Document bym8K10R0QvMNeJdMa6jj89k3

fh or>' b' *V>. -l \m<# ji \ %/ Kt 0022319 possible f * ;Boaret ;'&*aiXabibT< f*; v-Jank 'to; ' Wy^.'.'g^PubUo *0*4* h* `Heerett ....... v,, ... a ;A } ltiaa and oapaeitj-bf bXeadii ' ;' -.;5*'- S1b of fflPlng liaes ltt bleadiag a 6* Totol^leagth end .ei,;'b'f eiwolifag lino**..,... 9. Lofttioa, typo, eiM,eapocity ^vuudmm preaatu* of edubtoxvpUBp^f ......... yolatlTf 6lnratlon of fending 'taakaw minnW -Blunt tw< lialw*^ V;^S-rci-l.-l;nibraa)i\'vatar-'a*- ,ealic*a* .of mUVr ripply *.......'.*** * M*'' -' '>t",'> *** ii^Stb:'i5(pi3r to aizj[.Bg plimt Jilt ding'- *-^a # *&+& & ......................... . drawU^ii.|3:^pl Attaila ofvbdaitjhiettoBJf1 t quir4 byour drawing* aad apoclfibilb ::.V...-.ti'.''1:*y-.jV-~.,--c.' :' :.V;'vV* *^'" r <4? ----^ gts #; iV* a-vM >'A rrr --;?d '--v- -'!r>T ,->MM /'W ,-4T' -', a. -VV'-S -'.,* ; '? < ' `` '~V ` l i * ft'\pr "; >r -/s^Ste'' '.- -' CHECK CHAR? SOR TASK CAR MIXING PLANT Detailed Construction Drawings I* Building frame material? 2. Building siding material? 3* Building roof material? 4* Size of building? Inside dimensions? 5* Size of washroom? Inside dimensions? 6. Size of pit? 7. Shower, large sink and toilet? 8. Drain in washroom floor? 9* Curb around shower stall? 10. Curt> around washroom floor? 11. Material of washroom walls? 12* Washroom wells and celling sealed tight? 13. Adequate hot water supply in washroom? Type? 14* Adequate heating faoilitiss? Type? 15* Source of kerosene supply and location of outlets in washroom and building? 16* Water connections in washroom and building? 17. Humber, type and size of windows? 18. Number, type, size of doors? 19. Roof height? 20. Size of ventilator? 21. Vent line galvanized? Tee and ells? Height above roof? 22. Electrical connection for weightograph? 23* Manifold correctly placed? 24* Brace for manifold? 25. A.P.I. standard steel line pipe, or equivalent, for Fluid lines? 26. Gauge panel? 27. Vacuum gauge connected to tee? 28. Eductor pump base? Location? 29. Eductor pump drain to sewer? 30* Pipe trenches for gasoline linos? 31* Pipe trenches covered over? 32. 2* from eductor pump to eductor and y> from, eductor to circulating line? 33, Adequate sprinkler system over weigh tank? 34* Location of sprinkler control valve away from building? 35* Clearance around pit? 36* Rail around pit? 37. Foundation pads to support lose in pit? 38* Pit drain on manifold end of pit? 39. Valve, and riser in pit drain? 40. Type of foam protection and location of generator or portable cart, if usee? 41. Type of foam discharge in pit? 42. Floors and pit sloped toward drains? 43. Location of external sump, if used? How drained? Covered overt 44. Unloading swing line dimensions? 45* Unloading platform dimensions? 46* Unloading line braced? 47, Is distance from top of rail to center of first double unloading lino swing joint correct? 48* Elevation of railroad spur track end bottom of pit? 49* Clearance of unloading platform end building from center of track? 50. Spur track straight and level et building site? 51* Is mixing plant located on dead end of spur track? KET 0022321 .. CHICK CHAHT FOR WBL GAR iilllliG PLAKP Other Iteas 1. If 4250 tank Is planned, will fluid consumption la future justify 85OG? 2. Pick out location of Mixing Plant building# 3# So that general layout and construction drawings are made up for approval, 4* Have blenders been given medical examination? 5. Two-gallon sample to laboratory for lead response test? 6# Sire refinery information on dyes and dye prices, 7* Five-gallon sample to Manufacturing Department for color tests? 8, Give copy of "Minimus Dye Concentrations in Leaded Gasolines'* to management. 9# If Fluid is to be used in laboratory, check hood construction and give copy of "Preparation of Dilute Ethyl Fluid* to chemist# 10# One-gallon sample of Ethyl bass stocks to laboratory before Ethyl mixes* 11, Progress reports on construction every weak or ten days# 12# floors smooth and no depressions? 13* Floors pitched toward pit and pit sloped to drain? 14. Foundation bolts for weightegraph? 