Document dDqYBjjK7J8ZJ5rEGMpK5jyqR
CG 04
CODE KQ-909-D ' PKG
jUN 4 1982
F2H79
"'"d a t e " - "LoFNUMiiR-^""
^STD. HRS.
TIME
^ PROCESSES
a p p r o Ve6 iBT^'
a# ( )K0-909-D <C) FUP 03/25/82
< )' .
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A ^< >
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.i, ( > ( ) JOB NAME: 04KQ909DMC
CG CQ DE-
PO LOT'
01 VC-16-B 9&
01 YC-16-B 93 02/nr
01 YC-16-B 93 C/<?W
0t yC~tb
f5 S2/7f
EST. WT* 5243* LBS*
LBS /0O
// &0
UstC-'j_
2-V7 w.yf'f?-
REQ. NO* < /&&3d
NON-BLEEDING
I USE
ArrT
EQUIP
NAME "KROLOR" ORANGE Y
I LBS NCODE ', LBS
'I
I "BEFORE USING SV, MAKE SURE THAT N-28-D LINE . I I I
1 IF ANY IS BLANKED OFF**
II" | *
211 i^r"RUN 60* <990 G) WATER IN V-211 * SET AGITATOR ON |
| -|
& "HIGH SPEED
`
I | ' J'
208 f'A^flGH IN DRUM AND POUR IN
,
I 480 I 32-D | 480
3`| DUMP IN AND STIR 5 MINS.
LOT
, |7^X50 IYC16B- |
I RECORD: START..ilc__ili *ZJ2jL.--
I___ L<?l______ l
I- .
FIN
' ikZJrLKs.___
' l-JJ/CLl______ _j
I-
-- v-
I jLifilI
4 | /ADJUST TO 75* <1275 G) #NOTE :0VGOUME vfcf&GHER I ^ c f;l
-I
75* MAY CAUSE DUSTING IN EXH^uit HOId *
i^-*rr%TV |
S/\ WITH AGITATOR ON LOW SPEED PUMf V-211 THRU " 15 ?" ^
|
^HOMOG AT 2800-3200 PSI INTO V-208
j ||
WHEN V-211 MTY,WASH COLOR,THRU HOMOGWITH MIN I
OF HOT WATER AT 2800-32O0 PSI INTO V-208
I
RECORD: V-208 VOL*
__" & ADJUST TO 54*<1890G)}
IDISPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
|*
|
I /' j '' .| .
|
| | `|
I RUN 10*- <514 G> WATER INTO V-
START
I.
AGITATOR & INSTALL TEMP CHART
'.
|
\45 | PUMP V-208 THRU HOMOG. AT 4800-5200 PSI INTO SV*| I RECORD : .. TIME START //-*<?_ TOTAL MINUTES MLU- I
| R&rt: IF HOMOG'PRESSURE FALLS BELOW 4800 PSI, J^T-WAY VALVE WILL RECIRCULATE SLURRY TO V-208 1^1 WHEN V-208 MT, RUN IN 5" <240 G) WATER & PUMP
I THRU HOMOG AT 4800-5200 PSI INTO SV
i | 1 I
'#n'(MS|.82
349
LF. HOMOG, RUN 6* <284 G) WATER INTO V-349
|
.1
I
G
-N 100* WATER INTO V-384 & HEAT TO 110~120*F I
i f,
384 EIGH INTO V-384 & PUMP TO V-349' .
< I 2500 1 32-Dj 2500
15<J^tJN 1000#- WATER INTO V-384 & PUMP TO V-349
I
I 'I
l^n ADJ V-349 TO 19V <99 G> & STIR 15 MIN
I
I / .' |
I^T RECORD DENSITY: AC!74.G/ML <1 .091-1*094)
| |I
SV HEN S-11 HOMOG, COMPLETE, ADJ SV TO 60" <3084 0 I
RECORD: PH %l K- & ADJ TO 11*1-11.3 USING N-7-D I
4 I DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) |
L ASSUME 50% |
| SIPHON N-7-D INTO SV h RECORD: PH/icJL
I
2% | HEAT TO 190-194#F IN 55-65 MIN G REC:HT ____ F ]
| RECORD: _,,__#F
.
