Document daK9O7K4Jqx3GDr5NwN87o6x5
FILE NAME Brakes BRK
DATE 1971 Jan 6 DOC BRK166
DOCUMENT DESCRIPTION Ruling of Illinois Pollution Control Board
ILLINOIS POLLUTION CONTROL
.
January 6 1971
BOARD
In the Matter of ASBESTOS REGULATIONS
)
)
R71-16
)
OPINION OF THE BOARD ON ADOPTION OF REGULATIONS BY MR LAWTON
Proposed regulations relating to asbestos and spray insulation were published in Newsletter 24 dated June 14 1971. Hearings on these regulations were held in Granite City on October 6 in
Chicago on October 15 and in Waukegan on October 19 1971. Notice
of the proposed final draft together with the form of regulation.
proposed for adoption were published on December 5 1971 in News-
letter 37 Written comments were invited and a small number have
been received We adopt the regulations today in the form as published in Newsletter 37 modified by some minor clarifying language Our principal concern in these regulations is to prevent or limit the emissions into the atmosphere resulting from the use of asbestos and asbestos products and the resulting disastrous pathological consequences resulting from ingestion and inhalation of this mineral This Opinion will consider the source and types of asbestos the uses of asbestos and asbestos bearing products the cause of asbestos emissions and their demonstrated impact upon the health of the community the measurement and monitor-
ing of asbestos fibers and the means available for emission abatement and control The modifications made in the substative provisions of the regulations between their original proposal and ultimate adoption will likewise be discussed
The term asbestos is a name given to a variety of natural
occurring mined silicates of a virtually indestructible character The major asbestos minerals are chrysotile crocidolite amosite and anthophyllite Of lesser importance are tremolite and actino-
lite These minerals differ in their metallic elemental content
range of fiber diameter flexibility and harshness tensile strength
surface properties and other attributes that determine their indus-
trial uses and which in turn affect their respirability retention
and biologic reactivity Over 90 of what is mined and commercially used as asbestos is chrysotile sometimes referred to as serpentine
asbestos The remaining minerals are collectively referred to as amphiboles The United States uses about fourth of the world production of this substance most of which is imported from Canada
and Africa
Ex 3 Air Pollution Aspects of Asbestos
U. S. Department of September Litton Report Airborne Asbestos National Academy of Sciences 1971.
Ex 19 Asbestos
deposits of commercial value in cipally in Vermont California
the United States Arizona and North
are located prin-
Carolina No
= PLAINTIFF'S
fi 4
AH
EXHIBIT 4 ^' 4 5|
commercially viable sources of asbestos are found in Illinois a
fact
which might otherwise invoke a far more comprehensive set
of regulations The uniqueness and industrial usefulness of the
mineral is a consequence of its flexibility tensile strength non-
inflammability and its resistance to acids alkalies and electricity
Some asbestos fibers get into the atmosphere from industrial
sources. See Asbestos Air Pollution Control Institute for Environ-
mental Quality prepared by Colin F. Harwood Ex 20. These range
from rock outcrops farming and excavation for construction purposes
to the use of talcum powder Emissions from rock outcrops occur
as a consequence of natural eroding processes such as earthquakes
temperature wind and rain Farming of soils in areas containing
asbestos rock will likewise cause
struction requiring in excavation
laying and road construction
emission of these fibers Con-.
asbestos containing rock for housing
constitute a source of asbestos
emission into the atmosphere Recent research indicates that talcum
powder while basically a mineral rock dust does contain fibrous
material and represents a threat of asbestos bodies
Obviously the thrust of the regulations does not seek to
control asbestos emissions from these sources Further the absence
of asbestos mining in Illinois eliminates this activity as a source of danger It is the processing of asbestos in manufacturing and the use and fabrication of asbestos and asbestos and fiber containing products to which the regulations are principally directed The health dangers inherent in asbestos inhalation arise at the start of the asbestos processing cycle and include the loading and storage of milled asbestos the transporting of bagged asbestos to the opening area fluffing of compacted fibers and the mixing of asbestos fibers with other materials Ex 20 Harwood Page 7.
Principal user of all grades and varieties of asbestos fibers is the asbestos industry producing asbestos pipe used to convey water sewage industrial and gaseous products and serving as conduits for electrical and telephone cables Other asbestos industry products include roofing shingles building boards marine board and laboratory bench tops To manufacture these products willowed fibers are mixed with ground silica and a slurry formed by addition of water The end products of these industries require finishing steps which again generate asbestos emissions These include sawing turning drilling and sanding each producing large quantities of asbestos dust and some clinging to the surface of the items being worked upon again becoming a potential emission source
A second major use of asbestos fibers is in the manufacture of asbestos vinyl floor tile and asbestos asphalt road paving compounds Here again emissions result from the manufacture of these products and to a lesser degree from the use and ultimate processing
'
438
aa
and fabrication Asbestos papers represent a great variety of products used for roofing insulation linings heat and chemical resistant insulation for pipes and automotive exhaust insulation processing of asbestos fibers and the mixing of asbestos paper ingredients constitute an emission source Again the ultimate cutting and processing represents a further source of asbestos emissions into the atmosphere
-
Asbestos paint and coating fillers utilize asbestos shorts recovered from the milling process where their relative indestructibility increases the density or opaqueness of paint Where asbestos bearing paint is used in the spraying operation the potential for emissions is substantial Likewise the wearing and aging of the paint becomes an additional source of emissions
Asbestos friction materials and gaskets represent a wide use
of these minerals Emissions result from the fabrication molding
and trimming of these products Asbestos is also used in the production of textile products The term roving refers to the finished textile product from which yarns are produced Blended fibers are carded in machines where the operation is essentially open presenting a serious emission source due to the combing action of the machine Both the production of this product and its ultimate use
present substantial sources of emission
The spraying of asbestos for insulation constitutes one of the
widest uses of the product and undoubtedly one with the greatest
danger potential not only to the health of the workers involved but ,
to the public at large Prepared asbestos cement slurry is pumped to
the nozzle of a gun and sprayed directly to the surface or alterna-
tively a dry mixture of mixed with water during
asbestos cement is pumped to the spraying operation The
the gun and
comprisi
material comprisi