15# Bottom of pit poured monolithic with sides? 16* Pit walls waterproofed? 17# Pit drain on manifold end of pit? 18# Foundation pads in pit to support load? 19. Block valve and riser in pit drain? 20# Drain from eductor pump to sewer? 21# If external sump is used, is it covered? Does it work properly? 22# Pipes grouted in building wall and/or aide of pit"? 23* Curb around entire building? 24# Curb around shower stall? 25# Curb around washroom? 26* Locks on doors to open from inside without key? 27* Door from operating platform to washroom tight on bottom and fitted with lever catch to bs opened from either side without key? 28. Vaporproof electrical connections? 29# Electrical conduit for weightgraph? 30# Pipe trenches covered with grating or checkered plate? 31# Mixing type faucet in sink? 32# Check interior of weigh tank to see if clean. 33* Check fluid standpipo in weigh tank and check clearance off bottom# 34# Glycerine in neigh tank? 35# Ammonia valves tested before installing? 36* Spool pieces substituted for flexible hoses during construction? 37* Weld or braze fluid line connections. 33. Packing removed from swing joints bsfore brazing and glycerine put on before reassembling? 39, Special blending valve in correct position? 40* Check valve in right direction? 41. Eductor in right direction? 42# Vacuum gauge connected to tee properly? 43# Extension handle for #1 valve? 44# Flexible hoses braoed? 45# Unloading line braced? 46. Unloading line cable, pulley end counter-weight? 47. Folding walkway? Kk 0022322 2 48. . Unloading line fastened properly? 49. Blank flange on end of unloading line? 50. Building, floors and pit painted? 51* Tank and piping painted aluminum or white enamel? 52* Scales tested with 20C0-# teat weights? 53* 50# air pressure teste on tack and lines? 54* If 50# pressure is put on weigh tank at time lines are tested end glycer ine has already been added, be sure that pressure is released through the vacuum and vent line to prevent forcing glycerine out the standpipe. Close No. 1 valve to make sure. 55* Warning tags on manifold and unloading line? 56. Test sprinkler and foam systems. 5?. Five-gallon Foemits Hand Fir Extinguisher and one-gallon Pyrene or CO2. 58* Are "No Admittance* signs on all doors? 59. Is dye storage aoperate from plant? 60. Check clothing and other equipment as follows: a. Two steel lookers for each man blending. b. Clean clothes cabinet. c. Two canister type masks, with white rubber fscepiecea and splinter less glass eyepieces; canister to contain not less than 500 c.o. activated charcoal. d. Tso sets of white clothing for each man blending, consisting of underwear, socks, coveralls, caps* e. White rubber boots or shoes. f. White rubber or neoprene gloves. g. White cenvse(tennis) shoes* h. Canvas gloves. 1, Soap. j. Towels. k. Hand brushes. 61. Check posting of Medical Rules dated Fabruary 1, 1941 ond check posting of Operations Chert and Blending Chart. 62. Give out Medical Regulations Booklets and discuss. 63* Safety meetings for management end bLenders. 64. Authority and Notification Men Contacts, reports and give calendars to proper people. 65# Copies of "Precautions for Men Entering Teaks that have contained Leaded Gasoline* to Authority Men end post same in mixing plant, tank cleaning supervisor's office end sir-line masks. 66. Check on tank car keys. 67. Unload first tank car. 68. Discuss return of empty tank cars end reversing of poison placards. 69. See that swing lines in blending tanks are eel properly. 70. Make first mix. 71. Discuss Mixing and Inventory Statements and leave forms. 72. Make Quarterly Mixing Inspection report. 73 Obtain information for "Permanent Mixing Installation and Laboratory Record" card. 74. Discuss necessity for notifying us in case difficulties are experienced in unloading future tank cars, or in case repair work on Fluid lino is nec essary. 75. Take picture of plant. K* 0022323 V CHECK CHART SDR 1JSML MIXING PLANT General Layout Plot plan drawing of refinery and Ithyl mixing plant (3 aopi&s required by Ethyl Gasoline Corporation) showing* 1. Proposed location of mixing plant building. 