Document dOj1pNOXaN4GYK8Yg7BmpBE6
m CODE
-D PKG
$/<7. 'PROCESSES 3V^ -'L-.C ) ;KY-7S7--D (T)
APPROVED'BY; FWP $8/30/82
(DATE) ' LOGAIN CG
(LOT) ,r
CODE PQ
(EST WGT)
f*COMTYP JOB NAME: 03KY787DMT
DRY
DRY NO* PKG TOTAL
ACTUAL
LOT
WEIGHT ' CDNT PKG WGT WEIGHT USE LBS
JKE-ft I:
100*00 ___
100.00 ___ '0.00 ___
BLEND BACK FOR STEP 43.:,..KYr-787-D, 6S3I3.. _S__J_J_L_-Z ON 6-3 -OR GET FROM R/M.
NpTjfo
ia ) U^oa*
.NON-BLEEDING
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EQUIP
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"
;
1 NAME : "KROLOR* YELLQW-MED lCr?f~N
USE I N- | ACCT
LBS } CODE i LBS
1 | "BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO- i
i LCHLORIC ACID) IF ANY IS. BLANKED OFF".
I)
203 1 i/l RUN 60"(990 G) WATER IN V-203. SET AGITATOR ON |
& i I HIGH SPEED.
I- I
205 ! 2/t WEIGH IN DRUM 6 POtfR IN (SODIUM SILICATE)
1 25 1 32-D i 250
I 3/f DUMP IN AND STIR' 5 MI^ ( CHROME YELLOW MEDIUM) 150X50 t YC-2-B1 2500
I
ii
J RECORD:
!
f in
&LOT
1I
jpjS&Jr*
j j jD_iar__ .. ,
i
I AA^pADJUST TO 75" (1275 G)N*NOTE: VOl DmES^HIGHER ["
i
[ 75" MAY CAUSE DUSTING IN EXHAUST HOOD. i I
i^TWITH AGITATOR ON LOW SPEED PUMP V-203 THRU
I
i
i
j>ierfOG a t 2400-2600 p s i in t o v-205 .
i i
J<\ WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN i
I
HOT WATER AT 2400-2600 PSI INTO V-205 1 I .
>LJLC0RD: V-205 VOL& DU TO m* <"2*0 G)
ii
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
i
i.
____________ ______________________________________________l ___
RUL 10" (514 G) WATER INTO
START
i
ITATOR
I
PUMP V-205 THRU HOMOG AT 4800-520 PSI INTO. SV. i
RECORD: TIME START WJt^ TOTAL MINUTES JSU-- !
NOTE: if HOMOG PRESSURE FALLS BELOW 4800 PSI, |
^WAY VALVE WILL RECIRCULATE SLURRY TO V-205 !
WHEk V-205 MT, RUN IN 5* (240 G) WATER & PUMP t
iRU HOMOG AT 4800-5200 PSI INTO SV
i
i i'
1' '1
|
I !
STEP 01 - SET FORMULA 'SELECTOR TO POSITION
'2 (V-243) OR POSITION 7 (V-244)
PRESS SV CAM RESET- PB- - SET' 22 TC IN AUTO
"MOTE (TEMP IS SET AT 190-194F)
RECpRDiEVELS &, SET R/M COUNTER 1 AS FOLLOWS:
A^mCo JaLX PRESET il 32 GAL (LIQUID ALUM)
13LG SJC'/. PRESET *6 141 GAL (CALCIUM
CHLORIDE 77%)
SEJ>StRI:i<E FLOW CONTROLLERS AS FOLLOWS:
-#010 (N-27-D -SULFURIC ACID 6%- CONTROLLER)
NUAL
' 0.64 GPM
(N-27-D WATER) IN MANUAL LOCAL 8.36 GPM
(N-27-D/WATER) RATIO
1.31
iN-32-D CONTROLLER) IN MANUAL G.84 GPM
(N-32-D WATER) I..N MANUAL LOCAL 7.40 GPM
(N-32-D WATER) IN REMOTE
FR10 (N-32-D/WATER) RATIO
1.76
OPERATOR STEP PB
ii15-D | 168. I 20-A | 141
1 27--D i 213
32-D i 1425
LOT*
___ CQMTYP JOEL NAME * 03KY787DMT
PAGE 02
DATE PRINTED: 9/16/32
EQUIP i PPAAGGEE 22 CCGG 0033 KKYY-7-8778-7B-B U ^*2. <4 T
MENTi y'
V ^1 .
