Document dQB4dZO1wporGz72kKNOJ0ByG

ST0219277 SAFETY REQUIREMENTS MICHIGAN FORM NO M-70990 R-8-B7 DOW CHEMICAL U.S.A. November 3, 1987 TO REPORT AN EMERGENCY Dial ST02I 9278 MICHIGAN 01VISION November a 1907 Michigan Division Employees: A safe and healthy work place must be a primary objective lor every company and its employees. The Michigan Division is no exception. This booklet contains knowledge gamed through years of experience. Please consult it before performing your job to assure you are proceeding safely. No one should get hurt while performing their job at the Michigan Division. These requirements will help accomplish this. 12 3 F. R. "Pete" Lehman General Manager Ledell Alexander Safety Manager TABLE OF CONTENTS A. Emergency Procedures ........................... 1. Emergency Alarm System................. 2. Chemical Exposures..................... 3. Communication ............................. 4. Emergency Equipment Checking . 5. Access' to Emergency Equipment. 6. Visitor ................................................ B. Protective Equipment and Clothing.......... 1. Clothing.............................................. 2. Eye Protection..................................... 3. Head Protection................................. 4. Lile Jackets........................................ 5. Beards and Sideburns....................... 6. Salety Equipment Modification .... C. Personal Conduct........................................ 1. Loose Articles. Jewelry, and Rings. 2. Drugs & Alcohol................................. 3. Smoking................................................ 4. Lifting................................................ 5. Housekeeping..................................... 6. " Dropping Tools or Equipment............ 7. Walking ................................................ - 8. Shortcuts............................................ 9. Stairways.............................................. 10. Horseplay.............................................. It. Weapons.............................................. 12. Medication............................................ D. Vehicles ........................................................ 1. Motorized Vehicles ............................. 2. Passengers in Vehicle......................... 3. Battery Jumping ............................... 4. Fuel Storage for Off-Road Equipment 5. Fork Lift & Winch Trucks................... 6. Van Trailer Entry................................. ii ST02I9279 1 E. Office................... 9 1 1. File Cabinets ................. 9 1 2. Sharp Objects..................................................... 10 2 F. Machinery & Tools . . 10| 2 1. Hand Knives.........................................................10 I 3 2 Tool Design Capacity........................................ 10 9 3 3 Defective Tools.................................................... io I 3 4. Guards on Mechanical Equipment 10 { 3 5. Deadman Controls.................................................11 i 3 6. Grinders. Wire Brushes and Buffers................11 4 7. Welding, Cutting..................................................11 4 8. Compressed Air................................................... 12 4 9. Pressuring Drums............................................ 12 5 10. Adjusting Machinery 12 5 11. Overhead Hoists................................................. 12 5 G. Electricity..................... 13 5 1. Power Line Clearance.........................................13 5 2. Electrical Grounding...................................... 13 5 3. Temporary Wiring ............................................. 13 6 4. Portable Lights in Classified Areas....................14 6 5. Cable Trays.......................................... .14 6 H. Chemicals................................................................... 14 6 1. Labeling and Hazardous Identification.......... 14 6 6 2. Refrigerated Storage........................................ 15 3. Product Contamination.................................... 15 7 4. Glass Containers 15 7 5 Dumping Hazardous Matenal............................16 7 6. Waste Chemical Disposal............................... 16 7 7. Equipment Transfer.......................................... 16 7 8. Storage & Handling of Flammable Liquids 8 in Small Quantities ............. 16 8 9 9 iii I. Maintenance & Construction................................... 17 1. Asbestos..............................................................17 2. High-Level Work................................................. 17 3. Safety Devices.................................................. 17 4. Drinking-Water................................................... 18 5. Process Piping.................................................. 18 6. Hand-Turning Rotating Equipment................. 18 7. Digging.............................................................. 18 8. Barricades........................................................... 19 9. Vehicle Supported Work Platforms ............... 19 10. Roofs .............................................................. 19 11. Portable Ladders.............................................. 19 J. Contractors ............................................................ 20 1. Requirements.................................................... 20 2. Exemptions ....................................................... 21 3. Responsibility For...............................................21 K. Locations Outside Midland ...................................... 21 L. Safety Standard Index.................................................22 INDEX................................................................................. 25 ^TO?