2* Dimensions of mixing plant building. 3* Distances of nixing plant building from* a. Nearest buildings. b Nearest tanks (indicate contents). c. Nearest refinery equipment* d. All possible fire hazards. Nearest water fir hydrant (indicate normal and booster pressure available). f* Tanks to be used for blending, g* Public roads or highways. h. Nearest railroad spur* siding, or team track. i. Refinery sewer or drainage system. 4. Location and capacity of blending tanks. 5, Size of swing lines in blending tanks. 6* Total length end size of circulating lines. 7. Any other connections to blending tanks or circulating lines, such ns lines to loading rack, other tanks, etc* (Indicate block valves). 8. Rbok-up of eductor and circulating pumps, showing block valves. (See S.G.C drawings) 9. Location, type, size, capacity and maximum pressure of eductor pump. 10. Location, type, size and capacity of circulating pump (or inner tank mixers If used). 11. Indicate relative elevation of blending tanks, mixing plant building and railroad track. 12. Source and size of water supply lines to mixing plant building. 13* Location of control valve for sprinkler system. 14* Steam supply to mixing plant building *nd probable pressure. 15. Location of dye pot, if used, and hook-up to circulating lines. (Indicate valves) ****#*****<**#****. Also, construction drawings (3 copies required by Ethyl Gasoline Corporation) showing all details of construction of the building and all other items as re quired by our drawings and specifications sheet covering this type of plant. KZ 0022324 CHECK CHART I0R LR04-TO-SEI&H-TAI& MIXING PLANT Detailed Construction Drawings 1. A Building frame material. Building aiding material. 3* Building roof material. 4* Size of building - Inside dimensions? .5* Size of washroom - inside dimensions? 6 Size of pit? 7. Shower, large sink and toilet? 8. Drain in washroom floor? 9. Curb around shower stall? .10 Curb around washroom floor? .11 Material of washroom walls? .12 Washroom walls and calling sealed tight? 13. Adequate hot water supply In washroom? Type? 14. Adequate heating facilities? Type? .15. Source of kerosene supply end looation of outlets in washroom and building? 16 Water connections ia washroom and building? 17. Number, size, type of windows? 18. Number, type, size of doors? ..19- Roof height? 20* Size of ventilator? 21 Vent line galvanized? Tee and ells? 22 Electrical connection for weightograph? Height above roof? 23. Manifolds correctly pieced? 24. Braces for manifolds? .25. A.P.I. standard steel Hue pipe, or equivalent, for Fluid lines? 26 Gauge panels? 27. Vacuum gauges connected to tees? 28* Eductor pump base? Location? 29* Eductor pump drain to sewer? 30. Pipe trenches for gasoline lines? 31. Pipe trenches covered over? 32. 2* from eductor pump to eductor and 3" from eductor to circulating line? 33. Adequate sprinkler systems over weigh tank and drum platform? 34. Location of sprinkler control valve away from building? 35. Clearance around pit? 36. Rail around pit? 37. Foundation pads to support load in pit? 38. Pit drain on manifold end of pit? 39. Valve and riser in pit drain? 40. Type of foam protection and location of generator or portable cart, if used? 41. Type of foam discharge in pit? i Floors and pit sloped toward drains? 43* Location of external sump, if used? How drained? Covered over? 44. Elevation of railroad spur track end bottom of pit? 45* Clearance of building from center of track? 46. Spur track straight and level at building site? , 47. Is mixing plant located on dead end of spur track? K 0022325 - 2- 43. Drum platform on proper end of building? 49. Size of drum platform, blending and storage spec? Inside dimensions? 50. Height of drum platform? 51* Drum platform to support 200# per sq. ft.? 52. Hoof over drum platform? 53* Wire fencing to roof line? 54* Curbing around drua platform 4" high and 4" wide; continue at gate and door, and have rasp at gate? 55* Width and location of gets? 56. Location of floor drain on drum platform? K* 0022326 )S ,, 1 / 2 CHECK CHART FOR DRUM-TO-WEIGH-TAI^-ilDCIKG PT^HT Other Items 1. Is Fluid coneuaption or possible future increase large enough to justify tank car pleat? 