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Combustion and Flame
Understanding overpressure in the FAA aerosol can test by C3H2 F3Br (2-BTP)
Gregory Thomas Linteris a'*, Valeri Ivan Babushoka, John Leonard Pagliaro , Donald Raymond Burgess, Jr. b, Jeffrey Alan Manion b, Fumiaki Takahashi'', Viswanath Reddy Kattad, Patrick Thomas Baker e
a Fire Research Division, National Institute of Standards and Technology, Gaithersburg, MD 20899, USA b Chemical Sciences Division, National Institute of Standards and Technology, Gaithersburg, MD 20899, USA Case Western Reserve University, Cleveland, OH 44106, USA d Innovative Scientific Solutions Inc., Dayton, OH 45440, USA e The Boeing Company, Seattle, WA 98124, USA
ARTICLE INFO
Article history: Received 29 May 2015 Revised 14 October 2015 Accepted 15 October 2015 Available online xxx
Keywords: Cs H2 F3 Br 2-BTP Cargo bay fire suppression Halon replacements CF3 Br, Clean agent fire suppression
ABSTRACT
Thermodynamic equilibrium calculations, as well as perfectly-stirred reactor (PSR) simulations with detailed reaction kinetics, are performed for a potential halon replacement, C3H2 F3Br (2-BTP, C3H2 F3Br, 2-Bromo3,3,3-trifluoropropene), to understand the reasons for the unexpected enhanced combustion rather than suppression in a mandated FAA test. The high pressure rise with added agent is shown to depend on the amount of agent, and is well-predicted by an equilibrium model corresponding to stoichiometric reaction of fuel, oxygen, and agent. A kinetic model for the reaction of C3H2 F3Br in hydrocarbon-air flames has been applied to understand differences in the chemical suppression behavior of C3H2 F3Br vs. CF3Br in the FAA test. Stirredreactor simulations predict that in the conditions of the FAA test, the inhibition effectiveness of C3H2F3Br at high agent loadings is relatively insensitive to the overall stoichiometry (for fuel-lean conditions), and the marginal inhibitory effect of the agent is greatly reduced, so that the mixture remains flammable over a wide range of conditions. Most important, the flammability of the agent-air mixtures themselves (when compressively preheated), can support low-strain flames which are much more difficult to extinguish than the easy-to extinguish, high-strain primary fireball from the impulsively released fuel mixture. Hence, the exothermic reaction of halogenated hydrocarbons in air should be considered in other situations with strong ignition sources and low strain flows, especially at preheated conditions.
Published by Elsevier Inc. on behalf of The Combustion Institute.
1. Introduction and background
Production of the fire suppressant CF3Br (Halon 1301) has been banned by the Montreal Protocol, because of its high ODP (ozone depletion potential). A critical-use exemption has been granted to the aviation industry for use of recycled halon in cargo bay fire suppression; however, the European Union requires replacement of halon in new-design aircraft by 2018, and in existing aircraft by 2040. LowODP replacement agents have been proposed, but they all failed the most challenging test: the US Federal Aviation Administration (FAA) aerosol can test (FAA-ACT) 111, which is part of the FAA's Mini-
* Official contribution of NIST, not subject to copyright in the United States. Certain commercial equipment, instruments, and materials are identified in this paper to adequately specify the procedure. Such identification does not imply recommendation or endorsement by the National Institute of Standards and Technology.
* Corresponding author. Fax: +1 301 975 4052. E-mail address: IIIMI@nist.gov (G.T. Linteris).
http://dx.doLorg/10.1016/j.combustflame.2015.10.022 0010-2180/Published by Elsevier Inc. on behalf of The Combustion Institute.
mum Performance Standard [2]. Moreover, all the replacement agents tested to date, C2 HF5 (HFC-125), C3H2 F3Br (C3H2F3Br, 2-Bromo-3,3,3trifluoropropene), and C6F120 (Novec 1230)[3], when added at concentrations less than that required to completely suppress an explosion in a simulated cargo bay, produce higher peak pressures than with no added agent at all. In contrast, addition of CF3Br at any concentration does not increase the pressure rise. Typically, the fluorinated agents act as fire suppressants, and based on the previous work 14,51, they would be expected to extinguish--or at least weaken--the FAA aerosol can test explosions. Previous work [6-8] has explained the behavior of the agents C2 HF5, C6F120, and CF3Br (for which kinetic mechanisms were available or developed). The unexpected result is particularly surprising for 2-BTP since it contains the element Br, which is known to be a much more effective flame inhibitor than F. Using a recently developed kinetic mechanism for C3H2 F3Br 191, the present work analyzes the behavior of C3H2 F3Br (2-BTP) in the FAA-ACT, and compares it to CF3Br, to understand the reasons for the different effectiveness.
Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2 F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022
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Table 1 Cup-burner (n-heptane fuel) minimum extinguishing concentrations for suppressant-air mixtures.
Agent
Minimum extinguishing concentration (volume fraction in air, %)
CF3 Br C2 F5 H C3 H2 F3 Br C6 F12 O
2.9 [22] 9.4 [22] 2.6 [22] 4.5 [58]
Enhanced combustion by fire suppressants has been noted in previous studies, as briefly reviewed in ref. [7]. Both promotion and inhibition have been observed in ignition [10] and detonation [11] experiments and in ignition delay calculations [12]. Wider lean flammability limits have been measured [13-16] in the presence of halogenated hydrocarbons; and in constant volume combustion systems, the pressure rise, as well as its rate of rise, have shown promotion for some conditions [16]. Experiments with high-speed turbulent flames in a detonation/deflagration tube [17] have shown more vigorous combustion, or inhibition, of propane- and ethylene-air mixtures with addition of CF3I, CF3Br, or various hydrofluorocarbons, depending upon the agent, its loading, and the fuel. Co-flow diffusion flame experiments and simulations have indicated an increased total heat release with halogenated hydrocarbons added to either the fuel [18] or air stream [19,20]. While specific examples of enhanced flammability in the presence of HFC fire suppressants have been described, little has been done until recently to understand the combustion enhancement.
