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j.m.voith n.c.Maschinenfabriken ST. POLTEN DSTERREICH FERNRUF: 2501 SERIE - KENNZAHL FOR ST. POLTEN 027 42 POSTANSCHRIFT: J.M.VOITH A. G., ST. POLTEN, POSTFACH 148, DSTERREICH | Messrs. Cement Asbestos Products Company CAPCO Woodward / Alabama 35189 U. S .A. FERNSCH REISER 01510 DRAHTANSCA RIFT VOITHWERK ST. POLTEN WERKE ST. POLTEN TRAISMAUER OBERGRAFENDORF IHRE ZEICHEN IHRE NACHRICHT VOM 4-9-1963 bhrifft: Acceptance of order No.40300'io& your order of 4-9-1963 characteristic;"Alabama I". UNSERE ZEICHEN SM. Eid. 301, TAG.- 27-7-1964 Dear Sirs, We thank you once more for your valued order dated Sept. 4^1963 which we have booked according to our agreements dated August 5^ and 23^, and Dec.4"^ 1963 under the following conditions and of the below stated volume: 1. / PATENTS: J.M. Voith A.G. agree to defend at their own expense any suit instituted by any party against you, and hold you free and indemnified of any damage or loss in con nection with such suit, as such a case may be basedoon any infringements of patents or licences as regards the delive and/or continuous use of the equipment you order. 2. / GUARANTEE: J.M. Voith A.G. warrant that all materials, equipment and work furnished pursuant to your order are free from defects in material and workmanship, that they are suitable and adequate for the purpose for which they are designed and that they meet the requirements, as promised under the quotations submitted, for a period of twelve months after their first satisfactory operation CAPCO JEN 0000587 / ^ J H VOITH n.c. P.2 BLATT ZUM BRIEF VOM AN Messrs............ Cement Asbestos Products CompanyWoodward / Alabama or for a period of 18 months after the date the last material under your order arrived on ship in U.S. port of unloading, whichever date is the earlier one. This clause applies in full regardless of one-shift, two-shift, or three-shift operation of the equipment during the period indicated as long as there is no failure or mishandling caused or originated by your or any other personnel, or any deficiency of or interference in normal operation beyond the influence of J.M. Voith. 3./ SATISFACTORY OPERATION: Having finished the erection J.M. Voith A.G. will send a production engineer who will effect setting into operation and running in of the plant and instruct the personnel properly. Cement Asbestos Products Company,J.M. Voith A.G. and the Voith production engineer will come to amutual agreement upon satisfactory operation. As acceptable output the below stated production of a minimum tonnage of pressure pipes can be.considered, of which Voith- A.G. will guarantee that 90$ of daily production will correspond to the ASTM C 296-56 T, Tentative Specifications and Methods of Test far JLsbe-stos .Cement Pressure Pipe. The raw.material being used in production for satisfactory . operation is, as follows: . ` ' -7 Asbestos Asbestos Cement Silica : Canadian.Lake Asbestos or equivalent. : blue.Cap blue or equivalent. : Portland Cement.National Cement or equivalent. : Qualities as commonly used.It is requested that the contents of aluminum (A^O^) does not exceed 2$ and pure Silica (SiC^) is not below 96$. Samples of all raw materials are to be remitted by CAPCO for Voith's examination. CAPCO JEN 0000588 1 .p.'.J BLATT ZUM BRIEF VOM ^ J.M. VOITH R.C. .. an ...Messrs.,.... Cement Asbestos Products CompanyWoodward / Alabama The raw material for production will correspond to the samples sent to Voith A.G. and approved by them. It is within the responsibility of CAPCO to provide raw material for production of the quality, indicated by Voith A.G. Minimum output per 24 hours: 4 m pipes, class 150 nom. .width piece t/24 h: - 6: 1250 80 : 12 454 - 102 - "/ 16 290 110 The preparation plant is laid out for an output of more than 200 t of Asbestos Cement pipes per 24 hours. Also the drives of the pipe machine are suitable for a production of more than 200.tons. Development in the years to come will fully utilize these excess capacities. 4-r/ INSPECTION: J.M. Voith A1G. agree, that the equipment and materials can be inspected at any time during manufacture in their plant, by your delegate, and that all information will-be made available to your inspecting engineer which are asked for by him and are in connection with your order.No cost for such a delegation and inspection, however, is included in the prices quoted. 5./ DELIVERY: - J.M. Voith AiG. promises that the material and equipment ordered will be shipped from the plant starting July 6^1964 ending Sept. 6^1964-. J.M. voith A.G;eagrees to a penalty for late delivery in the amount of 0.5 $ per month limited with a maximum of 5 %o the contract price, commencing Oct. 6 1964. CAPCO JEN 0000589 p ^ 4BIATT ZUM BRIEF VOM ^ J M VOITH n c an Messrs. ............................... Cement Asbestos Products Company Woodward / Alabama 6./ PAYMENT; J0$ of the contract price as down-payment together with the order. As downpayment of the' contract price of US-$ 640.110 you have paid: US-$ 60.974,50 and US-$ 5-036,50 together US-S 64.011^-- As by modification of the preparation plant the contract price will now be ' , 7' US-$ 637.785,-rV' US-$ 232,50 the difference of ' will be credited to you and deducted from the future payments. 