the asbestos insulation is formed by combining asbestos cement and
rock wool in proportions of 15 and 55 respectively The
mineral most commonly used is amosite possessing superior thermal
properties If color is required crocidolite or chrystotile fibers
are used Among the unique properties associated with asbestos cement
insulation are low thermal conductivity and inflammability and high strength together with good acoustic features low cost easy thick-
ness control and application Initial cause of emissions from this
product results from dry mixing of the sbestos cement and mineral
wool components Care must also be exercised during the storage
emissions and transportation of the bag mixture to prevent further
material At the construction site the bags are open and the dry signi-
emptied into hoppers where further emissions ficant source of emissions of course is in
occur The most signithe spraying operation
itself High dust concentrations can be seen and measured at con-
struction sites utilizing asbestos spraying methods Our regulations
impose an outright ban on this activity and impose stringent house-
keeping requirements on all spraying of asbestos fibrous materials
3-439 3-439 3-439
Additional emission of asbestos results from the use of
formed asbestos sections or blocks for insulation of pipes and boilers and in the use of materials applied in a wet or slurry
state Asbestos cement products including roofing shingles building boards and drain pipes have sealed surfaces and do not dust easily
However emissions may result from their cutting or breaking Other asbestos products used in construction and industry are asbestos paper blankets rope and sealing compounds Emissions resulting from the use of these products depend on the type of material being fabricated the amount and character of fabrication required the location and nature of the site and the quantity of material being processed Tightly bonded composites will have less potential for emissions than those loosely bound See R.116 and following testimony of Pundsack Thompson Ex 5 Asbestos as an Urban Air Contaminant Ex 4 Selikoff Asbestos Environment March 1969. Twentyseven industrial concerns in Illinois manufacture products using asbestos Exhibit 20 Harwood p 56. Asbestos products are used in virtually all building construction and utility installation
A particularly obnoxious source of asbestos emission with
extreme difficulty of control is the demolition of existing struc-
tures
Asbestos insulation and products present in demolished struc-
tures generate substantial emissions into the atmosphere where control
is difficult and the impact on persons in the vicinity both workers
and residents is extreme
For years asbestos has been incorporated in building materials In some forms of insulation and wallboard the amount present is less than 20 of the total but other materials consist principally or entirely of asbestos When a building is demolished areas of
loosened asbestos are open to the ambient air and fibers are emitted
In general single residential structures contain relatively
small amounts of asbestos insulation Demolition of industrial and
commercial buildings
materials will prove control measures
that have been fireproofed with
to be an emission source in the
containing future requiring
Asbestos is emitted into the atmosphere from brake linings and clutches While these are unquestionably substantial sources of asbestos emissions in the ambient air the character and potential of
these sources have not been sufficiently documented to a point where
we feel they can properly be the subject of regulatory action and control at the present time Harwood Ex 20 p 22 through 28 See Ex 8 Brake Lining Decomposition Products Lynch Journal of
the Air Pollution Control Association December 19 1968
Having described the principal sources of asbestos emissions we next consider their pathological implications The Litton Report states Ex 3 p 40
Asbestos is an air pollutant which carries with it the potential for national or worldwide epidemic of lung cancer or mesothelioma of the pleura or peri-
toneum Asbestos bodies have been observed in random
autopsies of fourth to half of the population of Pittsburgh Miami and San Francisco and will probably be found in the people of every large city the effects of the asbestos being inhaled today may not be reflected in the general health of the population until the 1990's or the next century
The objective of the regulations must be fold first
to protect those who by occupational activity or physical contiguity
either to the asbestos use or the asbestos user become the potential
victims of this pollutant in other words to protect those with both
orientation occupational and environmental
and secondly to provide
measures that will protect the ambient air against an asbestos
build that will have adverse effect upon the general public
beyond those occupationally or environmentally orientated at the source
As stated by Thompson Ex 5
Because asbestos is virtually indestructible and so many of the asbestos containing products are used in towns the average urban dweller is theoretically exposed to the inhalation of asbestos fibers on a residential basis
After reviewing the incidence of death posed to asbestos dust over a year
states
among asbestos workers ex-
period Selikoff Ex 4
These experiences highlight one portion of the current
spectrum of asbestos disease It is now recognized that
direct occupational exposure to asbestos results in a hazard much more significant than formerly appreciated In the last several years however additional problems have been recognized which add another dimension the possibility
that the utilization of asbestos is associated with a much
wider risk perhaps one of the community at large This is less well defined much less well documented but because
of its potential importance of considerable concern
It is in this context that our regulations must be structured
The onset of morbidity and lethal diseases have been attri-
buted to asbestos inhalation and ingestion Asbestosis pleural
calcification lung cancer and mesotheliomas are known to result
from
near
exposure asbestos
to asbestos Surveys of
mines and factories have
people living or working
revealed that many nonoccupa-
tional cases of asbestosis and mesothelioma have occurred either
from asbestos in the polluted air or from asbestos carried home on
the clothing of workers
441
\
te
The fate of the asbestos fiber once it is inhaled and de-
posited
than .5 because
in the lung is still questionable The short fibers less microns in length have in the past been ignored probably they are much too narrow to be visible under a light micro-
scope The longer fibers are encrusted in an bearing protein
form termed asbestos bodies which are more easily visible
Among asbestos workers evidence of pulmonary asbestosis also known as asbestotic pneumoconiosis an asbestos induced scarring of the lungs is common This condition results in a diffuse fibrosis in the lower lobes of the lung Pulmonary asbestosis has been called a monosymptomatic disease characterized by painful breathing and lung disorder See Nicholson statement Ex 21 R. and following Litton Ex 3 p 4 and following
. Asbestosis usually develops after long exposure to high
concentrations of asbestos dust the risk varying directly with the
length of exposure and the dust concentration Following continued
exposure to high concentrations of dust asbestosis may develop
fully in 7 to 9 years and may cause death as early as 13 years after
