Document dpdoBmGBGXMd8yQG7q81Y4zQ
FILE NAME: Metropolitan Life (ML)
DATE: 1935 June
DOC#: ML028
DOCUMENT DESCRIPTION: Internal Report - Study of Dust Conditions the Bridgeport and Stratford Plants of Raybestos-Manhattan
<
t* r -K
1 t>
Tho Bridgeport lojQt. t
Tho Bridgeport plant engages in the -weaving of brake-band
Hiving and clutch facing and the treatment and processing of the same. The
buildings and processes are the same as at the time of the first survey, but
the majority of the looms have been changed from their previous locations.
Tho mothods used in tho collecting of duot samples and counting
are identical with those givon in reports of other plants of this company and
as outlined in the United States Public Health Service Bulletin No. 144,
Treasury Department, Washington, D.C.
Learns. -Slack un 1 l i m 4L .this, tees: - 3id M osul
*
Loom #54
Loom #55
4 space Fletcher
12 space C & K
2 5/16 x 1/8 ring stock
2 7 A 6 x 133
"
2 9/16 x 5/32 ring stock
1030 - 1 cotton
2 5 A 6 - 1032 mule
2 7/1 6 ) 1030 - 1 cotton ) 1033 - 1 cotton
wet filling
1033 - 1 ootton wet filling
ifiSim MfQ. 12 space 0 & X
2x3/4 2 1/4 x 1/4 Raybeatos
2 1/2 x 1/4
1032 mule yarn wet filling
Lpom y/61
12 space Fletcher 2 x 3/16 Rayhestos
1032 mule yarn
vet filling
J&Bk& i 20 space C& X 1 3 / 4 x 3 /1 6 - 05
. 820 - 30% cotton yarn 1022 zinc yarn
wet filling
Loom y/70 20 space C & K
11/2 x 3A6 -05 1 3/4 x 3/16 ' ,
820 - 3 0 % cotton yarn
1022 zinc yarn
.
wet filling
dry binder
Loom #71
20 space C & X
1 1 / 2 x 5/32 - 05 ....820 - 30* cotton yarn
1022 zinc yarn wet filling dry binder
-*-r-1 ...... ........ *...... ...........
4
t
1
iOSSL 3S.
12 space C & K
2 9/16 x 5/32 ring stock 1030 - 1 cotton.yarn
1033 - 1 "
*
wet filling
dry binder
) !
i
n
i; i
i
Jjasm 32A
12 space C & K
2 3/8 x 245 - 05
820 - 3055 cotton yarn 1022 - zinc yarn wet filling wet binder
IjQ.om fe?
16 space Fletcher
2 x 3/16 Raybestos 1032 mule y a m
.. wet filling
dry binder
Loom 4LL
6 space C & E 3 x 5/16
4 x 5A6
Free wheeling
4 1/2 x 5/16
1030-2 cotton yarn
1033 - 1 cotton yarn
1032 - 1 cotton zinc y a m 1030 - 1 cotton y a m
wet filling
partially wot binder
iftaauKS
20 space C & K . 1 1/2 x 5/32 - 05
820 - 30/5 cotton y a m
1022 zinc y a m
wet filling dry binder
i
I
f
*
*
Loom 41.0
12 space C & K
|$*lA-05
820 - 30% cotton yarn
1022 zinc yarn
wot filling dry binder
Loom //25
12 space C & K
2 x 3/16 - 05
820 - 30i cotton y a m 1022 - zinc yarn
wet filling
dry binder
*
L a m 33&
16 space Fletcher
2 x 3/16 Raybestos 1032 mule y a m
wet filling dry binder
Loom #46
.10 space 0 & K
3x3/8
3 1/2 x 3/8 Raybestos
4x3/8
,
1033 mule y a m
wet filling
dry binder
4
*
Xooro 2
4 space Fletcher 5 x 5/16 Baybastos
1033 mule yarn
wet filling partially wet bindor
1 st >
Lorn 1
2 space Fletcher
9*1
no ^ire
9 3A x 1
1030 - 2 cotton yarn
dry weaving
loom '36 - TO.rp xftPJB,
3 space Fletcher
12 x 3/3 industrial automotive
1032 - 1 cotton zinc y a m
1033 - 1 cotton yarn
1030 - 1 "
w
1030 - 2
w
wet filling
wet binder
Air Velocities - Taken jdih inmnpmaisr. s i Misas! Jnfeka
Bridgeport. Slant
Pratt & Whitney Grinder - 925 feet per minute
Automatic drillers -- 1028 feet per minute
2nd floor - inspection table
tnafiblwfl on north side -- 270 feet per minute
" south side -- 58 feet per minut
The following table shows the results of analysis of air samples
taken at representative positions:
;
*
/
i
6*pit No*
iUUon
fid >L03p
#m iaX Mima & mi;;zz~nu*n*h, ikc.
fiAtu -
l* u
a. n.
