Document dYzokORmkGoQQ85RpvO3ze0j0
FILE NAME Quigley QUIG
DATE 0000 DOC QUIG051
DOCUMENT DESCRIPTION Sales and Advertising Literature
QUIGLEY COMPANY INC
Manufacturers of Refractories - Insulations
235 E. 42nd Street
New York N.Y. 10017
WATER RESISTANT REFRACTORY LAGGING
INSULAG
INSULAG
A superio refractory lagging with unsurpassed insulating and sealing properties for use on high or low
temperature equipment
Can be applied on hot or cold metal surfaces
savings Fuel savings constant temptempereatures ratures its production result from its use
and
increased
Increases in thickness after application and retains this increased volume throughout its entire range of
service temperatures
Does not collapse after it has set from contact with
water oil or steam
Is injurious as contains no mineral wool or fine
slag particles which are irritants to the body
Develops high mechanical strength upon drying and
withstands shock moderate abrasion and vibration
Can be applied by thin coats to effect perfect Block insulation is effectively covered and protected
Makes a good expansion jointing
Has excellent insulating qualities
Weight expanded 36 lbs to a cubic foot
Expands approximately for each inch applied if installed immediately after mixing
Has temperature range of 2200 limit for interface
temperature
3 lbs usually covers one square foot
t hick
Sets firmly on cold set in 24 hours
Can be applied by gun grout or trowel
Packed in 100 lb. multiwall moisture bags Proper instructions for use enclosed in each bag
SPECIAL APPLICATIONS
1/4 coating applied by Quigley C. O. Gun on new
open hearth silica increases life by eliminating initial spalling coating on lined doors when new prevents
spalling Sealing Tuyers when banking Blast Furnaces Insulation and sealing Bustie Pipes Expansion Joints at jamb in Coke Ovens Insulating walls for comfort between furnaces in work
ing areas of Reheat Furnaces When banking Blast Furnace seal Bosh usually by
spraying
Insulate outside of Reheat Furnace
Cover block insulation on outside Stoves
Spraying Annealing Oven interiors to seal cracks and spalling
Sealing Regenerator chambers in Rolling Mills
SUMMARY OF PROPERTIES
Temperature Range
2200 Interface
Setting Characteristics
Hydraulic Set
Application
Thermal Conductivity K factor in ... sq ft./inch thk./ hr./"F hr./"F
Spalling Weight Coverage
Packing
By Gun Grout or Trowel
500 F..56 500 F..56
@ 500 F..56 50F.56
@ 1500.84.84
Negligible 36 to a cubic foot
# covers 1 sq ft 50 bags
thick
QUIGLEY COMPANY INC
Manufacturers of Refractories Insulations
235 E. 42nd Street
New York N.Y. 10017
QUIGLEY COMPANY INC
Manufacturers of Refractories Insulations Paints
235 E. 42nd Street
New York N.Y. 10017
WATER RESISTANT REFRACTORY LAGGING
GREAT STRENGTH QUICK SETTING LIGHTWEIGHT - HIGH TEMPERATURE EXPANDS - DOES NOT SHRINK WATER & OIL RESISTANT - FIREPROOFING
INSULAG
A superior refractory lagging with unsurpassed insulating and sealing properties for use on high or low temperature equipment
Can be applied on hot or cold metal surfaces Fuel savings constant temperatures and increased
production result from its use
Increases in thickness after application and retains this
increased volume throughout its entire range of
service temperatures
Does not collapse after it has set from contact with
water oil or steam
Is injurious as contains no mineral wool or fine slag particles which are irritants to the body
Develops high mechanical strength upon drying and
withstands shock moderate abrasion and vibration Can be applied by gun in thin coats to effecta perfect seal
Block insulation is effectively covered and protected Makes a good expansion jointing Has excellent excellent insulating qualities Weight panded 36 lbs to a cubic foot Expands approximately 14 for each inch applied if
installed immediately after mixing
Has temperature range of 2200 limit for interface temperature 2000 direct flame