the onset of exposure The common exposure period before recogni-
tion of asbestosis as observed among asbestos workers is 20 to
40 years with death following about 2 to 10 years later Once
established asbestosis progresses even after the exposure to dust
ceases illness or death can occur long after exposure to concen-
trations not producing immediate effects
:
The prolonged signs of asbestosis tionships
latency period between exposure
makes it difficult to establish
and the first dose rela-
In 1946 700 cases of asbestosis were found in Germany among
a total of approximately 8,000 employees in the asbestos industry
125 cases of asbestosis of the lung in ray examinations of 476 as-
bestos workers were found in one company in Finland The occurrence
of asbestosis in members of this worker group appears to rise
with the duration of the employment A morbidity of 80 percent among English asbestos workers with over 20 years of employment has
been reported Selikoff and others investigated 1,522 asbestos
insulation workers in the New York Jersey metropolitan area
Among 392 individuals examined more than 20 years from the onset of
exposure Ray evidence of asbestosis was found in 339 In half
of these the asbestosis was moderate or extensive In individuals
with less tosis was
than 20 years of exposure radiological evidence of asbes-
less frequent and when present less likely to be extensive
the
The most common complication of asbestosis is cancer of the lung However cancer of the lung apparently induced by asbestos may appear unaccompanied by asbestosis
has
The association of lung cancer with exposure to asbestos dust been the subject of many investigations in recent years and
extensively documented in the literature See Ex 3 Litton
Ex 19 Nat'l Acad and a correlation between asbestosis
and lung cancer appears definite
It is recognized that cancer of the lung produced by asbestos
needs further study The latent period between exposure and evidence
of carcinoma may be even longer than for asbestosis
Little is known
about the dose relationship Cases of lung cancer have been
observed when only a very short exposure or no exposurteo - asbestos
was known Furthermore the low number of asbestos bodies ob-
served in fourth to half of the urban population may be
sufficient to cause cancer
Because the long asbestos bodies re-
main in the lungs a person who has inhaled asbestos may carry the potential for the rest of his life to develop carcinoma of the lung
Moreover it has not been determined whether more than one fiber
is necessary to induce a malignant tumor It has been suggested that the probability of cancer induction is proportional to the number of asbestos fibers number of susceptible cells the concentration of
carcinogens on the fibers and the time from exposure
Why asbestos is carcinogenic is not clearly understood At least three hypotheses have been advanced
1 That the fibers act as physical irritant which after
20 to 30 years of irritation induces a tumor
2 That the fibers contain small amounts of carcinogens such as pyrene nickel and chromium which are eluted from the fibers by the serum in the lungs
3 That the fibers accumulate in the lung and are immobilized as asbestos bodies which disintegrate after 20 to 40 years The resulting free particles cause asbestosis or carcinoma of the lung
Primary tumors of the pleura and peritoneum are so rare that for years they were considered to be pathologic curiosities In 1960 the first large series of cases of diffuse mesothelioma were reported in South Africa In trying to explain this mysterious epidemic asbestos bodies were found in the lungs of some of these patients An association with exposure to the Cape of Good Hope asbestos fields or the industrial use of asbestos was established in 32 of 33 patients with histologically proved pleural mesothelioma The majority of these patients had not actually worked with asbestos but had lived in the vicinity of the mines and mills
and some had left these areas of exposure as young children The
average period between exposure and development of the tumor was 20 to 40 years Later studies verified this interrelationship between asbestos exposure and mesothelioma See Litton Report Ex 19 p 12 Nicholson Ex 21 Selikoff Ex 4
In an attempt to determine whether mesothelioma of the serosal
surfaces was related in any way to asbestos exposure in the United
States Selikoff sulation workers deaths caused by
studied 307 consecutive deaths among asbestos in-
in the Northeastern United States They found 10 four pleural and six peritoneal mesotheliomas
In addition these workers had high death rate attributed to cancer
of the stomach colon and rectum Of the 307 deaths 40.4 percent
were attributed to cancer 5.5 percent to asbestosis and 54.1
percent other causes In a second study the investigators re. viewed consecutive autopsies of patients with asbestosis and
found four mesotheliomas of the pleura and three of the peritoneum
Mesothelioma is now considered a frequent cause of death among
asbestos workers No attempt has been made to summarize the reports
of mesothelioma since they appear almost weekly in the current liter-
ature
So far however there appear to be few cases among the gener-
al population Selikoff reviewed 31,652 deaths among the general
population of over 1,048,183 in the United States and found only
three cases of mesothelioma Moreover he points out that asbes-
tos is not the only cause of mesothelioma it has also been produced
by silica and polyurethane
While the exact cause of lung cancer or pleural periotoneal
mesothelioma induced by asbestos is not known air pollution by
other pollutants may accelerate the morbidity One form of air
pollution which is easily studied in individuals is smoking Seli-
koff
ers
recently
In this
studied the mortalitoyf 370 asbestos
group 24 men died of lung cancer and
insulation work-
all had a history
of smoking See Weiss Ex 15 Cigarette Smoking Asbestos and
Pulmonary Fibrosis American Review of Respiratory Disease Vol 104
1971. This rate was eight times greater than the expected mortality
rate with age and smoking habits taken into ' account
half
The recent finding of asbestos bodies in fourth to oneof the urban population has added new impetus to the examination
of asbestos as a general air pollutant
An asbestos body has been defined as an elongated golden or reddish structure usually with clubbed ends The shaft which often shows a segmented or beaded appearance is usually straight but sometimes curvilinear with a tendency toward symmetry Usually it is from 3 to 5 microns in diameter and 20 to 100 microns in length The coating contains iron demonstrable by
Perle's stain Prussian blue reaction and probably
ferritin or ferritin material It may cover the
composed of
structure
completely masking the central fiber from direct incomplete in the central portion of the shaft or of the body revealing an expanse of naked fiber
view or may be
in the interstices
,
There is no doubt that the asbestos bodies formed in the
lungs of the asbestos workers contain asbestos and it is probable
that some are contained in those found in the lungs of the general population
with
Evidence that persons other than those working asbestos minerals are being exposed to asbestos
directly
is of several
types Asbestos fibers can be demonstrated in the lungs of persons
not occupationally exposed In a few geographic areas pathologic
changes regarded as representing a reaction to asbestos such as