Of Air Stapled
fOOpllCg
HUUonr of *11Slow of
?yo*i
Pnrtlefc* p#r fortlcl** U99
r
eu. f t. utr lhtn 10 tier
tart
lu p ltd in eret:at dlh^ct>r>
twr I. ft. If ..mrUd
i
Botiuoo loon* #60 6A9/3J
44.7
M 61
a
W M looac #70
od 71
49.9
6.1
5.5
5*3 3 V- Aftbf.ftoo
4.7
V#
4
At loon #69
58.9
6.1
5.3
iy -
.
t
9
8*to>ia Iomo #54 and
$3.8
95
0Mf*l al?| eofttjr of *
38.1
rooo aor Iom #7$
33
8*> a #4
6/14/35
30.4
5.2
4.5 y 7
8
5-4 :
4.6 v/-
II
6.0
5.2
3^
0
Rt&ariir
1 M) OD oh loo* 1 otn on oceh loo) ondor kolt Arito #5* not ronnlndl not uot.r lt drl*o
Itiniuy jrnloj itftir tnrtlni Pl loo blorn off frlio/
3
I t loo* #50
6A 9/35
46.2
6
A t loo* #44
61.6
7
A t lo sa #30'
43.3
9
A t loo* #27
. *
39.6 '
10
A t looa *24
57.3
u
A t low ) *25
77.8
IS
BotwMO to n * I f u i
42.2
10
14
At loon #46
6/20/35
40.3
15
At lu p o o tlo a U B I
0
34.1
fo r orna took
at
' Blading*and *11.ow in g *
28.7
ao*n (took
3i
faao 10 I f .
6/ 24/35
32.9
14 At loon (tt?
6/27/35 29.3
Btuiin.I;n;itjfi-J .14
111 toSffi '
11 At loo* *J1| oil 6/17/15 3S.4 >11 brkli lining
*
5.5
3-1 .
:
3.6
7.5
3.0
3.5
9.9 `
4.8
9.6 ,
8.1' .
* 9
5*5
% -*
,.m
' : 1
4.6
w
2.6
3.
*/
0
6.3
2.5 *1/
2.9
7
8.3
i*
4.0
V
8.1 y *
Erhtutt
jntu oa
^
* .brw'll*
6.8 .vV<tj
4.6
%7
*imloj fwr KrUnd un) lun# tiw* ' >ff. ffldit/
1.6 V
Afbtii'* 1-J
3.3 vt V
Arbutoi
.
4 loan la rom Jt?. or.7 jna ranuln
1
lo* i32 4 /2 3 /j
39.*7
lini 1)
ir
K lav* **|
n ivln j rooo
"
31.3
li
1 p*rp **-ohio<t / l
*
JA.6
*nJ >,
22
H ir
*7
*
55.8
25
&*</ olr eoi
"
80.3
U U rt
& K it* U 1 &%
18
Gnaoml a lr inpoetin i
J6.8
and paeklai brake
Untnj
20
torneai t i r . noar fan11
38.8
prati fr litoti (aotni
2)
Bauoan t*> U ria knuckl *
61.8
fruttti toma elvteh
f telai
26
h t n n tao O rili pratica a
25.5
Ori11In; rlaat bolaa
29
Saan aa #26
8/21/35
29.6
29
At fr a tt A abituo?
*
27.6
(Tintori aorua brake
llnlnc
21
tonam i a lr . mehlna
*
38.5
bop
26
tonerai a lr . atiratina 8/29/35 97.6
rana
2?
tonam i atra ahlpptng 8/21/35 63.9
bldf.
J0
(ornai utalto alr
*
68.0
2.5 .
` S.3 '
*
1.7 3.3 6 , 5.3 2.6
1.6
-
3.1
0
5.6
*
ti
i f
1.3 I
1.7
t 2.0
u
3.1 i
i* 2.2, 4 2.2
1\ 2 .2 ,
4\ 0.95 1.0.