ll USE I LBS
N- ] USE CODE I LBS
5ii~TT7 T-Ricoi5_LivL~2LG?!!t%"lF^iELOW~55%^F5LL5w~SOLN_Tr""`"~'
SV } Js MAKE-UP PROCEDURE FOR N-27-D
i
SP 1 *6T ADJUST SV TO 48" (2470 G>
I
cp } \
PH <iiY* a d j t o 11*1-11*3'w it h n -7-d
1
(CAUSTIC SODA SOLN) AT 5% <10 PARTS WATER TO 1
4 PART>N-7-D>
\f*LJ\
4
HON INTO SV* RECORD: PH USfl
ASSUME 50%
OPERATOR STEP PB
s t e p o<5/39 * a f t e r "h e a t -u p ""r e c o r d ~""p h ^I^T~^ 7~
3v 7-d
SV 122^rSM3*TCH 3FC20, 8FC10, 4,8fC20 TO AUTO /
I
SP 123,^^PERAT0R STEP PB
|-'
|24^T SP STEP 10/43* WHEN 3FC2S, 8FC10 & 8FC20 FLOWS I
ET INLIMITS* SWITCH 3FC10 TO AUTO 6 F'B
i
SP STEP 11/44- WHEN 3FC10 &3FC20 FLOWS ARE IN \
LJeWITS, SWITCH 3FC20 TO REMOTE
!
i s ^X^s p ^'Ra t o r STEP PB ,
1
DURING STRIKE RECORD:
I
SP STEP
V-243/V-244
H RANGE
TIME 1
13/46 <30 MIN)
A*<9 * 0- i 0 * 0
i
14/47 <60 MIN)
'*<9*0-10*0
I
15/48 <2 HRS) 16/49 <2 HRS, 25- MIN)
9*0-10*0 a .O10^\
9*0-10*0 JzlyjJri
17/50 (FINAL 3UHRS)
*2 7*5- 8.5
t
NOTE: IFF PH NOT IN RANGE, NOTIFY SUF'V & NOTE I
IN LOG * IF FINALS*! >8*5, ADJ TO 7*5-8*5.
i ' jr
i
6 RECORRDD: PH
"ASSUME 77% 1 jt 27--D \l. _I__
MILE STRIKING RUN 30" <234 G> WATER INTO V-339!
! ADD IN 7-8 MIN* <DRESINATE X> ,CHECK FOR DRAFT j 365 i 530- A | 36:5.
I IN VENT STACK BEFORE DUMPING-
I t I.
ADJ TO 49* <382 G) AT 80-10O*F
IJ
i
STIR 5 MIN 6 RECORD : PH My <9 *5-10-5)
I ,' I
I
STIR 15 MIN OR LONGER FOR* 8s STEP 26 . # **
I
I
I
RECORD: VOL *&L" &.CALC 4q L' X 0*78 *#LJGAL )
i1
I SET PRESET $8 TO J#GAL FROM .S 33
'
j ... J '1 mi*
' 5J7 7"*^ T
I""
M> 6 STIR 2 MIN FOR S 40
ASSUME 50% T'60 I '7-D I 80
SP~SJEP~ 1l7W AFTER~CHECK I NG~Ph 7 0PERATOF;~PB7~
rw~
.1M-- <'HL AMe-PjXg1 N)-
SV P STEP 23/53* RECORD:
<3*7-4.2)
i--,>WT. f i /a-iTT i>K)
SP RUN IN N-7-B FROM S 36 IN *10-12 MIN 6 STIR
'I
>IN
/ ,
3 RECORD: PHWi! <9*0-9-5). ADJ IF NECESSARY 6 U
j RECORD:
ASSUME 77% '
I <DILUTE 10 PARTS WATER TO 1 PART) , ASSUME 50%
27--D 7-D
ZM'
WiDN- N-7--D INTO SV)
42 .-BATOR STEP PB
..
,,
!
IFT IN BLEND- BACK: KY-787-D, frc22JL,
I
.SP STEP 29/58. RECORD: PHfe^G TIME$S1<P<^ 1
^OPERATOR STEP PB
"|
SP STEP 60* BATCH COMPLETE*
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___ %**&***__ 4jP3^i**afe
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f in is h --?^; "o p t |;
K SP STEP'' 1 TIME SP STEP
---------
'*$9.
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