50$ against presentation of final shipping documents; 20$ not later than 6 months after the date of arrival on board ship in the US port of unloading. 10$ when the pipe machinery will be operating satisfactorily (see also terms under "Satisfactory Operation") 10$ at the end of the guarantee period (see also terms under "Guarantee") If the AC. pipe machinery will be put into satisfactory operatio at any time before 6 month after arrival of ship in US port of unloading, a total of 30$ of the contract price will be up for payment. / ERECTION: J.M. Voith A.G. are prepared to provide full astistance for and during installation and erection of materials and equipment ordered.For such purpose phey will delegate to site: 1 erection engineer at a rate of US-$ 65 per day; 1 chief mechanic at a rate of US-$ 45 per day; both from their plant in Austria CAPCO JEN 0000590 J N VOITH n c p.,5.8LATT ZUM BRIEF VOM .........................AN Messrs. Cement Asbestos Products Company Woodward / Alabama further 1 service engineer and electrical supervisor at a rate of US-$ 65 per day from New York. L j.; 7-- The daily fees are to be understood per calender day absence from plant or head office and are based on a 40-hours week at an average of 8 hours per day.The travel costsoontthe!basiscof airplane round trip will be charged to the actual amount. As it is in the interest of both, CAPCO and J.M. Voith A.G., to finish the installation job fast and satisfactorily,sufficient and skilled workmen should be made available at site during erection by the' CAPCO Company. If overtime work,`exceeding- 40 hours per week should be asked for, J.M. Voith A.G. will charge the following for such work, the charges to be applied on top of the daily fees mentioned before: For work between 6 am and 8 am and between 5 pm and 8 pm on normal work days (Monday to Friday)and between 8 am and 5 pm on Saturdays. XjS-$ 9-00 per hour or part thereof for engineers US-S 6.00 per hour or part thereof for chief mechanics, for work between 8 pm and 6 am (night work) and during any time on Sundays or Holidays the latter as defined by the current labor contract of National Cement Co. US-S 1 i per hour or part . thereof for engineers. US-S 8 per hour or part thereof for chief mechanics. These fees do not include local transportation between lodging and job site.Free transportation will be provided by CAPCO not to exceed 50 total miles per day. 8./ START OF PRODUCTION: After erection has been completed, J.M. Voith A.G. will delegate to site an expert production engineer, who will start the plant) run-in the machinery in order to obtain satisfactory operation and train your crew accordingly, for a period of .-8 weeks from CAPCO JEN 0000591 p..6. BLATT ZUM BRIEF VOM. ^ I MYOITH R.C. AN Messrs. Cement Asbestos Products CompanyWoodward / Alabama the date the machinery is ready to start production. During this time a special service engineer from the New York office will also be present for a period of two weeks. The total fees for these services will be lump sum............................. US-$ 5,500. per complete pipe machinery. Travel cost will be charged to the actual amount, as listed., under item "Erection". If during these eight weeks deficiences should occur, , for which the remedy, would be the responsibility of J.M. Voith A.G,'con sidering the terms of "Guarantee" and "Satisfactory Operation" and which would cause interruption and/or extension of said period, these eight weeks will be prolonged by the time of such interruption and/or extension without any additional cost toCAPCO. If within these eight weeks operation' and manufacture of pipes under the terms of "Guarantee" and "Satisfactory Operation" was obtained and you wish to keep the production engineer longer, J.M. Voith A.G.,are prepared to extend for an additional eight weeks, whereas US-$ 80 per calendar day would be charged for'any time within-this period, exceeding the first eight weeks. If you should desire any further extension exceeding . the., additional eight wbeks; J.M. Voith. A.G. are certainly prepared .to give you any possible assistance, though they presently ;cannot guarantee, that the same production engineer would then be available for the entire period. 