0.5
1.1
1
X.5 1
1.6 i 2.7 li
1.9 r 1.9 p
1.9 il
0.36 r 0.90 f
0.65 3
,
H II
rnkv ' Untai
a
Cliitch f tetre Brakd Untai
a a
Glutei iaclnj . braVo llnlnc
ina
ram'ln j j
ojv
if
?*y *
*'.r|> Uy
hui1
19 tn-U U o'.i.;
**0 a.>**.
Jlulrt WVj-3 eett>n
mrr in? *a"-.| 1533-1 esitaci . IOy or*aa JS
3 *n
9 ma roll
in i Unlng 1 in eutl lng Untai
feh w st i | s U i | Ir bof* us*d te elten atehli
Exheuet eyet
JisEwsjiaaama
Brnka Iwpartoant 6 t U s a i #28 M 89
1,56* fb 38.l i Ri . U .7* 8 l0 j l u t a i ) (no t r n Ule)
.tu a m m a m
'
......-H; '
Jrd floor 6/19/35 2n4 flnpr puWMi (5 flitr Ut Hnr l i t flear * autalda -*
665 57* 761 4W *
663 a triitiMma
m * bruta toptrWahl 89*.
All f ara uaod t tela tla avarici 75* aabnctoa ani 25* cotto.
Sample So.
34 20 23 26 . 28 29 31 24
Station
- RAYB3ST0S DIVISION OK RAY3KSTaS-^.NriA?fAK. INC.
Bridgeport, Conn.
LEnD ANALYSES
Date of
Sampling
Cu. Ft. Air Sampled
Milligrams of Milligrams of
Lead per cu. ft. Lead per cubic
air sampled
meter of air
At loan #29; Buick staffed .04 lining
6/27/35
General air near small press for clutch facing
6/2J/35
Between two large
II
knuckle presses;
woven clutch facing
Between two drill
II
presses drilling rivet
holes
Sane as #26
6/21/35
At Pratt & F.hitney
It
grinder woven .brake
lining
. ,
General air machine
' If
shop
29.3 36.8
64*6
25.5 29.6 7.6 38.5
General air - saturation 6/20/35
room
^
97.6
.' 0.00065 0.000 0.000 0.000 0.000 0.00069 .0.000
0.023 0.000 0.000 0.000 0.000 0.0244 0.000
0.000
0.000
Dead Intake in Milligrams on basts of workman breathing 10 cubic met-s air in 10hr. nnv
Type of
Dust
0.23
'"'r' /? Asbsitss lead
0.00
Braklinir.g
0.0*0
Clutch facing
0.00
0.00 0.244
Brake lining
n i e
0.000 0.000
Brake lining clutch facing
-7-
{ 1 \ t
.Eats. s. 1230 Survey n& 2335.
Bridgeport Elant
3 x sL lsih z
Between looms #60 and 61
"
#70 and 71
Average of 3rd floor counts
Millions of Particles per cu. ft.
-p.Air. Sampled.
1930
1531
1,380,000 if 1,000,000 i. 1,950,000
6,100,000 5,500,000 55 5,700,000 55"
2 nd floor Average of 2nd floor counts
2,970,000 z/'
1 5,700,000 5>i>
lat .floor -- warp room
(.:
Average of counts
% ,685,ooo
3,100,000 /V
t '
v ..`
>
.
-o~ *1
CONCLUSIONS AND RECOMMENDATIONS - Bridgeport Plant,
'
All of the dust counts in. this plant show less than ten million
particles per cu&ic foot of air sampled. While these counts are not considered
as dangerous concentrations, they are much higher than on the previous survey
made in 1930, with the exception of those in the warp room. All but four of
the looms have been moved to different locations since the first survey. A
check of the records, would show a comparison of tho type of yarn used and rate
of production at the time of the two surveys.
Sample #15, taken at the inspection table on the second floor shows
the highest count. The concentration at this point could, be decreased material
ly by the proper exhaust equipment. The present system is not designed property
to take care of tho dust generated.
Sample #34- shows the presonce of lead. This amount is not consid
ered dangerous, but it would be advisable to have the workmen at these looms
examined periodically for qny signs of lead poisoning. The only sample in the
L `,
Brake Department showing lead was sample #29* This is not considered a danger
ous amount, but does indicate that there is a potential hazard present.
, i.-'tv--}..
*v*~' ..v.ii;4'./Vr*'.
'r
Percentage frequency of occurrence of dust particles
%
Size of duct particles in microns Q (a
Size of dust particles in microns
* a
bmtCod. E U a t Tfte Stratford plant engages in tho manufacture of molded brake
lining, molded clutch facing and packing. The molded type brake lining is made in two different processes.
4
One typa Is m&de by nixing aabsatoe, rubber, UthiTge, mica, v/hitins, sulphur,
zinc oxide and high test gasoline in a mixer. This mixture is formed into sheets by ordinary rubber mills with heated rolls. The sheets are cut into strips for brake lining.
