARE CLEARED AND TURN THEM all in to Building 9A at end op month. N. The clearance tags are made in pour COLORS AS follows: (1) Blue (2) Red (3) Green W Yellow - Mechanical - Electrical - Pipefitters - Special electrical equipment is to be worked 'Hot* unless approved to do so by the INTENANCE SUPERVISOR. RUBBER CLOVES, RUBBER BLANKETS, AM) OTHER ELECTRICAL SAFETY EQUIPMENT ARE TO BE UTILIZED ON ALL WORK THAT IS TO BE PERFORMED OH OR NEAR 'HOT* EQUIPMENT REGARDLESS OF THE VOLTAGE. ?S f SMELTING POWER MAINTENANCE AND OPERATING OEPARTHEHT SAFE PRACTICES 1. Oily rags most be placed im the covered METAL CONTAINERS PROVIDED FOR THEM. 2. Extreme care should be exercised when HANDLING LONG SECTIONS OP PIPE OR TUBING TO PREVENT THEM FROM TOUCHING J EXPOSED ELECTRICAL CONDUCTORS. j I 3. Before starting engine (not tagged) CHECK GENERATOR ANO AROUND ENGINE TO BE SURE EVERYONE IS CLEAR. A. Stand clear of breakers and starting CABINET WHEN STARTING ENGINE. 5. Personnel using meidim or cutting EQUIPMENT MUST PROVIDE PROTECTION AGAINST FIRES AND OTHER DAMAGE BEFORE BEGINNING MONK. 72 3-15-76 i 1 75 5-2-77 FIELD MECHANICAL MAINTENANCE DEPARTMENT SAFFTY RULES A. Personal Protective Equipment 1, Monogoggles must be worn wen OPERATING VALVES ON OR BREAK ING INTO CHEMICAL AND PROCESS LINES. MONOGOGGLES MUST ALSO BE WORN WHEN OPENING UP ANY EOUIPMENT WHICH PREVIOUSLY CONTAINED CHEMICALS OR PRO CESS LIQUIDS OR GASES. In ADDITION, RUBBER GLOVES MUST BE WORN If THE LINE OR EOUIP`1NT CONTAINED acid or 501 CAUSTIC. i 2. Monogoggles and dust mask must BE WORN WHEN GRINOIN6 OR CUTTING ON FIBERGLASS. 5. For protection against chlorine GAS, WHEN WORKING IN THE CHLORAlkali Plant or Ingot Plant CHLORINE PIPING, ALL PERSONS MUST HAVE AN APPROVED RESPIRATOR WITH THEM. MhEN OPENING EQUIP* KENT, SNEAKING FLANGES OPEN, OR WORKING ON VALVES, UNDER THE FOLLOWING CONDITIONS, THE STATED BREATHING EOUIPMENT MUST BE WORN. ' , I j APC 0549f 74 9-15-76 A. If THE CHLORINE HAS been evacuated, A FULL FACE MASK KITH A CANNISTER must be moan. After the item is OPEN ANO THERE IS POSITIVE ASSUR ANCE THROUGH THE USE OF AN AMMONIA TEST THAT NO CHLORINE IS PRESENT, THE MASK MAY BE REMOVED. B. IF THE CHLORINE HAS BEEN PARTIALLY EVACUATED OR THERE IS A QUESTION OP EVACUATION, A FRESH AIR POSITIVE PRESSURE BREATHING SYSTEM MUST BE worn. This equipment must be a full FACE MASK WITH A COMPRESSED AIR TANK SUPPLY OR A FULL FACE MASK WITH PLANT AIR FILTERED BY AN APPROVED ORGANIC FILTER (STOCK 1690-290-3531) WITH PROPERLY REGULATED AIR PRESSURE. C. IF THE CHLORINE IS UNDER POSITIVE PRESSURE, A SUIT SPECIALLY DESIGNED FOR PROTECTION AGAINST ACIDS AM) GASES MUST BE MORN. THE AIR SUPPLY MUST EITHER RE COMPRESSED BREATHING AIR OR PLANT AIR FILTERED BY AN APPROVED ORGANIC FILTER (STOCK f 690-290-0531), with the air PRESSURE PROPERLY REROUTED. 75 4-18-77 B. CiFHFM 1. Mechanical Maintenance employees MOST HAVE A THOROUGH KNOWLEDGE OP ALL SAFETY RULES PERTAINING TO THEIR AREA OF ASSIGNMENT BEFORE BEGINNING THE JOB. 2. Never burn or weu> on any pipeline, VESSEL OR EQUIPMENT WHICH PREVIOUS LY CONTAINED FLAMMABLE LIQUIDS OR FLAMMABLE GASES UNTIL IT HAS BEEN PROPERLY PURGED AND CHECKED FOR COMBUSTIBLE GASES WITH AN EXPLOS1* meter. Exception is gas production PIPELINES WHICH ARE WELDED UNDER SLIGHT GAS PRESSURE. j | j i 3. Never burn, cut, or weld on loaoed STRUCTURAL MEMBERS UNLESS APPROVED by an Engineer and/or indicated on APPROVED DRAWIN6S. 4. Never open any pipeline, vessel, i or equipment (Exceptions are stand ard HOT TAPS AND PRACTICE OF DRAIN- i ING AT PIPE CONNECTIONS) OR PERFORM ANY WORK WHICH COULD RESULT IN FAIL URE OF SAME UNTIL YOU ARE SURE IT IS NOT UNOER PRESSURE ANO HAS BEEN DRAINED, i Apc 005493 76 J-15-76 5. Do NOT OPERATE OVERHEAD CRANES UNDER THE SUPERVISION OF PRODUCTION DEPARTMENTS WITHOUT FIRST RECEIVINC APPROVAL FROM THE DEPARTMENT SUPER VISOR. 6. The followins practices should ic FOLLOWED WHEN HOT SOLTING FLANGES (TAKING OUT ONE SOLT AT A TINE AND REPLACING WITH A NEW IOLT WHILE THE FLANGE IS IN SERVICE). A. No Flange shall be hot iolteo WITHOUT THE MAINTENANCE UNIT supervisor's APPROVAL. B. If the flange service is over 110 PSIG AND J00F, AN ENGINEERING ANALYSIS WILL IE REQUIRED TO DETERMINE THE SAFETY FACTORS INVOLVED. The ENGINEER SHOULD PROVIDE THIS INFORMATION TO THE MAINTENANCE UNIT SUPERVISOR. C. Cast iron flanges should not de HOT SOLTEU. 77 9-15-76 D. Flanges with less than 8 bolt HOLES SHOULD NOT BE HOT BOLTED. E. The seat flan6I of an Alcoa VALVE SHOULD NOT BE HOT BOLTED UNLESS THE VALVE IS CRACKED OWEN.! F. Safety apparel will include MOMOGOGGLES AS A MINIMUM. | Face shield, rubber gloves. RUBBER BOOTS, ANO A SLICKER SUIT OR APPROVED SUBSTITUTE SHOULD BE WORN IF CONDITIONS REQUIRE. FIELD HEEHAWCAL HAIOTEHAHCE SAFF PRAfTIfFS A. Personal Protective Equipment 1. In adoition to rubber gloves and MOMOGOGGLES, RUBBER BOOTS AND SLICKER SUIT OR AN APPROVED SUBSTITUTE SHOULD BE NORN WHEN BREAKING INTO ANY PIPELINE, VESSEL, OR EQUIPMENT WHICH CONTAINED ACID or SOS caustic. In addition, a PORTABLE FLUSH TANK OR A HATER HOSE ' WITH FLOW MAINTAINED SHOULD BE IN THE WORK AREA FOR EMERGENCY MASH PURPOSES. APC 005495 78 9-15-76 B. General 1. Mechanical maintenance employees must HAVE A THOROUGH KNOWLEDGE OP ALL SAPE PRACTICES PERTAINING TO THEIR AREA OP ASSIGNMENT BEFORE BEGINNING THE JOB. 2. DO NOT STORE OR STACK MATERIALS IN AISLES OR PASSAGEWAYS UNLESS ESSENTIAL TO PERFORM YOUR WORK. If NECESSARY, ADVISE PRODUCTION SUPER VISOR AMO INSTALL APPROPRIATE WARNING INDICATORS. 3. Clean up and maintain voim work area IN A CLEAN AND ORDERLY MANNER. <i. If loads must be suspended whiu MAINTENANCE WORK IS BEING PERFORMED, THE LOAD SHOULD BE TIED OFF WITH STEEL CHOKERS FOR THE DURATION OF THE JOG AND SHOULD NOT BE LEFT HANGING FROM A CHAINFALL. (ExAHPU BELT CONVEYOR COUNTERWEIGHT). ARC 005496  79 9-15-76 5. When pulling blinds on pipelines or VESSELS* THE MECHANIC OR PIPEFITTER SHOULD TAKE A POSITION SUCH THAT THEY MOULD BE CLEAR OF ANY POSSIBLE SPRAY SHOULD THERE STILL BE PRESSURE ON THE LINE OR VESSEL. 6. A HEDGE SHOULD BE USED TO BREAK THE SEAL ON PIPELINE OR TANK FLANGES BE FORE REMOVING ANY FLANGE BOLTS. In ADDITION; PRIOR TO BREAKING THE FLANGE SEAL; TAKE STEPS TO INSURE THE TANK OR PIPELINE DRAINS ARE NOT PLUGGEO. 7. Before melding or burning on any INSTALLED PIPELINE; VESSEL; OR EQUIPMENT; THE PRODUCTION DEPART MENT SUPERVISOR IN THE AREA SHOULD BE CONTACTED. 8. Notify the Traffic Department before BEGINNING MONK ON OR ALONGSIDE RAIL ROAD TRACKS. Apc OOS497 80 9-15-76 APC 005498 81 9-15-76 FIFFTRICAL DEPARTMENT SAFETY RULES or1. Have a thorough knowledge ano FOLLOW ALL OPERATING DEPARTMENT SAFETY RULES* FlFCTRICAL DEPARTHFMT SAFE PRACTICES 1. Only use Lineman's 6loves that have SEEN ELECTRICALLY TESTED HITHtN SIX months. Refer to Appenoix AA. An AIR TEST SHOULD SE PERFORMED PRIOR TO USE EACH TIME. 2. Only use safety belts that nave mem INSPECTED MITHIN SIX MONTHS. REFER to Appendix AA. 3. Have a thorough knowledge of and follow ALL OPERATING DEPARTMENT SAFE PRACTICES. A. Do NOT STAND IN FRONT OP AN ELECTRICAL SWITCH WHEN OPERATING SAME. 5, Do NOT USE METAL MEASURING DEVICES WHILE NOMINE ON OR NEAR ENERGIZES CIRCUITS OR apparatus. Metallic fisntaps small NOT M FEB TO OR PROM ANY ENCLOSURE CONTAINING EXPOSES ENERGIZED CIRCUITS. APC 005499 32 9-15-76 6. Open ano close snitches in a firm, POSITIVE/ MANNER USING SUFFICIENT FORCE TO MAKE OR BREAK FUU. CONTACT OF THE BLADES QUICKLY. 7. Always determine circuit status after OPENING A SNITCH EITHER BY VISUALLY CHECKING THE SWITCH BLADES OR MAKING APPROPRIATE VOLTAGE MEASUREMENTS. Never work on a circuit after only CHECKING THE SWITCH HANDLE POSITION. Extra caution must be used on dual FEED CIRCUITS. BECAUSE THE FUSES MY BE ENERGIZED EVEN WITH THE SWITCH OPEN. 8. Use an appropriate fuse puller to REMOVE AND INSTALL FUSES. BREAK CONTACT WITH THE LINE SIDE OP THE CIRCUIT FIRST, AND INSERT FUSES IN THE LOAD SIDE OF THE CIRCUIT FIRST WHERE POSSIBLE. 9. Protect yourself by placing an insulating MEDIUM BETWEEN YOURSELF AND GROUND OR GROUNOED APPARATUS TO KEEP ANY PART OP YOUR BODY FROM PROVIDING A FAIN FOR ELECTRIC CURRENT WHEN WORKING ON ENERGIZED CONDUCTORS OR APPARATUS. 83 9-15-76 10. Before workino in close proximity to EXPOSED ENERGIZED CIRCUITS, DEVELOP WITH YOUR FELLOW WORKER CONTINGENCY PLANS FOR THE POSSIBLE BUT UNEXPECTED ACCIDENT SITUATIONS THAT MAY DEVELOP. APC 005501 84 9-15-76 APC 005502 8S 9-1S-76 INSTRUMENT DEPARTMENT SAFETY RULES 1. Have a thorough knowledge of ano follow ALL OPERATING DEPARTMENT SAFETY RULES. INSTRUMENT DEPARTMENT SAFE PRACTICES 1. Have a thorough knowledge of and follow ALL OPERATING DEPARTMENT SAFE PRACTICES. 2. Only use safety belts that have been inspected within six months. Refer to Appenoix AA. APC 005503 86 9-15-76 ! APC 005504 87 9-15-76 r.lVU. MAINTENANCE TIFPARTMENT SAFETY RULES Heavy Equipment Operators, Truck Drivers, Iasorers________________________________ 1. Have a thorough knowledge of and follow ALL OPERATING DEPARTMENT SAFETY RULES. 2. Check overhead clearance before driving VEHICLE OR EQUIPMENT UNDER ELECTRICAL BUS, CABLE TRAYS, POWER LINES OR PIPE RACKS. 3. Do NOT DRIVE LARGE VEHICLES OR EQUIPMENT ACROSS OR THROUGH A ( B PASSAGEWAYS IN THE POTROOM WITHOUT A FLAGGER AND PER MISSION from a Production Supervise. 4. Do not drive large vehicles or equipment ACROSS OR THROUGH C PASSAGEWAY IN THE POTROOM WITHOUT A FLAGGER. fiARAGP Special Tag-Out Procedurei A. Any vehicle being repaired in the CONFINES OF BUILDING 37 OR R-Ul WILL NOT REQUIRE A TAG TO INDICATE IT IB INOPERATIVE. 38 3-15-76 B. Any vehicle delivered to Building 37 OR R-lll IN AN UNSAFE CONDITION AND PARKED IN THE 'READY TO WORK" AREAS WILL BE TAGGED IMMEDIATELY WITH A YELLOW TAG ON EITHER THE STEERING wheel or ignition switch. This will BE OONE on VEHICLES with inoperative BRAKE SYSTEMS, ERRATIC OR INOPERATIVE HYDRAULIC SYSTEMS, BURNED WIRING, BROKEN STEERING SYSTEMS, OR OTHER SIMILAR MECHANICAL PROBLEMS THAT RENDER THE VEHICLE UNSAFE TO MOVE WITHOUT PRIOR KNOWLEDGE OF THE problem. This tag will not be REMOVEO UNTIL THE MECHANIC HAS REPAIRED AND CHECKED OUT THE MALFUNCTION AND DETERMINED THE VEHICLE TO BE SAFE. The MECHANIC MAY, HOWEVER, OPERATE THE UNIT FOR TEST OR OTHER NECESSARY REASONS WITH THE TAG ATTACHED. C. Any vehicle being serviced in the FIELD SHALL BE 'YELLOW DANGER TAGGED* by the Mechanic or Helper working on the unit at the time work is STARTED AND SHALL NOT BE UNTAGGED UNTIL WORK IS COMPLETED ON THE JOB. This includes tire changes. 89 9-15-76 D. The yellow tag, in the case of MOTOR VEHICLES, IS GENERALLY USED TO STOP PEOPLE OTHER THAN THE ASSIGNED MECHANIC OR HELPER FROM OPERATING THE EOU1PMENT UNTIL IT HAS BEEN DECLARED SAFE. CIVIL MAINTENANCE DEPARTMENT SAFE PRACTICES Have a thorough knowledge of and follow all OPERATING DEPARTMENT SAFE PRACTICES. Heavy Equipment Operators, Truck Drivers Awn I ARORFRS 1. Notify the Traffic Department before BEGINNING WORK ON OR ALONGSIDE RAIL ROAD TRACKS. Painters and Skilled Service Helpers 1. When sandblasting in an area, signs STATING SUCH MUST BE PLACED AROUND THE AREA. 2. WN FIBERGLASS APPLICATION IS IN PROGRESS, THE AREA AROUND THE OPERATION MUST BE BARRICADED OFF WITH SAFETY TAPE AND NO SMOKING, NO BURNING AND NO WELDING 90 9-15-76 SIGNS WILL BE PLACED AT LEAST 50 FEET FROM THE OPERATION. 3. When applying urethane foam, signs STATING 'RESPIRATORS MUST BE NORN WHILE IN AREA* WILL BE PUT UP WHEREVER A PERSON MAY APPROACH THE OPERATION. 