9./DRAWINGS AND ,TECHNICAL DATA: J.M.Voith A.G. agree that for all items listed in the quotation and not showing prices , all necessary drawings and technical data will be given to you at no extra cost in order to procure the pertaining material locally.This includes" mandrels.lt applies also to motors you wish to buy at site.Such equipment will be combined with the design of the materials delivered from abroad by J.M. Voith A.G. CAPCO JEN 0000592 ^ J.M.VOIIH H.C. P% 7BIATT ZUM BRIE.' VOM..........................an Messrs........................................................... Cement Asbestos Products Company Woodward / Alabama J,M. Voith A.G. confirm that materials and equipment quoted will conform to US Standards wherever required or feasable in regard to erection and equipment maintenance. J.M. Voith A.G. agree to furnish you all drawings of the equipment they will manufacture in such time, as to enable CAPCO to proceed with the preparatory work at site before shipments arrive. Especially Voith A.G. will make available: Project drawing showing arrangement of pipe machinery and building dimensions. _ Plans jof direction.for the single machines with foundation data. Specification for the autoclaves and drawings for .the autoclave-buggies. * CAPCO JEN 0000593 ' 4 ^ JMvarru nc p8. BLATT ZUM BRIEF VOM. . ...an Messrs*................... Cement Asbestos Product: ! ompanj-':Woodward / Alabama Our acceptance of order No. 40301:___________ H) 1 plant for the production of Asbestos Cement Pressure Pipes of 3 and 4 m length, of nom. width 3>45,6,8,10,12,14,16,18,20, and 24" for the pressure classes 100, 150 and 200 psi(7; 10,5 and 14 atue) The plant consists of the following machines: 1./ 1 ASBESTOS CEMENT PIPE MACHINE * With 2 cylinder .moulds, for the production'of asbestos cement pipes of 3 and 4 m length." CHARACTERISTICS OR THE MACHINE: Length without pull-off carriage width height felt speed infinitely variable approx. 9 m approx. 11m approx. 7 m 0-55 m/min. 1.1 2 COMPLETE CYLINDER MOULD PARTS without stock feeding channel, with 2 cylinder moulds of 1QOQ mm dia.,face 4185 mm, completely covered with bronze tissue,2 spray tubes of brass with special fan spray nozzles, made of Nirosta, with fastening, and fit'tings as well as hose connections; ' 2 cylinder mould vats with cast iron lateral 'walls ana troughs of steel sheet; 5 agitators with single drive and adjustable speed; 2 couch rolls 410 mm dia. with rubber covering of 25 mm ^y thickness, incl. common fastening; 1 auxiliary suction box above the 2nd. cylinder mould "'rich is connected to the high vacuum plant; 3 dipping electrodes are controlling the stock- inlet thus that the level in the cylinder mould vats remains almost, constant. A rake in front of each cvlinder mould renders oossitle cross CAPCO JEN 0000594 ^ JMVOITHHC p9,. SLATT ZUM BRIEF VOM . an .Messrs................ .... Cement Asbestos Products Company- Woodward / Alabama formation of the fibre by its movement to and fro. Drive by means of gear motor. 2 stationary spray tubes with 2 pneumatic through- flow cocks. 2 electro-magnetic valves and 1 time limit relay are included in the delivery. In front of each cylinder mould 2 stock regulating flaps are located. .2 1 PRESS PART of steel sheet structure, with 1 breast roll-6-50 mm dia., made of c.i., ground, running in antifriction bearings'; V "" 2 complete felt guidances with all guide rolls and bearings; 2 suction boxes for the felt washing device, connected to the low-vacuum plant, made of, steel sheet, incl. fittings; 1 high-vacuum suction box, complete with felt rollers.The suction tube can be considered also as swivelling axis for the couch roll fastening; . 4 spray tubes with fastening and fittings for the top-and bottom felt washing device; 1 complete pressure carriage of specially sturdy.design,with ' 2 pre.ss^ rolls of 130 mm dia,, pres surest earn and 5 pressure cylinders of 175 mm dia. The power of the pressure cylinders is transferred.onto the pressure.rolls by means of-three pressure rollers each,' via 5 pressure roll carriers.Knock out-spindl'es render possible quick and simple exchange of the pressure rollers; 2 felt guide rollers of 165 mm dia. with rubber covering and vulcanized-on rubber spiral which stretch the top felt in width. The pressure carriage is moved up and down by oil eervo-motors Via threaded spindles. A removable guiding piece of the pressure carriage renders possible a quick felt exchange. The wall thickness of the asbestos cement pipe is measured on both pipe ends and transmitted electrically to the indicating device.inthe control desk. . CAPCO JEN 0000595 V - ' ^ J M VOITH R C p. 1051ATT ZUM BRIEF VOM...................................... AN.Me.SSrS*....................... Cement Asbestos Products Company Woodward / Alabama A membrane valve with electro-magnetic valve and time limit relayon the high-vacuum suction box destroys the vacuum at the moment of starting in order to relieve the main- driving"motor. 1.3 GEARS OF THE MACHINE: The drive of the machine is sufficient for an output exceeding 200 t per 24 hours. 1 Voith high-efficiency gear Z? 85 for the main drive (breast roll) with, cross disc coupling and complete V-belt drive; 1 Voith-high-efficienc;/ gear ZP 60 for the top felt drive, with flexible coupling; 5 Voith-high-efficiency gears Zf 10 for the drive of the agitators,incl.foundation frame- and couplings. 1.4 1 TOP CAT WALK -- of sectional iron, with grate and railing. 1.5 1 COMBINED ELECTRO-HYDRAULIC CONTROL DESK for the central control of all electric and hydraulic movements. It includes the electric thickness indicating device, the felt speed indicator and the ammeters for the top-and bottom felt drive. Furthermore a counting mechanism is provided which gives a certain number of impulses at each breast roll rotation from.which you can calculate the number of layers of the wound asbestos cement pipe. 1.6 ELECTRICAL EQUIPMENT: The instruments installed in the switch board will be supplied by US-manufacturers as far as possible. The elements of the Leonard-set are of European origin. The electrical equipment comprises: 1 d.c. motor for the bottom felt drive, 32 kW, 588-2940 r.p.m., with cooling ventilator and tachodynamo. 