Document dawg0Xp1KnVe3vj97yb8mMD7R

MANUAL ) PATE PRINTEP PATE COPE KO-909-P pk g o<r y v? F2K15___ LOT NUMBER 1/ p STD .'HRS. TIME r f?_M Pr o c e s s e s APPROVED' BY' ,> < > KO-9909-D (C) (j<r < >' <) FUP 03/25/82 w / A< ) <) l/\ < ) () 1 JOB NAME 4KO909DMC cg` 01 ' 01 . 01 0( CODE YC-16-B YC-16-B YC-16-B F`Q LOT ,, 93 93 93 tHZeo 1? STSPl LBS Ufc 1200 /0O / ` / l\ ' EST . WT. 5243* LBS. REQ. ND.< ____ i. 1________ . __ 1I EQUIP | -NAME : "KROLDR" ORANGE Y NON-BLEEDING USE ACOT LBS NCODE LBS "BEFORE USING SV, MAKE SURE THAT N-28-D LINE IF ANY IS BLANKED OFF." 211 I ,1 I RUN 60*<990 G> WATER IN V-211 * SET AGITATOR ON b HIGH SPEED 208 i X I WEIGH IN DRUM AND POUR IN * 480 32-D r'3'| DUMP IN AND STIR 5 MINS. LOTjAMy? YC16B- I" I RECORD: START_y/.^M._ ^ J.T 3 DJIDJL 1! I FIN --J&2. Zifi.fi. II -- JM UJL9- I # | ADJUST TO 75* <1275 G) #NOTE!- VOLUMES HIGHER I '' i^THAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD. JT \1 WITH AGITATOR ON LOW SPEED PUMP V-211 THRU iS HOMOG AT 2800-3200 PSI INTO V-208 JT\ WHEN V-211 MTY,WASH COLOR THRU HOMOG WITH MIN JS OF HOT WATER AT 280>-32OO PSI INTO V-208 SjsRECORD:v-208 VOL. JlXL * 6 ADJUST TO 54*<1890G) <0T | INSPECT HOMOG STRAINER b CLEAN IF NECESSARY 430 Z70 208 j Df I JOIN 10* <514 G) WATER INTO START b I *Jc AGITATOR b INSTALL TEMP CHART SV US i PUMP V-208 THRU HOMOG AT 4800-520O PSI INTO SV. | | RECORD :, TIME START3$#U TOTAL MINUTES 2| | NOTE: IF HOMOG' PRESSURE FALLS BELOW 4800 PSI, 1 yf3-WAY VALVE WILL RECIRCULATE SLURRY TO V-208 j>T I WHEN V-208 MT, RUN IN 5* <240 G) WATER & PUMP I ^r^HRU -HOMOG AT 4.800-5200 PSI INTO SV 34 9~TJi^^^lILE"H0M0G7_RUN"6'-"<2i4""GT ~WATER"" INTO" V-349~ b ik*RUN 1000# WATER INTO V-384 & HEAT TO 11-120#F 384 IM^tfEIGH INTO V-384 b PUMP TO V~349; ' I 250 I 32-D ' I 2500 ysr \ RUN 1 O00# WATER INTO' V-384 & PUMP TO V-349 i 16 | ADJ V-349 TO 19* 18/9 G> b STIR 15 MIN 17 | . RECORD DENS ITY: /BLfLjG/W- < 1 * 091 -1.094) JUN161982 HEN S-11 HOMOG DrSMPLETE, AD J SV TO 60" (3034 0 1 RECORD: PH l&J%b ADJ TO 11.1-11.3 USING N-7-D I DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) | . ASSUME 50% I SIPHON N-7-D INTO SV b RECORD: PH MtJST I HEAT TO 190-194*F IN 55-65 MIN b REC;HT ____ *F 1 b RECORD: ____#F I NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON 1 COMPLETION OF HEATING. I 7-D EQUIP WENT r I PAGE 2 CG 04 KQ-909-D I 0MTYP JOB NAME: 04KO9O9DMC USE | N- IACCI LBS iv CODE | LBS bSH I WHILE HEATING SV, RUM 49* <1348 G) WATER INTO ! 