9. Approved respirators must be worn by PAINTERS WHILE SPRAY PAINTIN6. OTHER PERSONS, WHEN IN CLOSE PROXIMITY OF SPRAY PAINT, MUST ALSO NEAR APPROVED RESPIRATORS. APC 005508 4 j ui 5ti- vi <a a g */> uj ax s sUJ UJ -i o < c --- UJ- O_. UJ 0 > a. .. 3 - iUJ -J UJ ' CO UJ V* u3o> a--e ox u. --VI 2 3 f 3s: o <UJ --z a/i aK' --~2 O >- "> J 3*: --> aX3 >i a<3 ^< 3< <0x) X< <J GO WuOu. </> V) UJ > --Z 3X XP O< 5g uj : u. UJ "3 g. o-J a UsJ Uw auei J qq 3 ---- O :3 Z a s 3X 3 3 APC 005509 O W) 2? dd*3 O B U*--i <UKi OH u-i <3 M s amw 5t o- i--- Ut-i <o5 &. Ui UI Ui V) o X i/l 5i 10 < 5 o. 5oi 5S S^gG o u*j 3 ui X Oo <CL XV --ui-- cn 40 * 3 v-3 >j 3 -3Q >C'C v<3. m a. 3 a O- i n. X w |i ui Sd of z u. v r ui o a -3 "- o o . 1 ** O Q3ad ^ Ui QC J CO a js s d3 U> ui a a.i u*- zz s I * Z J Ui U -- 8ag 35 a i2 O w d < d s * APC 005510 00551 To o l or Eq u ip m e n t te a u u m i IHSPECHOH I VO I nspection I mTEBYAL 1 UI VI sd5 <Si *A iSii Method of Ma r k in g I ITo n d ic a t e n s p e c tio n -- u --o S2 ON* wCU u 3 2" S < vuj x a. <u u-Hj -Ou ux|i i2 I3 o K- -- Q /> A o flQ QC u1 2 Q -- 1A u2 a</.> Q 5 OZ <0 1 UUJ aV.) U z I G 3 Mcl (Z Apcoo^2 APC 005513 o 8 I 3 a u MS 8 Tool or Eq u ipm en t B j lM M -lM rK T I9 P I nspection I nterval v 5 i jp 8 IL <S I e2 s I 2 VI M UJ H o-- oS 3 S3 8 ss U Hethoo of Pa r k in g I ITo ndicate nspection tn < -- TWWw m> WCTOOT MCUIATIOIH AS* I a3/>1/<> E2HSI n Intent of the tagout/lockout repulatloaa la to ocoro aqklpMRt or ootor lair from annatal or uneapected aartaaat or operation that alpht endanpar peraoaaal or daaape aqelpaeat. Thla la penorally acetatllaM by ieolatlap aacheaieally or electrically tho prioa mrt auch aa puapa, ootora, dletrlbatioa liaaa, ate. Thouph aot aleaye practice 1, tho concept of approachlnp "taro onerpy atato* ahoold bo coneIdarad when perforator tarplap/laeklap aot. That la to aay the prloo eooera ara properly Itainted and that aay atorod oachaalcal eoarpy la ralaaaad or aoeorod. pcriarnoep 1. Tapoat la tho aet of plaelno a awitch, lover, *1*0. Tata, or othor laolatlno dovleo in tho ory poaltloa ad taroior It to Indicate that it ouat aot bo plaeod la tho CP poaltloa oat 11 tapa ha*o baoa properly raatwd. Tho typoa of tape la oor oporatloa aro aa folloooi . tpolpooat tapa ara oaod by poraoaaot to Indicate epuipoont la POT to bo operatod. Production aoporelaora and apaeially author1 rod paraonaol, alace thoy aro rocopaltod aa bolap tho aoot kaoolodpoablo of tho area repairlop wort, vlll load tap aa araa dier* park la to bo porforoad to indicate ohat la aoeorod for the lob. to tarn, thoao porforoiap oaek aaet thaa tapoat the apalpooot with thotr appraprlato opalpaoat tap aad poraoaal tap before porforoiap work, i. mio* noitmn o*mn taa kuii b mI for WQMfmn oalr. It pemi4-- (or tfooeribiof AI-2 2/01/01 tho rMMi for Uffisf tM vacant, tN nai uid 4ortaMt of tit individual stenchlop tho toy sad Um dsto. tills to shell bo socmcoly sttschod to tho proper Isolstlof dovico (osls twitch, vslve fsto, or other isolstlnp device) to provost tho oporotloo of oqulpaoot whoo it Is to to lupnitla. Nwt n t>U taa toe porsoool protection. Production tuporvlsors or othor spoclolly author1 tod personnel shall soo that oil ooehinory sod oqulpoost sro olntoIsod is s ssfo condition or t*Ma4 l lth T1LLOW WIWW 8AIWW raa c WMM tantmrt OUtCt* TC MM MU(t. TM pa*a<;| wgtywfT BftWB TM to IM< OO 1*00, RttCtMi W. <|M that aqolpaaac la ta ba loft baaaparabla oaaoalta to that 4atlaai aa a BIW MB1MWT BMWW thfl. <** MOIPagT MW T*9 aay aalr ba aaaA oa aaaa oalaaa or SMt laotrlcal avitefcaa (i.a.< taa oall abort lay awltohaa la Cklor*UkaUI. Ibaro ara altaatlaaa abaca aalaaa aboa14 raaaia la tba apaa paaitlaa aa plpallaaa or alr-aparata4 aqaipaaat ta oaat. proaaara rallava. aa 41act (lav ta aafalp aratact oqalpaaat a* paraaaaal. aarar aaa thla taa Iw aaraaaal acetactlaa. aaaat T*. Itia nm raanaay TfTT TO <wi ka uaad for NHtoH aafatf aalp. It APc 0SS1S AB-1 12/01/01 provide* apace tor the alqnature of the per ton doing the work, the departaant, and dot*, ttili t9 (hill bo tecurely attached to the isolating devico (uln switch, valve, gate, or othor isolating device) whon In tho Off position botoro any aalntenance, cleaning, repair, or adjustaent la pwrforaed on equipaent. 2. WHITE AND GHEEW CHOU? OAWGCT TAGS #ay bo utllliod whoro crow alio. Job duration* and nuabor of devices to bo tagged aoko tho uso of WHITE PCTSQWAL OAWGCT TAGS lapractlcal and tho Job can bo aafoly porforaod. A roaponsiblo and knowledgeable auporvlaor aay attach his/her WHITE AWO Gecw CPOUP OAWGCT TAG to tho aaln powor twitch* cloaod valve, or othor protoctlvo device to cover all poraonnol required to perfor# tho work. Thla will bo dona with tho acknovledgeoent of oach crow aoabor and any #a#ber aay alao attach tholr WHITE PCTSQWAL OAWGCT TAG If thoy to doairo. whan working under tho white AMO CltPi GAOUP OAWGCT TAQ. tho roapooaiblo auporvlaor ahall designate a apoelflc valve or twitch aa a *OoaIgnated Tagging Point* and will poet at thla point a Hat of thoao device# which have boo# 1related. Tho *Oealgaated Tacoin# Point* ahall bo oeed by tho crow atabaca to attach tholr poraoaal dancer tags In addition to tho AB-4 82/03/01 supervisor** group tap. All personal danger tsqs will bo attached and hssm< m spacified for WWIT1 PtHSOMAl PmSPt TAGS. This tagging point will ensure craw participation end additionally five the responsible supervisor a control cheek o his/her ewployeea when the froup deafer tape sre to be reooved. Por vessel entry the "Designated Tagging Point* vtU be the vessel entry perait. HOT*i TVS WOXVI0OAL TNZOCJT/LOCXOGf IS TWt SAdlC HU AMO PtACTlCt. TVS GROUP TAfiOOT PtOCCDQftt U TVS BMCBPTtOM. sceclallv Authorised Personnel are those persons oho have been trained by their supervision U the proper say to shutdown nod tofout/lockont specific operation equipment. Onpnrtannt auperintandents nuat eaglets Poise Confort Para IPC-1430-??* "Tafout/lockout Authorisation Por Yellow or Oranyo Iguipnsst Deafer Taf* before the Individual or job classification la coneidarad specially authorised. This fern swt be on filo in tho Point Coafort Operations *Cpoeial Operatinf Proceduraa* book. Ill Lockout la dsflasd as tho act of padlockisf a switch, lover, or other ieelatlof device is a de-energised positloo. Locks ehsll ho eaod lo addition to, but not as a substitute for, dnofc taf s to secure switches is the open position. A lock shall bn installed an an apea pownr switch with the Initial Installation ef additional IflSa. does *ot aecsssitato iaatallatina of odditlooal lacks. at to renewal of the Uct ; APC005S17 M-S Mu* oirnlt kMluri ar a4 tho 41icoMetlf MM (r lCUll pOMCt tlM ttM ftf Ufl only will n(Um itae apit brsskors ar not 4mifand to bo UeM. Mditioonlly# (or cord MMicfd oqulpoont# tN tafa iMU km attaeM to Um eoatraUiaf wltM sod tlM eH (r tho racaptMla. (V. iMlatl-- Oocico Is m elmtt toaakar, a 41aMMet wltdii --silly operated ivitcfe or vain* slide ftu s illy blind or *rifw blind tor blaaklaf off yipiey, or sioilsr 4vlt. CMtnl elrovlu (pushbuttons, tovylo avlteHn. a4 pressure switches end aiailar 4viMl Hull not b considered to bo isolation 4m1cm. V. m aaaaa pushbutton ottooyt to operate Li addition to look ood teyost. dm tbo diseasesctlny dories boo boon loekod oot/toffod oot try to start tbo isolated eyelyeeit by aaaaa of tbo control circuit or pushbutton to onsuro tbit tbo osis dlsooiooct is do-onorflsod nod is Cenotieeloy yroyorly. tnnOrw I. Xa UK UIh m4 cWmlcal* m a* mu limit, tka proAietlw la MiUnl tka Mat kmMiMkU paaaaaaal ta aatalf ititlBM aa4 aaaaca aparatlaa taallltlaa lor aaiataaaaea, alaaaap, tafalra. ata. ktlataataaa aa4 aaflaaarlaa aaaartrlalaa ara eoaal4ara4 tka aaat tol>l|i>U rMMHl la tkalc acaaa at eoatcal aack aa pomr kaaaaa, aaeklaa akapa. ,laat alaetalaal aiatrlkatlaa llaaa, aa4 aaalpaaat aa4 faellltlaa Mlat aaaataaatlaa tkat km aat kaaa Umt mt ta a fnlwtlaa 4afataaat. Ika fntatiaa aaparataaa ar ayaaiallr aatkaataa* facaaa atll ialtlally akat4aaa aa4 aaaaca tka apacaklaa rflaamt mmt trill laa* aa4 ta tka laalatlaf kaataaa irltk a TKLLCM mt OkAkOa wiww ^pc 005518 u-< ^ 1/01/tl 0Mgg_2gg. >< aaiatananea paraoaaal an maiiit. uct cr.Itth.ll attack aa additional Tktwa tnuirwnry TUfl. Maiataaaaca agx attack aa ^ddltlanal onmst ooi>it Tkg. tkta Jnlat-"' tappiap nffort ia lataadad to both control aa4 ^ eoMNAleitt tN M(t work tw (c' Um. Mrt roqulroda XI. bek bktor 4ols| wrk l# kil tfeif ewtdiba rod by c^uipaMt Mwaaat or flow of through pipollooo* tbcU uueb ' '" hio/hor om paraouUy alyiMd Will IWKWM. M-- ZS to tbo ponriooaly rttochod rtLUm BQOint taypod aaik niteb, voltro* ft. or otbf lioUtiaf Tcrdm ica. U anIT! ttatoaai. bwwb aaat ka it.nad aatf dapartaaat ladicatad. saaciai aala lot Taaataa at Plladat Uodaraoat caodltioaa It ia aat coo.Idarad , laacaaaary to plan daapar tat oa plpaliaa .Xiada . ta pardon aaiataaaaca ttark.' Pllada aaat-ka ' tapped. hooaa.r, akaa aat for aoaaal, entry. la addition. kiiada which aroraaota froa tha work area and ahieh ara .object to tka potaatial of belay polled aitkaat kaewlodpe of tkaaa 4olap aaiataaaaca aark aha11 ka tapped; Thla akoald ka determined by tka pradactiaa auparaiaoc akaa placiap tka initial TtLLOa woipawt OkWMk Thflp. III. after aqaipaaat ia initially .hat daaa ad tapped and lockad, tka control, akall ka HIM ta wart that tka apaipaeatie da-aaarpiaad. aad aafa ta aark !. IV. aaiataaaaca procedure aaaatiaaa rapairaa aaltlpla tart. aad. .top. of epaipaaat for eetap. adjoatlap, or taatlap. Oador aa eircaaataaoaa atU jaalaaa. nottehee, ate. ka apacatad aitk daapar tap! attached. Tka pradactiaa aaparaiaar ac apacially aatkarlaad paraaa any plan aalataaaaaa pereeaeal 3/0/01 KCittM WthMlmlM to Ult/lt0 th# epUlpaOOt vithoet further production teppiep ky iaitUUny tod dot1of Ow eniotoeonco TtLLOQ IQUIPattMT DhUQgK TOO on odditioeol uatlaf la required. flu takit/lekMt procedure ahU be followed between eeeb toot* Upon cooplotioo of the tootlnq# the leet Mlataaaaca depertoeet pereonnel to rent* bleAoff deeqe* topo will notify the production oupervieor who will thee aaaaaa equlpoeot reepeeelbillty. Uhoo oquipeeot one not be tooted* eet ep* or ed jotted vithlo the leteet of the tevent end lockout rofeietieee* t writtee procedure* opprovod by the eeleteeeeoe ted productloe oupervleero* naat be weed ie tbeee eeeee to properly eofequecd ell other* vbe eey be subject to the hoterdo of the operetiee. < tuna*loot thickener refeoo* optrye tree* etc* I Oft* Nyeftlaot eeeee oecheeicel eelatenence oupervloor, productioe supervisor* clerlfIcetloe* civil oeleteeeeco Md ehepo supervisor* etc. If* et the eoeeluelee of the teotiep period* the eeeipoeet le etill to rootle inoperative* or oenro poorpenrr owo nm ted locke omu be replecod by the eaqpleyee or eepervieor involved. A -m PMKOttL PhWt TAQ eey be coonvod only by the pertoe who ettoched it or by e eepervieor or Udivldool epeeificelly eothoritod by the eepervieor le ae iedlvidool vltootloo io the oooe oreft or depertoeet ee the ledividuel to whoa it boieopd uho hoe o there*** keeelodpt of the poroooool* proceed* ood eqeipaeet Involved end coo tboraby oofoly eecept the reepooolbllity for r--clap the top. if eo ladlvldeel leovoo the job before the oork la oeaploto* either hoooeoo he/oho tl/OJ/Ol has boaa aaalyaad to toother c booaaoa his/her itift is mwi he/ehe shall raaawo ble/Wr shCTP mubiil paacaa racist. bat 1mm the XUg oatuct tauipaker Omani imhi (a place, thereby to lofore sad