3 lbs usually covers one square foot thick Sets firmly on cold set in 24 hours Can be applied by gun grout or trowel Packed in 50 lb. multiwall moisture bags
Proper instructions printed on each bag
HOW TO MIX and APPLY INSULAG
Mix INSULAG and water 50 bag Insulag to 3gal water approx % Insulag to % water to consistency of heavy plaster Mixed INSULAG must be applied in 30 min DO NOT MIX MORE than can be
-
applied in 30 min After INSULAG has been applied do not trowel out air pockets that honeycomb INSULAG during bloating period Use wet trowel
about an hour later to smooth out INSULAG trowels
out smooth hard and white For reinforcing use 2x2 -
16 Ga square mesh or metal lathe on 16 centers well
secured Can be applied with Trowel or grout No weather proofing is necessary INSULAG can be
painted - no sizing is necessary Quigley AAA Paints
in aluminum and colors are available
SUMMARY OF PROPERTIES
Temperature Range
Setting Characteristics
Application
Thermal Conductivity
K factor in B.t.u./ sq ft./inch thk./ hr./ Fhr./ F Spalling
Weight Coverage
Packing
2200 FInterface
Hydraulic Set By Gun Grout or Trowel
500 @
F..36
F..36 @
1000 F..70
1000 F..70 @ 1500 F..841500 F..84
Negligible
36 to a cubic foot
# covers 1 sq ft
thick
50 bags
) QUIG COMPANY
Manufacturers of Refractories Insulations Paints
INC
235 E. 42nd Street
New York N.Y. 10017
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CINSULAG
CINSULAG
CINSULAG
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Rag U. Pat Of
_ A HIGHLY EFFICIENT| -- INSULATING LAGGING |
With setting Properties for a Wide Range
-
of Temperature Applications
|
WATER ECONOMICAL
Bulletin No. 382
A QUIGLEY PRODUCT
INSULAG is a superior refractory lagging with unsurpassed
insulating properties for use on high or low temperature equipment
_
It can be applied on hot or cold metal surfaces and as a finishing
coat for insulation
INSULAG possesses at recommended temperatures exceptionally high refractory and insulating properties INSULAG is used at
operating temperatures at which other laggings fall
Its unusual low heat storage and low thermal conductivity make INSULAG a most effective insulator for the control of temperatures INSULAG permits reduction in thickness of heavy refractory walls and in turn decreases the heat capacity of the total structure Fuel savings constant temperatures and increased production result from
,
its use
INSULAG increases in thickness after application and retains this increased volume throughout its entire range of service temperatures INSULAG after it has set does not dissolve or collapse from contact with water oil or steam which properties make it an out-
standing
standing product. :
Fig Boilers insulated With INSULAG
BFoiiglerWs aIlnsluslateDducWtisthCariIngsNSULAG of Large
POWER INSULAG meets the
engineer's demand for a suitable material
for covering turbines feed water heaters
hot liquid storage tanks drums smoke
flues stacks pipes and flanges It is also
recommended as insulation in back of re-
fractory tile of water wall boilers and
outside fire brick walls in boiler furnace om
construction
es
ON BOILER INSULAG used on
the boller drums because it does not crack in service can be walked on without de-
struction and does not collapse due to
steam leaks or water dripping on same
PROOFING walls roof structures furnace rooms columns etc. may be protected against fire by applying INSULAG as a vencer coating The fire retardant properties of INSULAG render
it ideal for this purpose
GENERAL INSULAG has such a wide range of uses that it is indispensable
as a plastic lagging in plants using fuel fired furnaces It is the lagging material
of a thousand uses
Copyright 1947 Quigley Co. Inc.
becomes
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QUICK SUMMARY
equals 9 of fire brick in insolating value
dow heat storage capualty of Are brick for same heat dow
High mechanical strength
Operating temperature 2200 Interface
Light weight rugged and strong
Beta- quickly
.