- pleural calcification have been found in populations with no history of occupational exposure Asbestos fibers have been demonstrated
in ambient air
Structures that appear to
material were described in lung
be fibers tissue as
coated with a pigmented early as 1907. These
structures were actually fibers coated with hemosiderin Because
those who work with asbestos exhibit them a few months after startin
work it was recognized
not of asbestosis The
designation
that
term
they were
asbestos
evidence of exposure but
body came to be the preferre
As long as the coated fibers were found
have been occupationally exposed to asbestos
central fiber was seldom questioned although similar objects were found in persons with no
asbestos
oa
in persons known to
the identity of the
from time to time
known exposure to
Identification of the core fibers has proved to be a formidable technical task Without fiber analysis ail that can be said is that coated fibers resembling those in asbestos workers are present in most persons in our urban centers Stripping the coating and analyzing the cores by various techniques can sometimes demon-
strate that the cores are asbestos but the process is tedious and
often inconclusive A more appropriate term is ferrugineous body Attention is now being directed toward study not of the ferruginous bodies alone but of the total fiber content of the lungs whether
,
such fibers are coated or uncoated
Evidence is strong that most human lungs harbor thousands or millions of fibers Some of these are chrysotile asbestos and other types of asbestos minerals are probably there In most persons not occupationally exposed to asbestos the numbers of fibers are relatively small compared with the numbers found in the occupationally
exposed The systematic application of quantitative techniques
measuring both coated and uncoated fibers is needed to define a gradient of accumulated fibers for correlation with incidence of disease on the one hand and history of environmental exposure on
the other
Although there appears no doubt that asbestos fibers are present in many human lungs there are sources of airborne fibers other than asbestos Some are probably derived from the burning of leaves and plant products such as paper wood and coal Manmade mostly vitreous fibers have also been identified in the sediment isolated from human lungs Talc often used generously as a dusting powder may contain a significant amount of tremolite
asbestos fibers
Information is sparse concerning possible increase of fibers .
in lungs with increasing use of asbestos and concerning the exis-
tence of significant differences between urban and rural populations
Selikoff and Hammond compared lung tissues obtained in 1934 and 1967
and found no significant increase in the proportion containing ferruginous bodies This suggested that despite increasing use of
asbestos in New York City between 1934 and 1967 fibers of a type
producing ferruginous bodies had not been increasing at a correspond-
ing rate Other commentators however have noted an increase
over each decade in asbestos bodies in sons who died in London in 1936 1946
samples of lungs 1956 and 1966
from per-
A review of the and asbestos exposure pleural calcification See Nat'l Acad Ex
literature related to pleural
strongly suggests an association and nonoccupational exposures
19 p 14
Industrial experience has shown prolonged inhalation of
asbestos can increase the risk of neoplastic tumor producing
disease Examination of lung tissue has made it apparent that a
much larger proportion of the general public has inhaled and retained
asbestos dwellers
formerly fibers than had
been realized in fact most urban
have some such fibers in their lungs The basic issue is
whether the general public as well as persons working near occupa-
tional sources living in the households of asbestos workers
living in the neighborhoods of asbestos plants or having occasional
random exposures have a detectably increased risk of malignancy
or other disease because of airborne asbestos What information
there
logic
is to answer these questions comes either from direct epidemiostudies of groups with various levels of nonoccupational expo-
sure or by extrapolation from the experience of industrial populations
with direct or indirect asbestos exposures
Two general indices of asbestos exposure are available for use in direct epidemiologic studies of groups not known to be occupationally exposed to asbestos The first is based on knowledge of each member's place of work and place of residence Because of the long latent periods of asbestos disease this knowledge must cover each person's whole lifetime The second is a quantitative estimate of each member's lung content of asbestos fibers There are few such direct epidemiologic studies and they are inadequate to answer the questions at issue
-
Of 42 persons with mesotheliomas reported in Pennsylvania 10 had worked in asbestos plants 8 lived or worked close to an asbestos industry and 3 were members of families that included asbestos workers in 11 no history of exposure could be obtained and the remaining 10 had questionable random exposures On 165 fatal malignant mesotheliomas known to pathologists in Canada between 1959 and 1968 an association was confirmed with occupational exposure to asbestos but suggests that the excess was in the manufacture and
industrial application of asbestos rather than in mining and milling It is apparent that no quantitative conclusions were possible from these studies which present serious methodologic problems to the epidemiologist They suggest a risk in household contacts and in
residence in the immediate neighborhood of asbestos plants There
appear to be different levels of risk in different types of occupa-
tional exposures and some of these may be reflected in corresponding household and neighborhood experience
Another source of evidence of the relative risks associated with
inhaling moderate or small numbers of asbestos fibers is the experience of persons who have had occupational exposures below those known to be definitely hazardous The maximal airborne fiber concentrations recommended for prevention of asbestosis are much higher than any likely to be encountered in nonoccupational situations Occupation asbestosis can be effectively controlled with airborne fiber concentrations much higher than are likely to be encountered in occupational situations It is important to determine
whether workers whose exposures have been reduced to levels that
prevent or greatly delay asbestosis as well as others whose exposures are indirect have a lower risk of lung cancer than those with higher and more direct exposures
Most series of case reports of mesothelioma include some persons
who have worked in the construction or shipbuilding industries but in trades not involving direct contact with asbestos Such persons as plumbers electricians and metal workers often have more ferruginous bodies in their lungs than do collar workers A study of occupational groups in California revealed an excess of deaths
from lung cancer in insulation but found no excess lungcancer deaths in other construction trades There may be a definable gradient of effect within the construction trades More thorough studies of groups with indirect exposures are certainly needed
The mortality experience of those who are directly and indirect-
ly exposed to asbestos in their employment is not directly applicable
to the general public who have had moderate or slight exposures
.