protect oaeoalif shift pereoeael relatlue to the jlaeoeplete' status a( tka rrpalr. k renew or oaAMca aooipimrT panes rue may ba raaovrd oaly by tha paraoa aha laatailed It by a productioa or aaiateoance ruperelaor la tka aaaa departaaat aa tka supervisor who Laatallad It. or by apeclally authorised pereoaeel la tha aaaa matt to vhlcli It pertuloa. a ceeew aao naira oaooy paeon rag does aot raaalra a reaoral uatll tka co^letloa of tka Jab. loaarar, It la tka reepoeelblllty at tka aapervleer ' of tka halt or craw to aaka aara teya/locfca raaala aaeara aad a aafa oarfc area prevails. tka Hi a oa-- aaopp panes moor ba raaorod salyby tha supervisor aho attacked It or by a rapere(aeg la tha aaaa craft ar departaaat aa the iadivtdaal / to whoa it beloata aho baa a tkaceatk kaawlodyeaf tha peraouoe1, [process. aad eaalpwaat laeoleadaad eaa thereby | aafely accept tha raapoaalblllty Car - reooviay the toy. . VI. hhaa applyiay tka layout aad laakaat heyelatloaa to tha (atry Procedure lor Tasks, Vaaaala. aa CoalLoad Spaced, eoaeldarattee aaat ba ylvaa to further aecurlay pataaaaal safety la cartels caaaa. Par eaolpaoat such aa aiarry ataara, boriaoatal dlyaatara, ball allls, ate., akteh arc larya aaoayk lor paroooaal to eater aad bo caaykt la aatlay parts, daayar toys aad lacka'elaea akall aot ha considered aafflolaat prataatlaa. Ibid ayalpaaat lI ' '. prescribedjaaaaar aad tha 4 dlaooaaacted ar rostraload added preeaetiaa. VIC. u-t 92/9 j/si Production aupervlaera la the latUiaf fww Department -halt uoo TILLOW W1WW PM6 TAQO <nd locHa aa appropriate) to aecere afilpaaat. mil dapartoant la the only departweat eetbeciaed to uao color-coded paraooal deeper tops to llaatlfy crafta and operating poraooool. Mftr to Sooltlep Power Oopartaoot Operetlnp aod Haiatoooooo Department Safety Soloo. VIII. Any vesicle belap repoirod la the cooflooo of uildiepe ft, 17, or t-lll will mc ropalro a Milt* Peraoaei Deeper Tap. Any vehicle doteraiood to bo la ao oaoofo coodltloa will bo tapped lanodiatoly with a yellow top ee either tbo eteerlep wheel or ipoltloe ewiteh. fbio will be done oe vebicloo with laoperative bydreelle ayateM, berood virlap, bcoboa eteerlep eyetea*, or other aiailar oocboaical problooa that reader the vehicle eaaaCe to wove etthoat prior taaeladpa of the probleo. Thie top will not bo rooovod aatll the oochaalc haa repaired and choctod oot the oalfuoctloa and deteroiaod the vehicle to bo aefe. The oochaalc oay, however, operate tbo aoit for toot or other eeceeeery reeeeae with the top attached. Aay vehicle belap aereicod la tbo field obeli bo *rallow Oaapor Topped* by tbo oacboolo or helper vert lap eo tbo oait at tbo tioo work lo atartod ad aboil oot bo uatoppod ootll work lo oooplotod oo the fob. niio ioclodoo tiro cboopoo, tbo yellow top# lo tbo caoo of oatar vebicloo, u pooorolly aaod to atop pooplo other thee tbo ooalpood wochaoic or holpoe froo aporotiap tbo opwipwoot eotil it boo booo dorlarod eefo. ApC 005522 AR-10 if* 2/01/01 ( '* . the mm wtrmi pontoon oowo tag rhoii be. need in tM following eanaeri ^ A. Km two-pert 'raid tee hall be unedto too the cloood portable ground. 0. The oupeivioor jfor ooch crow uoine the protect loo'of tho cloood portable: yround oho 11 (111 in tho too' end the attached stub ' coepletely. I, C. Tho oupervloor'Oholl tear oft ond retain tho ,i,T &. to tho crow loader or pecielly authorltod poroon to attach to tho cloood portableground. 0. Mhoo oocb crow hoo (inlahodwort roooirtno tho. cloood portoblo'irowd, tho porooo who ottoehod tho toy oholl roooiro ond (ill ln tho boclrof tho tof ond return It to thoauporvloor/ t. Hboo oocb ouperjvleor hoo paired all ofthe otubowith toys returned by the crewu/ tho coordiretlnf oupervleor oholl bo notified that tho crowlacloar. f, iboa thecoordiaetlAyoupervloor hoo determined that oil crown uoiof tho protection of the portable yrouhd^ are door, the electrical onlntoaanco ouporvloor or opocioily authoricod porooo oholl bo| notified to opeo tho portable, ' || C. Tho electrical oolntonenco ouporvloor or opocioily doolfnotod porooo oholl oooo the ' portable ,,fround! in accordance with .the-proodr procedure.; 0MDM P0 ClRCONTTANCtt WILL. TUS OROUUOXUS otvxct m ototn URXLIA TAO RCNAXN9 4H XT OR AH AC-1 2/01/0) mm* pogcrmid* vm tawks, vtssita on cooriuro icb kutpota n <*try (iroceHur* 4* uand to ocoviOa aoplnvooa t nrktno environa**nt wfiila uerkiny In confined 'ntff nka or Tho key foundation of vaneot tfw r-ogt/lock-out procaduf# ult* MUIomiI for a*r yuallty <M MMitory liicowMct ovol or blln^iiH of oil fnod or .iiaeHnre* linen. OafInitIona 1, fit* cwmt OCTWlt iMll bo iaaued by tho production <u9*rvi*r for thotn (onto or eeaaala for utile* M/iM ( tM proprietor*. (t uiVl Indicate the ctooo of r*H*l. duration and nature of uorh, air uaphnq dot*, M My oeraenal protective rq*lrMMt. The porolt oho11 bo dleplayod at tlw MCfMC* to tilt rttMl. .2 a urlctoo twrnr pnoCdQOTf la rooui rod for each voaaol and confined apoco entry. Thla proeoduro *Holt deacrlbe all praentry royulraoaata {notifications, too out/lock wt, bllndley, ate.), internal hatarda, and any raoolrod aafaty precaution# and totlpant. Thla procodor# ooat bo approved by tbo dopertenet tope*Intandant and aoy not vlolato olont toy out/toek out or vooaol ootry procedure#. ft aloplo achoootlc dieycen or chock Hat iadleatlny valvaa, pom* blind tocotiooo* ato. tMt ropolro toy cot aboold bo oodo for oocb urltton uooool ootry procaduro. Tbo orittoo oroeodoro and drawino ooot bo filled U tbo Poiet Coefeet 'fpooioi Oporatiny Procodoroo* boy*. Tbo dftoyroo or oboe* Uat aboold bo peeked vitb IlTPf rcpwiT. I. vtmi CLftddlflCdTIQW out bo dotorolood to CU one or ooro of tbo follooioy clooooot Oftlt-A for confined apncoa that bovo otorod Maooablo or aaplootuo 4uat or yaooo* or oopbyclatlny chooicala. or a baaardooa coocontratlon or footdeo raaaUb In tbo aeeeel* C-J CLASS i for confined apecea |tbet novo cenaunod or produced flaanable, eaoloaive. or iph|ritti<tiu9*( or |dutt, end tfiee'e producta have not (eft e heaerdoue concaatration or reaidue. 'll *- CU c CUil 0 for confined apecee jtbet^ neve contained ecldlc or alheUne.pheoicele. I '` For confined apecee[tbet lueo vertical or onto eatta. . CLASS f for confined apecea[that contain looaeduat. (luiditad aatartelai or uaatablo aolida. 4. MS SAHTI4 requiranbata will bo doaiqaatod on the entry procedure and entry pereit. A oiaieen oayqeM level of It.H U required, peoendlnp on .Vue veeael claaa*. conbuatiblo Mature*, aapnyalatinq^ qaaee, and carbon noaoMdejaaapliaq eny alae be 1 required. Air aanplee *111 be taken-by tbe Induatrlal Nyqiene Oepertnent or a deeiqneted trained eupervlaor. in tbe proprietary deipertoont.. ` baaed on eaperleace. anna eeaaela.been been qlven an aaeoption Iron air aanpllnq by tbe iodeatelaft Nyqiene Oepertnent aa thle *111 be noted en tbe ; OtmT WOCBWM. %. ta cOTiiei ornwn u tot mm mm<u veeoel entelee. la caeeef enerqency* it la tbe obaerver*a Job to auneoaaid iaandletely* tn attest tn reaove the victla by nan of tbe UfnUnn and tn perinea allfntbne rnanoa fenetinnn free the OPTS lot, tbe nntaldn abeoeuornoot Bg| tbe tank until bn/nbn la rnilnund fwn hle'hnepnnt* ' brine tn tbn Unnlny nf !na Qg|2_BBiZ tbn nntlen Jnb nuat ba enalaatnd fncbaaaedn. Tbe nvlttna wwr rabcawM. wwlw u iwiowni (m UmIm tbn natey pereit nllt detail ubicb linnn enqnlen . bundle* ne dinnnee^ly, detune tbetonetbn ., M. til. K-l 12/01/01 ca^d, locked and disconnected, stc. Tito productIon supervisor (pcoprlstorl suit attach 4 Greea sad Whits Croup Tap to all blinds, disconnect switches snd insure that proper sir quality aslstt before the entry perslt is signed sad posted, the aipned entry perslt is peralsston to work elthls s confined space and la a pusrsatee by the Issuer!*) that the appropriate tspplnp, blladinp, etc. has bees coopleted. If maintenance peraoaael are required to perforu work within the confined space, the oalntsnance supervisor say decide to additionally proup tap blinds, etc. and oust then co-slpa the entry permit with the production supervisor. Thouqh not required, e^loyooa any use tbelr individual Mbits Personal Oaaqer taps so the laoLatisp devices previously proup tapped by laauecfal of the entry perult. Maintenance and enplneerinp supervision are considered the proprietors la their areas of control, such as powerhouse, stern mrs, machine shops snd squipesat and facilities under coaetructlon that have not boon turned over to a production department. All anployooe entarlnp tha confined space or vaneel at the desIpaated entrance point shall attach his/her own poreoaal Milt Oaaper Top to tho eotry permit. Zf an Individual laavea the Job before work la collate--either because Choir shift la ovnr or thoy ara aaalpnod to anothor job--they shall remove their Mbits Personal Oanpor Top, Opon eomplatioa of tho reqeirsd wort within tho vossel #r oomfinod spoca, tho lasmerlal of tho sotry permit will verify that all Mite Persoon 1 Oaopnr fnpe have been removed from the entry permit heard m4 sake any additional check a u satisfactorily dotermlae all onplsynss arm cloar mf ApC 005526 AC-4 aa/oi/n tlM CMflMi VtN. "tb# daaifMtOd MUf f*l Mat b eloai ta pralvaat n^aatcy al paraaaaal.; Utar tM aatry polat hu toaa eloa4,'tha iiaaar(a> (Mil rawva tha aatry pacalt. pOoly. ftat tta aauy point la claaai add tho aatry . pacmlt raaovai aay tin iaaanlMf't<MlU tad Oaaaa Croup faf aad Tallow IqalpMat Taya ba raaavai (raa tho laaUtlaf davlcaa. OMa-'aa clraaiataaca aay . m aatry paralt ba withdrawn inila.aa aoployoo'a? *Ua Nraoaal Ougar, Tag;La. attochwd. to tho aatry parait. Maeail af m Nraaaal Paagar Top* tad. Craaa and Milta Qroap taga aoatfollowtho , tap aat/laeb aat pracaioraa. V Tho wvUtai proeadara la daalgaad M MaatUy tho ' MiM* ragalraaMta ,lar pack vaaaai a< caatlMi poea aatry. flia lallawlag'ira gaaaral ; ragalraaaata 'far ail ooaflaad apaca ,aatry oo bail . a aoao addltioaai apaeific raawlraaoata toywaaaal eUaai floatloir.* . cowml acouiapuprrd a. ail faad aoddlachargalinaa ahall ho dlacoaaoctad, droppad or hliadaid.. fiaeo valwoo . caa and do laah/hliada aro ^aod to achlavo ; poaitivo iaoUtioa aad tha MMOM1 OUBB rMI oat bo attachad to tho hllada;' 1. If|tho'coataolaaat'haa a aoatrol pdar a larfo^volooo of watac oay flood tha wooool toy orawlty food, ail LafUtahlo aoaL oay ba wood to lfMlato flow (for oaaaipld* a award or jootfallol. */-'- 2. (ftaa an oatiro promo volt; eo^rload of latorcBaaactlap voaaolaaachaa a dltootor lajahot doM aad tho, food oad dlocMcyo _ liaoo for. tho aatlra wait ara drappadar totladod, It oay aat ho ooooooory to bUddf tho latTBaaaartlaf Uoy to 001 1, , , * . }*), , 1 ' i APC fC-i Z/OS/tl prior to entry. The Vrittoo an try procedure will specify oil repuircoeata. I. Air ducts oo the kilns, eootoro aod calclnars, open ended vest llaoo and mr* flow Unoo that will not allow hack food to tho confined opaco do oot repairs bliodlap. 4. hollar dasipn la aoeh that total blladiap cannot bo accoaplished. the vrittoo Barry Procedure proporly covoro all aaodod repuicaoeato for isolatlap aod vanttoo linaa. I. All epitatiep equlpoaat ooat bo tapped, looted and diaconaoctod by cooplinp, bolt or wotor load*. Caeoptiooo aro ao followoi l. ohpo taatinf alow oovlnp tqalpam not eaceedlap 10 rovolatlooo par boor. J. Olaconnectinp rod oillo eeiap tho taf out/lock oot procodoroo. C. All food ehotoo ooat bo diaconaoctod aad dropped or food opaipnaat locked oot aod tapped, nil applloo only to food epelpoaat othor than valveo. 