|9280 A. EMERGENCY PROCEDURES 1. Emergency Alarm Syatem (S-715) An emergency alarm system has been installed to alert personnel whenever flammable or toxic material is released, an imminent possibility of release or for any other need to alert personnel or to evacuate an area. System tested Mondays at 10:55 a.m. The standard siren signals are as follows: ALERT one rise to maximum pitch. Stop flame or spark producing activities, prepare for shutdown, note wind direction, assemble at pre-designated area lor further instructions. EVACUATE continual rises and tails to maximum pitch. Leave affected area and reassemble at predetermined assembly area as per Department emergency plan. ALL CLEAR two rises to maximum pitch. Ok to return to work. All work permits or hot sheets shall be reissued prior to restarting work. 2. Chemical Exposures (S-122) THE PERSONNEL INVOLVED IN A CHEMICAL EXPOSURE SHOULD ALWAYS CONSIDER USING THE AMBULANCE FOR ANY CHEMICAL EXPOSURE. IF IN DOUBT, USE THE AMBULANCE. ONE SHOULD ALWAYS CALL THE AMBULANCE FOR EXPOSURES INVOLVING THE EYE. Chemical exposure of the skin calls for an immediate water wash for at least 15 minutes at iv 1 r an emergency safety shower/eye wash station. Remove contaminated clothing and shoes. Eye irrigation is required if any foreign material gets ig the eye. Start the running water wash immediately and keep it going without a break for at least 15 minutes, or until the ambulance arrives and the Medical people take over Hold your eyes open, or let somebody hold them open tor you, and make sure you get a thorough washing. 3. Communication Supervision is responsible for communicating hazards, currant conditions and changing situa tions to all personnel assigned to work in that area. This information must also be available for quick reference. 4. Emergency Equipment Checking (S-710) Emergency siren and telephone alert systems ' shall be tested every Monday at 10:55 a.m. Safety showers and eye baths shall be tested weekly tor flow & temperature. Emergency equipment such as respirators. S.CB.A.. lire extinguishers, emergency lighting units, escape doors and lire doors shall be examined monthly lor proper operation and condition. Tests and examinations must be properly documented. ''Tn? | 9281 5. Access To Emergency Equipment Fire extinguishers, eyewashes, safety showers and other emergency equipment must be kept clear and readily available. Do not obstruct access to any emergency or safety equipment. 6. Visitor Hosts are responsible for their visitors compliance with safety requirements and for proper action in the event of an emergency. B. PROTECTIVE EQUIPMENT AND CLOTHING 1. Clothing Recommended clothing within the Plant (lenceline) should cover the torso: cutoffs, sleeveless shins or blouses, tanktops. or short pants should not be worn in production or lab areas. Each unit will address its specific hazards and develop a clothing policy. Special clothing (NOMEX) or uniforms are re quired and furnished in some areas. Safety toed shoes are recommended everywhere and are required in certain designated areas. Sandals, open shoes, canvas sneakers or tennis shoes are not permitted in many areas as specified. 2. Eye Protection (S-725) Approved safety glasses are reqdired as a minimum inside the plant (gate 16 gate, including 23 inside vehicles, at bhnewells and al other work locations outside the fence). They are not required in separated offices, lunch rooms, control rooms, locker rooms or posted areas. Additional eye protection such as chemical goggles and face shields are required where solids, liquids or flying panicles may cause eye injury Department management approval is required for contact lenses to be worn. This must also be documented in your medical record at the Medical Department in case of emergency. Soft contact lenses are not to be worn in produc tion or lab areas because they absorb chemicals. 3. Head Protection An approved hard hat is required headgear for working in many areas of the plant. Metal hats and bump caps are prohibited. 4. Lite Jackets Wofking over or near a water hazard such as a - pond, river or open tank requires wearing an approved life jacket or safety belt. 5. .Beards end Sideburns If your job either routinely or in an emergency reentry, regardless of frequency, requires you to use respiratory protective equipment, no evidence of facial hair shall extend through the seal formed by the respiralor. t'Tr'? | 9282 6. Safety Equipment Modification Company issued safety equipment must not be misused or altered in such a way that its protec tive features are rendered less effective. This includes cutting sleeves oft Nomex uniforms. C. PERSONAL CONDUCT 1. Loose Articles, Jewelry, and Rings Neckties, unrestrained long hair or beards, loose clothing, rings, loose necklaces, bracelets or other jewelry are not permitted in work areas where they may present a hazard. Each depart ment will address its specific hazards associated with these items in key point cards, written operating procedures or specific area rules. Employees in plant operating areas, shops and service areas shall not wear nngs. 2. Drugs & Alcohol Illegal drugs, and alcohol are not permitted on company property or in company vehicles at any time. 3. Smoking Smoking is permitted only in designated areas. Smoking is NOT permitted in any motor vehicle. 4. Lifting Use proper lifting technique by holding the load close to you. keep your back erect. Use your legs. Get help for heavy or awkward loads 45 5. Houskeeping II is the responsibility oI each employee to keep (he plant clean end orderly. Walkways and stairs must be. kept free ol obstructions or tripping hazards. a Dropping Tools or Equipment Tools, equipment or material to be moved to a lower level must be carried or moved with a hoist, rope and bucket, etc. DO NOT DROP, THROW or TOSS anything from one level lo another. 7. Walking Walk, don't run except in emergencies. Be alert tor changing surface conditions due to water, ice, snow or spills. 