The second type is made of a mixture of rubber, asbestos, lith arge, sulphur, zino oxide and resin. This dry mixture is made into sheets by means of an hydraulic press. The sheets are cured in steam-heated presses. Strips for brake lining are cut from these sheets.^ Both types of lining are ground to width and thickness on Gardner grinders or Blanchard grinders. The lining iff formed into arcs in heated presses and holes are drilled for rivets on automatic drill presses.
Molded type dutch facing is made from asbestos board. Asbestos .and water are mixed in bsaterB to a pulp. This pulp is made into sheets on wet process machines. The sheets are dried in ovens and rolled to thickness in calenders* The large sheets are cut .into strips from which the clutch facing rings are punched. The rings are impregnated in large tanks. Different speci fications call for different saturants. The rings are ground to thickness on. Blanchard grinders. The inside diameters are ground in internal grinders and the outside diameters are ground on external grinders. Rivet holes are drilled on automatic drillers. The finished clutch facing is than inspected
-10-
p
*
*
*
before packing for shipment. Shoot packing is made from a mixture of asbestos,
rubber, litharge, whiting, sulphur, zinc oxldo and high test gasoline. These .
materials are miked in closed mixers. Tha wet mix is mede into largo shoots
in mills with heated rolls. It is either sold in largo sheets or it is cut into
gaskets or rings on punch presses. The vapor arising from tho heated rolls, due
i
to the gasoline, is collected by hoods and pipes and reclaimed in two large con
densers.
The following tables show tho results of analyses of air samples taker
at representative positions:
.
KJ
*
tu fi lo.
lu tto
a ttta itjsL u m in t taijssH taam . us..
lu iilu i. Cui.
UU f
frspllfli
e* n .
itr fru lli
llU tu i t tortici per . f t. ir
m pU i
VUUlM f
tortUUii In
tteA 10 lPA
li im iill U nitor, ter ru. ft. ir
Ulte
lu i.'i
i
l i yglnriitr u lto lA l/M
7.0
4.7
4.2
to d
s
b u r l i tifi W tHii
0 47.9
2.9
7.1
i l n n A i ai U
)
t u r a i K U #7 u H Im I
to.7
9*7
3.9
4rk tu c k
4
O m ini t i r Wti
90.5
2.4
2.9
Iran 15 7, 17 il
9
tu ri ti tu A
99*9
2*0
1.1
ito ; *ht fu tili
4
I t f i cito prwfi trvek
1.9
10*0
11.0
WUc U U i| fette
truck iWut tO I t t i
fru tiu * r
7
b u r t l ( U | tur w
42.7
1*2
1.1
0 u r tosr ia f t u t
ONIUI
a
to tste s U U . smMcb
$4.7
9.
3te
f u t ut j*o
4539 krO t U tU i
la
b u o i tri tu** u n
53*4
t.O
i.t
H i i Um (MtoMir
S tilili*
i t m i im ito i l
94.7
>4
u
l i MACfc
tornito
44*0
4*4
n j , w iti* tri t*feUt
u i Ilpu<
u
feajtc lib ito u l V*l/W W54
1*4
in to lib ito ktete
llU U itoN
u
O m n i tif i tola M ir
4#.-
1.0
H U cbr tor p u l i i
iitaiU i tu r i U UUU
ut* f i l i n i
l
C u tn l tir lii|* ttu
40.0
2*0
f tote Uli
u
Ornarti tir i u p U n
47.1
1*4
f lutck freisi u i
httkr U lt(
17
b lu p r tette
**4
li
/ ) ti #4 toU tac
tolto te tri
U * l i I tu c k r i critotr A
554
0*9
lutck to iU |
W
b to m J
*t
12*1
V.0
lU p K tll! Metito tof
tette lu te i
li ClM lM tf g rit tt
4l*t
14
lutto f r it ti
ai
littM I t (U t IM tott
444
4*0
ai
li. M totfttc 4H U fate
U4*
1.4
p u ti te AO
1.7
34
l.l Ite
2.9 1*1 -
1*2
14
0.
1.1 9.9 2 .1
fU U(ru r Ullcruu
Ute ,-mr tu, f t, f U te p p
ir
Itoli U t
f Ir
0.000 0.000304 O.MOU 0.00324 0.000
-
0.000 0.0134 O.OU! 0.000 0.000
-
0.000 0.000 4.000
0.000 0.000 0.000
-
-
-
-
-
0.000475 0.000
0.000 0.000 0.000 0.000 0.000
0.01U 0.000
0.000 0.000 0*000 0.000 0*000
U si tette t i lUUr< tor 0.kr. iy teU t rtu traitMr IO toU M * n f Ir
0.000 0.134 0.145 0.10 0.000
-
0.000
0*000 0*000
w -
-
0.U4 0*000
-
0.000 0.000 ! 0*00 o.oao oc
Trito
M irti
t
bici
ito rto i
ttiito i ir* flk n r**
4WtU klu r 1*4 teli n M li( littore Im , uiu< rtoter
XtetlM 4150
AstoiU
k i* .U fttr# tt fle*r flfer* (i m i tedi l i t i tttote toreugh p ip
iiU itoi ' Uttorc* tU U to rtetor
Ta l i n n M tr
,*
libito
lib ili! uli eivtsk fate# rlr i
>
Tka liti t t r n b i u n Mt te lai flU te
In k r t u l l i 9 n i * 5 tatto freisi
frtfrU
lib ito !