0. buraiap/veldiap torchoo ooat ba ramovad froo tha confiaod apoco vhoa tboy aro oot io ooo. t. ho poo cylinder# nay bo placed inaida tho confined apace. r. Poraooal protective epelpmaat ooeh oo olicfcor suits, face shield, ear plops# etc* shell ho worn ao repaired by tho notoro of tho Job. P. Vessels that cooId aceideatally rotate ooat ho oacorod froo doiop oo. 1. Laddero or plotforoo need for eetry ooat ho aocorod to provost tho ladder or platform from folliop. Pleat tiomif sad oofoty holt roles aro to ho ohoorvod. AC- 2/01/41 I. whan lifollnae ere required. they ouat bo secured to atructuee' adequate to iwpfcrt IM peraon. j. Ooe to too potentials of shock hesard in daap or oetalllc encloeuree, all electrical too la. artaoaloo corde, temporary Wehts ouat he approved by the llactrlcal Depertaont. K. If air aaaplaa ouat bo taken inalde tha vetael bafora a parolt la laaued. a continuous tuoply air oaak, rescue harnaaa and lifeline ouat ba oora by aaaplar and an outside observer present. t. If. because of inadequate ventilation, a haaardooa atooaphara could collact durinq tha parforoanca of voiding, cutting* palntlnq* or othar work, a continuous aopply or preaeere/deoaad air oaak ouat ba oorn and, additionally, tha vaaaal claaalfIcatlon will chance. sracirtc adoitiowm. aeoumprprr* cum a couriuco StACKS If tha coaflnad aoaco haa atorad flanoable or sptealve faa or duata or asphysiatlnq chaaieala or a haaardooa concantratlon or residue resales la tha vaaaal. tha following procaduraa ara to bo follovadi a. Tha vaaaal atooaphara ouat bo sanplod for flaaoabla or e^loslve concentrations* sephyalatlaq yaeee, and osyqen content. fa^Haf raaulta aha11 indicate aafa lovala bafora tha aatry parole la laeusd. 4. If tha vaaaal la to ba cleaned to raoova a (loanable or aaploalva atooaphara* oatar or ataaai abaald ba need. I. There ahall ba no free fall of water aoloaa the equipment, aaeh aa nee sloe or heaea ara aloctrically bonded to the vessel. ac-2 ii/ii/n 2. ItMa ihtll ilvar* bo Uciedel iml of Mf liquid coataiaod la tbo voaool. 1. All aloctrleal point Hlpitt u4 Hu4 tool* itall bo ifprovod for uaa la fluubU or o^loal itaoapAorH. C. If tbo Hwl moat bo porfodt 1. Ooooo which ara llobtor thoo air aboil bo porqod oalof u inort fo or air latrodocod at tho OTTOM of tbo voaaal. Tboy aboil bo porqod oot throwjb o dlacharqo polar at tbo TOP of tbo vooaol. 2. ittVT yaaoa aball bo porpad oalof ao loort taa or air Introduced at tbo TOP of tbo voaaol. itMf aball bo piryad oot tbrooqb a diacbarqa point at tbo OOTTOM of tbo taeoptlooa aro tbooo voaaala which, doa to tbo haaardooo oatortal tboy cootalft, aro 4oalaod with ootloto oolf oo tho top. thuo ollolaatiof aplllofo of tbolr coatoota duo to falloro at tbooo ootloto doriof ooroal oporatiooo. 2. daavllof aboil bo oodo dorU* tbo porta. Omo tbo air UaUto tbo eoaflbod apaco caachaa a pout of atoblilsatloo, it aboil bo bold at tblo poiot for at laaot ooo boor boforo a permit la laaood. 0. Additional aaa^laa aboil bo taboo oo roqeirmd oo tbo ootry pormlt. 1. bo ootaldo oboocwor moot bo proooot aod lb pooitlom to obooroo work iaaido tbo voaool ot all timoo aod a prorodoro moot bo ootobliobod for tbo obooroor to alqaai or ca--alcato with otbor aoplayan for oooiotooeo la rooo of oo r* tboro moot bo ot looot ooo prooooro/damood or APC 005530 cum cufti vacs ac-ft U/IVIt tf tta wwl Im A AT MM MUi Ifet (tllMrtaf fMtMwM U tA (14wii A. A Ml A* MUUM4 (tf tto AAtAAlAA IlM MM*! U ll|Mt M idl Uw MUyMI ( AAAlAtAAAA 1a AAAA Af AA tMUMiy. I. Mai a mtlMl AMey 1a aaAa, a cum bACAAAA* AAlAt AfAApA, AT AttAA IffCMflM AAA A* r--ltlAA A 4iA**U4 fAAAAA AAAA Ia AjACAAt tA 1AA pAlAt Af AAtrf* cum camtmm Ataev If UA AAAAAl AT AAAfiAA* ApAAA AAAAaIAA UaAA, iMlf. AC (UUiMf MUfiAl AC AAACaAIa AAIIAa *iA AAA If lllAV AH MUM (A M AAtAAAAAf AA AiAfc tA UA AAlAt Af AAffAAAtiAA, M (aLUv1a pfAAAAAAAA AAA tA AA fAilAAAfl A. >A AACaMA Ataimc AAAt tA ffAAAAt. . A pnillw Ml Aa aaa*Ua*a4 faa tbA Onrwi tA llfMl AC AAAMAiAAtA Vttfe AttM fAC AAAlAtAAAA U AAAA Af AA AAfAAAy. C. AU MflMI AAtAAlAf t*A AAAAAl MM AAAA A HACM tAAAAAA AAi llfAllM. . If t*A AAtAAlAl UaUa tlM AAAAAl AT mflllf AAAA lA AA fAAAtAA UAt AAIAA fMf At AAf AAtAt, t*A AAA Af tAfy tAAAAAA. UfAllAA. AAf AtAlfA itMWI AAA AAt AAAlltAAy, APC 005532 AC-11 9-15-76 If the vessel has a vertical or haze exit THE FOLLOWING PROCEDURES ARE TO EE FOLLOWED: a. All applicable general reouirehents MUST BE FOLLOWED. B. A PROCEDURE HUST BE ESTABLISHED FOR THE PEOPLE INSIDE AND OUTSIDE OF THE VESSEL TO COHHUNICATE. c. When a vertical entry is hade, appro priate HEANS OF REHOVINC A DISABLED PERSON FROM WITHIN THE VESSEL HUST BE PLACED AT THE POINT OF ENTRY. Class E Confined Spaces If the vessel contains loose or dusty HATER IAL. FLUIDIZED HATER1AL. OR UNSTABLE SOLIDS, THE FOLLOWING PROCEDURES ARE TO BE FOLLOWED: a. All applicable general requirements HUST BE FOLLOWED. b. An outside observer must be present AND IN POSITION TO OBSERVE WORK IN SIDE THE VESSEL AT ALL TINES. TkE OBSERVER NAY ASSIST THE PEOPLE IN SIDE AS LONS AS THE OBSERVER DOES NOT ENTER THE VESSEL OR LEAVE THE OBSERVATION STATION. APc 005533 AC-12 9-15-76 C. A PROCEDURE MUST BE ESTABLISHED FOR THE OBSERVES TO SIGNAL OR COMMUNICATE WITH OTHER EMPLOYEES FOR ASSISTANCE IN CASE OF AN EMERGENCY. d. All persons entering the vessel must HEAR A RESCUE HARNESS AND LIFELINE. APC 005534 1 SAMPLE Entry Permit -front- *K S a a a 8 til < A a8 s 3 M 5 8* S8 </ mm I APC 005535 SAMPLE Entry Permit -back- 1 </) *SI ft 9 gig g ARC 005536 AO-1 9-20-77 WELDIWG AND 9URXIH6 PEWIT PROCEDURES 1. A WELDING PERMIT, FORM SF-4744, IS TO BE ISSUED TO THE INDIVIDUAL PRIOR TO PER FORMING A WELDING# BURNING# SAND BLASTING# CHIPPING OR JACK HAMMERING JOB IN CERTAIN SPECIFIED AREAS OF THE PLANT. THE FOLLOWING AREAS ARE DESIGNATED AS RESTRICTED AREAS WHERE A WELDING PERMIT IS REQUIRED! Gas Plant All the area defined as Gas Plant Operations except Building 201# defined as a Shop Area Especially for cutting AND WELDING. THIS INCLUDES GASOLINE LOAD ING DOCK. Smelting Plant Buildings - 670# 50 and 9 Oil House and Oil Storage Area. Taste Purr - Buildings 52# 52A# 53, 54# 34A# 540# 54F Vest End# 5SA t B including pitch storage area. ApC 005537 AO-2 9-20-77 Storage Buildim 13A, 13B (Paint Shop.. 15, ISA, 158, 101 (Stomm Aiwa). Potrooms - Above cable that in B Pmsmihay. 19Buildim Structunal ceilim area ano COOUNO TONER*. Repining Plant - Chlor-Alkali Area-- (Permit ha* to *e approved it Chlor-Alkali R-G,Supervision)-- Vesiel* in Buildim R-8, R-35 Cauitic Wash Tank, R-45 Caustic Cleanim Vat Area, R-51A, R-137, R-1A1 (Storase Area) R-1A3, R-19A, R-52 Acio Tanks, R-83 Oleum Tanks, R-115 Sewer Dis posal PLANT, R-36 AnTI-FrEES Tank, R-10 R-SO,Acid Dock, Gas Rcducim Stations op R-55, ano R-GO, R-70 I'nloadim Pit and Reclaim Pit, Gasoline Pumps, Foam Insulated Tanks, Rubier Lined Tanks, and Ships. All coolins towers. Never weld or burn on ball mill, potLINIM SUMRV TANK, OR LEACH TANKS BEPORE A SURNIM PERMIT IS ISSUED. I AD-3 9-15-76 All cther areas ir the plant are class ified as LON FIRE HAZARD AREAS ANO NO PERMIT IS REQUIRED. In THESE AREAS PRECAUTIONS TO INSURE AGAINST A FIRE MUST BE TAKEN EVEN THOUGH A PERMIT IS NOT REOUIRED. In THE JUDGEMENT OF THE welder or supervisor, if a fire hazard EXISTS, THE AREA MUST BE CLEANED BEFORE WORK IS STARTED. 2. Authorized to Issue Welding Permits: A. Maintenance Supervision in charge OF WELDER. B. Department Supervision where work is TO IE PERFORMED. 3. Procedures for Issuing Welding and Burning Permit: A. No Permit is to k issued until the NECESSARY PRECAUTIONS TO INSURE FIRE SAFETY HAVE BEEN TAKEN. 1. Areas around and under the work AREA MUST IE CLEAN ANO FREE OF COMMIT I RLE MATERIAL. APC 005539 AD-4 9-15-76 2. Equipment on items of combustible MATERIAL THAT CANNOT BE MOVED MUST BE PROTECTED BY WHATEVER MEANS NECESSARY TO ELIMINATE THEM AS A FIRE HAZARD AND KEEP THEM FROM BEING DAMAGED. 3. When necessary, fire equipment SHOULD BE ON STANDBY IN THE AREA WITH OPERATORS FAMILIAR WITH ITS USE. 4. In highly fire hazardous areas, a Plant Protection Representative MAY BE REQUESTED TO STANDBY WITH LARGER FIRE PROTECTION EQUIPMENT. B. The Maintenance Supervisor in charge OF THE WORK WILL FILL OUT THE PERMIT ANO SIGN HIS/HER NAME IN THE BLANK for 'Supervisor*. The permit must THEN BE SIGNED BY A DEPARTMENTAL SUPERVISOR IN WHOSE AREA THE WORK IS BEING PERFORMED OR BY THE RESPONSIBLE OFFICER OF THE SHIP FOR WORK ON BOARD SHIP. APC 005540 AD-S 9-15-76 C. The stub portion of the permit is RETAINED ST THE ORIGINATOR AND THE PERMIT IS GIVEN TO THE OPERATOR OF THE WELDING EQUIPMENT, D. Immediately after issuing a permit the originator will dial Sta. 2288 (Main Guard Gate) to have the permit RECORDED. E. When the work is complete ano the welding equipment operator has INSPECTED THE WORK AREA FOR SMOLDER ING FIRES, THE PERMIT IS RETURNED TO THE ORIGINATOR WHO WILL FILL IN THE 'FINISHED TIME*. STAPLE THE STUB TO THE PERMIT ANO SEND TO GATE 3 MAIN Guarohouse BY PLANT MAIL. F. Plant Protection will periodically CHECK THE AREAS WHERE WELDING AND BURNING WORK IS BEING PERFORMED FOR VALID PERMITS ANO TO SEE THAT PRE CAUTIONS AGAINST FIRE HAVE BEEN CARRIED OUT. AM 06-27-79 PQTABLE WATER UMHiamilBE 1. ilo TIE-INS WILL BE MADE TO THE PLANT POT ABLE WATER LINES WITHOUT A COMPLETED DESIGN DRAWING INITIALED BY THE POTABLE WATER Committee members listed in Paragraph 4 and signed by the Engineering Manager, (n EMERGENCIES, TEMPORARY TIE-INS MAY BE MADE with the Engineering Manager,'s and, if possible. Potable Water Coordinator's approval. Follow-up shall begin immediately to complete the drawings AND ROUTING FOR SIGNED APPROVAL BV ALL COMMITTEE MEMBERS. 2. After the design is approved by all committee MEMBERS, ONE PRINT SHALL BE FORWARDED TO POTable Water Coordinator and one to Plant Pro tection Supervisor. 3. .'lo OUICK CONNECTIONS SHALL BE INSTALLED ON PLANT POTABLE HATER LINES AND NO CONNECTIONS OF ANV TYPE SMALL BE MADE BETWEEN POTABLE WATER LINES AND PROCESS LINES. 4, The Potable Water Committee Members are D, A. Sycmok, I. P. Jacobs, W, H, Floyd, Horace Hilton, and S. B. Devall. APc 005547 '<-1 01-16-79 BLUfc FLAG Rlitl * Blue Fug attached to a railroad track is A WARRING that it is a potentially dangerous AREA AND NO RAILROAO EQUIPMENT IS TO PASS beyond the Blue Flag. 1. The Blue Fug must be used tor protection of all personnel when working in and about RAILROAO TRACKS AND CARS. EXCEPTION TO this is Twe Alumina loading station at P-j1 where the LARGE OAILY supply op RAILROAO CARS TO BE LOAOCD HAKES THE PRACTICE IMPRACTICAL. 2. r.APS OP OTHER OBJECTS MUST NOT BE PLACED where they will obstruct the Blue Flag FROM THE VISION OF RAILROAO PERSONNEL. 3. The Blue Flags shall be placed between THE CONTROLLING SWITCH AND THE END OF THE FIRST CAR OR WORKING AREA ON TRACK TO RE FUGGED OUT. WHENEVER POSSIBLE, the Blue Fug should be placed at least 100 FEET FROM THE WORKING AREA. "HEN WORKING ON A TRACK WHERE ENGINE CAN APPROACH PROM EITHER DIRECTION, A *LUE Fug must be puceo at each end of car(s) OR WORKING AREA. APC 005542 AF-2 11-21-79 A. The Blue Flag host be attached to the RAIL SO THAT THE FLAG WILL IE ON THE OUTSIDE OF THE TRACK AND ON THE SAME SIDE AS THE ENGINEER RIOES. On ALL TRACKS except Refining Tracks fi-8 and -9, the Blue Flag must ie placed on the iiorth RAIL OF EAST-WEST RUNNING TRACKS AND ON THE EAST RAIL OF tIORTH-SOUTH RUNNING TRACKS. ON REF1NIN6 TRACKS P.-C AND P-2 and R-14 Blue Flags are to ie placed on BOTH RAILS. 