6. Shortcuts Use roadways, walkways, pathways or other safe routes. Do not climb through, under, over or .between railcars, low pipeways or other equip, ment or barriers. 9. Stairways Use handrails on stairways. When carrying a load ' take one step at a time, be sure of your looting. 10. Horseplay Pushing, shoving, goosing, tripping, wrestling, practical jokes, traps, snares or other forms ol "horseplay" are not permitted. STn?i9283 11 Weapons Bows, arrows, guns, ammunition or olher weapons are not allowed on Dow property or in a Dow vehicle. 12. Medication If you are taking medication that me/ possibly hinder your performance, awareness or affect your sense. Inform your supervisor. 0. VEHICLES 1. Motorized Vehicles (S-7SS) Seat belts must be worn by the driver and front seal passengers. Back seat passengers shall wear seat belts, if provided. Maximum speed limit in the Plant is 30 mph unless otherwise posted. Unattended vehicles must not be left running. Industrial diesel and emergency vehicles may be left running provided the brakes are set and the transmission disengaged. Keys should be left in the ignition of vehicles parked in process areas or under pipeline trusses. The driver is responsible lor the sate operation of his vehicle. All accidents must be promptly reported to Security. 2. Passenger* In Vehicle Passengers riding in pick-up trucks are limited to 67 three people in the front seal, including the driver. Passengers ndmg in the bed of a pick-up truck must have seats, or be seated on the floor of the bed. They should keep all body parts confined within the vehicle. 3. Battery Jumping When jumping a dead battery, wear chemical goggles. Do not let vehicles touch. Fill both bat teries with water to reduce gas space which could explode if ignited by a spark. Connect positive to positive with jumper cable at battery terminals. Connect ground or negative cable between vehicles, motor blocks or somewhere other than at battery terminal. The last connection will pro duce a spark. Do not make this spark happen near the battBiy. Do not jiggle clips on battery. This could produce a spark that could ignite an explosion of the hydrogen gas and shower you with sulfuric acid. Stand clear. 4. Fuel Storage For Off-Road Equipment (S-620) Containers for gasoline, fuel alcohol and diesel fuet-shall be a minimum of 25' from a combusti ble wall, pipeline, electrical line or conduit. It shall be located no closer than 10' from a non com bustible wall. Gasoline and alcohol containers shall be painted red. Diesel shall be green. Storage tanks shall be properly labeled, vented with flame arrestors, fusible link discharge valves, conductive hose, grounded, and protected by a self closing nozzle. A fire extinguisher shall be ST02I9284 located between 2S to SO feet away. Fueling must be done with the engine shut off. 5. Fork Lift & Winch Thicks (S-6Z7 & 628) Operators must be trained and certified. The vehicle must be operated, inspected and main tained in such a manner as to minimize the possibility of personal injury or property damage. This will include daily inspection, penodic maintenance and testing with documentation. 6. Van Trailer Entry (S-6Z7) a. If a trailer is still attached to its tractor, make sure the trailer wheels are chocked and warn ing signs are in place before entering the trailer with any type of material-handling equip ment. You must also establish direct com munication with the tractor driver, if available. b. If the trailer has been detached from the trac tor, wheel chocks and warning signs must be put in place A jack must be placed securely under the front of the trailer; do not enter until everything is set. c. If the rear of an unattached trailer extends 6 feet or more beyond the rear wheels, a jack must be placed to support that rear overhang -- belore anyone enters the irailer. E. OFFICE f. File Cabinets File cabinets should be secured to prevent tip- 9 S pmg. and left closed when not attended. Handles should tie used lor opening and closing drawers. Keep weight low in file cabinets. 2. Sharp Objects Sharp objects such as tacks, razor blades, pen cils. scissors, knives, and paper cutters should be stored in such a manner as to prevent anyone from being cut. Broken glass should be swept up into a dust pan. not picked up by hand. F. MACHINERY & TOOLS 1 Hand Knives Knives should be kept in a sheath, or left in a safe position when not in use. Always maintain a sharp blade. Never use a knife as a substitute for another tool. When using your knife, always cut away from the body. Use the appropriate protec tive equipment. 2. Tool Design Capacity ` Do npt modify or change any tool in any way that alters the capacity or the original design of the tool. 3. . Detective Tools Don't use them. Take any defective tool or equip ment out of service immediately -- and be sure it is not used again before it is repaired. 4. Guards on Mechanical Equipment (S-430) Gears, belts, power transmission couplings, and similar hazardous components of machinery, tools 10 STn?!9285 (including portable grinders and buffers), and equipment are fitted with guards for your protec tion. Do not operate any machine, tool, or item of equipment without the guard in place. 5. Deadman Controls Hand held power tools must have deadman con trols. This means the control cannot be locked, or will not stay, in the "On" position. 6. Grinders, Wire Brushes and Buffers Peripheral guards are required on grinders, wire brush wheels and buffing wheels. Tool rests on brushes and grinders must be adjusted to within Vi inch of the wheel. Buffers must not have a tool rest. The proper grinding wheel for the job must be properly installed and correctly used. Do not grind on the side of a grinding wheel. If damaged or used improperly it can disintegrate with ex plosive force. Stand lo one side. Gloves should not be worn when using rotary tools. A face shield must be worn over safety glasses or chemical goggles. 