2 t i I m i t 4$
out /* ite
Irte U l t e
U n i t tote 1 m
(tetto i t o tei
b b u it otto
1 u b il e tu to r trite 1 telai tutto r u t t i taktest 2i<
>9 At d r il l to* tote!# ITO
24
U toU teftfrr .
to l te 1129* telilo
f fettes H a iti
25
At U U fM l ( r it o
htoiM Aoa
14
Ai u n i i rito
teCMte #109
at
At Intarsi! irlM i
MtoiM 244
a
Al UW rtol a s te *
MktM #124
27
At tote A90. toUi m UM toat lu te
je
total 1 l i m b i
irlteara #3 4
94
Al fU c tto rr M to iU i
irtU U # m tolte A
te Ai t u t o r ***ln 70* Orto lU U f
. *AV
. 41*4 404
9.7 11*9 97.7 444 994 42*1 44.2 *7.
.1
M
Ut
1*9
0.000 0*00031
0.000 9.0U
U4
U4
--
--
124
7.7
4*1
9*3
" 0.000 .
* 0.000
14
1.9
0.00002
0.020
14
1.1
0.000
0.000
114
10.5
0.9027
0.095
1.7
14
*4
1.9
0.00043 0.000045
0.0152 0.032
um * usi tuntu
ilt>nTM .<ur .niHO]l>uU <m
* r.r W>tM
W.4< HO] * " " "
O f t <rUU (rU te ri, i. X i i n
6400 . 4441
0.000 0.27 . 0.000 0.75 0.152 0 . 22
trfc Usi . . *
I
feto! tu
a r
eiuk fa *
*
Ui
trito U sisi
7.8. M torid
#) . r .i . ink*
#4
tie t t M terU l ttk ir tee*
b to r i r i n r i d i *ti| teste 2u
toteste *fU
t mb - n to m t 171U1
-11-
Caapsraiiss JDaia s 19.30 fiupaz dA 1939 gtym y
(
*
Stratford. Plant
1930
1939
Cincinati grinder Filling beaters
655000 529,000
1,400,000 1,400,000
Air velocity readings - taken with, anemometer
Fibre room - pulverizer - 590 feet per minute
fibre opener 1450 n it it
Blanchard grinder #4 - -
590 n tt 1514 n it
tt (right side) it (left side)
Drill press machine #70 - -'571 n it tt
Internal grinder machine #102
large opening - 1111 n . it
small openings 434 n ti it
External grinder machine1'15*105 200 it n n
Sander waohlno #92
743 u it it
r
Size of dust particle's In microns
9799_____ 999 998_____ 99 9B SS 90
m 75 SO 'SO <0 SO t o
to
&
Z r a t d z OJ acts
I
f
sov ro
f \
I
r
.
_________________
i t
-12-
*
CONCLUSIONS AND RECOH^iNDATTONS - Stratford Plant
Sample //6`taken at the fibre opener shows a high dust count. This is accounted for by the method of handling the fibre and not the opener itself* The fibre is dumped from bags onto the floor and then shoveled into the opener.
t
The fibre is carried to a hopper above and then falls through a pipe into a truck which is located about six feet from the opener. The operator stands between tho opener and the truck and shovels the fibre into the opener at the same time that it is falling into tho truck. The du9t concentration at this point`could be decreased by the proper handling of tho fibre.
Samples #2, 3 and U show that there is lead present in the air at
these points* While those samples do not show a dangorous amount, it would be
well if the workmen engaged at, these places were examined periodically for signs
of lead poisoning. Notice was taken at the time of this, survey of the method
of handling litharge. This material is handled carelessly as it can be found
lying on the floor in tho room where it is weighed and around the mixers.
*
Sample #13 shows a low count. Three men were engaged in filling the
beaters* Practically all of the material put into the beaters was waste asbes
tos board* Very little raw asbestos was added. No doubt the count at this
position would be higher if more* raw .asbestos fibre were used out of tho bags.