Tests with C3H2F3Br have shown it to be a promising halon replacement, with required suppression concentrations much like those of CF3Br. Similar to CF3Br, it contains both Br and CF3 (note that bromine is the halogen with the strongest flame inhibiting action [21], so C3H2F3Br should be more effective than the HFCs). Using co-flow diffusion flames with heptane (in the NMERI 5/8-scale cup-burner), Moore et al. [22] measured the minimum extinguishing concentration (MEC) for 2-BTP in air to be 2.6% (volume fraction in the oxidizer), as compared to 2.9% for halon 1301. Table 1 shows the minimum extinguishment concentration for heptane-air cup-burner flames with added agent in the air stream. Using the Kidde cupburner (full-size, and other small physical differences) with heated heptane (55 C), Grigg et al. [23] obtained MEC values of 4.6 and 3.6%, respectively; and in the suppression of small-scale class A or class B fires, they found 2-BTP and halon 1211 (CF2ClBr) required similar suppressant mass [23]. Researchers have studied the performance of 2BTP blended with nitrogen [24] (heptane cup-burner flames) or with water mist [25] (gasoline pan fires): 2-BTP performed well, requiring volume fractions and masses similar to halon 1301 or halon 1211, respectively. Notwithstanding, when 2-BTP was added at sub-inerting concentrations to the FAA-ACT (a constant-volume experiment), it created the largest overpressure of any agent tested. Hence, further research is warranted to understand the unexpected behavior.
Previous work [6,7] used thermodynamic analyses to predict the experimental pressure rise for addition of C2HF5, C3H2F3Br, and C6F12O at sub-extinguishing volume fractions in the FAA-ACT. In subsequent work [7,8], the kinetic behavior of CF3Br, C2HF5, and C6F12O (for which kinetic mechanisms were available or developed) was studied through perfectly-stirred reactor (PSR) simulations, which explored lack of kinetic inhibition (at sub-inerting concentrations) by C2HF5 and C6F12O in the aerosol can test. In order to understand the overpressure (and insufficient kinetic inhibition) by C3H2F3Br, the present work extends those analyses by using similar stirred-reactor simulations, but employing a recently-developed kinetic model for C3H2F3Br in flames [9,26].
The motivation for the present work is to understand the unwanted overpressure in the FAA-ACT. Nonetheless, the work is more general in that halogenated alkenes are new class of chemical for
halon replacement (most previous agents have been fluorinated alkanes). A double bond generally increases reactivity with OH in the troposphere, lowering both the global warming potential (GWP) and ozone depletion potential (ODP), but also increases the flammability, as discussed by Takizawa et al. [27]. The combustion behavior of halogenated hydrocarbon/air systems is also of interest with regard to new, marginally flammable refrigerants [28] (e.g., replacing the Br with F in 2-BTP yields the refrigerant HFO 1234yf (CH2CFCF3), a new, low-ODP, low-GWP refrigerant). Finally, clean fire suppressant agents (i.e., halon replacements) used in the presence of added energy from electrical sources [29], or used in situations which might involve significant fuel-air-agent premixing, may have lower effectiveness (or enhanced reactivity), for reasons similar to those pertinent to the FAA-ACT.
2. FAA aerosol can test experiment
The FAA aerosol can test [1] simulates a fire in an aircraft cargo bay container that heats an aerosol can, causing it to burst and fueling an explosion. In the FAA-ACT, a heated container at about 16 bar, releases its contents (270 g ethanol, 90 g propane, and 90 g water), as a two-phase impulsive spray via a fast-acting valve. A continuous DC arc across electrodes (6.4 mm gap, shielded from the high-velocity spray) located about 1 m downstream of the valve ignites the mixture. The fireball expands into the chamber atmosphere of premixed ambient air, water vapor and suppressant. The temperature and pressure in the chamber increase over a time of about 1 s, and in the absence of suppressant, the peak pressure rise is about 2 bar. During each test, instruments record the pressure, temperature, visual images, and concentrations of agent and oxygen. Unconfined tests without suppressant create a 3.4 m diameter fire ball [30].
3. Approach
The maximum peak over-pressures in the FAA-ACT are explored through equilibrium calculations for the reaction mixtures of interest, while any potential kinetic limitations to reaching the peak values are explored via stirred-reactor simulations. Since the experiment involves an impulsively released two-phase turbulent flow of fuel into the oxidizer, it is difficult to know the actual initial mixing conditions for the equilibrium or PSR simulations. Nonetheless, the relevant thermodynamics and kinetics of the system are explored by performing the simulations over the entire range of agent loading and fuel/oxidizer volume ratio (e.g., stoichiometry).
3.1. Initial conditions
The volume fraction of inhibitor in the oxidizer Xinh is a variable, as is the fuel-oxidizer ratio. Because the oxidizer consists of both air and agent (which is also a reactant), the oxidizer is essentially partially premixed (i.e., the agent may act as a fuel). Presentation of the results in terms of a fuel-oxidizer stoichiometric ratio is not practical: as the
agent concentration in the oxidizer is increased, for stoichiometric
conditions changes due to the agent's oxygen demand, as well as due to changes in the equilibrium products (as the hydrogen-halogen ratio in the flame changes). Hence, the stoichiometry effect is presented
in the present work in terms of the fraction () of the total oxidizer that reacts; that is, is the fraction of the entire test chamber volume
that is involved in the reaction with the fixed quantity of fuel species from the aerosol can contents. As discussed below, since stoichiometric reaction of the propane/alcohol/water fuel in the aerosol can test requires about 29% of the chamber volume (with no inhibitor added),
is related to the stoichiometry uninhibited of the system before addition of the 2-BTP, via the relation: uninhibited = 0.29/.
The fuel quantity is taken to be the contents of the aerosol can simulator (270 g ethanol, 90 g propane, and 90 g water). The oxidizer
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consists of ambient air (oxygen, nitrogen, and water vapor) and the premixed suppressant (when present). The relative humidity (RH) of the ambient air is known to have a significant effect on the behavior of HFCs in hydrocarbon flames owing to the sensitivity to the halogen-hydrogen atomic ratio [28,31,32]. Relative humidity of the test air was not reported in the FAA tests; however, analysis of local weather data for the days of the tests (the test chamber was filled with approximately ambient outdoor air) indicates that water vapor volume fractions were in the range of 0.005 to 0.01 (corresponding to 20-40% R.H. at 21 C). Hence, the calculations were performed for a water vapor volume fraction Xwv of 0, 0.125, and 0.025 in the O2/N2/H2O oxidizer mix, corresponding to 0, 50, and 100% R.H at 21 C.