7. Welding, Cutting Only personnel trained and certified should use this equipment. Cylinders must be secured in an upnght position. Oxygen and fuel must be shut off, hoses bled down and regulators backed off to "0" before leaving. Cylinders not in service should be secured upright with protective cap in place. 11 a Compressed Air Air under 30 psi from a vented jet reducing nozzle may be used to clean certain work areas but may not be used to clean off clothing or skin. Holes at the base of the nozzle must be open. Plant air must nol be used as a breathing air source (S-745). 9. Pressuring Drums Do not apply inside pressure or excessive pad ding to remove material from sheet metal drums. II you heat material in a drum, loosen or remove the bung to avoid overpressuring that could rup ture the drum. 10. Adjusting Machinery Machinery and process equipment in-service must be shut down, locked out, and red-tagged before repairs are made. If these steps are not feasible, the Owner-Superintendent must review the proposed work and provide a written pro cedure tor the workmen to follow. 'll. Overhead Hoists (S-870) Overhead hoists must have the capacity of the beam clearly painted on the supporting beam and the capacity of the hoist painted clearly on the hoist. A complete inspection and operational check must be done annually. This Inspection must be documented. All hoists including chain falls and ratchet units shall be visually and operationally inspected STO?19286 before the work is begun by the person using the tool. Load lines must not be used as a sling, wrapped around load, knotted or kinked Hooks must have safety latches. & ELECTRICITY 1. Power Line Clearance (S-335) Any work that could bring people, machines, scaf folds. condors, manbaskets or anything else, near power lines must be done at a safe working distance. -- 10 It. away from power lines rated up to 50,000 volts -- 20 ft. away from power lines rated over 50.000 volts -- 50 ft. away from power lines if a crane sup ported manbasket is used. Any work inside these limits must be approved and documented by Electrical Distnbution Maintenance. 2. Electrical Grounding (S-315) All portable and stationary electrical equipment shall be properly grounded, tested, inspected and documented. All electric hand tools should be inspected, property maintained and documented. 3. Temporary Wiring (S-385) Temporary wiring (not including extension cords, properly used) must be covered by a "Temporary 12 13 \ Electrical Wiring Permit" which is accompanied by a work order tor the permanent installation. This is to prevent temporary wiring from being used indefinitely 4. Portable' Lights In Classified Areas (S-325) Portable lights in areas that may develop an explosive atmosphere must be of the proper type and in good condition so as to not become a source ol ignition. This would include a Ul approved Flash Light and an explosion proof Extension Work Light. (Do nol use Extension Light in Bromale Areas.) 5. Cable Treys Do not walk in. or on, cable trays. A cable tray is not designed to be a sale walking surface. (See S-340) H. CHEMICALS 1. Labeling and Hazard Identification (S-129. S-624) All containers holding chemicals -- whether the container be a drum, bottle, can, box, or whatever . -- must be labeled to show the current contents. Vessels over 120 gal. shall be marked with the appropriate NFPA symbol to identify the type and degree of hazard. example: ST0 2]c}23Ci'./l HAZARD IDENTIFICATION SYMBOLS Health Fire Hazard Haza,rrdd _ '>y/^V\-Reactivity / TN TTorwxiicr Itno IFish \ VcSrpecific yy Hazard Use No Water 2. Refrigerated Storage (S-497) Food must not be stored in the same refrigerator with chemicals or biological materials. Refrig erated storage cabinets used for storage of chemicals or biological materials shall be labeled as such with a current list of contents posted out side These cabinets shall not contain an ignition source and only compatible chemicals shall be stored in them. a Product Contamination Individuals performing any loading, unloading, or transfer operations are responsible for checking the container identification -- and also the piping and valve lineup lor the transfer -- before starting the operation and after completing it. 4. Glass Containers All glass containers used for shipment of chemicals must have an outer protective con tainer or shipping carton. 14 15 r LJ 5 Dumping Hazardous Material Flammable, corrosive, or toxic materials are not to be vented or drained or dumped into the sewers. The only two exceptions are: a. II there is a serious emergency b. If you have specific approval of the Plant Superintendent and of Environmental Services. If hazardous materials get into the sewer. Environ mental Services must be called. 6. Waste Chemical Disposal When containers of waste chemicals are to be disposed of. call Environmental Services for instructions. 7. Equipment Transfer (S-720) Equipment to be transferred should be drained, decontaminated, cleaned, inspected, sealed or wrapped, prior to shipment. Communicate with . receiving organization. Consult as needed with Fire, Safety. Environmental Service or Industrial ..Hygiene. .8. Storage & Handling of Flammable Liquids In Small Quantities (S-130) Storage containers must be suitable for the liquids volatility, flammability and quantity stored. Proper storage shall include grounding, spill pro tection. protection from ignition sources, ventila tion and proper labeling. 