1 d.c. motor for the top felt drive, 22 kW, 540-2840 r.p.m., with excessive speed, with cooling ventilator and tachodynamo. CAPCO JEN 0000596 p *4 1BIATT 7UM BRIEF VOM ^ J M VOITH n c ...an Messrs*....... Cement Asbestos Products Company Woodward/Alabama 1 Leonard-ccnverter set, comprising a three phase motor of 80 kW, main-and auxiliary exciting machine coupled with d.c. generator 60 kW, at n = 1740 r.p.m. 5 three-phase motors 5 HP, 1750 r.p.m., for the agitator drives; 2 gear motors for the rakes; 1 switch board for the asbestos cement pipe machine,comprising all instruments required for regulation and control; 1 switch board for the control of the auxiliary drives of the pipe machine ( agitators, rakes, magnet valves )' The instruments and machines are provided with complete inside wiring but the cables between the.machines on one hand and the switch board and control desk on the other hand are not included in the delivery. The drive of the machine is sufficient for an output exceeding -200 tons per 24 hours. _1 .7 FOUNDATION RAILS; for fixing the cylinder mould vats and the frame of the asbestos cement pipe machine. 1.8 1 MANDREL PARALLEL LOADING DEVICE similar to our drawing No. 73*7-48, in 4 m design. This loading device is used up to a pipe outer diameter of 500 mm,mandrel outer diameter 400 mm. ' 1 .9 1 FULL HYDRAULIC LIFTINGJ-AND SWIVELLING DEVICE for lifting, lowering and swivelling the mandrels to the left and right of the machine. All movements are effected by means of hydraulic servomotors which are controlled from the control desk. This equipment is required for the pipes of more than 500 mm outer diameter 1.10 2 SUPPORTING DEVICES: made of cast steel CAPCO JEN 0000597 p12. blatt zum brief vom. 1M VOITH R.C. an Messrs............................................................. Cement Asbestos Products Company .Woodward / Alabama 1.11 2 TAKE-OFF CARRIAGES one on the left side and one on the right side of the machine, for taking off the wound asbestos cement pipe from the swivel led out mandrels. We are also supplying 2 pipe cradles size I. 1.12 VARIOUS - PROTECTING- COVERS 1.13 2 SETS OP PELTS I 2./ EQUIPMENT POR THE 4 m ASBESTOS CEMENT PIPE ?iACKINE: 2J1 2 SWIVELLING PIVOTS . 220 mm dia. 2.2 MANDRELS>- are provided by the customer according to our drawings - 2.3 SPARE PARTS-for the .asbestos cement pipe machine: 2 cylinder'moulds, 3 pairs .of felt guide roller bearings with cast spherical casing and labyrinth rings, 8 sealing strips for the cylinder moulds, 3 sets of sealing rings, r 60 sealing rings made of round rubber for the agitators, 4 spray tubes, .420 fan nozzles made of Nirosta, 12 m of high-pressure hose for 7 atu-e. working pressure, 80 mm dia. 20 piston sealing rings 175 mm dia. 8 V-belts approx. 3200 mm long for the main drive CAPCO JEN 0000598 P.13biatt zum brief vom ^ I M VOITII n c an .Messrs. Cement Asbestos Products CompanyWoodward/ Alabama 4 bearings for the cylinder moulds, 10 bearings for the agitators, 5 sets of installation parts for the agitator gears; 2.4 10 ENDLESS BIAS MESHES: 245 1 WIRE MOUNTING DEVICE: for mounting the wire hoses. 2.6 1 ASBESTOS CEMENT PIPE CALENDER in 4 m design, for pipes of up .to nom. width 16", according to our sketch No.SP 317183.1. The machine .is equipped with two bottom calender rolls of 138 mm dia. and one top calender roll of 220 mm dia.The sturdy laterals:- stands include the pistons for hydraulic lifting of the top roll. The drive of the calender rolls is effected by means of oil pressure motors. The necessary pressure oil is supplied by the pressure oil plant; of the asbestos cement pipe machine. j 3./ PRECURING; 3.1 ' 1 TRANSPORT EQUIPMENT for the transport of the asbestos cement pipes and mandrels N\s through the precuring kiln. 3.2 1 FRAMEWORK for the precuring kiln.The lining will be provided by the customer according to our statements. 3.3 If LIFTING DEVICE for lifting the mandrels after the asbestos cement pipes have been pulled off. 1 LOWERING LEVICE for the mandrels for parallel loading. The mandrel transporting track above the kiln will be provided by the customer. CAPCO JEN 0000599 ^ I M VOITH n c p. 14 . 