Document e17O92QZ1jw3bvXOvYjxKd5V9
C* 03
CODE KY-907-D
DEC- J& .80 .38251
STANDARD HRS.
TIME ___
M
PROCESSES
APPROVED BY
(> KY-907-D
<F) FWP,11/20/00
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JOB NAME: 03KY-907-DMF
CG CODE
PQ LOT '
LBS1
14 YC002B 93 t *? U/Q
y o *o
14 YC002B 93 14 YC002B 93 / 7 7 //
J. o o
, , ./^ &
TOTAL EST'D WGT 6053
NON-BLEEDING
NAME "KROLOR" YELLOW MEDIUM
, ACCT - j NCO--D--E- |---L--B--S--
RUN 60"<99 GAL) WATER INTO V-203 4. ADD CAUSTICTl 40 1 7~D 1 20
RUN AGITATOR ON HIGH SPEED
11 I
1
WEIGH SODIUM SILICATE INTO DRUM 6 POUR IN,
1 570 i9S3-D i 57
DUMP IN CHROME YELLOW & STIR 5 MIN
184X50 IYC--2-BI 4200
RECORD; START,,4Zilj6W FIN JT&Q-g'??
i_______ l.i--____I . I___ ____________ I
JUST TO 75" (1275 GAL)
i
WITH AGITATOR ON LOW, SPEED PUMP V-203 THRU
|
1-JQMOG AT 2400-2600* RSI INTO V-205
i
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN I
HOT WATER AT 2400-260 PSI INTO V-205
i
CORD: V-205 VOL.
& ADJUST TO 60" <2100 GAL)
INSPECT HOMOG STRAINER 6 CLEAN. IF NECESSARY
I
I RUN <|^7200"GAL)~WAfER~iNfo"v:
AGITATOR 6 INSTALL TEMP CHART
i
1 PUMP V-205 THRU HOMOG AT 4800-5200 :PSI INTCLSV.I
i ' RECORD: TIME START /<?^?TTOTAL MINUTES
|
\ - | NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, I
I J^-3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 i
| VP | WHEN^V-205 MT, RUN IN 5*<240 GAL) WATER 6 PUMP I
1RU HOMOG AT 4800-5200 PSI INTO, SV
|
I....
`HOM5G7~RUN"6*"<2i4"GAL>"WATiR~INTO~v"549""7
1000* WATER INTO V-384 6 HEAT TO. 110.-120K i
I5 i
1 INTO V-384 & PUMP TO V-349 .
I 3285 1983-D I 3285
1000* WATER INTO V-384 6 PUMP TO V-349
|
ijrff ! ADJ V-349 TO 17% <805 GAL) 6 STIR 15 MIN
I
tI^T^gCORD DENSITY: /&^/_.G/ML <1-138-1.142)
l
SV TO-l-'WHEN S-11 HOMOG COMPLETE, ADJ SV TO 2.3" <2420 GAL) ? RECORD: PH /&j t, ADvJ TO 11.1-11.3 WITH CAUSTIC!
4 I AT.....5..%......<..1..0'PARTS WATER TO 1 PART N-7-D)
2s' '
.ASSUME 502 i JJx. 7~D I . .
IPHON N-7-D INTO SV 6 RECORD: PH iX'_3
I
! HEAT TO 190-194*F IN 55-65 MIN & REC:HT_____*F l
I 6 RECORD:
iI
! NOTE: STRIKE MUST BESTARTEDIMMEDIATELY ON I
I
i ON COMPLETION OF HEATING
1j
N34697
343 !2ST i METER IN SULFURIC ACID FROM, -38,4* 6?
3F6 15 .v-N OR LONGER 5 'XTfeCOFD' 5.; MSITY4&8g /ML< 1.070-1.033)
-y |t
J
k .............. I 27-D I 481
} |i
.i
1I
CG 03 KY-907-I> EST WGT 6053=2=
USE LBS
EN S 20 HEATING COMPLETE, RECORD,: PHJ&iO
E'T V-3.43 ACID PUMP AT 57 GETTING <225 MIN)
ET V-349 SILICATE PUMP AT 48 SETTING Cl 80 MIN)
IMMEDIATELY METER IN V-343 & V-349* MAINTAIN SV
190-194F DURING STRIKE
V-343
FIN I Si
H1W
V-349
~is
V-343
V-349
NORMAL
INCHES INCHES
PH
AT 2 MIN
(36)
40 :min Jjjl&Z) <33>
< 15) < 13)
<9*3-10*0) <9*3-10.0)
HR
(29)
<11 >
/<9*3-10.0)
HR
3 HR FINISH
<19)
8).