To summarize: the fuel (aerosol can contents) components and their quantities were fixed. The oxidizer components (dry air, H2O, and agent) were variable, and specified according to their volume fractions (with XN2/XO2 = 3.76); and the total amount of oxidizer
was also variable, expressed as , the fraction of chamber volume
(11400 L) involved in the combustion. The initial inhibitor volume fraction in the oxidizer gases Xinh was varied from 0 to 6%, for C3H2F3Br, and 5% for CF3Br, corresponding to approximately the maximum amount added in the FAA tests [1,33]. The fraction of the cham-
ber volume involved in the combustion, , was varied from about 0.17
to 1.00. Initial pressure and temperature were 1.01 bar and 298 K.
3.2. Equilibrium thermodynamics
The equilibrium conditions of the aerosol can test were calculated using both the STANJAN-III program of Reynolds [33], and CEA2 of Gordon and McBride [34]; the two codes gave results very close to each other. The calculations were performed over the wide range of initial conditions described above. Constant enthalpy, constant pressure solutions were obtained. The equilibrium simulations were used to predict the combustion temperature of the involved reactants, and the explosion pressure in the FAA test chamber, as described below and in ref. [6].
3.3. Kinetic mechanism
A kinetic model for hydrocarbon flames inhibited by C3H2F3Br (2-BTP) has been developed. The kinetic model consists of four submechanisms: (1) hydrocarbon combustion; (2) fluorocarbon inhibition; (3) bromine-species inhibition; (4) C3H2F3Br decomposition. The C1-C4 model of Wang et al. [35] (111 species and 784 reactions) is used for the hydrocarbon flame. This model has been validated for a wide range of conditions. Added to this are 5 species and 36 reactions related to ethanol combustion, from Dryer and co-workers [36]. The starting mechanism to describe reactions of the hydrofluorocarbons in hydrocarbon flames is the National Institute of Standards and Technology (NIST) HFC mechanism [37], including modifications suggested in more recent work [38,39], also as summarized in Ref. [7]. In addition, more recent modeling of the combustion of pure fluorocarbon agents [40] suggests that relatively large concentrations of F atoms are observed in the reaction and post-flame zones. Thus, some formation of F2 is expected, and reactions related to its formation and consumption (not previously considered) have now been added. The kinetic model for flame inhibition by C3H2F3Br is based on a decomposition model developed at NIST [9], that describes the reactions down to Br-containing species of C2 species and smaller. Subsequent reaction of these species are from the kinetic model for CF3Br inhibition of hydrocarbon-air flames [9] with more recent modifications. The complete C3H2F3Br sub-model includes 96 reactions of Brcontaining species, as presented in ref. [9]. Thermodynamic data for most of the Br-containing species are from ref. [9] or Burcat et al. [41], while data for the set of species related to the decomposition of 2BTP are estimated or calculated, as described in ref. [9]. The complete
Normalized burning velocity
1.0
Calc
Pagliaro
0.8
Linteris
Osorio
Sanogo
0.6
0.4
0.2
0.0
0
0.5
1
1.5
2
CF3Br Volume Fracon (%)
Fig. 1. Measured [42-45] and calculated premixed, laminar burning velocity (normalized by the uninhibited value) for initially stoichiometric methane-air flames with added CF3Br.
kinetic model for the simulations with C3H2F3Br has 1609 reactions and 188 species, and is available in ref. [9].
As a first step in model validation, the measured and calculated premixed burning velocities have been compared [9]. Since, as discussed in ref. [26], 2-BTP in hydrocarbon flames largely decomposes into the same fragments as does CF3Br, and since the CF3Br mechanism itself was updated, the CF3Br sub-mechanism in the 2-BTP mechanism was tested first, by comparing measured and calculated flame inhibition by CF3Br. Figure 1 shows the measured [42-45] and calculated [26,46] burning velocity of stoichiometric methaneair flames with added CF3Br (using same kinetic mechanism and the SANDIA PREMIX code) [26,46]. As illustrated, the agreement is excellent, lending confidence in the CF3Br sub-mechanism. For 2-BTP, data have recently become available [45,46] on its effect on the measured and calculated burning velocity of CH4- and C3H8-air flames. For example, Fig. 2 shows the measured (points) and calculated (lines, again using the same mechanism and the SANDIA PREMIX code [47]) laminar burning velocity for 2-BTP addition to methane air flames of
equivalence ratios () of 1.0 (upper curves) and 0.6 (lower curves),
and initial conditions of ambient (solid lines), and slightly compressed (dotted lines) reactant gases. As illustrated, the predictive ability of the model is good for these conditions. Of course, while such comparisons are a necessary first step in model validation, more work is required to more thoroughly test and develop the mechanism. Nonetheless, we can proceed to use the mechanism to examine the kinetic behavior of 2-BTP in the FAA-ACT environment.
3.4. Perfectly-stirred reactor simulations
PSR simulations were used to understand kinetic limitations associated with the explosion pressure predictions of the equilibrium simulations. Flame extinction caused by suppressants is controlled by the characteristic times for chemical reaction and transport, as
described by the Damkhler number Da = r/ c, in which r is the flow residence time, and c is the chemical time [48]. Hence, an im-
portant step for understanding flame suppression is to estimate the overall reaction rate. Given the explosive, two-phase, turbulent mixing process occurring during release of the aerosol can test simulator fuel [30], the reaction zone might be simulated reasonably well by a
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SL (cm/s)
45 =1.0
40
T = 400 K T = 298 K
35
30
25
20
15
10
5
=0.6
0
0.0
0.5
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Fig. 2. Measured and calculated burning velocity of methane-air mixtures with added
C3H2F3Br (initial conditions: solid lines and symbols, 298 K, 0.10133 MPa; dotted lines and open symbols, 400 K, 0.304 MPa; and initial CH4-air equivalence ratios of 0.6 and 1.0).
