Document dnbNLRLJoek01DxgDXZE5aYdb

"-- --v .GO 4 * CODE KD-909-D -4..,,.. PKG JUK I! 1982 F2K12 __ DATE - ~l o t ~n u m5e r -^' STD . 'HRS. TIME , cg' 01 ' 01 . 1 CODE YC-1 6--B YC-16-B YC-1 6-.B PQ 96 93 93 LOT y LBS jee> 3fS | J \ PROCESSES APPROVED BY <// ( ) K0-909-D <C) FWP 3/25/82 ( )' . <) /nj <) <) JOB NAME: 4K0909DMC EST. WT. 5243* LBS. RES. NO -< /.084-2* NON-BLEEDING J .NAME : ".KROLQR" ORANGE Y i USE LBS NCODE ACCT LBS i "BEFORE USING SV, MAKE SURE THAT N-28-D LINE \y IF ANY IS BLANKED OFF." T RUN 60"<99 G) WATER IN V-211 . SET AGITATOR ON /. HIGH SPEED `/WEIGH IN DRUM AND POUR IN 1 DUMP IN AND STIR 5, MINS . RECORD : ST ART__Jl/JihS JLO4J $ g 3. FIN XK3-3 48 ADJUST TO 75" <1275 G) *NOTE: VOLUMES HIGHER L/THAN 75* MAY CAUSE DUSTING IN EXHAUST'HOOD. 5r\ WITH AGITATOR ON LOW SPEED PUMP V-211 THRU HOMOG AT 2800-320 PSI INTO V-208 WHEN V-211 MTY,WASH COLOR THRU HOMOG WITH MIN HOT WATER AT 2800^200 PSI INTO V-208 tfjSmCQRV: V-208 VOL ._J^i_-* & ADJUST TO 54* <1890G) QT\ INSPECT HOMOG STRAINER & CLEAN IF NECESSARY UN ?* <514 G) WATER INTO AGITATOR & INSTALL TEMP CHART1 START PUMP V-208 THRU HOMOG AT 4800-5200 PSI IN] RECORD.:.. TIME START T/jfj'C./n'OTAL MINUTES NOTE: IF HOMOG*PRESSURE FALLS BELOW 480>Sl, '3-WAY VALVE WILL RECIRCULATE SLURRY TO V-208 WHEN V-28 MT, RUN IN 5" <24 G) WATER & PUMP THRU HOMOG AT 48O0-5200 PSI INTO SV JDlj 14-1992 WHILE HOMOG, RUN 6" <284 G) WATER INTO V-349 RUN 10v WATER INTO V-384 & HEAT TO 11-12*F WEIGH INTO V-384 i. PUMP TO' V-349 '1 RUN 1000* WATER INTO V-384 & PUMP TO V-349 ADJ V-349 TO 19" , <899//G) & STIR 15 MIN RECORD DENSITY: A^/jp/ML <1 .091-1 .094) 11 250 j 32-D 'l 2500 w h en "s -TT""h o mo ^c o mpl It e 7"a d j ~s v *"t o '"60^730I4^g )T RECORD: PH /QJz & ADJ TO 11.1-11.3 USING N-7-D 1 I DILUTED TO 5% <1 PARTS WATER TO 1 PART N-7-D) ) //ASSUME 502 \ F'HQH N-7-D INTO SV & RECORD: PH ,a, | T HEAT TO 1?0-194*F IN 55-65 MJN k REC: HTA/_v_,,*F | 1 & RECORD:/i?&L#F . I i NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON I i COMPLETION -OF HEATING. 1 L .1 7-D twtur MENT |\ I KAWfc. 2 CG 04 KO-909-D | COMTYP JOB NAME: 04KO909DMC USE | N- IAUL'I LB S U CODE I LBS &r I WHILE HEATING SV, RUN 49* (1348 0) WATER I .V--343 mjf'Qkm IN FROM V-386 Mi3U/:?L%/cftL> TIR 15 MIN OR LQNGE i RECORD: DENSITY^/X^G/ML (1 .018-1 -020) INTO |5r^WHEN-i"20"HEAfTNG~c6MPLlfE7"'RECORDT"PH^Z5? I SET V-343 ACID PUMP AT 69 SETTING (225 MIN) I SET V-349 SILICATE PUMP AT 54 SETTING <18 MIN)| IMMEDIATELY METER IN V-343 & V-349. MAINfAIN SV| AT i90-194*F DURING STRIKE I RECORD: FINISH MINUTES I 27-D I 373 V-349 SV NORMAL I INCHES PH PH I AT 20 MIN (17)it?, /0L<9.3-10.0) f (15)Jjk ^,$(9.3-10.0)1 .1 >3 HRS//4i^23)jik* (135rr jLfl(9.3-10.0) I ( 6)_7~, iij< 9.3-10.0) | 3 HRS FINISH <10) -StT- ,,( 0)j<T 3L*JjC9.3-1010) | !ZlJ_< 715-8.5) l No t e : if p h .d r o p s b e l o w 9.3 IN FIRST HOUR, STOP! PUMPS 6 SEE SUPV. IF FINAL PH IS ABOVE 1 8.5; ADJ TO 7.5-8.5 & RECORD: --*PH' ASSUME 77% I___ ___ I 27-D I I'S -#0 70- 385 ' 7I ADD 60 <465 G) WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 63 II ASSUME,50% | 296 I 7-0 | 148 -_"-Iii^DURiN&^STRii<i~CHicic"'LiviL_iN~v-i577_~_ 387 134'"L*IF LOU LEVEL LIGHT IS NOT LIT, GO TO S-3? 8 IF>0W LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOU LEVEL, FOLLOW STEARATE. MAKE-UP PROCEDURE. 1 I I ( RUN IN 27* (268 GAL).- DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. AY BETWEEN END OF STEP 43 HEAT-UP AND TART OF STEP 53 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES. TURN ON STEAM & AGITATOR ADJUST TO 37" (366 GAL,) AT 178-182*F 4<OrSET BADGER METER FOR 590* AT\ PUMP IN FROM V-387 THRU UNDERSURFACE DISTRIBUTORS' AS FAST AS POSSIBLE UT OFF PUMP , STIR 30 MIN AT 178-182*F FOR S 53 - QJttfr SHUT OFF AGITATOR 482 54 54 69-AI 482 55-A I 54 60-AI 54 WHEN V-349 MT, RINSE IN WITH MINIMUM WATER 6 ET PUMP AT ZERO SETTING HEN V-343 MT, RINSE IN WITH MINIMUM WATER & TURN OFF PUMP MOTOR I STIR 60 MIN AT 190-194#F DUP050046926 E 815 IF', MENT | 7 PAGE 3 CG 04 K0-9O9-X' ifYP JOB NAME: 4KO90'9DMC USE LBS N- ACCT CODE LBS TO 198-200*F IN 5-10 MIN CLPSE WATER LINE & DISCHARGE VALVES AT STEARATE PUMP OPEN V-38B DISCHARGE VALVES TO STEARATE PUMP INLET " v#, ' v: a OPEN WATER VALVE AT STEARATE PUMP & RUN WATER ' `THRU HOMOG' AT 2900-3100 PS I TO SEWER WiHLE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE TO SV & CLOSE VALVE TO SEWER' IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, TURN ON PUMP 6 HOMOG V-388 TO SV AT 2900-3100 SI. MAINTAIN SV AT 1,,98-20O*F. WHILE HOMOG y-388 TO SV, SHUT OFF WATER VALVE a t PUMP ASAP WHEN HOMOG.COMPLETE, RINSE IN V-388 WITH HOT WATER FROM HOT WATER MIXER OFF HOMOG'& STEARATE- PUMP IR. 5 MIN AT 198-200KF - . UT OFF STEAM -1 IN ALUM USING BADGER METER isUSH ALUM J.IRE WITH WATER RECORD: PH2*7. <3..4-3.8) F NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY) & RECORD: pH'___ _. NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA BADGER METER. STIR MIN. AFTER EACH ADDITION. ASSUME 50% RUN IN N-7-D FROM SS--32 IN 4-6 MIN & STIR 5 MIN 64 I RECORD: PH_!^4.If (6.:2-6.4) t, IF; NECESSARY, ADJ TO PH 6.2-6.4 6 RECORD: PHjRfcfiF ASSUME 78% LUTE I PARTS TO 1 WITH.WATER) ASSUME 50% SIPHON N-7-D INTO SV DO NOT STOP AGITATOR 950 | 115-D I ....___ _ I1 15-D I I .1 27-D .1 7-D 475 Vff % I DUP050046927 DUP050046928 DUP050046929