6LATT ZUM BRIEF VOM.......................................AN MeSSr.S ......................................................... Cement Asbestos Products Company Woodward / Alabama 4./ A.C.PIPE FINISHING MACHINES 4.1 1 AUTOMATIC ASBESTOS CEMENT PIPE LATHE size Ilh in 4 to 2 m design, for a turning range of nom. width 50-600 mm, the other dimensions and output data similar to our sketch No. 511601.1. The a.c. pipe lathe is a full-automatic lathe and is working in the same cycle as the pipe testing press. The lathe is delivered with driving motors. The shortest pipe which can be machined on this lathe is 1980 mm long. Provided MOTORS: 1 driving motor N = 30 kW n = 1750 r.p.m. 1 pump motor N =11 kW n = 1750 r.p.m. 1 set of special tools. The compressed air for the Forkardt-chucking pivots is taken from the compressed air mains (6 atue.). Pertaining CHUCKING ELEMENTS: 2 chucking pivots incl. 2 sets of chucking segments for nom. width 3" 2 sets of chucking segments for nom. width 4" 2 chucking pivots incl. 2 sets of chucking segments for nom. width 6" class 100 2 sets of chucking segments for nom. width 6" class 150 2 sets of chucking segments for nom. width 6" class 200 2 sets of chucking segments for nom. -width 8" class 100 2 sets of chucking segments for nom. width 8" class ,150 2 sets of chucking segments for nom.width 8" class 200 CAPCO JEN 0000600 .p. ,1 5latt zum brief vom ^ IMVOITHHC an Messrs.............................................................. Cement Asbestos Products Company Woodward / Alabama 2 chucking pivots incl. /*> sets of chucking segments for nom. width 10" class 100 2 sets of chucking segments each for nom. width 10" class 150 and 200 2 sets of chucking segments each for nom. width 12",class 100, 150 and 200, 2 sets of chucking segments for nom.width'14" 2 sets of chucking segments for nom. width 14" class 150. 2 chucking pivots incl. 2 sets of.chucking segments for'nom. width 16". 2 sets of chucking segments for nom. width 16" class 150 2 sets of chucking segments for nom. width 18" 2 sets of chucking segments incl.pendulum jaws for nom.width 20" sets of chucking segments incl.pendulum jaws for nom.width 24" 2 1 ASBESTOS CEMENT PIPE TESTING PRESS size Il/l similar to our sketch No. 511606.1, of .special design, for 160 tons pressure,suitable for testing a.c. pipes of nom. width 50-600 mm and a -pipe length of 2-4 "a. Up to nom. width 100 mm 3 a.c. pipes can be tested simultsneously on this press, up to nom.width 200 mm 2 a.c.pipes and with pipes of more than nom. width 200 mm one pipe only can be tested. 1 ADDITIONAL ROLLER TABLE UNIT is supplied. MOTORS 1 electric motor of 2,2 kW for the drive of the press pump 2 electric motors of 7,5 kW for the drive of the filling pump, 1 electric motor of 5,5 kW for the mechanical drive 51 PAIRS OF PIPE HOLDERS for nom. width 3,4,6,8,10,12,14,16,18,20,24". CAPCO JEN 0000601 P 1 6 BLATT ZUM BRIEF VOM.. ^ JMVOITHRC an...Messrs,.................................. ............ Cement Asbestos Products Company Woodward / Alabama 4.3 PIPE THANSPORTING .TRACK for 4.3.1. the A.C. pipe lathe size II .h,with 2 fields approx. 4 m wide, consisting of the roller track top part with various rollers and hinged rails and the jack screws , with connection shafts and hand crank and 4.3.2. for the A.C.pipe testing press size II/l, design as described subitem 4.3.1. 4.4 1 MULTIPLE JOINT CUTTING MACHINE In 4 m.design for dividing a joint pipe into the required joint length. 4.5. 1 JOINT LATHE size I turning range for a joint outer dia. of 105-620 mm max. The machine is equipped with a complete pneumatic chucking equipment. The lathe is supplied with motor of 18,4 kW,1800 r.p,m. and control equipment. The delivery includes only one set of special- tools for starting the machine. CHUCKINC ELEMENTS: 1 set of special interchangeable jaws with pendulum.attachments for a joint outer dia. of 105-250 mm; 1 set of special interchangeable jaws with pendulum attachments for a joint outer dia, of 250-400 mm; 1 set of special interchangeable jaws with pendulum attachments for a joint outer dia. of 400-600 mm. 4.6. 1 JOINT LATHE size II turning range for a joint outer dia. of 440-1184 mm otherwise as described under item 4.5. CAPCO JEN 0000602 P 7SLATT zum brief vom J H VOITH R.C. an Messrs............. Cement Asbestos Products Company Woodward / Alabama CHUCKING ELEMENTS: 1 set of special interchangeable jaws with pendulum attachments for a joint outer dia. of 440-565 mm; 1 set of special interchangeable jaws with pendulum attachments for a joint outer dia. of 665-925 mo. 4.7. 1 JOINT TESTING PRESS for joints up to nom. width 24", with electric and hydraulic equipment, complete with all valves,fittings and pipe lines as well as with pressure tank and motor of 3 kW, 1750 r.p.m. i ;23 PIPE HOLDERS Various switch boards.of steel sheet design already are included in the machine items and will be equipped with US-instruments as far- as possible. The machines are provided with complete inside wiring, the wires between the machines on the one hand and the control desk and switch board on the other hand are not included in our delivery. 5./ AUXILIARY UNITS 5.1 1 STATIONARY PULL-AUTOMATIC COMPRESSOR PLANT will be provided by the customer. Required amount*of delivery approx. 3Nm3/min.,i.e. referred to 20C and 1 ata,max.pressure 10 atue. An air precleaner and one compressed air container of 4000 1 capacity are required. CAPCO JEN 0000603 p. 18.. biatt zum brief vom. ^ J.M.VOITH R.C. an ...Messrs.,................................................................ Cement Asbestos Products CompanyWoodward / Alabama 5.2 1 CENTRIFUGAL VENTILATOR: for the low vacuum cn the asbestos cement pipe machine, air capacity approx. 