PSR. Additionally, the PSR blow-out residence time has been correlated with both the laminar flame speed [49] and extinction of laminar diffusion flames with added inert suppressants [50], indicating its utility as a measure of overall combustion reaction rate. Recently, it has been shown to predict co- and counter-flow diffusion flame extinction conditions, and is suggested as a basis for predicting flame extinguishing in CFD models of large fires [51] (i.e., conceptually the approach taken in the present work). To obtain the characteristic chemical time at extinction using a stirred-reactor model [52], the blow-out conditions are determined using the SANDIA PSR program
[52], as described previously [7,50], and the overall chemical rate psr
is the inverse of the chemical time. While any enhanced mixing in
the FAA-ACT occurring due to turbulence cannot be modeled directly with the PSR simulations, the simulations can bracket the range of mixing conditions that might occur, and quantify the overall reaction rate therein.
4. Results
4.1. Combustion temperatures
Figure 3 (left frame, C3H2F3Br; right frame, CF3Br) shows the adiabatic combustion temperature, Tad, of the involved gases as a func-
tion of the fraction of chamber air participating in the reaction with
the fuel, with different curves corresponding to different values of Xinh. Note that Fig. 3 shows the combustion temperature of the in-
volved gases; for < 1, the final temperature of all the mixed gases
would be lower due to dilution. As a reference, the second x-axis in Fig. 3 provides the fuel-oxidizer ratio in terms of the equivalence ra-
tio uninhibited of the uninhibited system (i.e., Xinh = 0). As indicated,
in the absence of inhibitor (Xinh = 0), the mixture is stoichiometric
(uninhibited = 1) at = 0.29. In general, for Xinh = 0, uninhibited = 0.29/, so the figure shows approximately, the range from 0.27 to 1.0, or uninhibited from 1.07 to 0.29. Although data can be presented in terms of uninhibited (or even a which includes the oxygen demand of
the inhibitor), the fuel-oxidizer ratio is described in the present work
using because: (1) the equivalence ratio loses utility when the ox-
idizer is partially premixed at varying values of Xinh, (2) the equilibrium products change drastically when more halogen is present than
H atom, which affects the definition of , and (3) has an easily inter-
preted physical meaning (the fraction of chamber volume of oxidizer reacting with the given fixed fuel mass).
In Fig. 3, the shape of the curve for no agent (Xinh = 0) follows the variation in Tad with fuel-air equivalence ratio, and the peak adiabatic
flame temperature Tad,peak is reached when about one third ( = 0.29)
of the chamber volume of oxidizer reacts with the aerosol can contents. With addition of CF3Br, Fig. 3 (left frame) shows that added agent reduces Tad,peak about 100 K for Xinh = 0.05 and the value of
at the peak temperature maxT is nearly constant at around 0.30.
This is also illustrated in Fig. 4 which shows the peak value of the Tad
for CF3Br (dotted curves), as well as the value of at which the peak occurs (maxT). For CF3Br addition, the lower Tad,peak occurs because
Fig. 3. Calculated adiabatic combustion temperature (Tad) for fraction () of chamber volume involved in reaction with the aerosol can test fuel (left frame: CF3Br, right: C3H2F3Br).
Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022
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Fig. 4. Calculated Tad,peak (left scale), and fraction (maxT) of chamber oxidizer volume (right scale) required to achieve the Tad,peak as a function of Xinh, for CF3Br and C3H2F3Br.
products of CF3Br reaction have a higher heat capacity for the available heat release from its reaction (relative to reaction of the fuel).
With addition of C3H2F3Br (right frame of Fig. 3), the Tad,peak re-
mains nearly constant at around 2160 K, although the value of re-
quired to achieve the peak Tad, maxT, increases. Figure 4 shows the peak value of the Tad for C3H2F3Br, as well as the value of at which the peak occurs (maxT). For C3H2F3Br, maxT increases with agent ad-
dition both due to agent dilution of the O2 in the air, and due to the oxygen demand of the C3H2F3Br itself. Indeed, Fig. 4 shows that at
Xinh = 5.3%, maxT = 1.0 so that all of the chamber volume is required
to achieve peak Tad. The fuel effect of C3H2F3Br is also illustrated by
considering added agent at fixed values of : at = 0.29, adding agent
always reduces Tad; whereas for 0.30, (lean conditions with re-
spect to the fuel in the aerosol can), adding agent first increases Tad, then lowers it at high enough Xinh. An important feature of the Tad curve for C3H2F3Br in Fig. 3 is that at higher values of Xinh, the curves
become very flat, so that large changes in have a small effect on Tad. The near-constant value of maxT occurs because for CF3Br addi-
tion (at low volume fraction), there is no additional oxygen demand
to consume that agent. That is, it is a unique feature of CF3Br that that left-over water vapor from oxidation of the hydrocarbon fuel provides
sufficient H and O atoms to oxidize the agent to the most stable prod-
ucts CO2, HBr, and HF (2H2O+CF3Br = >CO2+3HF+HBr, Tad = 985 K),
explaining both the constant value of maxT and lower Tad with CF3Br
addition. This feature is generally true for any suppressant CX4 (X is any halogen), but only if the agent is added at a concentration less
than that for which there are more hydrogen atoms H than fluorine
F (which is nearly always the case for CF3Br addition because it puts flames out at values of Xinh less than those for unity [F]/[H] ratio).
Because the [H]/[F] ratio in the system can affect the equilibrium
products, and because the water vapor content can vary, the equilib-
rium calculations were performed for a range of relative humidity.
For C3H2F3Br, the effects were significant: increasing humidity from 0% RH to 50% RH can increase Tad up to about 10%, but it depends upon the [F]/[H] ratio in the flame, as discussed in ref. [32]. Hence,
the high water content of the FAA-ACT fuel may be influencing the
behavior.