5. A 'WHITE INFORMATION TAG* SHALL EE ATTACHED to the Blue Flag by the supervisor in charge OF. THE CRAFT OR DEPARTMENT PERFORMING WORK IN THE CONTROLLED AREA. The BLUE FLAG IS NOT TO BE REMOVED BY ANY PERSON OTHER THAN THE ONE WHO PLACED IT OR SOMEONE DESIGNATED BY THE SUPERVISOR IN CHARGE. G. GaCH EMPLOYEE. BEFORE OOING WORK III WHICH THEY COULD BE ENOAHGERED BY THE MOVEMENT OP RAILROAD EQUIPMENT SHALL ATTACH HIS/HER OWN personally signed MUTE PERSONAL DANGER TAP to the Blue Flag. ALL WHITE PERSONAL 0A.1GER TAGS must have the department and signature op the person attaching the tag. 1, Group tag out procedure may, at the discre tion OP A CREW OR UNIT SUPERVISOR, It UTIL IZED. The supervisor op a crew or unit may attach his/her WHITE AID PREEN DANGER TA6 to the Blue Flag to cover all mehrers op nib crew. This will be oone with the ACKNOWLEDGEMENT OP EACH CREW NEWER AND ANV NEWER HAY ALSO ATTACH THEIR WHITE PERSONAL DANGER TAG ip they so desire. The WHITE MD AF-3 01-1C-30 GREEN GROUP DANGER TAG may be removed oiilv BY THE SUPERVISOR WHO ATTACHED IT OR BY A SUPERVISOR IN THE SAME CRAFT OR DEPARTMENT AS THE INDIVIDUAL TO WHOM IT BELONGS "HO HAS A THOROUGH KNOWLEDGE OF THE PERSONNEL AND EQUIPMENT INVOLVED, AND CAN THEREBY SAFELY ACCEPT THE RESPONSIBILITY FOP REMOVING THE TAG. 8. When a Blue Flag is useo at night, a blue LIGHT MUST ALSO BE DISPLAYED. J. !t IS PERMITTED FOR A TRACKMODILE TO ENTER THE TRACK INSIDE OF BLUE FlAGS WHEN PLACING THE TRACKMOBILE ON THE TRACK. Car MOVEMENT BY THE OPERATING GROUP WHETHER BY A CAR PULLER OR TRACKMOBILE IS ACCEPTABLE. APC 005544 AG-1 FOR CONTROLUNO CRANE OPERATIONS APC 005545 AG-2 9-15-76 FOR CONTROLLING CRANE OPERATIONS UPC**** t G-3 9-15-76 LOWt* TMC SOON AMO RAJSt TH LOAD. N't* wm iHmM, SiwnM tolflHfl# Mm, Aa A*fw STANDARD HANO SIGNALS FOR CONTROLLING CRANE OPERATIONS A PC 005547 AG-4 9-15-76 TfUWL. Am -tMSX tormwti, H*4 M Ml **. *M* tuaMns mum in mtrneum * trtwl. 000 CVCfOTHtMO. CSm M *m(t *** STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS AG-5 9-15-76 FOR CONTROLLING! CRANE OPERATIONS APC 005549 All-1 9-1S-76 FIRST AID AND HEALTH A. Moving Injures Person 1. INSTRUCTION FOR HANDLING INJURED PEOPLE AFTER A SERIOUS ACCIDENT Move the injures person if there is IMMEDIATE BANGER, BUT OOn't LET THE VICTIM GET UR. If a victim is in a position where additional harm mat occur because of FIRE, FUMES, BROKEN LIQUOR OR ACIO LINES, ETC., THEN, OF COURSE, THE VICTIM MUST BE MOVES AT ONCE. HOW-*ER, the INJURES SHOULD BE HANDLES WITH EXTREME CARE. MANY DEATHS HAVE RESULTED FROM ROUGH HANDLING AND IM PROPER transportation of accident CASES. IF IT IS ABSOLUTELY ESSENTIAL TO CARRY A VICTIM TO SAFETY. THE IM PORTANT THING TO REMEMBER IS TO KEEP THE INJURED BODY AS STRAIGHT AS POS SIBLE. If patient must be moved in A FEW SECONDS BECAUSE OF BROKEN ACID OR LIQUOR LINES, DON'T LIFT, BUT ORAO TO SAFETY; OTHERWISE, PROCEED AS FOLLOWS! 2. THREE WAY-LIFT-AND-CARRY 'PREPARE TO LIFT PATIENT* Each of the three feofle kneel on THE KNEE NEAREST THE PATIENT'S FEET; ONE OPPOSITE THE PATIENT'S SHOULDERS* ANOTHER OPPOSITE THE PATIENT'S HIPS. AND THE THIRD OPPOSITE THE PATIENT'S, WEES. Kneel ON THE UNINJURED SIDE. ThEV PASS THEIR HANDS, AND .FOREARMS UNDER THE PATIENT AND AT COMTWND 'LIFT PATIENT', SLOMLY RAISE THE l>ATIENT ANO'SUPPORT THE VICTIM ON : THEIR KNEES. PATIENT'S NECK SHOULD REMAIN STRAIGHT AT ALL TIMES. At THE COMMAND 'PREPARE TO .RISE WITH . PATIENT*. THE SEARERS SLOMLY TURN THE PATIENT ON TO THE PATIENT'S SIDE SO THAT THE PATIENT RESTS IN THE SEW OP THEIR ELBOWS AND IS HELD , i CLOSELY. TO THEIR CHESTS. .IfcEN THS.- comnaw'rise with Patient* is RIVEN, ALL RISE SLONLV. ThE BEARERS CAN NON, MHEN COWAWED, STEP OPP IN ANY DIRECTION. 3. PLACING PATIENT OH A STRETCHER Three people take the same positions DESCRIBED ABOVE ON UNINJURED SIOE OP AH-3 9-15-76 patient. Fourth person is on oppo site side of the hips. No. 1 places HANOS UNOER PATIENT'S NECK ANO shoulders. Nos. 2 ano N place hands UNDER PATIENT'S PELVIS AND SMALL OF N .back; o 3 puces manos unocr pat ient's KNEES AND THIGHS. 'llFT patient', The patient is slohlv RAISED ANO SUPPORTED ON THE KNEES OF THE THREE PEOPLE, AND THE FOURTH PERSON PUCES STRETCHER UNDER PATIENT. If practicable, lift patient just high ENOUGH FOR THE FOURTH PERSON TO SLIDE A STRETCHER UNOER THE PATIENT, ANO NOT TO THE KNEES OF THE KNEELING PEOPLE. 'Prepare to loner patient'. The PERSON MHO HAS PUCEO THE STRETCHER KNEELS AND PUCES THE HANOS IN A POSITION TO SUPPORT PATIENT. 'Loner patient'. The patient is GENTLY LONEREO TO STRETCHER. B. Specific Injuries 1. FRACTURE OF THE SPINE The procedure for the first aiq CARE AND TRANSPORTATION OF FRACTURES OF THE SPINE HAS THE APPROVAL OF THE Committee on Fractures of the APC 005552 AH-') 9-15-76 American College of Surgeons, : CAUSES -- Automobile accidents, FALLING FROM-HEIGHTS, AND DIVING INTO SHALLOW HATERl FORM THE CHIEF i SOURCES OF FRACTURES ,OF THE ,SPINE . AND INJURIES-TO THE SFINAL CO., Crushing injuries, such as those-, '.CAUSED BY THE FALL FROM A HEIGHT, ARE ALSO COMMON. - ! These injuries result in fracture ANO DISLOCATION OF ONE OR MORE VER1 TEBRAE WHICH MAY RANGE FROM VERY SLIGHT CHIPS OF BONE TO*CRUSHING, AND DISPLACEMENT Of THE VERTEBRAE - .ANO DAMAGE TO THE SR INAL CORD. training. Permanent faraltsis may RESULT BY WRONG HANDLING WHICH, BY PROPER CARE, MIGHT BE PREVENTED) . - SYMPTOMS-- If the victim* is con-1 SCIOUS, IT MAY BE POSSIBLE TO TELL YOU WHERE THERE IS PAIN AND WHAT happened. Pain in the neck or back MAY BE THE ONLY SYMPTOM. !<CVCR LIFT AN INJURED PERSON WITHOUT FIRST ASK ING the Victim to move the put or HANDS. If THE VICTIM CANNOT OPEN I APC 00S553 AM-5 9-15-76 AND CLOSE THE FINGERS RAPIDLY, OR GRASP YOUR HANDS FIRMLY, THE VIC TIM'S NECK IS PROBABLY BROKEN; IF THE VICTIM CAN MOVE THE FINGERS BUT NOT THE FEET OR TOES, THE VICTIM'S BACK IS PROBABLY BROKEN. In either case, the spinal cord MAY BE INJURED BUT NOT BE SEVERED. DO MOT LIFT THE VICTIM'S HEAD even ENOUGH TO GIVE A DRINK OF WATER. DO MOT LET THEM TRY TO RISE OR SIT UP, OR THE INJURY TO THE SPINAL CORD MAY BECOME COMPLETE, ANO PER MANENT PARALYSIS MAY RESULT. If THE VICTIM IS UNCONSCIOUS AND A SPINAL INJURY IS SUSPECTED, HANDLE THE VICTIM AS IF THE NECK WERE broken. Shock is usually severe. The following PROCEDURES ARE TO PREVENT FURTHER DAMAGE TO THE SPINAL CORO: 1. FIRST AID CARE - FRACTURED KECK -- If the victim with a BROUN NECK MUST BE MOVED, GET A DOOR, A SHUTTER, OR A WIDE BOARD ANO PLACE IT BESIDE THE VICTIM WITH THE END AT LEAST FIFTEEN INCHES WIDE, AND FIVE FEET OR MORE IN LENGTH, 1 APC 005554 If the victim is on mis/he* back, one person should kneel ABOVE THE victim's HEAD AND, HOLDING THE HEAD BETWEEN TWO HANDS, STEAOV IT SO THAT THE HEAD, NECK, AND SHOULDERS MOVE AS A UNIT WITH THE BODY WITH OUT BENDING. ONE Oft MODE OTHER PERSONS MAY THEN GRASP THE VIC TIM'S CLOTHING AT THE SHOULDERS ANO HIPS, AND CAREFULLY SLIDE THE VICTIM SIOEWAYS ONTO THE BOARD OR DOOR SO THAT THE VIC TIM STAYS FACE UPWARD, ARMS AT SIOESi HEAO, TRUNK, ANO EXTRE MITIES on the board. THE HEAO MUST NOT BE RAISED OR THE NECK BENT FORWARD OR SIOEWAYS. The ARMS MAY THEN BE FOLDED OVER the CHEST ANO HELD TOGETHER BY SAFETY PINS OR A BANDAGE. Several straps and bandages SHOULD BE PLACED AROUND THE VICTIM and THE BOARD TO HOLD THE VICTIM IN PLACE DURING TRANSPORT* AT I ON. NO PILLOW SHOULD BE PLACED UNDER THE HEAO, BUT SWEATERS, CLOTHING OR IMPROVISED SMALL BAGS AH-7 9-15-76 SHOULD BE PLACED AGAINST THE SIDES OP THE HEAD TO KEEP IT FROM ROLLING TO THE SIDE DURING TRANSPORTATION. The CHIN SHOULD BE UP. The BOARD WITH THE VIC TIM ON IT MAY THEN BE LIFTED ONTO A BLANKET OR A STRETCHER, ANO CARRIED BY TWO OR MORE BEARERS. Ip the victim with a broken NECK IS POUND LYING PACE DOWMARD, A DOOR OR BOARD SHOULD BE PLACEO BESIDE THE VICTIM AS DES CRIBED ABOVE, THE ARM ON THAT SIDE EXTENDED ABOVE THE HEAD. The person kneeling at the HEAD MUST FIRMLY GRASP THE victim's head at the sides, the HANDS COVERING THE EAR ANO THE angle op the jaw. Then as the VICTIM IS ROLLED ONTO THE BOARO, THE VICTIM'S HEAD MUST BE STEAOIEO AMO KEPT IN LINE WITH THE BODY AS THE VICTIM IS TURNED TO THE FACE UP position. Mooerate TRACTION MAY BE EXERTED, WITH THE HANDS HOLDING THE HEAD, AS THE VICTIM IS ROLLED ONTO THE BOARO BY ONE OR MORE ASSISTANTS APC 005556 AH-8 g-lb-76 KNEELING AT THE SIOE OF THE BOARD. THE HEAD AND TRUNK MUST BE TURNED IN UNISON. UNDER NO CIRCUMSTANCES MUST THE HEAD BE TILTED FORWARD OR BACKWARD. 2. BROKEN BACK -- When the back is BROKEN. GET A DOOR. SHUTTER. OR SIMILAR NIOE BOARD, AND RLACE IT BESIDE THE INJURED PERSON SO THAT IT EXTENDS SEVERAL INCHES BEYOND THE LEVEL OF THE TOP OF THE VIC TIM'S heao. If the victim is LYING ON THE victim's SACK, RAISE THE ARM ON THE SIDE TOWARD the board so that it extends STRAIGHT ABOVE THE VICTIM'S HEAD. Several assistants then kneel alongside the board opposite the VICTIM ANO, REACHING ACROSS THE VICTIM, GRASPING THE CLOTHING ON THE FAR SIDE, THEY ROLL THE VICTIM SLOWLY ANO GENTLY TOWARD THEMSELVES SO THAT THE VICTIM lies FACE DOWNWARD on me boars. If a door is used, the assistants MAY KNEEL ON the DOOR, LEAVING SPACE TO ROLL THE VICTIM TOWARD them. In making mis roll, THE BODY NJST BE MOVED AS A UNIT, AH-9 9-15-76 WITHOUT TWISTING OR JERKING, AND WITH NO BENDING OF THE BACK. OnE FOREARM MAY THEN BE BELTED TO LIE BENEATH THE VICTIM'S HEAD. Two OR THREE PERSONS CAN TURN OVER THE INJURED BETTER THAN ONE ALONE, AND, IF OTHER PERSONS ARE AVAIL ABLE, ONE SHOULD KNEEL AT THE HEAD ANO STEADY THE VICTIM'S MEAD AS THE VICTIM IS ROLLED OVER, WHILE ANOTHER STEADIES THE FEET. ALTHOUGH THERE MY BE NO SY*1PTOMS, IF A BROKEN BACK OR A BROKEN NECK IS SUSPECTED, hanole IT AS THOUGH the VICTIM HAD A FRACTURE OF THESE PARTS. If UNCONSCIOUS, THE VICTIM SHOULD BE HANDLED AS THOUGH THE NECK WERE BROKEN. IF BOTH NECK AND BACK ARE BROKEN, HANOLE AS A BROKEN NECK. The greatest care must be used in transporting these cases to AVOID ANY JOLT OR SUDDEN STOP. An ambulance should be OBTAINED, IF POSSIBLE, ANO THE DRIVEP MUST MUST BE CAUTIOIIEO TO GO VERY 3 SLOWLY AND CAREFULLY. If no board is available, the EIGHT WAY LIFT CAN BE USED II- APc 005556 9-15-76 STEAD. THE EIGHT WAV LIFT' IS j THE SAFEST METHOD TO USE IN j LIFTING A PATIENT FOR LOADING j ON A STRETCHER IN CASES WHEN' there is a broken heck, broken 1 SACK, OR FRACTURES PELVIS. This method is particularly j VALUABLE when there are plenty ' OF PEOPLE TO DO THE LIFTING, I BUT WHEN NONE Of THEM HAVE i MUCH STRENGTH; FOR EXAMPLE. A GROUP OF YOUNG BOVS OR GIRLS. Pour bearers on each side arc < preferred, although three on Ieach side may be useo. Each jkneels on the knee NEAREST THE patient's feet. Hands, vniists, !ano forearms are worked gently |UNDER THE PATIENT'S BACK UNTIL j THE PALMS Of THE MAMOS ARC ABOUT j IN THE MIDrLINC, ThE HANOS 'SHOULD BE ALTERNATED FROM .THE 'TWO SIDES. The TWO HANDS UNDER THE PATIENT'S HEAO MAY HAVE THE FINGERS INTERLOCKED TO FORM A CUP UNDER THE HEAO. ! No LIFTING SHOULD BE DONE UNTIL EVERYONE IS READY. At THE COMMAND AH-11 9-15-76 'lift', the patient is carefully lifted on the hands ano forearms. BE CAREFUL TO KEEP THE PATIENT IN A PERFECTLY STRAIGHT LINE. The stretcher may now be placed UNDER THE VICTIM, AND THE VIC TIM CAREFULLY LOWERED, KEEPING THE BODY IN A PERFECTLY STRAIGHT LINE. J. FRACTURED EXTREMITIES - In the EVENT OF A FRACTURED EXTREMITY THE PATIENT IS NOT TO BE MOVED WITHOUT PROPER SPLINTING OF T-t INVOLVED ARM OR LEG. If THE PATIENT IS ENDANGEREO BY LEAVING THE PATIENT AT THE SCENE, CARE FULLY MOVE THE VICTIM FROM THE SCENE OF DANGER BEFORE SPLINTING. If there is no serious bleeding, A PATIENT SUFFERING A FRACTURE DOES NOT HAVE TO BE MOVED AT ONCE. The victim should be PROPERLY PREPARED FOR MOVING FIRST. 