Adaptable for practically every lagging need
Water resistant ell or water leaks do not
destroy
. :
Expands ^finchapplied is more than an inch when
dried
:
INSULAG je shipped in 50 lb. bags net
1
PROPERTIES OF INSULAG
LOW THERMAL CONDUCTIVITY retains
practically constant insulating values throughout its
service range so that under varying conditions and temperature changes there is no appreciable loss of insulating efficiency One inch of INSULAG has an insulating value equn to about nine inches of fire brick and has
, about 1/40 the heat storage capacity of fire brick walls of equal heat flow Therefore relatively thin applica-
tions of INSULAG may be substituted for heavy masses of refractories heat losses are reduced and furnace production is increased
HIGH MECHANICAL STRENGTH INSULAG is different It develops high mechanical strength upon drying and successfully withstands shock moderate abrasion and vibration The impact of a hammer will cause a dent
in INSULAG and may even crack it but the blow will
not cause it to break away readily from the equipment
to which it was applied This is most advantageous on
drums tanks pipe lines and other equipment subject to rough usage
HIGH TEMPERATURE INSULAG will withstand a wide range of applications for high temperature direct exposure and is recommended for interface tem-
peratures up to 2200
EXPANSION INSULAG expunds after application . physical shrinkage eliminated
Light WeighIT On the average three pounds of INSULAG covers 1 square foot to a thickness of 1 inch Varying conditions methods of application hard troweling kinds of surfaces variations in mixing water content and temperature of surfaces at time of application may require more material
QUICK SETTING INSULAG sets firmly in 24 hours to 48 hours and in much less time when subjected to heat The quick drying and setting characteristics of INSULAG permit troweling to a smooth finish suitable for painting painting
ADAPTABILITY INSULAG possesses properties necessary for roughing coat and finishing coat or two coats by one application The user of INSULAG does not find it necessary to carry in stock two or three different materials for the same job
WATER RESISTANT after setting does not dissolve or collapse from contact with water oil or steam This is a decided advantage in plant maintenance INSULAG is a superior product for insulating equipment exposed to the weather
INJURIOUS contains no mineral wool or fine slag particles which are irritants to the hands or other parts of the body
A feature of INSULAG which particularly appeals to many users is the beautiful smooth white surface of a trowelled finished job
If desired an INSULAG trowelled finished job can be treated with Quigley TRIPLE Protective Coatings in white black colors or aluminum
Various combinations of INSULAG with other INSULINE Products can be made for specific applications
were
Fig Necessary
a
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_
Coated With INSULAG No Wrapping or Palating
THICKNESS IN INCHES REQUIRED FOR VARIOUS HOT FACE TEMPERATURES
T. LOST PER SQ FEET PER HOUR
a
50
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100
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300
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TEMPERATURE OUTSIDE FACE
THIS CURVE IS BASED ON THE INSULATING
150
a
aie
200
250
300
t 350
400 450 500
OF INSULATION DEGREES FAHR BASED ON STILL AIR AT 80
MATERIAL CAST AND DRIED AND WITH A SURFACE EMISSIVITY FACTOR OF 0.89
How to Determine Heat Savings Effected by INSULAG
Chart above indicates the heat loss through graduated -combination thicknesses of INSULAG as well as the temperature of the outside surface of the INSULAG at
180 Follow 180 line upward until it meets 500 curve line At this point follow horizontal line and read 2 in Therefore a 2 in thickness of
given temperature for the hot surface
INSULAG is required
1. To determine the thickness of INSULAG required to give an outside surface temperature Example Temperature of the hot surface is 500 What total thickness will give a temperature of about
2. To determine the heat loss through given thickness of
INSULAG or from outside face temperature
Example Similar conditions as that given under From 180 at bottom of chart follow upward until
you read 90 B. t u.'s on the upper scale
Manufacturers of Refractories
235 E. 42nd Street
Insulations
New York N.Y. 10017
--
U.S.A.
in
Printed
--
--
5M
332
Buletin
INSULAG REG U. S. PAT OFF
FIREPROOFING
CEMENT
INSULAG sa fire retardant lightweight formulation
having a fire and water resistant smooth white
surface
INSULAG is the ideal fireproof protection for Struc-
tural Columns Beams Channels and Angles LP Gas Tanks Oil Tanks Tower Skirts Pipe Line Sup
in
> INSULAG weighs only 40 pounds per cubic foot 3rd
the weight of concrete common brick or other such
ports and AlAlll Exposed Steel in OiOill ReRfeifnineerriieess StSteeeell
and ChemicChemaicall Plants
fire proofing materials Therefore excessive loads
are not added to existing structures or those under
design
INSULAG is regulary used as a Refractory Insulation
by all types of industries inside and outside of fur-
INSULAG was subjected to exhaustive proofing
tests by a nationally recognized research laboratory and large oil refinery Their reports proved INSULAG is capable of withstanding THERMAL
boiler naces and
settings for temperatures up to
2200 It also used for many types of insulations