4.2. Explosion pressure rise
Based on equilibrium calculations, it is possible to estimate the pressure rise in the FAA-ACT test chamber [6,53]. For a given inhibitor
loading Xinh, a value of is selected, and an equilibrium calculation
gives the conditions of the products; these are allowed to mix adia-
batically with the remaining fraction (1-) of chamber oxidizer gas,
which is treated as inert. The pressure rise is calculated over the en-
tire range of and Xinh; however, to estimate the expected explo-
sion pressure rise at a given agent loading, it is necessary to estimate
the actual value of pertinent to each FAA test (of a given value of
Xinh). In previous work [7] it was argued that the amount of involved oxidizer can be controlled by either the turbulent mixing resulting from the impulsive release of the aerosol can simulator contents, or by diffusion. It was shown in previous work analyzing the FAA-ACT results, that assuming stoichiometric proportions of reactants (as in
a diffusion flame), i.e., by selecting that gives the peak temperature
predicted the pressure rise very well. This was found to be true for the agents HFC-125 (C2HF5) and Novec 1230 (C6F12O), and hence, the
same approach for estimating is applied here.
Figure 5 shows the predicted pressure rise for C3H2F3Br and CF3Br in the FAA-ACT (FAA experimental results: solid circles; predicted values: lines). For CF3Br, the predicted pressure rise is nearly constant. This is expected based on the results for Tad described above: both
Tad,peak and maxT are nearly constant with CF3Br addition, so both the mass of reactants (controlled by ) and the expansion ratio of
the gases (controlled by Tad,peak) is constant, leading to a constant pressure rise for all values of Xinh. Nonetheless, the experimental pressure rise decreases with CF3Br addition, so that the equilibrium model does not predict the pressure rise well. As will be described below, for CF3Br, the overall rate is always reduced with agent addition, and hence kinetic limitations prevent the system from achieving equilibrium conditions with added CF3Br. In contrast, with added C3H2F3Br the pressure rise increases rapidly, primarily due to the increase in
maxT (since Tad,peak is maintained high). The agreement between
the FAA-ACT experimental results and the predicted pressure rise (based on equilibrium thermodynamics) for C3H2F3Br is excellent
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Fig. 5. Calculated maximum explosion pressure (lines) and FAA measurements (dots) in the FAA aerosol can test with added C3H2F3Br or CF3Br.
considering the simplifications in the model. Similarly, in previous work, the pressure rise with C2HF5 [7] or C6F12O [8] addition was also predicted well. For C3H2F3Br, the experimental pressure rise at Xinh = 3% is somewhat underpredicted. While water vapor can have some effect (as shown by the three curves in Fig. 5 for 0, 50, and 100%
R.H.), variation in the predicted max due to the peak temperature
criterion can have a much larger effect. For example, at 3% C3H2F3Br,
Fig. 3 shows that values of Tad near Tad,peak vary only mildly with . For Tad within 2% (43 K) of the peak value (2162 K), maxT varies from
about 0.41 to 0.58, which results in a predicted pressure rise ranging from 2.9 to 3.9 bar. This variation is about the same as the discrepancy between the experiment and prediction in Fig. 5. Furthermore, the impulsive release of the fuel in the FAA-ACT is somewhat stochastic, and repeated tests at 3% C3H2F3Br would be expected to have relatively large uncertainties, as shown in other tests in the FAA-ACT [54].
The equilibrium calculations used to estimate the pressure rise shown in Fig. 5 are based on the assumption of complete reaction to equilibrium products. Nonetheless, kinetic limitations do not influence the pressure rise of the system even for C3H2F3Br volume fraction up to 6%, whereas they affected the CF3Br results at all agent loadings. This is somewhat surprising, since as described above, cupburner and other tests showed similar performance for CF3Br and C3H2F3Br. To understand the small effect of C3H2F3Br on the overall reaction rate leading to the pressure rise in the FAA-ACT chemical system, as compared to the large effect of CF3Br, PSR simulations were performed, as described below.
4.3. Perfectly-stirred reactor calculations
4.3.1. CF3Br or C3H2F3Br For the FAA-ACT, Fig. 6 shows (left frame: CF3Br, right frame:
C3H2F3Br), the characteristic overall reaction rate in the PSR, psr, as a function of (different curves in each figure refer to different values of Xinh;). The results for Xinh = 0 show that with no agent, psr is very sensitive to (i.e., the stoichiometry). This mimics the well-known
sensitivity of the laminar burning velocity to stoichiometry. For CF3Br
addition (left frame), the overall reaction rate decreases rather uni-
formly for all values of , although the decrease in psr with added CF3Br is greater for the leaner flames (higher ). Moreover, the value of for peak temperature (maxT) is relatively constant). In contrast, for addition of C3H2F3Br (right frame), value of maxT increases as
Xinh increases, and at high agent loading, the curves flatten out near
maxT. For example, with 5% C3H2F3Br, the reactivity of the system is nearly constant for 0.51.0. This is because at high , the mixture
is more like a premixed C3H2F3Br-air system for which the effective
stoichiometry would be independent of ., than it is like a flame of the aerosol can test fuel and air. For rich flames (<0.29), C3H2F3Br
actually works better than CF3Br. As discussed in ref. [46], adding C3H2F3Br to flames makes them richer, so that the chain-branching radicals are reduced by both the hydrocarbon inhibition [55,56] and
the catalytic bromine cycle.
The lower explosion pressure in the FAA-ACT with added CF3Br at all volume fractions (as illustrated by the points and horizontal line
for CF3Br in Fig. 5) is a result of the constant value of maxT shown in Fig. 5 and reduced overall kinetic rate (at all values of ) shown in Fig. 6. In contrast, C3H2F3Br addition increases maxT, and its effect on the overall reaction rate psr depends upon Xinh and the value of . As
will be shown below, lean fuel-air mixtures become more flammable
with the addition of C3H2F3Br, which together with the increas-
ing value of with agent addition, leads to the increased explosion
pressure.