from ambient air The evidence suggests a gradient of effect
from direct occupational to indirect occupational to family and
neighborhood situations in all of which dust concentrations are
probably high by comparison with most community air This suggests
that there may be levels of asbestos exposure that will not be asso-
ciated with any detectable risk What those levels are is not known
However if we eliminate the known occupational household and
neighborhood exposures we drastically decrease the potential for this risk For this reason our regulations must be directed to
emission sources and limitations imposed at the origin as distin-
guished from an effort to establish air quality standards as we have
done with regard to other air pollutants of demonstrated adverse
health effects
Having considered the health impact inherent in asbestos emissions
we now examine the available measurement and abatement procedures
e
we
Sampling of asbestos fiber seeks to obtain a representative
sample of the total air mass in sufficient quantity to make quantita-
tive assessments statistically significant Methods employed in
asbestos sampling and the possible sources of error are discussed at length in Ex 20 Harwood p 42 and following
Of the several techniques available for emission sampling the
!
membrane filter recommended by the U. S. Public Health Service has
become the standard technique for environmental asbestos emission
sampling
,
Air is drawn through a cellulose membrane filter where the particles are entrained Although the effective pore size of the filter 0.45 microns to 0.8 microns is larger than the diameter of many of the asbestos fibers the surface charge properties of the filter and the asbestos fibers plus the circuitous path through the
filter result in collection of virtually all of the particles and fibers to which the filter is exposed
The collected fibers must be analyzed This may be accomplished by using a microscopic photographic or electronic technique to count the fibers resulting from a known volume of air The fibers which are counted are seen at a given magnification and the number will
vary
The standard practice in industrial hygiene is to use a phase contrast microscope at a magnification of X430 The fibers counted are those having a length of greater than 5 microns with ratio of length to breadth at least 1
the
cles
The use of an electron microscope would allow all the parti-
to be counted
However the expense time and expertise neces-
sary to count all the particles makes this procedure impractical
In understanding it is important not to
basis with those based
control techniques and their efficiencies confuse efficiencies quoted on a weight on a particle count
Considering efficiency
relatively it is
cles whose
size
easy
is in
to get
excess
based a very
on a
high
weight basis efficiency with
of 5 microns with a variety
parti-
of con-
trol devices However the efficiency does drop off considerably
with decrease of particle size
-.
.
Dr. Harwood
efficiency as high
of the particulate
in his study considers what a collection
as 99.9998 the percentage of the total weight
matter which will be collected by the filter
in of actually means terms of the number
Ex 47 He concludes that 10
fibers collected
fibers actually will pass
through the collecting filter for every 1 gram of material impinging
upon it
This is a situation not frequently brought out but is very significant when exposure levels are monitored in terms of fibers per cubic centimeter Thus quoting of efficiency in terms of mass efficiency is a statement that tends to be deceptive It bears no obvious relation to the number of fibers being emitted
However based on tests which actually measure the number of fibers being emitted it would seem that both fabric filters and
high efficiency wet scrubbers are capable of reducing the fiber
counts to acceptable levels British experience is that 0.2 cc is routine and Johns Manville finds that 1 cc is an acceptable
value when the results are averaged over a time period
We adopt the two fibers per cubic centimeter and the over five
micron standards because of the facility of both abatement and measure-
ment utilizing these numbers and because they furnish a sound - indi-
cation of asbestos content in the air However recognition that
particles of smaller size may have adverse health consequences of
equal or greater magnitude will require the Board to review this
subject periodically in consideration of the available measurement
technology See Ex 6 Lynch Ayer and Johnson The Interrelation-
ships of Selected Asbestos Exposure American Industrial Hy-
giene Association Journal September 1970 p 598. The
direct index of asbestos fiber exposure proved to be the concentra-
tion of fibers longer than 5 microns See Ex 27 Edwards and
Lynch The Method Used by the U.
tion of Asbestos Dust on Membrane
S. Public
Filters
Health Service for Enumera-
U. S. Department of
HEW
Consideration must be given to available control techniques
the fabrication and use of asbestos containing products and exposure resulting from activities involving asbestos emission potential
Because of the demonstrated alternatives to asbestos spraying our regulations will flatly outlaw this activity Spraying of asbestos materials are permitted subject to stringent protec-
tive measures
Air ventilation systems can be employed to minimize emission during the mixing of fibrous fireproofing and insulation materials Hoods can be provided at opening and emptying areas The mixing area if not totally enclosed should be ventilated Conveying equipment to and from the mixer can be enclosed Bagging of the
mixed material shoulbde done under suction hoods
site controls needed include enclosing the area to be sprayed and employing good housekeeping procedures both before and following _ the spray operation The filling of the spray machine hopper must be done carefully to minimize dust When the machine is not in use the hopper should be covered to prevent the material from being
blown about
Several states and manufacturing associations have published guidelines for emission control The recommendations include the
following.