150 Nm3/min., static pressure 18,4 mm Hg, complete with motor of 11 kW 3400 r.p.m. 5.3 1 PRESSURE OIL SUPPLY PLANT for the asbestos cement pipe machine, for 32 atue. operational pressure. The delivery includes the.oil container with 2 mounted pressure oil pumps (one of them as stand-by pump),the air+tanlfv a-vcompressor for loading and refilling the air tank with compressed air, all fittings and measuring instruments, the piping of the plant itself and the motor of 3,8 kW at 1750 r.p.m. and two motors of 19 kW at 1150 r.p.m. The pipe lines from the pressure oil plant to the asbestos cement pipe machine and to the pipe calender are not included in our delivery. 5.4 1 VACUUM PLANT- for the high vacuum on the asbestos cement pipe machine, complete, mainly, consisting of: . . v'; ....... 1 water ring air pump size 10, delivery 60 m3/min at 1 atm., otherwise according to our sketch ' No. 1240 but with Voith gear E 25- The motor of approx. 100 kW at 1750 r.p.m. will be provided by the customer. 1 vacuum container of vertical design, of approx. 3 m3 capacity complete with manometer, non-return flap and piping within the unit,incl. a centrifugal pump with motor for removing the water; pump and motor are coupled directly and mounted on a common foundation plate. . CAPCO JEN 0000604 ^ J H.VOIIH n.c. P-1.91ATT ZUM BRIEF VOM......................................AN ...Messrs,.............................................................. Cement Asbestos Products Company Woodward / Alabama Motor power 5,5 kW at 1750 r.p.m. The piping from the vacuum tank to the asbestos cement pipe machine is included in the delivery. 1 water separating container approx. 1000 mm inside dia., 1400 mm high. 5.5 2 BACKWATSR PUMPS i.e. : 1 pump for the backwater of the cylinder moulds Q = m3/hour 1 pump for.the backwater of the felt(Washing device Q = 120 m3/hour . . . ,.v . /. Delivery at a head of approx, 15 .m, complete with three-phase motor of 1V50 .r,p,m, 6 spare gyroscopes are included in the delivery. ; 5.6 2 PRESSURE WATER PUMPS will be provided by the customer. DATA OF PUMP delivery approx. 1800 l/min., pressure 6-7 atue. 5.7 1 BALANCER - ; 7 in 4 m design, for the'cylinder mould transport. 5.8 2 CYLINDER MOULD TRANSPORT CARRIAGES are: to->be . provided by the customer according to our drawings. 5.9 fVARIOUS SWITCH BOARDS and OPERATION DESKS for the stationary compressor plant centrifugal ventilator pressure oil supply plant vacuum plant ^ back water pumps pressure water pumps /' ,, - will be provided by the customer according to . our statements CAPCO JEN 0000605 J H VOITH H C p. 2.0Blatt zum brief vom.............................. an ... Messrs.......................................................... Cement Asbestos Products Company . . Woodward / Alabama 5.10 1 PAIR OF FUNNEL FILTERS will be provided by the customer according to our drawings. 5.11 1 TESTING LEVICE for rubber rings will be provided by the customer according to our drawings. 5.12 2 PORK LIFTS will:be provided'by the customer according to our statements (5 tons carrying capacity and 4 m lifting height). 5.13 75 SMALL DRYING CRADLES . . will be provided by the customer according to our drawings. 6./ WET PREPARATION for the asbestos cement pipe plant (our acceptance of order 40300 comprises all parts of this preparation plant). On account of the last alternations in the preparation plant as per project drawing No. 7203-74 the following deliveryscope is resulting: 6.1 1 EDGE RUNNER size C as per our sketch No. 7202-43 equipped with cover of steel sheet through which furnishing of material is effected by means of a bucket elevator, with compressed air operated discharge scraper and two compressed air operated discharge flaps. Preset control by means of time-limit relays. Furnish 400-500 kg. The motor to be provided by the customer is to be 50 HP at .1800 r.p.m., 440 volts and 60 cycles* Besides our delivery comprises a starting coupling, a device for wet treatment; water supply is accomplished via a con tainer with dipping electrodes CAPCO JEN 0000606 ^ J H VOITH H C P .2 1 BLATT ZUM BRIEF VOM AN Messrs. "Cement"Asbestos Products' Company Woodward / Alabama 6.1.1 1 BUCKET ELEVATOR axle distance approx. 6,5 m, capacity approx. 18 tons/hour for conveying asbestos into the edge runner. Motor capacity 5 HP, transporting speed 1,05 m/sec. This bucket elevator incl. motor is to be provided by the customer. 6.1.2 1 CONTAINER arranged underneath the edge runner for accomodating the complete contents of the edge runner,equipped with doubleedged worm including drive (regulating gear) N = 3 HP' 440 volts, 60 cycles. 6.2 1 BLOWER with conveyor line and dust filter, Q = approx. 60 m3/min., pressure approx. 600 mm w.c. This item is to be provided by the customer i.e.complete with motor N = approx. 25 HP. 6.3 1 SILO POR WET ASBESTOS with cyclone and dosing device,capacity approx. 8 n3. Drive of.dosing device by gear motor and chain K" = 1,5 HP drive of silo discharge "N = 5 HP., 6.4 1 BELT CONVEYOR for transporting the asbestos from the silo to the scale with belt, approx. 5,5m axle distance x 500 mm width, capacity approx. 100 kg/min. Motor capacity approx. 