2. SERIOUS BLEEDING There are three ways to stop SERIOUS BLEEDING: APC 005560 A. Application op direct pressure ON THE HOUND. > B. Compression of an artery at a 'PRESSURE POINT* ABOVE THE MOUND OR COMPRESSION OF A VEIN JUST BELOW THE WOUNO. . C. Apply a tourniquet. A. Remember -- in all serious BLEEDING, THINK FIRST OP PRESSURE. USE A CLEAN HANDKERCHIEF# A PIECE . OF CLOTH# OR SOME OF YOUR OHM CLOTH ING IF NECESSARY. HOLD THE MATERIAL IN PLACE DIRECTLY ON THE MOUND AML EXERT FIRM PRESSURE HITH YOUR HAND. In almost all cases, the bleeoing MILL IMMEDIATELY SLOM DOMH AND STOP WITHIN a FEW MINUTES. ' 8. Sometimes direct pressure ALONE HIU, NOT STOP SERIOUS BLEEDING. If THIS HAPPENS# A LARGER ARTERY OR VEIN HAS BEEN CUT AND YOU MUST APPLY BOTH DIRECT PRESSURE OM THE MOUND AND PRESSURE ON THE ARTERY SIMULT ANEOUSLY. Each pressure point is LOCATED where A MAIN ARTERY LIES DIRECT LY against a bone. Use the pressure AH-1J 9-15-76 POINT BETWEEN THE HOUHD AND THE heart. Applying pressure on the HOUND ANO THE PRESSURE POINT SIMULTANEOUSLY hill control BOTH ARTERIAL ANO VENOUS BLEEDING; therefore no additional information ABOUT VENOUS BLEEDING IS NECESSARY. C. Very rarely is the use of a TOURNIQUET NECESSARY ANO IT SHOULD BE USED ONLY AS A LAST RESORT. If AN ARM OR LEG HAS BEEN CRUSHED OR SEVERED, THE APPLICATION Of A TOUR NIQUET MAY BE A LIFE-SAVING PROCE DURE. There are tuo convenient PLACES FOR APPLYING A TOURNIOUET CORRECTLY TO CONTROL BLEEDING: (1) AROUND THE UPPER ARM, ABOUT A MANO'S WIDTH BELOH THE ARMPIT, AND (2) AROUNO The THIGH, ABOUT THE SAME DISTANCE BELOH THE GROIN. A TOURNIOUET SHOULD BE A PUT SAND AT LEAST TWO INCHES HIDE. It Ashould never be a rope or wire. PIECE OF CLOTH, A BELT, STOCKING, URGE HANDKERCHIEF, OR SOMETHING similar hill do. Wrap the material TWICE AROUND THE LIMB, IF POSSIBLE, Pano tie a half knot. uce a short STICK OR SIMIUR ARTICLE OH THE HALF APc 005562 AH-19 9-15-76 knot and tie a square knot over it. Twist the stick to tiohten the tour niquet, THUS PRESSING ON THE ARTERY AND STOPPING THE PLOW OF BLOOD. Hold the stick in position y the ENDS OF THE BANDAGE ALREADY APPLIED, OR BY ANOTHER BANDAGE LOOPED AROUNO THE END OF THE STICK ANO TIED AROUND THE LIMB. Remember -- a tourniquet is ALWAYS A DANGEROUS INSTRUMENT ANO SHOULD NOT BE USED IF THE BLEEDING CAN BE CHECKED READILY OTHERWISE. [f the tourniquet is too tight, there IS DANGER OF PERMANENTLY DAMAGING THE ARTERIES. Cn THE OTHER HAND, IF THE TOURNIQUET IS NOT TIGHT ENOUGH, IT WILL ACTUALLY INCREASE THE BLEEDING. 5. IF BREATHING HAS STOPPED When A PERSON STOPS breathing, THEY BECOME UNCONSCIOUS, ANO DEATH WILL OCCUR IN ABOUT FOUR MINUTES. After breathing ceases, the heart CONTINUES TO BEAT FOR A FEW MINUTES. It is in this crucial time that a person's life MAY IE SAVED. ThE most common emergencies causing breathing to stop are drowning, INHALING POISON GASES, SWALLOWING AN-15 9-15-76 POISON, STRANGLING, CHOKING, (LfCTRIC SHOCK, SMOTHERING, AMO HEART FAILURE. You CAN DETERMINE WHETHER OR NOT A PERSON IS BREATHING BY PLACING YOUR NANO ON THE UPPER SECTION OP THE ABDOMENT WHERE THE SREASTSONE AND RIBS END. IP NO BREATHING MOTIONS CAN BE SEEN OG PELT, START ARTIFICIAL RESPIRATION AT ONCE. NOUTH-TO-flOUTH METHOD OF ARTIFICIAL RESPIRATION Directions: Ip there is foreign matter VlfISLE IN THE MOUTH, WIPE IT OUT GUICKLY WITH YOUR FINGERS OR A CLOTH WRAPPED AROUNO YOUR FINGERS. T -il t the head back so the chin II POINTING UPWARD (Fig. 1). fig. 1 3 ARC 005564 Puu. m rush the jaw into a juttihgout position (Fig. 2 and Fis. 3). These maneuvers should relieve oisTRUCTION Of THE AIRWAY SV MOVINO THE EASE Of THE TONGUE AWAY FROM THE SACK Of THE THROAT. Fig. 2 Fig. 3 OffR YOUR MOUTH WIDELY AND PLACE IT TIEMTLV OVn THE VICTIM'S MOUTH. *pC 005565 AH-17 9-15-76 Ar thc iam time pinch me victim's nostrils smut (Fi, A). An alter- UTI METHOD IS TO CLOSE THE VICTIM'S MOUTH AMO PLACE YOUR MOUTH OVER THE victim's hose. Blow into the victim's mouth or hose. (Air may be blown through me victim's teeth, even THOUGH THEY MAY BE CLENCHED.) TmC FIRST BLOWING EFFORTS SHOULD DETER MINE WHETHER OR NOT OBSTRUCTION EXISTS. FJb.4 Demove your mouth, turn your mead to THE BIOS, AND LISTEN FOR THE RETURN EVEN OF AIR THAT INDICATES AIR EX CHANGE. Defeat the slowing effort. w AH-1S 9-15-76 FOR AN ADULT, ILON VIGOROUSLY AT THC RATE OB ABOUT 12 IBBATHS BCR mNUTB. Fob a child, take relat ively SHALLOW BREATHS APPROPRIATE BOB THE CHILD'S SIZE, AT THC BATE OB ABOUT 20 BEB HINUTC. TlHC YOUR CEBORTS TO COINCIDE WITH YICTIh'S BIBST ATTEHBT TO BREATHE BOB HINSELB. [b YOU ARE NOT SET1'!*? AIR EX CHANGE, NECHCCK THC HEAD AND JAM bosition (Fig. 2 and Fie. 3). (b YOU STILL 00 NOT SET AIR EXCHANGE, QUICKLY TURN THC VICTIM ON HIS SIOC ANO ADMINISTER SEVERAL SHARE BLOWS BETWEEN THE SHOULDER BLADES IN THE MORE OB DISLODGING FOREIGN MATTER (Fie. 5). Again sweep your pincers THROUGH THC VICTIM'S MOUTH TO RE MOVE BOREIGN MATTER. $ Hg.S APCoa**67 AH *19 9-15-76 Those mho do not wish to come (n CONTACT WITH THE PERSON HAY MOLD A CLOTH OVER THE VICTIM^ MOUTH OR nose and breathe through it. The CLOTH DOES NOT GREATLY AFFECT THE EXCHANGE OF AIR. If vomiting occurs, quickly turn THE VICTIM TO THE SIDE, WIPE OUT THE MOUTH, AND THEN REPOSITION THE VICTIM. The victim should be kept as ouiet AS POSSIBLE UNTIL REGULAR BREATHING IS ESTABLISHED. KEEP THE VICTIM COVCREO ANO OTHERWISE TREATED FOR SHOCK UNTIL SUITABLE TRANSPORTATION IS AVAILABLE. Artificial respiration should be CONTINUED UNTIL THE VICTIM BEGINS TO BREATHE SPONTANEOUSLY, OR UNTIL A PHYSICIAN PRONOUNCES THE VICTIM DEAD, OR UNTIL THE PERSON APPEARS TO BE DEAD BEYOND ANY OOU8T. Doctor's care is necessary during THE RECOVERY PER 100, AS RESPIRATORY AND OTHER DISTURBANCES MAY DEVELOP AS AN AFTERMATH. (Taken from American Red Cross -- ARC 10866). AH-20 9-15-76 ADDITIONAL RELATED DIRECTIONS It is all important that artificial RESPIRATION, WHEN NEEDED, BE STARTED QUICKLY. The HEAD OF THE SUBJECT SHOULD BE EXTENDED, NOT FLEXED FORWARD, AND THE CHIN SHOULD NOT SAG LEST OBS TRUCTION OF THE RESPIRATORY PASSAGE OCCUR. A CHECK SHOULD BE HADE TO AS CERTAIN THAT THE TONGUE OR FOREIGN OBJECTS ARE NOT OBSTRUCTING THE PASSAGE. An AIRWAY SHOULD BE USED IF AVAILABLE. These aspects can be cared for when placing the subject into position or SHORTLY THEREAFTER, BETWEEN CYCLES. A SMOOTH RHYTHM IN PERFORMING ARTIFICIAL RESPIRATION IS DESIRABLE, BUT SPLITSECOND TIMING IS NOT ESSENTIAL. SHOCK SHOULD RECEIVE AOEOUATE ATTENTION, AND THE SUBJECT SHOULD REMAIN RECUMBENT AFTER RESUSCITATION UNTIL SEEN BY A PHYSICIAN OR UNTIL RECOVERY SEEMS ASSURED. H. SHOCK Handle shock as follows: Shock is a profound impression made on THE NERVOUS SYSTEM. IT OCCURS IN MORE OR UBS DEGREE FOLLOWING ALL ACCIDENTS, AND IN USE OF FRIGHT, ANGER, OR SURG ICAL operations. Shock is dangerous AND SHOULD BE GIVEN PROMPT ATTENTION. APC 005569 Allowing an injured person to see the INJURY OFTEN CAUSES SHOCK, ESPECIALLY IF THERE IS MUCH BLEEDING. WHEN A PERSON IS SUFFERING FROM SHOCK, THE FACE IS PALE ANO HAS AN ANXIOUS EX* PRESSION, THE EYELIDS OROOF, THE EYES ARE DULL AND THE PUPILS LARGE, THE SKIN IS CLAMHY AND COVERED WITH COLD SWEAT. A SHOCK VICTIM IS SOMEWHAT STUPOROUS AND TAKES LITTLE INTEREST IN THINGS ABOUT THEN. ThEY MAY SUFFER FROM NAUSEA AND VOMITING. ThEY MAY ANSWER QUESTIONS SLOWLY. They MAY IE PARTLY OR TOTALLY UNCONSCIOUS, OR their mind may wander. Usually they ARE PERFECTLY OUIET ANO WILL NOT MOVE unless disturbed. Breathing is shallow AND FEEBLE; THE PULSE IS RAP10 ANO WEAR, ANO MAY NOT BE FELT AT THE WRIST. MmER THIS CONDITION IS OBSERVED, BRING THEM to the Dispensary on a stretcher but FIRST REMOVE FROM THE MOUTH AU. FOR EIGN BOOIES, SUCH AS FALSE TEETH, tobacco, or gum. Wrap the person ir WARM BLANKETS OR CLOTHING. The HEAD SHOULD BE LOWER THAN THE LEGS AT ALL TIHES DURING SHOCK. AH722 .9-15-/6 TREATMENT ;(( CHENm IT ISESSENTIAL INANY SI TUATION WHERE CHEMICALS COHEIN CONTACTWITH THE fCASON TO, IMMEDIATELY FLUSH THE AFFECTED MEM, KITH A COPIOUS AMOUNT OF WATE*. IT U FOR THIS' REASON THAT' THERE ARE ' NUMEROUS ; EMERGENCY-SHOWERS ANO EYE WASH FOUNTAINS LOCATED ABOUT 'THE;'FjtANT;4'A,'gAEEN'LIGNT.> is, KEfjr^MiniijM'.-iir-Au. ^ince'^'mmk ,THESE LOCATIONS./'-ANc OROINMY ORINRING FOUNTAIN MAY ALSO SERVEIN AN EMERGENCY -I, AS AN EYE WASITFO<MTAtN> ALWAYS FLUSH ' THE- AFFECTED AREAS THOROUGHLY BEFORE ; refortino to,First Aid for treatment BECAUSE TIM I S^Av,VERY;;iMfciMAilT' 'EU-f^ T, MENT IN SITUATIONS! <>F THIS 'TYRE^i^lMLEBBV THE CHEMICALS ARC HeATEOi THERE ' IS NORMALLY NOT MICH OUNCE OF SUSTAIN ING! SERIOUS;'BURM^!'IIT;iiNAlM,^TSj^USED,i,|MMEDt'j>';`-(i 'lATELYi;:]UNLESB: IT GETS;:INTO'^HE''EYEB.'f* ThOROUGH WASHING ' (N EYE CASES IS ALSO A MUST BEFORE RESORTING TO THE ffcOICAL Defartment;for Treatment. .-4 ! GENERAL GOOD HEALTH AND SAFETY PRACTICES ,, '"4 ` ,p- , fp,-' 4'Honk only when you re fhysically fit; 'Tell your' sufervisor ifanytminoTs - xRONG WITH YOU. , ' '- Refort all,injuries frohftly. Sm*ll AN-23 9-15-76 CUTS 00 SCRATCHES HAT BECOME INFECTED. Get First Aid at once. Salt tablets are available at dis pensers LOCATED THROUSHOUT THE PLANT. Their purpose is to prevent heat cramps SY REPLACINS SALT LOST THROWN EXCESSIVE PERSPIRATION. USE THEM FREELY. ESPECIALLY IN HOT HEATHER, AMO HHEN HORN I NS ON NOT JOBS. IF HEAT AMO PERSPIRATION ARE EX CESSIVE, UP TO TEN (10) TABLETS DAILY NAY BE TAKEN. DRINK PLENTY OF MATER. If SALT TABLETS IRRITATE YOUR STOMACH, DRINK 2-3 CLASSES OF SATORAD* AS MECOSO, Ml IN HI mil f SLOVCS AMO SAUNTLETS HHEN HARDLINE MATERIAL THAT NAY CAWI INJURY TO SANE HANDS. TREATMENT OF INJURIES The Company maintains a Dispensary for THE TREATMENT OF INJURIES. (TmC MEDICAL Department is located on first floor of Buildins 1.) 1. Every person mho, in the course of EMPLOYMENT, RECEIVES AN INJURY, NO MATTER HON SLISMT, SHOULD REPORT TO the Medical Department, as pro#tly AS POSSIBLE FOR PROPER TREATMENT. APC 005572 AH-2R 9-1S-76 PAINFUL INFECTIONS OFTEN RESULT IF THIS IS NOT DONE. 2. NO EMPLOYEE* OTHER THAN A MEMBER OF THE Medical Staff, shall give any medical ATTENTION, EXCEPT IMMEDIATE FtRST AlD, TO ANY OTHER EMPLOYEE. IMMEDIATE FIRST AID OOES NOT INCLUDE THE REMOVAL OF FOREIGN BODIES FROM THE EYE. FOR IMME DIATE First Aid, follow instructions FOR HANDLING INJURED PEOPLE AFTER A SERIOUS ACCIDENT. J. After treatment sy the Hedical Depart ment, THEIR INSTRUCTIONS ARE TO IE FOL LOWED UNTIL YOU ARE RELEASED FROM FUR THER TREATMENT. FREQUENTLY, ONE TREAT MENT OF A SMALL INJURY IS ALL THAT IS necessary. However, if your injury FAILS TO HEAL PROMPTLY, YOU ARE EX PECTED TO RETURN FOR TREATMENT EVEN THOUGH YOU HAVE NOT SEEN SPECIFICALLY TOLD TO DO SO. At-1 5-17-78 CONTRACTOR'S EXCEPTIONS TO POINT COMFORT'S SAFETY RULES 1. Contractor and contract personnel are recom mended TO. RUT NOT REQUIRED. TO NEAR SAFETY TOE SHOES. They are required, as a minimum STANDARD, TO NEAR SUBSTANTIAL LEATHER SHOES OR RUDDER ROOTS. REFER TO FADE 1, RULE A, 1. 2. Contractor and contract fersomnel may ride SEATED ON THE REDS OF TRUCKS KITH THEIR ARMS, LESS, AND ALL FARTS OF THEIR ROOIES INSIDE THE VEHICLE BODY* RlDINSlN A STANOIM POSITION IS PROHIBITED EXCEPT NHEN IN VEHICLES KITH SPECIAL PROVISIONS, SUCH At SHAD RAILS. FOR STAWINS. REFER TO PASS 3, RULE B, 5. 