343 | >^V-343 - ,f 6 IN FROM V-386 N4.,/AKlh/^V.,3.s2l GAL I. 386 15 MIN OR LONGER | 5 |^4r| RECORD: DENSITY iCCTi/ML <1 .018-1 .020) I I 27-D I 373 I iEN S 20 HEATING COMPLETE, RECORD: PH H V-343 ACID PUMP AT 69 SETTING <225 MIN) V-349 SILICATE PUMP AT 54 SETTING <180 MIN) W&T'\ IMMEDIATELY METER IN V-343 6 V-349. MAINTAIN SV SV I -^K"a T 190-194*F DURING STRIKE 6 m | RECORD s t a m-t -v V* 343 QIJl ** FINISH MINUTES V- 349 & Jbll'iidk iZSd TIME V-343 INCHES V-349 INCHES NORMAL DLf AT 20 MIN i46)JL3 <17)42 <9.3-10.0) 40 MIN < 15) L<9.3-10.0) .1 HR 3EJT (37Jj <13)^ " <9.3-10.0) 2 HRS l!JR<23>jiy < 6) Jfe ,, S^L<9.3-10.0) 3 h r s t*3LziieyJj3b < 0>_J_ Jll 19.3-1010) FINISH ISJJ < 0) ,Xj&<- 7.5-8.5) NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP PUMPS 6 SEE SUPV. IF FINAL PH IS^AEOVE 8.5; ADJ TO 7.5-8.5 6 RECORD: &L_PH mf *i s t t t `'t n ASSUME 77% f 27-D [____ 1gB-jrf 50 385 60* <465 G) WATER TO V-385 7 ADD 6 STIR FOR 2 MIN FOR S 63 ASSUME 50% I 296 7--D I 148 I JRJ^>URING STRIKE CHECK' LEVEL IN V-387. 387 IJO'IF LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 ` 8 |3?r| IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING r t h a t l o w l e v e l p e g in v a t is a b o v e SURFACE 136 I IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW ,f ' ~ STEARATE MAKE-UP PROCEDURE. I i I I I I RUN IN 27* <268 GAL). DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND START OF STEP S3 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES. TURN ON STEAM 6 AGITATOR ADJUST TO 37-* <366 GAL) AT 178-182*F SET BADGER METER FOR 5904PUMP IN FROM V-387 THRU UNDERSURFACE DISTRIBUTORS' AS FAST AS POSSIBLE T OFF PUMP '' . STIR 30 MIN AT 178-182*F FOR S 53 DO NOT SHUT OFF AGITATOR | 482 1 54 } 54 ! 169-A1 482 1 155-A| 54 1 160-A I 54 WHEN~V-349~MfT-RINSE~IN~WlfH-MINIMUM"UAfER-6~ SET PUMP AT ZERO SETTING 1 WHEN V-343 MT, RINSE IN WITH MINIMUM WATER & TURN OFF PUMP MOTOR 14Z I STIR 60 MIN AT 190-194*F DUP050046908 EQUIP, . i PAGE 3 CG 04 K0-909-D MENU I COMTYP JOB NAME: 4KP709DMC USE N- |ACCT LBS CODE | . LBS AT TO 198-20*F IN 5-10 MIN CLOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE '"'PUMP 0EN V-388 DISCHARGE VALVES TO STEARATE PUMP INLET OPEN WATER VALVE AT STEARATE PUMP 6 RUN WATER ' THRU HOMOG AT 2900-310 PSI TO SEWER RJE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE TO SV 6 CLOSE VALVE TO SEWER IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, JURN ON PUMP 6 HOMOG V-388 TO SV AT 2900-310 ^`PSI * MAINTAIN SVNAT 1.98-200x-F. WHILt-HOMOG V-388 TO\SV, SHUT OFF WATER VALVE ^TF^RATF1 F'llMF1 WHEN HOMOG COMPLETE, RI^SE IN V-388 WITH HOT TER FROM HOT WATER OFF HOMOG 6 STEARATE UMP IR. 5 MIN AT 198-200XF O^HUT OFF STEAM "`N IN ALUM USING BADGER METER LUSH ALUM LINE WITH WATER ,,.ECQRD: PH2&Z-. <3.4-3,8) IF NECESSARY, ADJJm TO 3,4-3,8 (DOWNWARD ONLY) & RECORD: PH_j^_. NOTE: USE LIQUID ALUM, N-11S-D. ADD TO SV VIA BADGER METER, STIR MIN, AFTER EACH ADDITION, ASSUME 50% N IN S-32 IN 4-6 MIN & STIR 5 MIN RECORD: FK7>?_. (6,2-6.4) & IF NECESSARY, ADJ TO PH 6.2-6.4 6 RECORD: PH^t.^ ASSUME 78% OXILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% flPHON N-7-D INTO SV DO NOT STOP AGITATOR 950 115-D 115-D 27-D 7-D 475 M tin7 DUP050046909 DUP050046911