2 HP This belt conveyor incl. motor is to be provided by the customer 6.5 1 CHARGING BALANCE WITH BEIT for wet asbestos, type FBW-H~I-800',with dosing device and recording counter. Capacity approx. 100 kg/min = 6 tons/hour, scale range for peaks up to 8 tons/hour. CAPCO JEN 0000607 P..22LATT ZUM BRIEF VOM. J H VOITH n c an ...Messrs. ......................................................... . Cement Asbestos Products CompanyWoodward / Alabama Accuracy range between 2-7 tons/hour Drive by gear-brake motor N = 1,5 HP 6.6 1 DAILY SILO FOB CEMENT for approx. 70 tons of loose cement.The silo should be equipped -with compressed air fittings for avoiding arching of cement. The cement silo is to be provided by the customer. 6.7 1 DAIDY SILO FOR SILICA analogous to item 6*6. 6.8 1 CHARGING BALANCE WITH BELT: for cement analogous to item 6.5, but of 400 kg capacity per min, i.e. 24 tons per hour, scale range for peaks up to 30 tons per hour. Accuracy range 7,5 to 26 tons. 6.9. 1 CHARGING BALANCE WITH BELT for silica analogous to item 6.8. 6.10 2 REEDLER PLANTS to be provided by the customer, capacity approx. 20 tons per hour, approx. 8m axle distance i.e.:, 1 plant for cement 1 plant for silica. chain speed approx. 15m/min. Motor capacity 7,5 HP 6.11 2 FEEDING CHUTES designed as swivelling intermediate container,of steel sheet, mounted on the two pulpers for furnishing asbestos, cement and silica,with two compressed air cylinders each for swivelling the container and opening the closing flaps. CAPCO JEN 0000608 ^ IMVOITUdC .......BLATT ZUM BRIEF VOM.......................................AN jressrg P* ^ Cement Asbestos Products Company- Woodward / Alabama 6.12 2 TURBOPULPERS size III as per our sketch No. 7202-57, of 3000 1 effective capacity, approx. 3500 1 total capacity, comprising a welded trough, with inserted stuffing boxes and protection sleeves of metal on the stuffing box spots; sturdy steel shaft with mounted rotors of welded steel sheet; amply dimensioned self- aligning roller bearings in vertical bearing casings. The delivery of the turbopulper comprises the complete belt drive, protection covering and feeding chute of welded steel sheet; one special pneumatically-operated stock slide-valve each of nom. width- 12" for discharge; one starting coupling each. The driving motors for the two pulpers of 150 HP each, 1800 r.p.m. 440 volts. 60 cycles including rails are to be provided by the customer. 4 rotors mounted on 2 shafts will be supplied as spare parts. 6.13 WATER SUPPLY ' of both pulpers comprising: 1 water tank of approx. 3m3 capacity with 2 dipping electrodes and 1 electrode control instrument-. 1 pneumatic spring-operated valve nom. width 6" for water supply. 2 pneumatic spring-operated valves for water outlet. These three valves are to be provided by the customer. 6.14 1 HORIZONTAL PUMP * * '4 type RSHG- 3329/20, Q = 200 m3/hour for transporting the stock from the pulpers tc the agitator chest. Rotor disk and insert bushes in the casing are provided with sintered-on hard metal layer. This pump is supplied with motor, coupling and foundation plate. CAPCO JEN 0000609 fiAn ZUM BRIEF VOM ^ J M VOIIH n c an Messrs.................. .............................. Cement Asbestos Products Company Woodward / Alabama Manometric head = 4,5 m, driving motor N = 50 HP, n = 1200 r.p.m., 440 volts, 60 cycles, pump speed n = 1200 r.p.m. 6.15 1 COMPLETE AGITATOR CHEST similar to our sketch No. 7202-87, of welded steel sheet, including overflow tank, effective capacity approx. 12 m3, with dipping electrodes for level control. Agitator speed 6 r.p.m. Drive by gear motor N = 10 HP. 6.16 1 STOCK PPMP for transporting the stock from the agitator chest into the overflow container, type KwKs 65-30, Q = 40 m3/hour, manometric head 5 m, complete with motor N = 3 HP, n = 900 r.p.m. coupling and foundation plate, pump speed n = 900 r.p.m. Impeller and installation parts of chilled casting of chromiumnickel . 6.17 1 DUST EXHAUSTION DSVICE WITH MOTOR to be provided by the customer, for the asbestos feeding spot on the edge runner, capacity approx. 50 m3/min., pressure 250 mm w.c. 6.18 1 LOW-VOLTAGE SWITCHBOARD 1 CONTROL BOARD * * completely steel sheet enclosed, total length 4000 mm, depth 600 mm, height 2000 mm, with all installed instruments for manual and automatic control of the stock preparation plant,including illuminated wiring diagram, CAPCO JEN 0000610 .25 GLATT ZUM BRIEF VOM ^ J M VOITH R C ..an ..Messrs... . - .............................. Cement Asbestos Products Company- Woodward / Alabama .19 VARIOUS WATER CONDUITS valves, slide valves, blower conveyor lines, dust filter, compressed air lines are to be provided by the customer if not explicitly stated in this quotation. In comparison with our quotation No. SM 1119 AZ dated Oct. 3 1963 the delivery is reduced by: 1 inclined conveyor belt for asbestos for the edge runner and 1 dosing device incl. drive at the container of the edge runner. The price difference will be put on the credit side of your account. CAPCO JEN 0000611 J.M.VOITH n.c. p.26 blatt zum brief vom an Messrs, CementAsLestos ?!rod.uc"ts Comp .............................. Woodward'""/"Alabama................................. LIST OP WEIGHTS AND PRICES weight approx.kg,: price US~$: Our acceptance of order No, 40301 asbestos cement pipe plant 4/3 m: 1./ 1 2-cylinder mould a.c, pipe machine 4/3 m .. ..1 1 2 cylinder mould parts 1 2 1 press part 1.3. Gears of the machine 1.4. 