5T02I9287 Flammable liquids no longer required must be promptly and properly disposed of and not allowed to accumulate I. MAINTENANCE & CONSTRUCTION 1. Asbestos (S-140) Before working on any equipment involving asbestos containing materials, contact Industrial Hygiene lor detailed instructions regarding propi respiratory protective equipment and sale han dling methods. An example is removal of asbest containing insulation from piping and vessels. This work should be approached as though asbestos were involved unlit it Is definitely established otherwise. Contact Environmental Services lor proper disposal instructions. PLEASE NOTE Asbestos handling by contrecto falls under separate governmental regulations, and these procedures are not reflected in this standard. For contract gobs consult with your DOW OWNER REPRESENTATIVE. 2. High-Level Work Work more than ten feet above ground require: either guard rails, safety belt or harness and lanyard or safely nets. a Safety Devices Devices such as guards, shields, governors, limi switches, rupture discs and relief devices must 16 17 not be bypassed, made inoperable or otherwise defeated. 4 Drinking Water (S-765) Additions of alterations to any drinking water outlet or city water system shall be permitted only with the approval of an authorized State Licensed Plumber. Do not connect drinking water to any other system. 5. Process Piping Process piping is not to be used as support to hoist matenal or equipment without permission of the owner of the piping. & HandTuming Rotating Equipment Using a wrench to rotate, or hand turning a pump shaft or other rotating parts must not be done until the drive power has been locked out and red-tagged. 7. Digging (S-800) Use Of tools such as hand shovel, backhoe, jack hammer, pile driver, auger and drills in digging ' requires a current underground reference drawing lor that job from Engineenng. The supervisor on the job Is responsible to avoid harm to people or property such as pipelines, powerlines, clay tiles or other fragile material. Excavations over 4 feet must be laid back to a stable atop* or thored up. 10 ST0219288 8. Barricades (S-700) Barricades shall be placed around open trenches, excavations, floors and grating by the individuals who create the opening. If the reason for a barri cade is not obvious it also should be identified with tag M-48240. Street blockage requires a permit 440010. 9. Vehicle Supported Work Platforms (&-630) Aerial devices such as a Condor, Giraffe, bucket trucks. Versa Lift, forklift platforms and crane suspended platforms may be operated only by trained and certified employees. They shall be operated within specified limits of capacity and sate distance from power lines (S-335) with all safeguards engaged and in the manner for which the equipment was designed. 10. Roofs (S-735) Roots must be inspected annually. Access roof only with permission of the Building owner. Job planning must be employed. Translle roofs must not be walked on without planking spread over at least two supporting members. it. Portable Ladders (S-750) Portable ladders used in the Division must be wood or fiberglass, non-conducting. Class I. heavy duty, industrial grade. Step ladders must be extra heavy duty and may not exceed 12 feet. Extension ladders may not 19 exceed 40 leet in length and must be equipped with ladder feet. Ladders must not be painted but may be pro tected with a transparent preservative finish. The top and next step including the side rails of stepladders shall be stained red to indicate "No Step" area. The stain is a transparent coating which allows the wood to be inspected for cracks. Ladders must have a documented inspection annually The person using a straight or extension ladder must be sure it is in good condition, on firm sup port at the proper angle (base out v* of height), property supported, tied off and use the ladder in a safe manner. When working from a ladder requiring the use of both hands, job planning is to be considered. Faulty ladders must be tagged out of service until repaired or replaced. J. CONTRACTORS . 1. Requirements Contractors are required to comply with Michigan Division Safety requirements as described in Rules And Procedures For Contractors. Any questions regarding intent and interpretation of these requirements should be directed through the Division Contractor Safety Engineer to the Contractors Safety Committee. <>Tr!? I 9289 2. Exemptions Specific exemptions may be granted by the Contractor Safety Committee based on the work to be done. For example: erecting structural steel, elevated brick work and scaffold building, require different fall protection than other high level work. 3. Responsibility For It is the responsibility of Departmental supervision to see that contractors in their facility doing work for them are informed of conditions in their area, changes in these conditions and see that they comply with plant safety requirements and any special requirements that may be applicable. K. LOCATIONS OUTSIDE MIDLAND Michigan Division Locations outside Midland such as Bay City. Ludington and Traverse City have variations on some requirements to fit local situations Consult the safety representative at these locations for specific details. 