It is recommended that the bags of asbestos fibre be stored in a room isolated
from the remainder of the plant. This would eliminate dust gonorated in tho
p^Ung and unpiling of these bags in the room and exposing more people to the
dust-than is necessary* Samples #15, 24, 28, 30, 31 and 32 all show that lead was present in
the air sampled. Sample #30 is the only one that appro&chos a dangerous amount.
-13-
This sample also shows a high dust count. The high dust count at the two
Blanchard grinders,#3 and A i3 due to the method of handling the brake lining during the grinding operation. Thi3 lining is the P.G. molded type and a
number of strips are placed together for grinding of the edges. After the
edges are ground on one side, the operator blows off the clinging dust 7dth an
air hose and reverses the strips to grind the opposite edges. This type of grinding should be done on the grinding machines designed for this particular work* It was observed that a great amount of the dust present in the air is caused by the handling of the material after grinding. Dust clings to the individual pieces# and when the stacks are moved about they are not put down carefully. This results in dust clouds arising.
Samples #25 and 26 show high, counts. Large size brake lining was
used at the time these samples were taken. It was observed that the exhaust hoed
on machine #105 did not catch all of the dust from this type lining. Wien
pW n ?t. sizes of lining are ground on this machine the hood' seems to catch moat of the dust generated. The hood should be changed to take care of all sizes of lining ground on this machlno.
HEALTH HAZARDS
Asbestod dust gives rise to a pneumoconiosis or fibrosis of the lungs
which has been discussed in the previous report made on the .sbestos industry.
Developments in our knowledge of asbestosis are continually taking place and a
summary of any new facts discovered will be added to the general composite report
of the asbestos plants survey which is to be brought out later.
Mica belongs to the class of materials in which silica occurs in a
combined form known as silicates. Little or nothing is available in the
literature with regard to the effects of this dust on the lungs, though it seems
likely that it belongs with the more mildly injurious dusts. Our present know
ledge of the effects of the silicates is meagre, but work is being carried on
in Various quarters in on attempt to determines their classification more accur
( ) ately with regard to health. Experimental investigation of mica dust was mode
1
recently by A. Policard of the University of Lyons, Franco.
His conclusions
from observations on white rats were that these dusts are noxious to the lung
tissue, resulting after a time in changes in the cells and in phagocytosis and
producing a mildly chronic fibrosis similar to that seen in silicosis. Mica
particles grouped in plaques were found in the alveolar tissues. With his
conclusions regarding the theory that sericite is the chief factor in the
causation of silicosis, authorities in this country cannot agree, although the
matter is constantly receiving attention*
of Lead)
Toxicity of Lead in Rubber Mixing (Litharge - red or yellow oxide Compounding and mixing are the most hazardous processes in
rubber making. If these processes are properly isolated from the rest, compara(1)Policard, A., The Action of Mica Dust on Pulmonary Tissue, Journal of Indus trial Hygicno, Baltimore, Vol. XVI, No. 3# May, 1934 PP* 160-164*
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tively few workers need remain exposed. Lead poisoning is the commonest of the industrial intoxications. The
toxicity of lead`depends upon a number of factors such as : the form of lead taken into the body - vapor, dust or solid; the solubility of the lead compound in human tissues; the mode of entry of lead into the body - inhalation, inges-
0 tion or skin absorption; the extent of exposure; individual susceptibility which is heightened by numerous conditions particularly by previous attacks of poisoning.
Among the most readily toxic of the inorganic lead compounds are the oxides, the carbonate, the sulphate and the chromate.
Lead is a cumulative poison and, with a few exceptions, industrial lead poisoning is usually a chronic condition caused by the inhalation or in gestion of small amounts of soluble lead over long periods of time. This process of poisoning may go on slowly for a long period without manifesting any of the characteristic acute symptoms. Lead inhaled., however, is far more rapidly and purely toxic than load ingested, since it reaches the blood stroam mote directly and comparatively little is eliminated unabaorbod*
There is little agreomenfc in the estimates made by various authorities on the minimum amount of lead which can cause poisoning if taken into the body.
For practical guidance, however, it can ho assumed that from 1 to 2 milligrams
taken in daily over a period of months or years may cause poisoning. A number of factors also enter into the estimation of-the amount of air breathed by a mow at active work during the working day. Ten cubic meters of air in a ten hour day is an estimate which very probably errs on the safe side for the average workman. On the basis of these calculations, the lead content of the air of workrooms where men are continuously exposed should bo kept as low as
16
0 .1 of a milligram per cubic meter of air ox* elso strict measuros for protection
should be installed to prevent poisoning.