1 All areas used for opening bags containing fibrous insulating materials and charging of hoppers should be enclosed Empty bags should be properly disposed
of
2 Floor areas should be swept broom clean before spray-
ing operations begin All unnecessary objects the
spray area should be removed or covered with plastic or plastic coated tarpaulins
3 The entire area to be sprayed should be enclosed with plastic or plastic coated tarpaulins An enclosure will be considered satisfactory only if visible insulating material cannot escape from the closure
4 containing material that falls to the floor should be swept up immediately and placed in approved disposable containers
5 When spraying is completed in an area the entire
work area and the materials used to form the enclosure
should be thoroughly vacuumed The vacuum cleaner should contain a strong service disposal inner bag which shall be removed from the vacuum cleaner and sealed Disposal is the same as for other bagged waste
materials
3 - 450
6 Our
Any plenum or other structure coated with asbestoscontaining insulation and intended for circulation of air in the building must be thoroughly cleaned
of debris and waste Fibrous insulation in a duct
or plenum must be coated with a sealer to preclude
erosion of the insulation by circulating air
regulations embody the essential features of these
suggestions
.
Asbestos emissions are likely in any process in which asbestos
fiber is handled or containing materials are cut drilled
or trimmed The quantity of asbestos dust generated by these oper-
ations can be quite large Since it is impractical to completely
seal a factory or a work area industry has adopted an arrest
source technique for capturing this dust utilizing a complex
_> ventilation system comprised of capture hoods ductwork
filters Benefits received from this system include
fans
and
1 Reduced atmospheric emission when plant is open to ambient conditions i.e. doors and windows open
2 Reduced external emission from fibers being carried outside on work clothing and manufactured products
3 Greater efficiency in plant operation because of reduced internal housekeeping chores vacuuming etc.
4 Better personnel attitudes The ventilation system may eliminate the need for personal respirator units which limit efficiency and are generally disliked by
workers ;
The air ventilation system is an integral part of the emission control program and the components of various systems in operation will
be considered
Two types of ventilation systems are employed for dust emission control low volume high velocity and high volume low velocity Each requires a specific type of hood design
The low volume high velocity systems induce an extremely high captive air velocity 10,000 to 12,000 min at the dust source The air volume however averages only 10-250 cfm With this system it is essential that the feed particles be carried by the air stream The entrainment force must exceed the gravitational or projectional force
Low velocity high volume air ventilation systems on the is
other hand are utilized for operations where localized capture is
451
te, not possible For such hoods to be effective the air velocity
to the ducted area must be at least 150 min and should be such that the air flow direction is always toward the collection system
A considerable amount of ductwork is required for a plant having a central collection point Circular ducts no sharp bends are recommended Inspection ports should provided near bends
large having
be
Several types of collectors have been tilized by the asbestos
industry for dust control Baghouses represent the most frequently used filtering system Wet scrubbers are also used Cyclone precipitators may be used as primary collectors preceding baghouse
filters
Electrostatic precipitators tried by the asbestos industry have several deficiencies Asbestos an insulator and builds
upon the electrodes reducing efficiency Installation costs are
baghouses higher than for
emission control
An electrical failure would remove all
The most commonly used filter system is the fabric filter This device is found in a wide variety of forms from highly sophisticated systems containing thousands of bags to crude devices con-
taining homemade burlap bags The baghouse is compartmentalized to allow continuous operation by alternately cutting off sections for cleaning while other sections continue their dust removal function The bags are cleaned by a mechanical shaking action
either by a shaking floor or more commonly by a shaking support
More elaborate cleaning systems such as reverse cycle air jets or sonic systems have not been considered worth the extra complica-
tion
The baghouse unit is frequently located outside the factory
building to conserve space Usually the filtered air is exhausted to
the atmosphere In some cases it is returned to the factory to
conserve heat
This air contains some asbestos fibers since no
technique control
is considered to be 100 efficient Waste products
collected in the baghouse hoppper are removed by helical screw con-
veyor Design of the hopper emptying mechanism should provide as
foolproof an operation as possible Severe pollution can arise if
the mechanism is opened for repair
Other collection devices used eitheirn combination with filters or alone are various types of cyclone separators
fabric
Low efficiency cyclones are used in the asbestos industry
as first ful when
quantity
considerable stage separators preceding fabric
the waste product is reusable and
filters there is
They
a
present Thus the load on the fabric filter is
are use-
relieved
452
hme Further the removal of heavy abrasive waste material will prolong
the life of the filter bag
High efficiency
units
units They are used use is made of backup
oclones are generally where high efficiency
fabric filters
employed in multiple is required and where no
:
Wet cyclones are employed as emission control devices in some special instances where wet processes are used for production of asbestos products Although generally not as efficient as bag filters they eliminate the problem of filter blockage caused by
condensation
The fans which provide the air movement through the dust collec
tion system may be mounted either upstream or downstream of the filte
system the most common arrangement being downstream This places
the ventilation system under a negative pressure assuring that ambien
-.. air will be drawn into the system in case of leaks
"
dust and fibers being exhausted to the atmosphere
rather than
.
:
All asbestos product manufacturers are faced with the problems of storage and transportation of bagged asbestos fibers Emission controls for these operations depends to a great extent upon the
conscientiousness of the individual user
Manufacturers should provide clearly defined clean dry storag space for the bags where they are protected from accidental damage A rotation system should be employed to ensure that older bags are
used first Damaged bags should be placed in larger slipover bags and resealed Small tears in bags should be patched with tape
Jute bags are permeable and will allow fiber emission
Kraft paper bags are liable to tearing when handled roughly The
best compromise at this time seems to be bags of coated woven
polyolefin
te
Bag storage and the bag opening areas should be as close as practical lift trucks are usually employed to transport the bags between these areas The route used by the trucks should be smooth surfaced and free of obstructions which might cause damage
to the bags
The bags should be opened in a hooded area using a sharp knife to slit the bag Pressure packed fibers will hold together as a unit and can be slipped into an enclosed conveying system where they are transported to a fiber opener willow or fluffer All conveyor systems transporting asbestos fibers or mixtures of asbestos and other materials must be completely enclosed
3 - 453
The emptied bags also present an emission source Care must be taken to dispose of them Since there are few manufacturing processes which will accept paper bags as part of the process asbestos paper being an exception they are usually bundled into large polyethylene bags and taken to dumps for disposal Plastic shipping bags can be similarly utilized in some manufacturing processes as the floor tile industry for example
A possible source of emission from manufacturing processes is
the transport of fibers outside by the workers themselves The
control of this source of emission to date has not been very satis-
factory At best booths are provided where workers may clean fibers
from their clothing The booths are equipped with extraction fans in
the ceiling and a flexible pressure hose Suction hoses would be
preferable Separate lockers for work and street clothing is
suggested - See Ex 9 Cralley Identification and Control of Asbestos Exposures
American Industrial Hygiene Association Journal
1971
February P. 82 Ex 18 Recommendations for Handling Asbestos Engineering
Equipment User Assn No. 33 Rev. 1971. Ex 13 Recommended Health
Safety Practices National Insulation Manufacturers Association
Inc.