inside and outside of buildings regardless of climate
and without weather proofing
SHOCK without spalling or destruction when
100 lb. per square inch water pressure was played
] on it by hose with nozzle at all distances and at all temperatures up to 2000
INSULAG is the only material required for a fireproofing and water resistant insulating job
BE ASSURED OF YOUR FIREPROOFING BY USING INSULAG
PROPERTIES OF INSULAG A FIREPROOFING CEMENT
LOW THERMAL CONDUCTIVITY has insulating value of " Firebrick HIGH MECHANICAL STRENGTH Moderate Abrasion
HIGH TEMPERATURE LIMITS
> LIGHT Trowelled 40 lbs per cu ft Gunned Approx 45 lbs per cu ft
QUICK SETTING- hours Depending upon temperature and atmospheric conditions
INJURIOUS Contains no mineral wool
WATER
RESISTANT After setting does not dissolve or collapse in contact with water steam or oil
Does not require proofing
Roughed ADAPTABILITY
or scratched Coat and Finish Coat with one product INSULAG Trowels to a hard smooth white finished surface
QUIGLEY COMPANY INC
Manufacturers of Refractories Insulations
ANRC AMT Caius
i oon LIV | er
Where to Use
ACID PLANTS
Structural Steel for Absorption Glover- Lussac
Towers and Tanks
CHEMICAL PLANTS-
Structural Steel for Heaters Still and Tanks
Chemical Units
COAL COLLIERIES AND MINESM-INES-
COPLP EAE D ZR INC MINES
Structural Steel - Bins - Underground Timber Supports
GLASS PLANTSP-LANTSStructural Steel Room
LUMBER MILLS-MIL S-
Structural Steel Burner Kilns
OIL REFINERIES GASOLINE PLANTS
CARBON PLANTS ASPHALT PLANTSPLANTS
Structural Vessel Skirts Stanchions-
Supporting Steel of Crackers-
Tanks Gas Absorbers - Evaporators Decar-
bonizing Units
:
PAINT MANUFACTURERS
Structural Steel - Storage Tanks - Warehouse -
Varnish Plants
MILS- PAPER MILLSStructural Recovery Furnace Room
Rooms
STEEL MILLSM-ILLSStructural Steel SupportsC-onveyors
. Blast Conveyors Products Distillation Unit EquipCoke Oven Quenching Equip-
ment
Stock Conveyors
SMELTERS- . SMELTERS-
Structural Steel Supports
Anode Furnace Room Convertor Struts
Refinery Platform Reverbatory
Inflam-mIa nflbaml mabeless--Inflamables-
Structural Steel
How to Use
INSULAG A FIREPROOFING CEMENT
REINFORCEMENT or SUPPORT for STRUCTURAL STEEL
Use flat expanded diamond mesh with metal spacers or Use high rib lath or other suitable reinforcements all to have corner beads On Larger Surfaces weld on studs to which attach square mesh welded fabric with opening of not less than
x2
INSTALLATION
Can be Trowelled or Gunned by using above conventional methods of reinforcements
MIXING
For Cast or Trowelled installations add sufficient water to make a smooth working mixture Use clean fresh water at 60-65 An average mixture takes about ten and half 10 gallons of water to a one hundred 100 pound bag Mix only quantity that can be applied within twenty 20 minutes
For Gun Applications use minimum air pressure and maximum quantity of clean fresh water at 60 but no higher than 90 that permits placement without slump
APPLICATION
A one and three quarters 1 inch thickness is required for a three 3 hour fire resisting rating Apply by
either Trowel or Gun method
A one and one eighth % to one and one quarter 1 ) inch thickness of mixed INSULAG which will bloaf
to one and five eighth % to one and three quarter1s % inch Allow to set If a smooth finish is required
SCRATCH or ROUGHEN this surface before applying the one eighth inch finishing coat If the original application has dried some should be moistened prior to applying the finished coat For the
finish coat INSULAG should be mixed with water allowed to bloat and remixed This finished coal should be trowelled smooth Additional Fire Resistance Rating can be secured by increasing thickness of INSULAG
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ployed in a factory since 1886 3 A 1930 British study 4 further documented the pervasive presence of asbestosis the term applied to the pulmonary fi-
brosis and scarring resulting from the inhalation vi significant quantities of asbestos in factory workers This led to the imposition of what were thought to be stringent control measures in British factories
producing asbestos products Later research uncovered the existence of an additional problem Lung cancer was suggested as being causally associated
with an asbestos exposure in 1933 5 and the associ-
ation was fully confirmed in 1948 6 and 1955 7
studies
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ence produced by inadequately evaluated environ-
mental exposures of past decades In short there is
uuizing optical and electron microscopy and electron microprobe analysis documented the air levels and
tissue burdens of asbestos from occupational and environmental exposure Research on control strategies was mounted to reduce asbestos exposures to all segments of the population
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CY NPONIRUTRA MARGA MAR MARGAG MARA GA eM EER PETOEU URLOT RER CUE EET JUMI JUMI H-
Toom clearing clearing
this study such procedures as disced air
wray
Having wenished the the scope or the health problems use of asbestos and as^ estus effort was minimied at Minuni
^c in
all
pra^-ieme having
pra^-ieme
having
simmiicant im
imaleportarios
of
emt on
fied
fied
solutions
solutions solutions
to to
problemsproblems
problems
imaleportarios of
can can
be
be
slow slow
difficult
difficult
and
and
frustrating Many of the solutions forthcoming
.