The symptoms of chronic lead poisoning are many and may manifest
thn/nflolvoe through tho gantro-intonliinnl tract an In the familiar "load colic"
or the neuro-rausculnr system or both. Among tho symptoms most commonly noted
are colic, metallic taste in tho mouth, obstinate constipation and loss of
appetite, muscular weakness, particularly of the hands and wrists, neuritis and
joint pains, loss of weight, headache, dizziness, nausea or vomiting, gastric
distress or fatigue are among tho minor symptoms that may or may not be present.
The principal diagnostic signs for the detection of lead poisoning
. / in its early stages or of lead absorption, which is essentially pre-clinioal
poisoning before the onset of symptoms, are ashen pallor of the skin, tremor,
lead line on the gums, stippling or basophilic degeneration of'the red blood
cells, hematoporphyrin in the urine and mild secondary anemia. Other abnor
malities in the blood which are characteristic of lead poisoning are polychro-
matophilia, changed relative proportions of lymphocytes and polymorphonuclear
leukocytes, increased mononuclear cells and increased reticulocytes.
Repeated physical examinations should ba made of workers exposed to
load at fairly short intervals, of from two to six months, depending upon the
severity of exposure. It is important to prevent the occurrence of lead poison
ing, since, even though it is not often fatal under modern conditions, it fre
quently results in premature development of chronic degenerative conditions in
the circulatory system.
The physiochemistry of lead poisoning and the treatment to be pursued (2) ^ ^
^ J ^ ^ I c ^ ^ W l f L e a d ^ i w n i n ^ W m i a r a ^ a ^ W i l k i n s , Balt. 1926, pp. 265.
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associates at the Harvard School of Public Health and by K o h o e ^ and his
colleagues of the University of Cincinnati,
Tpyj-clly. S illB x ls m . .Solvents &Qd Plastics
, Benzol is by far the most hazardous of the solvents commonly used in
industry* It^has been established that the maximum allowable concentration for i i
prolonged exposure is 100 parts per million. Because of its recognized and very:
serious danger to the health of operatives, its use as a solvent in spray coating
operations has been largely supplanted by less toxic substances or by its less j
harmful homologues toluol and xylol. These substances are not necessarily les
dangerous to life if breathed in, but, because of a lower volatility and a
marked' odor, they are less likely to escape unnoticed into the atmosphere. More- j
over, they do not damage the blood forming organs causing chronic permanent
injury to health to the same extent as does benzol. Solvent naphtha derived
from benzol is a mixture of toluol and xylol and in the same class with these
f substances with regard to health hazard, while petroleum naphtha is classed with'
benzine, gasoline, the chlorinated hydrocarbons and with the alcohols, acetates
and ketones, and with which severe poisoning is rare, lihether or not these sub
stances have any action on tho blood is still controversial. Usually poisoning
by them is of the acute anesthetic typo. The effects duo to exposure to heavy
fumes are headache, nausea, dizzinoss, blurred vision, mental confusion end loss
of consciousness. These effects generally disappear fairly quickly in fresh
air* Chronic effects from prolonged exposure are less definite but similar,
with muscular weakness, tremors, and various nervous disturbances.
Of the alcohols, all highly soluble, methyl alcohol or methanol is
one jof the most toxic to human beings when inhaled, inasmuch as it is not oxi-
dived tn +'bn body tp t-hR
extent as ethyl ntcohol .which is 0th0H'iS<? moxgj^ds..
l 4 v. o r 1 9 3 3 -______________ ____ ? (3)Kehoe.R,A., Thamman, F., Cholak, J., On this Normal Absorption and Excretion of ;
band. Journal Industrial Hygicno, S<jpt. i #i**,n**i|* <
. *WT r *** -- -- --
1--- --t r n r irr -^ i r i i m n
i i
h i i i u i ii, i gin in m > ri \
i h i m n t i t " i ~~
-18-
Somo degree of tolerance con be developed to the anesthetic effect of the alcohols, particularly ethyl alcohol; probably duo to acceleration of the normal rote of oxidation.