As shown in Fig. 6, for C3H2F3Br, the effect of Xinh on psr is dependent upon the value of . For 0.5, (richer conditions), adding inhibitor always lowers psr; whereas for = >0.5, (leaner conditions), increasing Xinh first raises the psr, and then lowers psr at higher Xinh. In other words, for leaner flames (higher ) adding inhibitor can in-
crease the overall reaction rate in the system, rather than decrease
it as would be expected for a fire suppressant. The influence of in-
creasing temperature with added agent (shown in Fig. 3) overrides
the inhibition effect due to H-atom scavenging by brominated and
fluorinated species. Moreover, added inhibitor above Xinh = 4% has
a diminished effect on psr (i.e., the curves are close to each other
Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022
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Fig. 6. Overall chemical rate psr vs (left frame: CF3Br, right: C3H2F3Br) for fuel of FAA aerosol can test.
at high and high Xinh). That is, at low inhibitor loadings and over-
ventilated conditions, adding agent makes the system more reactive,
and at higher loadings, higher concentrations have less effect on the
reactivity. Both effects can explain the lack of effective inhibition with
added C3H2F3Br in the FAA-ACT. As discussed previously [26], while the bromine-catalyzed radical recombination cycle is still active with
C3H2F3Br, the cycle is not as effective at higher temperatures, and the increased temperature caused by agent reaction increases the
equilibrium radical concentrations. The net effect of these fea-
tures is that radical concentrations, and hence the burning veloc-
ity, are not as well reduced with C3H2F3Br addition as with CF3Br addition.
As described above, water vapor has been found to: (1) have a
large effect on the flammability limits of marginally flammable refrig-
erants [28] and (2) increase the calculated burning velocity of flames
of preheated C3H2F3Br-air mixture [26]; hence it is of interest to determine if it has the same effect here (especially since the FAA-ACT
has a large water content in the base fuel). PSR simulations for dif-
ferent humidity levels show that increasing the RH from 0 to 50% can
either increase or decrease the reactivity of the system, by up to a fac-
tor of two, depending upon the values of and Xinh. This effect is due
to variations in the hydrogen-halogen ratio in the reactants (which
varies with Xinh and ), as has been discussed in ref. [32] with respect
to C2HF5 flame inhibition.
Using Fig. 6, it is instructive to compare the reduction in psr
caused by addition of CF3Br to that of C3H2F3Br. For the uninhibited
flames (Xinh = 0), the peak reaction rate is psr = 9000 s-1. For a flame that is stoichiometric before addition of agent ( = 0.29), to
which CF3Br is added, the FAA-ACT was inerted with Xinh3.5%, at
which psr = 1800 s-1; whereas for C3H2F3Br (still holding con-
stant at 0.29) at Xinh = 0.06 (the maximum added in the FAA tests)
leads to psr = 20 s-1. That is, for = 0.29, C3H2F3Br should work
much better than CF3Br. Nonetheless, to compare the performance of the two agents in the FAA-ACT, we need to know the actual value
of (i.e., the fuel/oxidizer mixing) at which the system is operating. For C3H2F3Br, as discussed above, the value of relevant to the
FAA-ACT experiments can be estimated from the experimental explo-
sion pressure, using the equilibrium calculations that predicted the
pressure rise (i.e., the curve for maxT vs. Xinh for C3H2F3Br in Fig. 4). Those values of required to produce the Tad,max (i.e., maxT) for a
given value of Xinh are indicated by the green circles on each curve for Xinh in Fig. 6 (for C3H2F3Br only). That is, based on the experimental pressure rise, the green circles illustrate (globally) the state
of mixing (reaction stoichiometry) of the system with C3H2F3Br addition, as well as the overall reaction rate that would be expected
at that value of . As illustrated by the green circles in Fig. 6 (and
the right-hand scale of Fig. 4, from which the gren circles came),
the value of maxT increases with Xinh, and the overall chemical rate
decreases.
In contrast, for CF3Br, no information on can be extracted from a
comparison of predicted and measured pressure rise in the FAA-ACT.
Referring to Fig. 5, the line representing the pressure rise vs. Xinh for CF3Br (i.e., the horizontal line) shows that the pressure rise is predicted to be constant for all Xinh<0.07. As discussed previously [6], the reason that CF3Br does not show this effect is due to the unique stoichiometry of this agent in hydrocarbon systems. Since the value of
Xinh is low, the ratio of total fluorine atoms to hydrogen atoms [F]/[H] is always < 1 for CF3Br in the FAA aerosol can test. Hence, water exists as a product of combustion, and there are always sufficient H and O
molecules left over from the hydrocarbon oxidation (ordinarily in the
form of H2O), to supply the H and O necessary to oxidize the CF3Br. A global reaction (exothermic) representing this is: CF3Br + 2H2O = > CO2 + 3HF + HBr (note that HF is a more stable product for H atoms than H2O). The end result is that the FAA-ACT, [F]/[H] = 1 occurs at Xinh = 0.11, and inerting of the chamber occurs at about Xinh = 0.035, so that there is never an added oxygen demand from CF3Br addition,
and and the pressure rise do not increase as Xinh increases. Hence, no information on can be extracted from the observed pressure rise.
Fortunately, there were additional tests done at the FAA which can be
used to understand the global mixing of the reactants for the sup-
pressed explosions with added CF3Br--and hence, the value of for
CF3Br addition.
4.3.2. CF3Br / N2 Blends In order to assess the value of added nitrogen to the reduction
in CF3Br required to suppress the FAA-ACT explosion, Reinhardt conducted a large series of tests with CF3Br/N2 blends [54]. Various concentrations of N2 and CF3Br were premixed with the air in the chamber, the fast-acting valve released the fuel mixture, which sprayed
across the high-voltage igniter, and the chamber pressure was
Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022
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Fig. 7. Experimentally measured [54] final explosion pressure rise (psi) in the FFA-ACT as a function of added CF3Br or N2 in the oxidizer.