21 20 SAFETY STANDARD INDEX S-OOl General Administrative Safety Standard *S-002 Michigan Division Safety Requirements S-122 5129 S-130 *S-135 *S-140 Plant Treatment of Chemical Exposures Hazard Identification Symbol Storage & Handling of Flammable Liquids in Small Quantities Reactive Chemicals Asbestos Containing Material S-315 *S-320 S-325 5335 *5340 S-385 Electrical Grounding Lockout of Power Driven Equipment Portable Lights For Classified Areas Power Line Clearance Working On Electrical Equipment Temporary Wiring *S-400 Flexible Joints Used In Hazardous Service S-410 Critical Instruments S-430 Guarding of Mechanical Equipment "S-440 Sight Glass Devices In Hazardous Service *S-450 Hand Rigging Equipment for Material Handling *S-466 Roll Type Equipment *5468 Vessels and Relief Devices "S-477 Control of Ionizing Radiation Hazards S-497 Storage of Chemicals in Refrigerated Storage Cabinets S-500 Plant Shutdown or Demolition S-620 Storage and Location of Tanks For Refueling Off Road Equipment `S-623 Compressed Gas Cylinders and Regulators S T 0 219290 S-624 *5-625 *5626 S-627 S-628 S-630 *5-640 *S-64i *5642 *5645 Proper Labeling of Containers for Storage & Transfer Portable Bulk Fluid Handling Tanks and Stations Semitrailer Units Powered Industrial Trucks Winch Trucks Vehicle-Mounted or Supported Work Platforms Loading & Unloading Tank Trucks Loading & Unloading Tank Cars Loading & Unloading Boxcars Pipeline Indentification & Emergency Plans S-700 Temporary Barricades S-710 Emergency Equipment 5715 Emergency Procedures 5720 Equipment Transfer 5725 Eye Protection *5730 Steam. Air. Nitrogen, Hot Water Hoses And Hot Water Sources S-735 Roots *5740 Danger Red Tag *5745 Respiratory Protection 5750 Ladders 5755 Motorized Vehicles *5760 Railroad Warning Signs & Work Permits 5765 Safe Drinking Water *5770 Hearing Conservation & Control of Hazardous Noise * 5775 Line and Equipment Opening 5780 Welding and Cutting S-600 Safe Practices For Digging and Earth Penetration 22 23 'S-810 Erected Elevated Work Platforms S-850 Vessel Entry S-870 Overhead Hoists &-900 Hot Work Permit Michigan Division Safety Department 'ndcavi thos* iimdvds tnat raqmra annual rivuu 24 STOe!929 I INDEX Pagt Access to Emergency Equipment................................... : Accidents. Vehicle............................................................. I Adjusting Equipment & Machinery................................. i Air -- Breathing................................................................. 2: Air -- Compressed .......................................................... 1 Alcohol............................................................................... i Altering Clothing and Safety Equipment Ambulance................................................ Approved ot Protective Equipment .... Asbestos................................................................ ti Battery Jumping................................................................. t Beams............................................................................... i; Beards............................................................................... ` Bench Grinders................................................................. 1' Box Cars .......................................................................... 2: Broken Glass..................................................................... Buffers A Grinders............................................................. V Bump Caps ....................................................................... Cable Trays..................................................................... 1* Chaintalls......................................................................... i: Chemical Exposure 25 Chemical Goggles .......................................................... 4 Chemical Hazard identification........................................ 14 Cleaning with Compressed Air....................................... 12 Climbing........ ........................................................... 6 Clothing Personal ............................................................ 3 Clothing Protective .......................................................... 3 Clothing and Safety Equipment ...................................... 5 Communications............................................................... 2 Compressed Air -- Cleaning With ................................. 12 Contact Lens..................................................................... 4 Containers......................................................................... 15 Contractors......................................................................... 20 Critical Instruments.......................................................... 22 Cutting Lines Identification.............................................. 23 Cylinders..................................................................... 11, 22 Danger Red Tags.............................................................. 23 Deadman Controls............................................................ 11 Defective Tools, or Equipment.......................................... 10 Disposal.............................................................................. 16 Drivers Truck..................................................................... 9 Dropping/Throwing Tools ................................................ 6 Drums Pressuring............................................................. 12 Dumping/Venting Flammable or Toxic Material............. 16 Electrical Work................................................................... 13 STO?19292 Electrical Grounding........................................................ 13 Elevated Work................................................................... 17 Emergency Alarm.............................................. .. 1 Emergency Equipment Access........................................ 3 Emergency Procedure.................................................... 1 Energized Power Lines.............................................. 13. 22 Engines. Fueling............................................................. 8 Entry Into Lines............................................................... 23 Environmental Services.............................................. 16.17 Equipment Transfer......................................................... '6 Evacuate ........................................................................... 1 Excavations & Floor Openings........................................ 