1 top cat walk '?<*. Tii 1.5. '1 combined electro-hydraulic . .'(SJ control desk ' 1 6 Electrical equipment 88.400,- 176.100,- . .1.7. Foundation rails 1 8 1 mandrel parallel loading device' 1.9. 1 full hydraulic lifting-and swivelling device 1.10 2 supporting devices ' 1.11 2 take-off carriages J 1.12 Various protecting covers 1.13 2 sets of felts ' 2./ EQUIPMENT FOR THE ASBESTOS CEMENT PIPE MACHINE 4 m/3 m: ; 2.1. 2 swivelling pivots V' 2.2. mandrels - on site .supply of drawings free of charge 2.3. Spare parts for the a.c. pipe machine frk 2.4. 10 endless bias meshes . 2.5. 1 wire mounting device 2.6. 1 a.c. pipe calender 3.800,- 3.180,- 4.980,4.000,- 13.150.2.100,- 14.000,- TOTAL: ' 101.280,- 208.660,- 00 1 VJ40 * 1 A CAPCO JEN 0000612 p. 28 BLATT zum brief vom JMVOIIH n.Q AN Messrs Cement Asbestos Products Corap Woodward / Alabama weight price approx, kg______US-$: 5./ AUXILIARY UNITS 5.1* 1 stationary full-automatic compressor plant - on site 5.2. 1 centrifugal ventilator 5*3* 1 pressure oil supply plant 5.4. 1 vacuum plant without motor for high vacuum pump 5.5. 2 backwater pumps (i 5*6. 2 pressure water pumps - on site 5.7. 1 balancer 5.8, 2 cylinder mould transport carriage pertaining drawings ___ ^ 5.9._Various switch boards and _ operation desks - on_ site 5*10 1 pair~~oi^i'uhh'Slrufrrt'ers pertaining drawings 5*11 1 testing device - on site' 5.12 2 fade lifts - on site 5.1375 snail drying cradles pertaining drawings TOTAL: 660,3.900,7.200,2.000,- 350,- 14.110,- 1.300 8.200 13.020 3.850 150 26.520,- ('JU* A CAPCO JEN 0000613 ^ J.M.VOITH n.c. p.27 blatt ruM brief vom...............................an Messrs, Cement Asbestos. Products Comp. Woodward / Alabama weight price approx.kg.: US-$: 3./ PRECURING: 13.I. 1 transport equipment 5 3.2. 1 framework 5 (3.3* 1 lifting device and lowering device TOTAL: ) ) 56.000.- 115.000.4.000,- 56.000.- 119.000,- 4./ A.C. Pipe FINISHING MACHINES: 4.1. '1 automatic asbestos cement pipe lathe size Ilh in 4 to 2 m design 15.100,- ''65.800,- Chucking elements for pipe nom.width 3 - 24" *12.100,- 4.2. 1 asbestos cement pipe testing press size Il/l 12.600,- 19.300,- 31 pairs of pipe holders 2.670,- 2.900.- 4.3 Pipe transporting track 4.31. '1 track for a.c. pipe lathe size Ilh 1.950,- 3.800,- 4.32. 1 track for a.c. pipe testing press size Il/l -1.950,- '3.800,- 4.4. 1 multiple joint cutting machine 4.200,- ^15.500,- 4.5. 1 joint lathe size I . 3.500,- < 9.400,- Chucking elements > 2.950,- 4.6. 1 joint.lathe size II 4.600,- ''12.800,- Chucking elements v2.050,- 4.7. 1 joint testing press 1.100,- 4.100,- 23 pipe holders ' 2.980,- 8.200,- TOTAL: 50.650,- 162.700,- CAPCO JEN 0000614 ^ J.M.VOllHn.C. p.29 blatt zum brief vom .............................AN Messrs... Cement ...Asbestos Products... Comp Woodward / Alabama weight aoprox.kg.; price US-$: 6./ Our acceptance of order No.40300 Preparation plant; 6.1. 1 edge runner size C without motor 6..11. 1 bucket elevator - on site 17.100,- 6 .12. 1 container 980,- 6.2. 1 blower - on site 6.3. 1 silo for wet asbestos 6.4. 1 belt conveyor - on site (I) 6.5. 1 charging balance 4.100,1.050,- 6.6., 1, daily silo for' cement - on site 6.7. l' daily silo for silica.-on site /6.8. 1 charging balance with belt for cement 1.050,- \6.9. 1 charging balance with belt for silica 1.050,- 6.10.,2 reedier plants - on site - 6.11 2 feeding chutes 1.100,- @> 6.12 2 turbopulpers size III without motor 8.800,- 6.13 Water supply 1.300,- 6.14 1 horizontal pump 1.100,-- ^ 6.15 1 complete agitator chest 8.000,- 6.16 1. stock pump . . 400,- 6.17 1 dust exhaustion device on site -- , 6.18 1 low-voltage switchboard with 4 panels 960,- 6.19 Various water conduits - on 1site 14.965,- 2.790,/ 7.390,- 2.905,- 3.850,3.850,- 1.450,28.800,- 3.260, 3.410, 10.200,- .985,- 12.600,- TOTAL: 46.990,- 96.455,- i A CAPCO JEN 0000615 ,C- > - P.5P . ,SLAtT ZUM BRIEF VOM. "V J.M.VOITH\c A. an Messrs. Cement Asbestos Products 'ojfc. Woodward / Alabama RECAPITULATION: weight approx.kg.: prie US-4: 1./ 1 2-cylinder mould a.c. pipe machine 4 m/3m) 2./ Equipment for the asbestos cement pipe machine 4 m/3 m ) 3./ Precuring 4./ Asbestos 'cement pipe finishing machines 5./ Auxiliary "'units 6./ Preparation plant TOTAL: seaworthy packing and freight fob Hamburg final contract sum 101.280,- 208.660,- 56.000,50.650,14.110,46.990,- 119.000,162.700,- 26.520,96.455,- 269.030,- 613.335,- 24*450,637.785.- Above indicated final sum is to be understood fob Hamburg including seaworthy packing and freight, but without customs duty, without other taxes and charges and without erection. These prices are fixed prices. Thanking you for your esteemed order and assuring you of most conscientious execution we beg to remain. Dear Sirs, Yours faithfully, 1M.VQBTH AKTIENGESEUSCHAFT Hu/SM.R.VK.AEC, SMP.SMK.Sachb.Krz.EB. CAPCO JEN 0000616