Demolition and waste disposal are likely to be emission sources if appreciable amounts of asbestos are used in construction unless operational procedures are strictly controlled Isolation enclosure and wetting down are useful Caution must be observed not to demolish during high winds and to keep sludge from drying out and becoming air-
borne later through natural forces and from being introduced into
sources of drinking water
.
The subject of disposal of asbestos waste must be examined Re-
cycling is possible if a plant has a ventilation system But the effectiveness of recycling varies with the kind of processing If a product such as water pipes is made in which asbestos is mixed with
cement a chemical reaction occurs making use of much waste impractical or impossible If asbestos paper is produced much airborne fiber can be collected and used However virtually all manufacturing of asbestos products can involve some recycling
The dust collected in the filters the short fibers can be reused in the manufacturing of transite pipe This pipe contains mostly long fibers used for their strength and thus only a limited amount of the shorts can be mixed in Recycling is especially feasible for large companies which manufacture transite pipe as well as other asbestos products In this case recycling is profitable as it involves only cleaning the filters and transporting the shorts in the area of the plant or to the division of the company which manufactures transite Recycling does not appear to be relied upon as much in plants which do not produce transite In such case the company
would have to sell its short fibers We do not know how great the demand is Nor do we know the percentage of collected fibers which
can be recycled under optimal economic conditions Manville in Waukegan claims to use most of the filtered short fibers But it manufactures transite brake linings sheet packing and gaskets which facilitates and makes cheaper the use of captured fibers in transite production
Generally the asbestos collected through the filters or swept up is disposed into plastic bags A special disposal procedure is followed by some manufacturers of asbestos paper products Water is used in the production which picks up asbestos fibers and is then drained off into settling ponds The heavy material settles out and the water is then channeled back to the plant for use The sludge is at the bottom of the pond and is shovelled up and dumped The
material is not buried .
We do not know if any factory directly or eventually discharges
this water into natural water flowosr sewage systems which could
pose a considerable hazard The Manville Waukegan plant uses
a pond system but the water is recycled
While our regulations are enacted in the context of other governmental controls of asbestos they necessarily go beyond these regulations to deal with significant emission sources not covered elsewhere
The Federal Environmental Protection Agency proposed asbestos
standards on December 7 1971 under its authority to regulate hazardous air pollutants 40 CFR Part 6 All emission sources which exist in Illinois and which are proposed for coverage by the Federal Environmental Protection Agency are covered by today's regulation Also our regulation covers waste disposal and water pollution imposes procedural safeguards for construction and demolition and sets a numerical emission standard in addition to
a no visible emission standard for manufacturing emissions beyond
the plant
ve
Illinois Department
Department of Labor adopted
recommended
~
safety standard of
" Hygienists
the
American
air
Conference The regulation
of
Governmental
today
does
not control the levels of asbestos inside a plant largely an occupational hazard beyond our jurisdiction Insofar as this Board's regulation affects what transpires inside a plant or on a construction site the impact is merely incidental to the relationship between certain plant activity and a significant hazard of air pollution beyond the site of such activity
For example Sec 201 requires that facilities be provided at the work site to prevent the removal of visible amounts of asbestos from the site on the clothing of employees The evidence shows that human transport of asbestos fiber is a health hazard to those coming into contact with asbestos workers beyond the confines of the job
- 455
The Illinois Department of Labor also adopted procedures for enclosure and cleaning of construction sites on which asbestos is sprayed These procedures were intended to protect the health of workers on the site although their effect if pursued would be to
reduce emissions to the ambient air The record shows that such
procedures are cumbersome seldom obeyed to the letter difficult to enforce and insufficient when obeyed to protect the public beyond a construction site Hence we have banned asbestos spraying Again the impact which this Board's decision exerts on the actions of another state agency is made necessary by our mandate to protect all members of the public from air pollution
A similar ban on spray asbestos has already been Cities of Chicago effective January 1 1972 and New
being considered by several other cities
taken York
by the
and is
In consideration of the foregoing factors the Board submits the
a comprehensive regulation for asbestos controls To this end the
regulations identify the significant contributors of asbestos as
the commercial use of asbestos in construction work the demolition
of containing structures the manufacturing and processing of containing products the transportation of certain asbes-
containing products and the disposal of containing waste The use of asbestos in brakes while originally included as a subject of control will be deferred for the time being
Part II of the regulations imposes several general requirements upon all commercial construction repair alteration demolition manufacturing or processing activity from which asbestos fiber is discharged into the ambient air The persons responsible for manufacturing activity must obtain a permit from the Environmental Protection Agency The permit system will serve to produce the advanced assurance of compliance with the applicable control regula-
tions and will thus reduce the cost and burden of field en-
forcement
In addition these commercial activities must provide
facilities to prevent the removal of asbestos fibers from the site
of such activity on the clothing of employees Indeed this poses a rather new concept of air pollution control Those who have died from lung ailments induced by long close association to an asbestos worker may be powerful proof of the need for novelty
Finally the Regulation would provide for careful waste disposal procedures as blown refuse heaps and scrap piles contribute to the volume of asbestos fiber in our air The simple steps for control eliminate any excuse for such dangerously sloppy housework
456
In our final draft the permit requirement of Part II has been restricted to manufacturing emission sources This is in
accord with the Agency testimony that presently it has inadequate staff to handle the permit load created by a blanket requirement
manufacturers of asbestos products must obtain a permit by
June 30 1972
All
-
Part III prohibits the spraying of containing insulation and fireproofing Experience has indicated that procedural
safeguards are inadequate and their enforcement is an overtaxing burden
Procedural safeguards designed to reduce fiber emissions would be required to spray asbestos insulation The biological
effects of these fibers is unknown Prudence would seem to dictate
reasonable efforts to soften the potential , fiber aspiring to asbestos status
future blow from spray
. .