18 Extension Ladders........................................................... 1 Eye, Foreign Material .................................................... 2 Eye Irrigation. Wash......................................................... 2 Eye Protection ................................................................. 3 Face Shield................................................................... 4- 11 Facial Hair.......................................................................... 4 File Cabinets..................................................................... Flammable Liquids...................................................... 8. 16 Flammable Dumping....................................................... 16 Flexible Joints................................................................. 22 Floor Openings ................................................................. 18 Foot Protection............................................................... 3 26 27 r j Fork Truck, lilt................................................................ 9 Fresh (Potable) Water .................................................... 18 Fueling Engines................................................................ 8 Fuel Storage.. * ............................................ 8 Gas Cylinders.............. 22 Glass Containers.............................................................. 15 Glasses............................................................................... 3 Gloves, Rotating Equipment............................................ 11 Goggles, Chemical .......................................................... 4 Governors........................................................................... 17 Grinders & Butters............................................................ 11 Grounding Electrical Equipment..................................... 13 Guards. Machinery .......................................................... 10 Hair, Facial......................................................................... 4 Handrails.......................................................................... 22 Hard Hal............................................................................ 4 Harness', Elevated Work.................................................. 17 Hazardous Chemicals in Storage............................. 14, 15 Hearing............................................................................... 23 Head Protection ............................................................... 4 High Voltage. Working Near........................................... 13 Hot Work, Flammability.................................................... 24 Hot Work, Electricity........................................................ 24 Housekeeping.................................................................. 6 e"rn?l9293 Horseplay........................................... Jewelry................................................... Labeling................................................. Ladders Life Jackets........................................... Lilting.................................................. Line Opening......................................... Loading Or Unloading...................................................... 9 Loose Clothing................................................................. 5 Machinery and Toots........................................................ 10 Medication......................................................................... 7 Metal Hats....................................................................... a Minimum Eye Protection.................................................. 4 Modifying Tools............................................................... 10 Modifying Salely Equipment............................................ 5 Motorized Vehicles .......................................................... 7 Moving Machinery................................................ 10, 12, 17 Narcotics & Alcohol.......................................................... 5 Noise ................................................................................. 23 Nomex............................................................................... 3 Office............................................................................... 9 Opening Lines................................................................... 23 Overhead Hoists............................................................... 12 Oxy-Acetytene Cylinders............................................ 11. 22 28 29 Padding.......... 12 Personal Conduct............................................................ 6 Pipeline Identification.........................................................23 Pipes, Walking On............................................................ 6 Piping Supporting Loads ..................... 18 Placement Danger Red Tag.............................................. 23 Plant Speed Limits.......................................................... 7 Platforms 8 Roofs 19 Portable Lignts.................................................................. 14 Potable Water.................................................................. 18 Power Lines...................................................................... 13 Pressure Vessel................................................................ 22 Pressuring Drums............................................................ 12 Product Contamination .................................................. 15 Protective Equipment ...................................................... 3 Radiation.......................................................................... 22 Railroad Cars .................................................................... 