3. Contractor shall follon the more risid of OSHA or MESA requirements for the inspection of their tools and equipment. They are not REQUIRED TO USE ALCOA'S INSPECTION PRO CEDURES. Refer to pass 5, rule C, 3. 4. Contractors mill se accountable for complyInr vitm only the Tool an> Safety Equipment PROCEDURES ATTACHED TO THE SITE CONDITIONS IN THE CONTRACT SPECIFICATIONS. REFER TO PACE 6, C-10. Al-2 S-17-78 The FOLLOWING LISTS THE TOOL AND SAFETY EQUIP MENT PROCEDURES REOUIR 0 OF THE CONTRACTOR I a. Safety ieus (S-l) a. Face shield, rainsuit, busier soots, AND CHEHICAL GLOVES (S-J). c. (S-7).Barricades ano warning signs S-S). .o. Safety Showers ano eye hash stations (5-5).e. Portable oxygen acetylene rig f. Portable ladders S*1). <1 iiII 4 i It APC 005575 ROm\j. E. HINES IN(56t CASTING DIVISION ALCOA TECHNICAL CENTER - B TO DIVISION/DEPARTMENT MANAGERS ALCOA LABORATORIES ATC & NEW KENSINGTON 1979-03-08 RE: ASBESTOS-FREE BOARD PRODUCTS The Ingot Casting Division has completed laboratory evaluations of two commercially available board products which have handling, machining, and thermal characteristics similar to asbestos-contain ing Marinite, Molten Metal Marinite, and Marimet. They are Marinite I, formerly called Marinite XLO manufactured by Johns-Manville, and Pyrotherm B-l, distributed in the United States by Pyrotek Inc. The attached literature briefly describes both boards. Although these materials can be supplied in either heat-treated or unheat-treated form, the heat treatment is a necessity when used in contact with molten metal. When heat treated, both products have excellent molten metal resistance and thermal stability. In the Ingot Casting Division, these products and R-680 have replaced asbestos Marinite in all applications except sheet ingot headers of which testing is continuing. Marinite I has been established as a storeroom item at ATC. It is supplied as 1.22 X 2.44-m (4 X 8-ft) sheets in either 25.4 mm (1 in.) or 50.8 mm (2 in.) thicknesses, but can be cut by the Marinite Shop to a requested size. Stores' stock number for these thicknesses are 094-200-0035 and 094-200-0070, respectively. When obtaining the board through Stores, one should also specify if application requires heat treatment. Ingot Casting Division presently heat treats only a portion of the as-received boards to 290C (550F) for molten metal contact usage. Only with the cooperation and effort of the various divisions/ departments can the Laboratories and Alcoa completely replace asbestos. The Ingot Casting Division continues to work closely with Pittsburgh Mechanical Engineering Division--Furnace Group, Pittsburgh Purchasing, and the AL Safety Department to accomplish this goal. Safety Statement - Marinite I and Pyrotherm B-l do not contain asbestos but are composed of glassy fibers and calcium silicate which can cause skin irritation. Therefore, it is recommended that adequate protective clothing, safety goggles, and dust collection equipment be used during any machining operation. If there are any questions regarding application or properties of these products, please contact Dick LaBar (X2328) or myself (X2815) . J. E. HINES APC 005576 j i. THliCJU. paOi-SUViSS [grrcific heat C 17 CcC service tc.-.vovef.ire for continuous service cC for intermittent service c:: T.i^rru i n;avo:.,ert co-efficient of theii-.ai exs-r.r.s.'c:-. to 125C per C Thermal shrinkage (linear) 4 hours at 590cC ^12*^ 4 hv-irs at 625C 4 hours at 750C Thermal shrinkage 4 hours at l.OO^C 4 hoars at 25cC 4 hours at 75CC (thickness) `iher.T.rl conductivity kcal/.o'h^ at naan teup: ` 7 .. i . 1 25C ' 100C 20CC 30GC 490C 50CC Thermal transmittance kcal/n* h41C for thicknesses: 12.7.tju 19.1m3 2 5.4m 2 x 13.li.va 2 >: 25.4rr.ri 3 x 23.4trjn VSICAT, PHCr-^STIES (onir-il dry density, kg/c*| t'orral moisture c;-rtcnL', t dry v:ei it Moisture icovesent, % shrirkage: riUraal to dry expansion: nornal to 90S 3H expansion: norn&I to sat'-r*-*.*on Modulus of rupture, dry, !::;/ca* Ksdu 1-Ji or elasticity, kv/c;.-' >: 1C6 Ir.r.nrt strength: 1>;.V3 hoard Mt.2.1963 ijrir.oll :.: rdr.es;;, cry Sl*Lh--JL'~ 10:-- --- '0 r.:: Crre.'h'v'.dit/j: i:lti"::v. . or', 'c-v.t !; .'.2.7;:.-2 ' r.ctrati = :; 19.1m p'.net rat it.: 22.2.".m r.trctratic.-. ____ _ CcrprctLsr>. v.r.dtr Jur.ii 17.53 I-'/.--*' 'TPyrotkcm Pyrothenu Cd '".-"l: (Board C-2__ [Heat Treated I c. T 5 GO. 759 o. 2a r.C3 753 ! 2.C.X 10"6 6. Ox 10"6 0.70) o .cot 1.105 0.20% 0.40'i 0.60% 1.40% 1.40% 1.70*. 0.30% 0.30% 0.70% 0.1C-1' 0.123 0.193 0.193 0.202 iLJ>96 0.163 0.172 0.176 0.131 . 0.105 5.56 4.57 3.94 3.C3 2.54 1.87 5.23 . 4.24 2.72 .39 2.36 1.79 Pyro charm Board C-? 720 5 I.--.':irox. Pyrotherm Bd! Heat Trp?to.l) 720 ? wsrox. 0.0C20 0.0001 0.0002 70 C .039 0.001? .. 0.0001 *'*' 0.0002 35 0.050 -- IoOivj 2.7 c/.f; x,s * 4.0 67.3 100 { 11 1 APC 005577 MARINITE I formerly (MARINITE XLO )- PHYSICAL PROPERTIES Density - Pcf Modulus of Rupture - psi Screw Holding Strength - lb. 1/2" Penetration 46 725 87 7/3" Penetration Pandux Hardness - Units Shrinkage - % (5 hr. at Temperature) Length Width Thickness 208 63 1000 F 0.32 0.43 1.26 Ignition Loss - % 1 hr S 1800WF 12.7 Panel Cracking Test - Passed Effect of Temperature on Properties (24 hr. at Temperature) 1200F 0.35 0.50 1.51 Temperature Wt. Loss % Modulus of Rupture Retained - % Compressive Strength Applied Pressure psi 500 1000 2000 3000 4000 5000 6000 7000 400 600 800 1000 1200 5.4 8.0 9.0 9.9 10.8 80 67 65 64 57 Deflection Under Load inches/inch 0.032 0.058 0.179 0.299 0.366 0.418 0.462 0.483 Consolidation Permanent inches/inch. 0.025 0.132 0.235 0.320 0.369 0.400 0.433 APC 00557Q Marinite I (Marinite XLO)- March 2, 1978 Page 2 Physical Properties Tensile Strength - psi Parallel to face of sheet - 200 Brinell Hardness 1.2 45.4 kg load, 19.05 nun ball, 15 sec Thermal Conductivity' (Btu - in/sq.ft./F/hr.) Mean Temperature F____________________ 75 350 400 600 800 1000 0.88 0.82 0.81 0.79 0.81 0.85 k Pricing; Thickness________ 1 in. (25.4 mm) 2 in. (50.3 mm) Sheets 4 X 8 ft (1219 x 2438 mm) $79.36 each $226.56 each APC 005579 PYROTHERM BOARD B-l A COMPLETELY MEW 80AR0 FIRST MARKETED IN 1977. MOT AVAILABLE FROM AMY SOURCE EXCEPT PYROTEK IMC. Check these unusual properties 1. Absolutely asbestos free. 2. Tough, shock resistant. 3. Easily machined to any shape with woodworking equipment 4. Usable to 1400 F (760 C) with minimum shrinkage. 5. Mot wetted by molten aluminum. Specifications Color: White Shrinkage: 3% at 1100 F Density: 46 lbs/cu. ft. Tensile Strength: Original After heating to 1300 F (737 kg/cu. m.) 1G00 psi 460 psi Heat treatment to remove moisture Heat to 230 F (110 C) for four hours. Caution: Moisture will be re-absorbed if maintained in humid areas at room temperatures. PRICING F.O.B. CARLISLE. PENNSYLVANIA Thickness 1/2" (1.3 mm) 3/4" (1.9 mm) 1" (2.5 am) 1 1/2" (3.8 mm) 2" (5.1 mm) Sheets 4` x S' (1219 x 2438 am) S 79.60 each 125.00 each 153.85 each 269.23 each 442.30 each Prices apply to any quantity. Add an $10.00 crating charge to orders of less than $300.00. We are fully equipped to saw or machine this material to any shape required. K*.*7sy Serving WmiCastors Sinzt 1955 IDCORPORflTGD F'sv V:*v>'wy Ave/ue. `'n--yz-i 93?U5 Cs?#J939?6-fr Tdtf -* t* 0 Ol'tmyURo*i. Cjffit'c Ps'-i/vi-i: 7JI3 a*w - -n W2*920/5 :30M JAMES E. HINES INGOT CASTING DIVISION ALCOA TECHNIAL CENTER - B '0 MR. RUDY E. PODHORA POINT COMFORT WORKS 1979-12-07 RE: ASBESTOS-FREE BOARD SUBSTITUTES Per our telephone conversation, I have attached the letter issued on Molten Metal Marinite usage by M. J. Caprio and me. As you can see, there s :ill is a substantial quantity of this material being purchased, even though it is a health hazard and it is Johns-Manville1s corporate objective to stop production of Marinite products containing asbestos by the end of 1980. The two products which have been found to be acceptable substitutes for regular grade asbestos Marinite are Marinite I (Johns-Manville) and Pyrotherm B-2 (Pyrotek, Inc.) Attached is literature which describes both boards. Please note their limitations. They can be used as adequate substitutes in all applications which Molten Metal Marinite is used, except for feedboards and headers, provided they have been properly heat treated. If there are any questions regarding application areas, please con tact me. JEH:pm Attachments (original only) cc: ID - ATC, D H. G. Sakoian - Pittsburgh 7 M. J. Caprio - Pittsburgh 19 R. E. Miller/R. G. LaBar/File 10.322 APC 005581 :30M R- E. Podhora Industrial Hygiene Department 1979 August 6 TO Mr. cc R. M. Rose Mr. F. A. Sharkey Mr. Joe Hutchins Mr. J. D. Fisher Mr. IV. "H." Floyd Mr. Sam B. Devall Mr. L. F. Wagner Mr. Haig G. Sakoian-PGH RE: ASBESTOS SUBSTITUTION - Potroom Cricible-Lid Gasket Ref.: Attached 1979-07-30 report from Mr. Haig G. Sakoian, Pittsburgh Industrial Hygiene Department As per our earlier conversation, this morning 79-08-06, I discussed with Mr. Jerry Haaland, Warrick's, progress on asbestos substitution. Mr. Phil Scheble, Ingot Metallurgist is to supply information for me on their molten metal flow control cones. Mr. Haaland reported that use of low cost rubber hose was initiated in 1967 as a crucible-lid gasket material. Aluminum foil is also used to fill in gaps to make a good seal. The rubber hose held up for almost 6 to 7 cycles of lid removal and reinstallation, however, they are now only getting about 2 to 3 cycles for numerous reasons. One main problem is the inexperienced labor caused by a high turn-over of personnel. Coincidentally, I received the attached report from Mr. Haig Sakoian, Pittsburgh. His report also shows the use of rubber hose as described above. According to Mr. Sakoian's letter, Mr. J. M. ("Mickey") McCollum,Mech. Engineer, Pittsburgh, has been coordinating the Potroom asbestos replacement for other plants, however, according to Mr. Joe Hutchins, we have not as yet heard from Mr. McCollum. This is understandable because the Potrooms were shut down when the local survey was submitted to Pittsburgh for evaluation. A number of Refining asbestos materials have been replaced with non-asbestos substitutes; however we are still using asbestos in some Smelting applications. I recommend the attached tables be used for obtaining suitable substitutes for specific applications where possible in the Smelting operations. During my telephone conversation with Mr. Sakoian today, he reported that Mr. Mario Caprio will be coordinating the Purchasing Department's activities for asbestos substitution. Also, a list of persons who are/or will be coordinating the asbestos substitution will be prepared shortly. In order to maintain an organized and a systematic approach to the asbestos substitution, I recommend that Mr. Joe Hutchins be designated as the Smelting asbestos substitution coordinator and a mechanical engineer be similarity selected for a ALCOA continued on page 2 APC 005582 Page 2 each of the Alumina and Chemicals divisions. It is also recommended that the Point Comfort Industrial Hygiene Department be kept informed and up to date on the progress being made so the information can be relayed to our Pittsburgh group for evaluation, further coordination, and distribution to other plants. Attachment REP:sc Industrial Hygiene Department PC 005583 FROM R. E. PODHORA industrial hygiene dept. POINT COMFORT OPERATIONS 1978 October 