.
*
+
.
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LAN LAN LAN LNILE NIELL ates fsa 1073 , 1
be AoESE SESES ERED EF ESOS PES PEED DESC SET ES EDED ERED TES ES CDESC SEEN SENT SESONPTES
board implementation by industry no single contractor wished to be placed at even a slight economic disadvantage Thus action by the federal government was necessary and an improved but still inad-
equate asbestos standard was promulgated by the Department of Labor on June 7 1972 which incorporated some of the foregoing procedures [ 13 .
It is important that engineering input be available for such implementation processes especially to individuals proposing courses of action or budgetary com-
mitments by the government Without such input
political or economic considerations will dominate
the governmental decision process Thus many research results and much technical develop
ment may be wasted without the commitment of en-
gineers to the full process of development and imple-
mentation of the work
Occupational Health
Asbestos was described in detail to illustrate the
full scope of a health problem and the different as-
pects where the approach and the knowledge of engi-
neers proved of benefit
@uat
. 5
An engineering systems
fe. VALS AP ee a
the application of existing technology Many areas of health could benefit but it will be necessary for the medical community to be educated as to what the potential contributions of engineers might be While it is the medical community that requires the education the initiative for this process come from the engineering community However in bridging the communications gap that exists be-
tween parts of these two communities engineers
must reach out beyond the departments of medicine
or physiology to the departments of community medicine or occupational health Epidemiologists and
sociologists as well as surgeons and biophysicists
must be contacted Speak also to psychologists con-
cerned with the mental health of workers confined to
the drudgery of a single task on a massive assembly
line and those concerned with making the workplace the home or the automobile safer
However as important as communication between
engineers and the medical community is it is only a
first step Dialogues at long range are singularly un-
productive Also of limited productivity is the pro-
cedure of engineers coming to medicine with a gad-
mnt
ee
on tanhenwn
eee
ee
ne no
matamat
toe
Ana
:
onlanw
-
fax n
er) ed
ee
e e
e
OR
Ce
identitied or develoned to control the excessive as-
bestos exposures found and tinaliv engineering
input into the regulatory process was of benefit ^fin
the initi^/i steps taken by government to control the
NCoC OF wuNacTlaC
en ad Ate
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by
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7
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ly by virtue of their inhe
The effect on health
achieved hu adequately the orcunational
use of this substance alone couid resuit in a saving of
over 5^ ^
trol trol
of the
of the
i^nves
work work work
annually Additionally proper con-
CAVIR CAVIR
CAVIR
ment ment
can can
significantly significantly panna
significantly
significantly eve
caposure and fish to the genial genial -
CVCI GONGOWA 10 only vil substance
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^fivuni^finWAAL VV
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Me must stay current with new information information
and new technology out for nu
field field
field
public
of public
health
health be
must
must
electiveless electiveless 414
Decome
Decome
orang orang
orang
im
im
mersed in IS RELIVITIES
muse _
my
inch
suggesting
suggesting
inch
thai
It might be appropriate w
ruginetis apply
oOUEb RAZA
:
LAL NL ANLANL L LANL
RAITT. Desde cb aband when
he witted
hanks replied because that's where the money i9 If engineers wish to make an impact on Dubuc
health they must go where the problems att
Botazancoc
:
cal Center " Medical
a
=
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Minter
Minter .,
ve
ee
Research Ensinvering Val 10. 1971. nn
rs
Sp Dennnnata fre thn
a
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21-24
Convent
Ann
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in in
refmeries refmeries
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refmeries
chemical chemical plants plants chemical plants
and and
and
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tt
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SUDUVAIVO SUDUVAIVO
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stances
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not not not
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established established established established
compialty the
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the
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Jan Journui vi ^findustriaivedicinevol 12 13. UD 01-00
mmeriais A multitude of urgent challenges awaii
wt Ba,
207 207
2007 2007
pp
TAA 109-112
109-11 09-11 2 102 9-112
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