While methyl, butyl and amyl alcohol are increasingly toxic-judged by thoir respective -v,1r lctly poisonous actions, this property is offset, as far as thoir indu;-.:' - rspect is concerned, by a decreasing volatility and
%
solubility. As is the case with benzol, the toxicity of methanol has been blamed
on its impurities, but there is ample evidence of a sound nature that methanol itself is the chief toxic factor. The effects of the vapor, accumulating as it readily does in the body, are directly poisonous to the nervous system, and have a special affinity for the retina. Large doses cause prolonged coma, blindness and death. The minimal toxic dosage is not well established. Hender-
U) son and Haggard quote Loewy as putting it at 200 parts per million for ex perimental animals if inspired over a long period. It has been recommended that the concentration should be kept below 1 part per 10,000 parts of the air, or
(5) 100 parts per million. ' Methyl alcohol, in addition to its toxicity, has an irritating effect on the skin*
Bnkolitfl - Formaldehyde jiunp.fi. . Practically nothing is known regarding the possible effects of
bakelite dust on the respiratory system. The phenols in its composition might be potentially harmful if exposure to them in the form of concentrated vapors was sufficient. Cases of poisoning due to inhalation of formaldehyde vapors, except by accident, however, ere rare duo to its extremely irritating effect on the eves and nose which usually pauses workers t.o rrmove__thcmr.ol v p . s _ j-he. (/ijHenderson, Yanuoll, and Haggard, H.Y.'. (Yale University), Noxious Gases; jGhnaic?:!.Catalogue Co, Inc., N.Y.C., 1927. p . 157. (5)lnternationr-1 Labour Office, Occupation and Health Brochure No. 55, Geneva, l?2q
-19-
fumes before injury occurs* Concentrations of formaldehyde in excess of 20 - 200 parti
per million may cause symptoms. (6)
In one case studied by a factory medical inspector in Holland marked
(7) nervous disorder with strong somnolence was attributed to such fumes.
Skin affections due to bakelite are of frequent occurrence and are
popularly known as "bakelite itch". The face end forearms ere most commonly
affected in workers handling those resins. Skin lesions are especially prev
alent under conditions favoring perspiration. They may be avoided, therefore,
by provisions for good ventilation and by frequent washing of the exposed skin
in alkaline solutions Unusually sensitive persons should be removed from this
type of work Linseed O il
In addition to the danger of spontaneous combustion, linseed oil
when heated gives off irritating fumes of acrolein No chronic ill-Gffects
have been noted from this substance though it is irritating to the mucous mem
branes of the eyes, nose, and throat ` Th8 addition of resins to the mixture
gives rise to volatile ethereal oils which have caused headaches, nausea and (8)
even stupor. Although Dr. Bnrnofr ' in a study of linseed dermatitis did not
find the pure oil as irritating as linseed coke, dermatitis or infections
especially of the hands are common in workmen who come in contact with either
(9)
of these substances.
Workers showing hypersensitivity to the oil may have
to be removed from the work.
(6) Ssyers, R.R. end Dallavalle, J.M., Prevention of Occupational Diseases,
Mechanical Engineering, April, 1935 P 232.
(7)International Labour Office, Geneva, 1928, Occupation and Health, Brochure
#115, Bakelite.
(8) Barnes, M.H., M.D., Linseed Dermatitis, Journal of Industrial Hygiene,
Vol. XIII,. No. 2, February, 1931, pp. 4-9-55
(9)U.S. Public Health Service, Treasury Dept., Wash. D.C., Public Health .
Bulletin No. 215, Skin Diseases in American Industry, 1934, PP 4-1-45*
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S t iji S L s s a s E fi
In addition to tho toxic properties of the substances handled,
occupational skin disease due to rubber compounds, to accelerators.and anti oxidants is very common in rubber workers and in those exposed to the above solvents and'oils, especially those derived from cool tar products. There is attached our booklet entitled "Prevention of Oil Pimples" which describes some i of the protective measures with which these skin troubles may be decreased.
One of the most frequent causes of dermatitis in the rubber
industry is hexamethylenetetramine used as an accelerator and paraphenylendia-
mine or similar coal tar compounds. A on per cent solution of "hexy" is said
to be sufficient to cause dermatitis and in hot weather skin trouble is almost
inevitable if this substance is carelessly handled. It is not, perhaps, sufficiently well understood that continued
exposure to certain of those skin irritants may develop a sevsitivity in workers who did not at first appear to be susceptible. Once dermatitis from "hexy", for instance, has occurred, the individual is sensitized to the substanc e
and, much as with poison ivy, is unable to tolerate even slight exposure there
after without skin outbreaks. Heat usually quickens the reaction.
Protective ointment containing alkali has been recommended.
'
Dark, oily-skinned persons are usually more resistant to the
irritating effects.
Those having frequent outbreaks of dermatitis or those found sen
sitive to these substances through patch- tests should be transferred to other
1
occupations
f 'Ia 1
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Protectivo work clothing v?lth pro-visions for changing it und good
facilities for washing, together with the enforcement of rules regarding personal (10)
cleanliness, helps to prevent both skin troubles and cases of poisoning.
hraisa
t
Chroma compounds and the health hazards associated with them are dis
cussed in the accompanying booklet "Protection of Workers Exposed to Chromium
and Its Compounds"
(10)U,S. Public Hoalth Service, Public Health Bulletin #215, Skin Hazards in
American Industry, Government Printing Office, Wash. B.C., 1934, PP 1-10.
}
II 1