0).
6< )______
<9.3-1,0)
< 0)___ .(?* 3-10.0)
C 0>*._,, Jl 1L< 7* 5-8* 5)
NOTE: IF PH DROPS BELOW 9*3 IN FIRST HOUR, STOP
PUMPS t* SEE SUPV. IF FINAL PH IS ABOVE
8*5, ADJ TO 7*5-8*5
ASSUME 77%
IN
II ,, I 27-D |
50 j>4^i 28-A |
RUN 40* <308 G) WATER INTO V-385 & HEAT TO 35-140F
DUMP IN 4 STIR TO DISSOLVE FOR S~60
I 'I 1 280
15-A
& STIR FOR 2 MIN FOR S .62
ASSUME 50% 100 I 7-D I 50
4G STRiKl_PUMPrINTO""pf CM IN
STIR 10 MIN WITH LIGHTENING MIXER FOR S 42
I 558 1 1 69-A J 558 I 62 I 1 55-A | 62
I 62 I 1 60-AI 62
DURiNG~STRiKE^UN"l5"-<3?7-G)~WATiR~INT0"v-3i6"
TURN ON STEAM 356 'ADJ TO 23* <403 G) AT 8i-82C
10 PUMP PT MIXTURE FROM S 38 THRU UNDERSURFACE ' DISTRIBUTORS AS FAST AS POSSIBLE
I RINSE PT WITH HOT WATER FROM HOT WATER MIXER r Jf' & PUMP IN 14*7 > SHUT OFF PUMP
IR 30 MIN AT 81-82C FOR S 54 DO NOT SHUT OFF AGITATOR
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E^ijlP ! PAGE 3 CG 3 KY-907-D EST WGT 6053*
USE (IBS'
SV I4,T I, WHEN V-349 NT, RINSE IN WITH MINI HUM WATER &
11
\ SI SET PUMP AT ZERO SETTING 0 J WHEN V-343 MT, RINSE IN WITH MINIMUM WATER &
TURN OFF PUMP MOTOR
I
*49 i/HEAT TO 1 98~20#F IN 5-10 MIN
5J8r\ GkOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE
PUMP
5y^\ PP'EN V-356 DISCHARGE VALVES TO STEARATE PUMP
INLET
N WATER VALVE AT STEARATE PUMP & RUN WATER
THRU HOMOG AT 2900-3100 PSI TO SEWER
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
1 SV it CLOSE VALVE TO SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, ..TURN ON PUMP & HOMOG V-356 TO SV AT1'2900-3100 PSI. MAINTAIN SV AT 198-200*F.
WHILE HOMOG V-356 TO SV, SHUT OFF WATER VALVE AT ^TPAffATF PUMP AffAP
WHEN. HOMOG COMPLETE, RINSE IN V-356 WITH HOT TER FROM HOT WATER MIXER OFF HOMOG & STEARATE PUMP
5 MIN AT 19S~200*F
HUT^OFF STEAM RJJirrN V-385 FROM S-32 & STIR 5 MIN RECORD: PH,,^i1+ <3.3-3.7)
NECESSARY, ADJ PH TO 3.3-3.7 (DOWNWARD ONLY)
RECORD: PH_____. RUN IN N-7.-D FROM S-34 IN 4-6 MIN & STIR 5 MIN RECORD: PHJ&aC.* <4.2-4.4) 6 IF NECESSARY, ADJ
TO PH 4.2-4.4 & RECORD: PH_&fe. ASSUME 782
ILUTE 10 PARTS TO 1.WITH
SIPHON N-7-D INTO SV
DO NOT STOP AGITATOR
START
FINISH
WATER) ASSUME OPERATOR
502
4
~P~ V-262
2* 24*
'&'73S7f
`
<20~RPM)~~V-243,-24472467247
4*
47*
.......)...
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