23 Railroad Clearance .......................................................... 23 Railroad Warning Signs.................................................... 23 Razor Slades.................................................................... 10 Reactive Chemicals.......................................................... 22 Rad Danger Tags.............................................................. 23 Refrigerated Storage........................................................ 15 Regulators.................................................................. 11,22 ` STOP 19294 Relief Devices........................................... Removal. Red Tags....................................... Requirements for Contractors Respiratory Protection ................................... Responsibility tor Contractors ..................... Responsibility for Visitors Riding Along ............ Rings.............................................................. Rigging............................................................ Roll Type Equipment ..................................... Roofs.............................................................. Rotating Equipment....................................... Running.......................................................... Rupture Discs............................................... Safety Bell............................................. Safety Devices................................................ Safety Glasses............................................. Safety Standards......................................... Scaffolding...................................................... Seatbelts........................................................ SC8A (Self Contained Breathing Apparatus) Sewers.......................................................... Sharp Objects ............................................... Shoes, Safety.................................................. 17 23 .. 20 23 . 21 3 .7 .. 5 . 22 22 19 11. 18 .6 . 17 7 . 17 .. 3 . 22 .24 .. 7 .. 2 .16 .10 3 30 31 Shortcuts........................................................................... 6 Shut Off Welding Cylinders........................................ 11, 22 Sideburns.. 4 Sighl Glass. - - - 22 Slope or Shore Excavations............................................ 18 Smoking............................................................................. 5 Speed Limits..................................................................... 7 Stairways........................................................................... 6 Standards, Safety Index.................................................. 22 Stepladders....................................................................... '9 Storage Hazardous Chemicals................................. 14, 15 Straight and Extension Ladders...................................... 20 Scaffolds............................................................................. 24 Tag, Red Danger ............................................................. 23 Tank Cars........................................................................... 23 Tanks, Identification........................................................... 14 Tank Trucks....................................................................... 23 Temporary wiring ............................................................. 13 Testing,.Emergency Signals............................................ 2 Throwing............................................................................. 6 Tool Design....................................................................... 10 Tool Rests......................................................................... 11 Tools, Dropping/Throwing................................................ 6 Torches, Welding/Cutling................................................ 11 ^Tn?I 9295 Toxic or Flammable Material...................................... 14 Traffic................................................................. 7 Transfer Equipment.............................. 16 Transit*............................................................................. 19 Transporting Compressed Gas Cylinders..................... 22 Trench Grating................................................................... 19 Trucks/Pickups, Passengers . . 7 Unattended Vehicles......................................................... 7 Use of Red Danger Tags.............................................. 23 Van Trailer Entry............................................................... 9 Vehicle Accidents............................................................. 7 Vehicles, Smoking Inside .... ...................................... 5 Vessel Entry....................... 24 Visitors...................................... Voiding Safety Devices........... Walking...................................... Walking on Cable Trays .... Walking on Transits................. Walkway Obstructions............. Waste Disposal ....................... Water. Potable.......................... Water. Working Near............. Weapons................................ Welding Cylinders................... 32 33 Welding Regulators.................................................... 11, 22 Welding. Sale Work Permits.............................................. 23 Wheels. Grinding.................................................................11 Wheels, Wire Buffing......................................................... 11 Winch Truck...................................................................... 9 Wo'k Clothing.................................................................. 3 Working Near High Vollage ............................................. 13 ST02I9296 This tag means just what it says, "DO NOT OPERATE" See Operational Safety Standard-740 for details. 34 1