Part III requires that various asbestos activities
at construction sites be done within an enclosure It would also
require that asbestos construction products be so installed as to preclude the emission of fiber into the circulating air
In the interest of efficient enforcement the numerous restric-
tions on the spraying of asbestos fibrous material have been
reduced to requirements for section has been changed to required only when spraying
enclosure and for vacuuming Also this make clear that these safeguards are
of asbestos materials occurs in an
area open to the atmosphere This open to the atmosphere modification has also been added to the section controlling the cutting
trimming fitting or stripping of containing materials at
a construction site Part III now contains a no visible emission
standard which must be met regardless of adherence to the required
procedural safeguards This should permit easier enforcement and tend to insure greater compliance with the safeguards
The original proposal contained two regulations controlling the general application of containing materials and the application of asbestos materials in air ducts or plenums This has been altered to require that only containing materials used in any construction work be so installed as to preclude emission of the fiber to the circulating air There is little medical data available to prove or disprove the toxic effects of the multitude of fibrous construction material although one such product fiberglass would appear to be biologically inert The Board prefers to act on the safe side of health in regard to spraying operations which can emit large quantities of fiber if uncon-
trolled In any event such uncontrolled emissions constitute a
nuisance dust and could be controlled on that basis alone These
reasons do not apply with equal force to the spray application
of asbestos materials in construction
3-457
Part IV expresses ironically what may be a key reason for banning spray asbestos It would require that procedural safeguards be pursued in order to demolish a structure whose destruction would otherwise expose members of the public to asbestos fiber Clouds of dust are often raised by demolition work The fact that great numbers of persons may be exposed to this dust in urban areas and that the post generation of rises were the first buildings to use asbestos insulation extensively speak in favor of such regula-
tion
Part IV is intended to require an enclosure only when neces-
sary to prevent dispersion of dust during demolition and only an
enclosure which is reasonably compatible with the structure to
be demolished In some cases total enclosure can be feasibly achieved
With other structures a ground level enclosure may be the limit of
compatibility
.
Part V controlling manufacturing sources is changed to require an emission standard of two fibers per cubic centimeter and no visible emissions While some testimony indicated the difficulty in measuring compliance with a numerical emission standard overall the evidence establishes both the need protection against the great
proportion of invisible fiber and the ease of measurement of such
a criterion A no visible emission standard has been added to
the numerical standard to simplify enforcement against exceptionally dirty emission sources A grace period until June 30 1972 has been added to permit acquisition of the necessary control equipment to attain the emission standard
References are made to the method to be used in collecting and
counting emission samples The sampling used in sampling particulate emissions reliably used by the U. S. Public Health
method is that generally The counting method is that
Service
A requirement has been added at the Environmental Protection Agency's suggestion to channel all asbestos emissions inside the
plant through control equipment and to exhaust such emissions through points where samples can be taken This is intended to prevent venting through windows or doors or other avenues of escape on which sampling cannot be adequately performed The Agency is also given the power to inspect manufacturing premises at reasonable times to
determine compliance Also the manufacturer must engage in monitoring and reporting The latter two additions are in keeping with the
Board's practice in most areas of regulation
The waste water discharge provision now requires no discharge
of process water to which the manufacturer has added asbestos unless
best available treatment technology is first utilized
3-458
tein,
A no visible emission standard has been added to the trans-
portation regulation
The emission standard would measure only fibers longer than five microns The justification for this seems to be the adminis trative convenience of avoiding difficulties in measuring fibers from .5 to five microns in length Some medical evidence has indicated that the very small fibers may be the most dangerous The Board will continue to examine the medical implications of the sub-
five micron fibers and the means of measurement and control
Part V Sec 501 - has been slightly posed final draft to add the phrase into the
to make clear that the emission standard does
plant atmosphere
changed from
ambient air
not apply to
the proin order the in-
In Part Sec 502 - the word enclose
control on the suggestion that as previously was unclear and implied total enclosure of all
has changed written the meaning
facilities
Our original proposal would have prohibited the use of brake
lining in vehicles manufactured after January 1 1975 and sold
for use in Illinois It was believed if brake lining decomposition
fiber emits asbestos
asbestos and the
then the tremendous number of vehicles using impracticability of controlling these numerous
small emission sources would appear to speak to the need for a pro-
duct ban
This proposal to ban asbestos brake lining has been dropped for
the time being While the evidence shows that brake lining decomposi-
tion is a significant source of background levels of asbestos these
ambient air levels are quite small and have not been shown to be a
health hazard although they have not been shown not to be In addition adequate alternatives to asbestos brakes are not yet
available although closed braking systems preventing the emission
of asbestos dust possible and engineering aspects of this
The Board will follow the medical
problem and possibly may return to it
Finally local governments are obliged to enforce these regula-
tions except for the manufacturing provisions Much of the problem
Agency arises
from numerous construction activities and the
supervise these many emission sources The
-cannot no visible
adequately emission standard has been added especially to facilitate local
government and citizen assistance in enforcement
I Christan Moffett Clerk of the Illinois
certify that the above Opinion was adopted 1972 by a vote of 4-0
Pollut Control
on the Inday of
Board
3 - 459