I
| NOTE: STRIKE MUST BE STARTED IMMEDIATELY 'ON |
| COMPLETION OF HEATING*
I
1 7-D
hUiUJ-P HENT
| PAGE 2 CO 04 KO-909-D | J20MTYP JOB NAME: 04KO909DMC
USE I N- IACCT LBS U CODE | LBS
I^T | WHILE HEATING SV, RUN 49* <1348 G) WATER INTO
343 | /f V-343 6 Ilasf>i^0kTER IN FROM V-386 M_/.Z_,Z&25&/&AL,3/iLGAL
336 IZ&srSTIR 15 MIN OR LONGER 5 |2Sf RECORD: DENSITY Jt^/^G/ML <1*018-1*020)
EN S 20"h EATING~C0MPLETE7"RGC0RDT"pHi5r^
T V-343 ACID PUMP AT 69 SETTING <225 MIN) ET V-349 SILICATE PUMP AT 54 SETTING <180 MIN) IMMEDIATELY METER IN V-343 6 V-349* MAINTAIN SV
AT 190-194*F DURING STRIKE
RECORD:
START
FINISH
V-343 O//,fZLrl SOJ&Q
v-349
1 J&Jl I
f Tf'O
TIME V-343
V-349
SV NORMAL
^INCHES ^INCHES
PH
PH
AT 20 MH 3&5j A6)z ZZ <17)S^! &&<9*3-10*0>
40 MINt3S^41 )
<15)*^
*3-10*0)
1 HR 'J&Jrj.37>*ZZ.
*3-10*0)
2 HRS -gg>23 XdZl' 3 HRS 5&JL
.3-10*0) *3-1010)
FINISH 4*30 ( 0)__-,,
715-8*5)
I'lOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP
PUMPS 6 SEE SUPV. IF FINAL PH IS ABOVE
8*5; ADJ TO 7.5-8.5 & RECORD: ____ PH
ASSUME 77%
N '
373
<465 G) WATER TO V-385
STIR FOR 2
63
ASSUME.50% I 296
7-D 148
33J*-nTRING STRIKE CHECK' LEVEL IN V-387* 3aQ^tf LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 3* I IF^LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING'
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
fTEARATE MAKE-UP PROCEDURE.
RUN IN 27* <268 GAL).' DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND -START OF STEP 53 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES.
;nQ>rt5RN o n s t e a m i. a g it a t o r 3<Wd JUST TO 37.- <366 GAL) AT 173~182wF
?ET BADGER METER FORCBM PUMP IN FROM V-387 THRU UNDERSURFACE
DISTRIBUTORS' AS FAST AS POSSIBLE
-r
;
OFF
PUMP
.
IR 30 MIN AT 178-182F FOR S 53
OT SHUT- OFF AGITATOR
482 i 169-A 48 54 | 155-A 54 | 160-A 54
I.
WHEN V-349 MT, RINSE IN WITH MINIMUM WATER &
IT PUMP AT ZERO SETTING
WHEN V-343 MT, RINSE IN WITH MINIMUM WATER &
I | ' TURN OFF PUMP MOTOR STIR 60 MIN AT 190-194*F / SO
** - ,
r' I '
.
4> ro
DUP050046931
EQUIP ,, I PAGE 3 CG 04 KD-90?~p
MENT
COMTYP JOB NAMEs 04K0909DMC '
USE I N- ACCT LBS I CODE LBS
TAT TO 198-2O0*F IN 5-10 MIN
1
CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE
PUMP OBSfT V-388 DISCHARGE VALVES TO STEARATE PUMP
INLET
\
OPEN WATER VALVE AT STEARATE PUMP 6, RUN WATER '
t I^TffRU HOMOG AT 2900-31OO PSI TO SEWER
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
| i/ TO SV & CLOSE VALVE TO SEWER ' `
\PT\ IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
| | TURN ON PUMP a, HOMOG V-388 TO SV AT 2900-3100
I jr*' PSI, MAINTAIN SV AT 1,?8-20O*F.
| WjifLE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
I AT ^TFAPATF PUMP ASJAP
J^lWHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
l
WATER FROM HOT WATER MIXER `
'' .
OFF HOMOG & STEARATE. PUMP 5 MIN AT 198-200#F
IUT OFF STEAM
iUN IN ALUM USING BADGER METER XM^^LUSH ALUM LINE WITH WATER
950 115-D
CORD: PHSaZ.. <3,.4-3,8)
>62 I IF NECESSARY, ADJPH TO 3.4-3,8 (DOWNWARD ONLY)
& RECORD: PHsZ2a^N0TE: USE LIQUID ALUM,
N-115-D. ADD TO SV VIA BADGER METER, STIR
.5 MIN. AFTER EACH ADDITION.
ASSUME 502
"RUN IN N-7-D FROM S-32 IN 4-6 MIN j, STIR 5 MIN
115-D
RECORD: VW_I&JJk <6.2-6,4) & IF NECESSARY, ADJ
TO PH 6.2-6.4 i, RECORD: PH____- ASSUME 782
27-
/`(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 502
7-
' SIPHON N-7-D INTO SV
.
DO NOT STOP AGITATOR
475-
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