10000 X
1000
100
10
1
0.0
0.2
0.4
0.6
0.8
1.0
Fracon of Chamber Volume Involved in Combuson,
Fig. 8. Perfectly-stirred reactor (PSR) overall reaction rate (psr) for inerting mixtures of CF3Br and N2, as a function of the chamber volume fraction involved in combustion . Each
curve corresponds to the given initial volume fraction of CF3Br and N2 in the chamber.
measured. These data can also be used to assess the value of rel-
evant to the FAA-ACT for these mixtures. Reinhardt reported the final
explosion pressure rise as a function of the concentrations of CF3Br and N2 premixed in the chamber. Their data have been replotted in Fig. 7, which shows the measured final explosion pressure rise (in psi
for each data point) for the different values of XCF3Br and XO2 in the chamber. In Fig. 7, the line drawn through the data provides the locus
of points separating the explosive mixtures from the non-explosive
ones. The significance of these data are that for these mixtures (O2 volume fractions % of: 21, 20, 19, 18, 17, 16 and 15, with corresponding
CF3Br volume fractions of: 3.5, 2.8, 2.2, 1.6, 1.0, 0.5, and 0.0), the system is inerted. Hence, if we do a PSR simulation for each one of these
mixtures, over a range of fuel-air stoichiometry (i.e., ), the curves
for all the mixtures may intersect at one characteristic value of the overall reaction rate (corresponding to extinction condition for this particular flame configuration and fuel), and one characteristic value
of (corresponding to the fuel-oxidizer mixing controlled by the im-
pulsive release of the fuel into the chamber). Figure 8 shows the results of the PSR simulations for the CF3Br/N2
mixtures. The curves are analogous to the curve in the left frame of
Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022
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Fig. 9. PSR overall rate psr as a function of in the FAA-ACT with added CF3Br/N2 mixtures, C2HF5, and C6F12O at their inerting volume fraction.
Fig. 6 with added CF3Br (at 3.5 %, which is the inerting value for pure CF3Br), except that the additional curves in Fig. 8 are the inerting conditions for CF3Br with added N2, at various ratios. The curves in Fig. 8
intersect at psr 1700 s-1 and = 0.335. These numbers imply that
for inerting the turbulent reactant mixture from the impulsive release of the alcohol/propane/water fuel of the FAA-ACT, the overall reaction rate must be lowered from the uninhibited value of about 9000 s-1, to a value of about 1700 s-1, and that the characteristic mixing of the impulsive release involves about one third of the chamber volume of oxidizer. These are useful numbers, but create a dilemma in interpreting the results for CF3Br and C3H2F3Br. Referring back to Fig. 6, it can be seen that for pure CF3Br (left frame) added at
Xinh = 0.035, = 0.335 implies that psr = 1700 s-1(as in Fig. 8); however, with C3H2F3Br (right frame) added at Xinh = 6 %, psr is lower than 1700 s-1 for all values of . Moreover, at the value of
required to give the observed pressure rise (the Xinh = 0.06 curve at
= 1.0), psr = 160 s-1, so that the overall reaction rate is an order
of magnitude lower than was required to extinguish the flames with added CF3Br/N2 mixtures--yet the flame does not extinguish with 6%
C3H2F3Br. In the right frame of Fig. 6, psr at Xinh = 0.06 is indicated
by the circle, while in Fig. 5, the experimental pressure rise in the FAA-ACT with Xinh = 0.06 is indicated by the data point at that value. Insight into the reasons for this can be obtained by examining the extinguishing concentrations for the agents C2HF5 and C6F12O.
4.3.3. CF3Br, C3H2F3Br, C2HF5 and C6F12O Comparisons From the data obtained from the FAA experiments, the agent vol-
ume fraction in the oxidizer required for inertion of the FAA-ACT was 13.5% for C2HF5 [1] and 8.1 % for C6F12O [3]. The PSR overall
reaction rate of these mixtures, as a function of , have been calcu-
lated in previous work [7,8], and the curves for XC2HF5 = 0.133 and XC6F12O = 0.081 are shown in Fig. 9 (together with the data for uninhibited reactants, Xinh = 0, and the CF3Br/N2 blends from Fig. 8). As Fig. 9 shows, inerting the FAA-ACT required adding C2HF5 or C6F12O
such that psr was lowered to 22 s-1 and 16 s-1, respectively (at = 1.0, where these systems are operating based on the pressure
rise predictions discussed in ref. [1] and [3]). Thus, the characteristic overall reaction rate for inertion of the FAA-ACT by C2HF5 or C6F12O (about 20 s-1) is about a factor of 450 lower than the uninhibited
Fig. 10. Extinction agent volume fraction in the oxidizer stream of a methane-air counterflow diffusion flame with added C2HF5, CF3CHCl2, C3H2F3Br, or CF3Br [57].
flames; whereas, the CF3Br/N2 blends only had to reduce overall reaction rate to about 1700 s-1, or about a factor of 53 lower. Hence, it appears that the reactive agents C2HF5 and C6F12O have a much more difficult flame to extinguish than the CF3Br/N2 mixtures. The reasons for this can be explained by the reactivity of the pure C2HF5-air and C6F12O-air systems, and the effect of strain on the extinguishing concentrations of fire suppressants.
It is well known, from previous work, that the concentration of a fire suppressant agent required for extinction depends upon the strain rate of the flame to be extinguished. For example, Fig. 10 [57] shows the volume fraction of a suppressant required to extinguish a methane-air counterflow diffusion flame as a function of the strain rate. As indicated, for C2HF5, CF3CHCl2, C3H2F3Br, or CF3Br, the required concentration is much lower at high strain.
As discussed by Babushok et al. [40], it is also becoming apparent that some fire suppressants, at slightly elevated temperatures, may have measurable burning velocities. For example, Table 2 shows
Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022
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Table 2 Stoichiometric agent concentration and calculated burning velocity for pure suppressant-air mixtures [40,46].
Agent
Oxidizer
To, K
Stoic conc.
Peak burning velocity, cm/s
C2 F5 H
Air
400 0.174
C3 H2 F3 Br
Air
400 0.065
C3 H2 F3 Br
Air
500 0.063
C6 F12 O
Air
400 0.077
CF3Br (P0 = 3 bar) Oxygen 500 0.65
1.6 2.2 3.6 0.37 0.27
the calculated burning velocity of some suppressant air mixtures at
stoichiometric conditions in air. As indicated, at the typical initial
temperature due to compressive heating in the FAA-ACT when there is reaction (460-520 C) [57], the agents C2HF5, C3H2F3Br, and C6F12O have estimated burning velocities on the order of 1 cm/s (note that
burning velocities in this range have been measured for similar com-
pounds; e.g., 1.2 cm/s for CH2CFCF3-air mixtures at 298 K [27]). Moreover, calculations of the premixed laminar burning velocity for mix-
tures in the FAA-ACT at the inerting point shown in Fig. 9 for C2HF5 and C6F12O indicate values of about 1.0 and 1.0 cm/s, respectively. In contrast, the agent CF3Br in air is very much less flammable. For example, at the stoichiometric loading (Xinh = 0.65) in pure oxygen, with the reactants preheated to 500 C, CF3Br-O2 mixtures have a calculated burning velocity of only 0.27 cm/s. Hence, the burning veloc-
ity of CF3Br-air mixtures at 298 K, and Xinh = 0.035 is expected to be exceedingly small.