16 MR. TOM B. BONNEY / INDUSTRIAL HYGIENE DEPT. PITTSBURGH OFFICE cc: Mr. R. M. Rose All Superintendents All Department Heads All Managers RE: ELIMINATION OF UNNECESSARY USE OF ASBESTOS CONTAINING MATERIALS In accordance with your request of 78 July 28, a survey of our asbestos containing materials uses has been made. A summary of responses from Che user departments is attached. A department code identification is also included. Items 27, 35, 52 and 57 are identified as dust sources. Ites 27, sheet asbestos paper is in process of being replaced with a non-asbestos substitute; however, we are experiencing problems obtaining a suitable substitute for the Casting Dept, plug bar sealer material. Items 52 and 57, a wick and tape can be moisten to control potential dust. Item 35, Marinite is still a problem to sub- stltute. According to our latest Information, no satisfactory material has been found that will endure the heat shock as well as Marinite. Although new asbestos gaskets, packing, seals and etc.. Installed on pipe, tank and pump flanges and etc., are not an asbestos dust problem Initially, but be come a real potential problem later when maintenance requires removal of the gasket or etc. Often the most expeditious renoval is to grind off the gasket residuals. Therefore, special precautions are required to provide prescribed protective equipment and asbestos control handling procedures to avoid unnecessary con tamination. We hopefully look forward to a list of substitute materials that will be suitable. Should you need further Information, please call. i } } j REP:cch Attachments PODHORA ^ ALCOA APC 005584 FROM ERNEST P. COX STAFF BUYER POINT COMPORT OPERATIONS 1978 May 22 TO MR. GARY GEHLHOFF POINT COMFORT OPERATIONS <'!' "~r- Mi-. Rudy Podhora - Point Comfort Mr. Alan Law Triplex Inc. Box 15276 Houston, Texas 77020 RE: ASBESTOS PAPER - STOCK NUMBERS 210-235-0002 AND 210-235-0004 Mr. Rudy Podhora asked whether the captioned material contains asbestos. John Manville, the current supplier, advises that this Is In fact a highly refined asbestos sheet. Triplex, our J-M distributor, is sending us literature and samples on Flberfrax, a non-asbestos substitute. I'll forward samples to you on receipt for evaluation. EPC/gac ERNEST P. COX i ALCOA APC 005585 fS0M R. E. PODHORA INDUSTRIAL HYGIENIST POINT COMFORT OPERATIONS / TO MR. R. M. ROSE MANAGER - SAFETY, ENVIRONMENTAL & HEALTH POINT COMFORT OPERATIONS r L978 December 18 f RE: ELIMINATION OF UNNECESSARY USE OF ASBESTOS-CONTAINING MATERIALS ASBESTOS CONTROL PROGRAM - POINT COMFORT OPERATIONS Reference Mr. Tom B. Bonney's letter, 1978 July 28 Mr. R. E. Podhora's response letter, 1978 October 16 In an attempt to eliminate as many asbestos containing materials as possible to minimize employee exposure, the Pittsburgh Industrial Hygiene Department is currently reviewing the plant surveys recently submitted and investigating substitutes. Based on our local experience, I anticipate this monumental task will take several months, at best, to accomplish. Because of the special applications at our chemicals division and, therefore, the uniqueness of Point Comfort Operations and the need to promptly convert to non-asbestos materials wherever practical, I request the temporary, part time assistance from three engineers (one chemical, one mechanical, and one electrical) who are familiar especially with the Electrolyte and Chlor-Alkali plants to assist me in the conversion to non-asbestos materials within the current state of technology. The following are reasons for my request: 1. We must be cautious not to set up substitute materials which are satis factory for some applications, but could cause a hazardous condition in another area. For example. Fiberfrax is suitable for some Ingot Casting applications, however, it is not resistant to hydrogen fluoride. 2. Considerable work has already been done, however, in order to eliminate a "hit and miss" prolonged project, I believe it would be best for us to apply the necessary manpower to do a thorough Job, provide the technical leadership, complete the evaluations in a few months and submit the neces sary SF 223 forms for Purchasing and Stores to set up the new stock and eliminate as much asbestos material as possible. 3. Since our engineers are far more familiar with the Point Comfort Chemicals Division's materials applications, we will likely be asked to provide in formation for the Pittsburgh group anyway. 4. Personal involvement in this project has made me realize that to attempt to do it alone would be overwhelming and poor management. RP:gm a ALCOA Apc 005586 M>4HI FROM ROBERT' P . CARTER HEALTH & ENVIRONMENT DEPARTMENT PITTSBURGH OFFICE, 7AB & M. J. CAPRIO PURCHASING DEPARTMENT PITTSBURGH, 19AB TO 8x? 0Pe rati OflS 30Mar76 RE: ALTERNATES FOR ASBESTOS AND ASBESTOS-CONTAINING MATERIALS In October, 1975, the Occupational Safety and Health Administration (OSHA) published a proposed revision to its standard for worker exposure to asbestos which will drastically reduce the permissible time-weighted average (TWA) permissible fiber count and also reduce the permissible ceiling or short term exposure for 15-minute periods. In the Industrial Hygiene Newsletter dated 19Nov75, which went to all works Industrial Hygienists, the possible impact of the proposed changes was reviewed on a paragraph-by-paragraph basis. As stated near the end of that Newsletter, this proposed revision, which may not become final until late 1976, makes it highly desirable for us to replace the use of asbestos and asbestoscontaining materials with non-asbestos material in every situation where the use of asbestos can result in worker exposure to airborne fiber. This, of course, has to be based upon functional suitability of the non-asbestos containing replacement material. This replacement, however, should not be based on strict cost equivalence since the costs of medical surveillance, air sampling and analysis, and training as required by the proposed standard are very considerable. In order to facilitate this conversion, Mr. A. E. Kean of the Pittsburgh Purchasing Department has agreed that Mr. M. J. Caprio of his group will serve as a clearing house, or contact person, for plant locations seeking alternate non-asbestos materials with satisfactory functional performance. In order for this to be as effective as possible, Mr. Caprio will need to know what physical and chemical properties are required for the application, defined as fully as practicable. As necessary, he will consult with Dr. R. G. LaBar of Alcoa Technical Center for assistance. According to Ur. J. A. Dunbar of the Ingot, Pigment, Powder and Paste Division, satisfactory non-asbestos alternates have been established for all significant melting and casting applications, except for some applications of Molten Metal Marinlte (MMM). Extensive plant evaluation of the alternate material developed for MMM is actively underway. If significant problems are encountered with any of these established alternates, Mr. Dunbar or Dr. LaBar should be made aware of these promptly. 0 ALCOA APC 005587 f FgQg PITTSBURGH PURCHASING INDUSTRIAL - 19 TO MEMORANDUM October I4., 1972 RE: NATIONAL PURCHASE AGREEMENT.P-615951 JOHNS-MANVILLE SUPEREX INSULATION BLOCK Johns-Manvilie has completed their development of an asbestosfree high temperature insulation block. This is welcomed news in light of our concern on OSHA standards involving the handling of asbestos type materials. Beginning with October shipments, Johns-Manvilie will be filling all orders for Superex with either the present Superex material containing approximately 8?C asbestos or the Asbestos-Free Superex. Until Johns-Manvilie's entire production capacity has been converted to the asbestos-free material, many orders may be mixed with both types of insulation block. During this conversion period, the Asbestos-Free Superex cartons will be stenciled with the suffix AF (Superex 2000 AF) . When the transition is complete, the AF suffix will be dropped and all Johns-Manvilie Superex will be asbestos-free, Total conversion is expected on or before March 1, 1973. _ The new Asbestos-Free Superex has a maximum use temperature of 2000F and is superior to the present Superex with respect to both compressive strength and thermal conductivity. The transverse strength (modulus of rupture) of the new board is slightly less than that of the asbestos board, but this difference should have little effect on our applications. A copy of the properties of the new board is attached. For the balance of our agreement period for Superex, the price of the new board will be the same as that for the present formulation of Superex. However, because of the higher cost ingredients in the new board, a price increase for Superex may be imminent when the present agreement expires on December 31* 1972. For all future releases of Superex, do not specify "asbestosfree". The new material will be fed into your orders on the basis of the supply on hand at the time of your release. 0ALCOA APC 005588 J-M SUPEREX - ASBESTOS FREE (Preliminary properties "J/ll/72) Density, lbs. per cubic foot Modulus of rupture, psi Compressive strength, psi at 5% deformation (2M thick) Linear Shrinkage. % @ 2000F Maximum Service Temperature, F (in oxidizing atmosphere) Supcrex 2000 AF 24 65 150 2.8 2000 Thermal Conductivity, BTU/ln./Sq. Ft./F/Hr. at mean temperature, F 400 600 800 1000 0.59 0.65 0.70 0.77 APC 005589 j. MICHAEL McCOLLUM MECHANICAL ENGINEERING DIVISION PITTSBURGH OFFICE 3WPH MEMORANDUM 1980-06-12 RE: ASBESTOS SUBSTITUTES - POTROOMS After successful testing at Badin and Massena, we are able to recommend a non-asbestos product for use as a crucible lid gasket on the vacuum type potroom tapping cruelb'es. This product Is Z-5 treated fiberglass from Pyrotek Inc.,* and replaces the Johns-Manville 872 or 702 gasketing material presently used In the tapping crucibles. The treatment applied to the Z-5 enables It to withstand a higher temperature than untreated fiberglass. Z-5 is actually a fabric material which Pyrotek will fabricate with the cross-section required. Several layers of the Z-5 are stitched together giving a final thickness of 1/2 Inch. The proper number of these 1/2" thick tapes are then used to replace the asbestos material. At Badin, for Instance, three 1/2" thick tapes, each 1-1/2" wide, are used to replace the 1-1/2" square asbestos gasket. The total cost for one complete seal of Z-5 material Is less than one seal of the asbestos material you are presently using. This material will replace the asbestos gasket only. If aluminum foil is twisted into a rope and used between the cruce lid and gasket, your plant will in all probability have to continue this practice. One problem we have found with this material is that the top layer wants to pull out of the lip on the cruce whenever the lid Is removed. The material remains unharmed, and can be reused, but to prevent this from happening, you may want to order the Z-5 In widths 1/4" to 1/2" wider than the asbestos material. Although I do not believe we have specifically tried Z-5 as a gasket between the siphon and the cruce lid. It ought to work for that application as well. J. MICHAEL McCOLLUM JMM:scv Distribution on Page Two * Pyrotek, Inc. East 9601 Montgomery Avenue Spokane, Washington 99206 Attention: J. A. (Joe) Roberts OR Pyrotek, Inc. Box 77, R.O. 1, Claremont Road Carlisle, PA 17013 r APC 005590