For extinguishment, the agents C2HF5 and C6F12O required the overall reaction rate in the FAA-ACT to be lowered much more than
CF3Br for two reasons. First, the suppressants themselves, at concentrations just below the inerting concentration, can support flames.
Second, since they flood the compartment, there can be regions of
very low strain, away from the main, high-strain fire to be extin-
guished. Thus, in regions far away from the impulsive release of
the fuel, the strain will be low, and these weak flames can exist.
Additional agent is thus required to extinguish the low-strain re-
gions (created by reaction of the suppressant itself). This prediction
is consistent with video images of the experiments in the FAA-ACT
test chamber with the halon replacements, in which weak flames
far from the fuel jet waft around for about 1 s after the explosive
fuel release. These tests in the FAA-ACT have uncovered a new phe-
nomenon which may be of interest to the fire suppression indus-
try: fire suppressants which can effectively extinguish flames at high
strain, might themselves contribute to the heat release (and over-
pressure) if they are almost (or slightly) flammable on their own, be-
cause they can create low-strain regions which are much harder to
extinguish than the primary fire being suppressed.
With these results in mind, it is much easier to interpret the be-
havior of C3H2F3Br in the FAA-ACT, as compared to CF3Br. Referring to Fig. 9, the dotted line marked C3H2F3Br represents the overall re-
action rate of the system psr with 2-BTP added at Xinh = 0.06 (note
that this concentration of agent did not inert the explosion). The solid
point on that line at = 1 represents the condition maxT (which re-
produces the experimental pressure rise). Thus, the overall rate with C3H2F3Br added at 6% is about 160 s-1, or about an order of magnitude faster than the rate (20 s-1) that was required for the agents
C2HF5 and C6F12O to inert the explosion. Hence, for the low-strain regions caused by reaction of C3H2F3Br itself, it does not slow the reaction rate enough to inert the explosion. This is probably because, as
illustrated in the right frame of Fig. 3 for C3H2F3Br, the temperature of the system is still very high (2154 K) at Xinh = 0.06; and, as discussed by Babushok et al. [26] (in regard to premixed methane-air flames
with added C3H2F3Br), while the catalytic cycle of Br to recombine the chain-carrying radicals H, O, and OH still works at high tempera-
ture, the equilibrium radical concentrations are high, so the catalytic
cycle only drives the radicals to their [high] equilibrium values, and the overall reaction rate remains robust.
5. Conclusions
The unusual combustion enhancement observed in the FAA aerosol can test experiments with the fire suppressant C3H2F3Br has been studied. A kinetic model for the behavior of C3H2F3Br in hydrocarbon flames has been applied to the FAA-ACT via PSR simulations, and the mechanisms of combustion enhancement have been suggested.
The reasons for the large overpressure with C3H2F3Br are that with addition of C3H2F3Br, Tad is nearly constant and high (2166 K),
and due to its fuel-like properties, the fraction of chamber maxT re-
quired for fuel and agent consumption increases rapidly as Xinh increases. Thus, at the highest concentrations of C3H2F3Br, all of the FAA test chamber volume is required for oxidation of the reactants (fuel and agent) to achieve peak temperature. This large volume of reacting agent with a high adiabatic flame temperature creates a large peak pressure rise in the constant volume chamber. In contrast, addition of CF3Br causes a reduction in the Tad,peak and does not result in
an increase in maxT. (This latter behavior is a unique property of any
agent with the formula CX4, that is used in concentrations at which there are more hydrogen atoms in the chemical system than halogens, X).
The reasons for the lack of kinetic inhibition are more complex. Perfectly-stirred reactor simulations, for a wide range of inhibitor concentration and fuel-oxidizer ratio, have shown that adding the suppressant to a lean system not only adds energy to the system (and enhances the heat release, as would be expected), but increases the overall reaction rate as well. At high enough agent concentration, the overall rates are eventually reduced; however, C3H2F3Br still failed to extinguish the FAA-ACT, despite overall reaction rates much lower than those estimated for CF3Br addition at concentrations which did extinguish the flame. The reason for this behavior has to do with which reaction zone the inhibitor is trying to extinguish. The mixture of the nearly pure fire suppressant C3H2F3Br in air, when compressed in the endgasses of the FAA-ACT, still supports exothermic reaction. The resulting flammable regions of the chamber support very low strain flames that are much more difficult to extinguish than the high-strain flame near the impulsive release of the 2-phase fuel mixture from the simulated rupture of the aerosol can. Hence, the combination of the nearly flammable (by traditional measures) suppressant, preheating, and low strain create flames that are much more difficult to extinguish than the original fire threat that was to be suppressed. While the analyses here are specific to the FAA Aerosol Can Test, the work may have significance in other scenarios (for example, the combustion of marginally flammable refrigerant-air mixtures which are ignited by hydrocarbon flames, or the suppression of flames over materials of electrically energized equipment). It may be of value for researchers to explore the range of conditions for which the present results are applicable.
Acknowledgments
Helpful conversations with John Reinhardt at the FAA Technical Center are gratefully acknowledged. The work was supported by the Boeing Company, who granted NIST complete control of study design, data collection, analysis and interpretation of data, writing of the report, and the decision to submit the article for publication.
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Please cite this article as: G.T. Linteris et al., Understanding overpressure in the FAA aerosol can test by C3H2F3Br (2-BTP), Combustion and Flame (2016), http://dx.doi.org/10.1016/j.combustflame.2015.10.022