2. Pick out location for Mixing Plant building, 3* See that general layout end construction drawings are made up for approval, 4* Is location on railroad spur so that dross can be unloaded fross box car direct to storage platform? Qr, built with proper clearance from spur so that tank car unloading line could be installed later? 5. la else of bleu ing platform adequatetbr number of drum to be stored? 6. Have blenders been given medical examination? 7. Two-gallon sample to laboratory for Iced response test, 2* Give refinery information on dye and dye prices, 9* Five-gallon sample to Manufacturing Department for color tests. 10, Give copy of "Minimum Dye Concentrations in Leaded Gasolines" to management* 11* If Fluid ia to be used in laboratory, check hood construction end give copy of "Preparation of Dilute Ethyl Fluid" to chemist, 12, One-gallon sample of Ethyl base stocks to laboratory before Ethyl mixes, 13, Progress reports on construction every week or ten days. 14* Floors smooth end no depressions? 15* Floors pitched toward pit and pit eloped to drain? 16, Drum platform floors sloped to drain? 17, Washroom floor sloped to drain? 18, Bottom of pit poured monolithic with sides? 19* Fit walls waterproofed? 20, Pit drain on manifold end of git? 21, Foundation pads in pit to support load? 22, Block velve and riser in pit drain? 23* Drain from eductor pump to sewer? 24, If external sump is used, is it covered? Does it work properly? 25, Pipes grouted ia building well end/or side of pit? 26, Curb around entire building? 27, Curb around shower stall? 28* Curb around washroom? 29, Loeka on doors to open from inside without keys? 30, Door from operating platform to washroom tight on bottom and fitted with lever catch to be opened from either side without key? 31* See that gate on drum platform swings outward, 32* Yaporproof electrical connections? 33, Electrical conduit for weightograph? 34* Foundation bolts for weightogrsph? 35. Pipe trenches covered with grating or checkered plate? 36* Mixing type faucet in sink? 37, Check interior of weigh tank to see if clean, 38, Chock Fluid standpipe in weigh tank and check clearance offbottom, 39, Glycerine in weigh tank, 40, Ammonia valves tested before installing? 41, Spool pieces substituted for flexible hosee during construction? 42* Weld or braze fluid line connections. 43* Pecking removed from swing joints before brazing and glycerine put on before reessesabling? 0022327 2 * 44* Specie! blending valve in correct position? 45* Check valve in right direction? 46* Eductor in right direction? 47* Vacuum gauges connected to tees properly? 48* Extension handle for No. 1 valve, 49* Flexible hoses braced? 50. Building, floors end pit painted? $1* Task and piping painted aluminum or white enamel? 52. 50# air pressure teat on tank and lines? 53* If 50# pressure is put on weigh tank &t time lines are tested end glycerins has already been added, be cure that pressure is released through the vacuum and vent line to prevent forcing glycerine out the standpipe. Close No. 1 valve to make sure* 54* Warning tags on manifold end dram unloading line? 55* Test sprinkler and foam systems* 56. Five gallon Fo emits Hand Fire Extinguisher and one gallon Pyrene or C02 57* Are "Ho Admittance*1 signs on all doors and gate? 53. Is dye storage separate from plant? 5?* Check dotting and other equipment as follows: s. Two stc-l lockers for each men blending. b. Clean clothes cabinet. c. Two canister type masks, with white rubber facepieces and splinter- loss glass eyepieces; with canister containing not less than 500 c.c, of activated charcoal. d. T'*o sets of white clothing for each man blending, consisting of underwear, socks, coveralls, caps. 3. White rubberboots orshoes. f. White rubber or neoprene gloves. g. White rubber aprons, h* Ganvss gloves, i. Soap. j. Towels. k. Hand brushes. 60. Check posting of Medical Rules dated January 1, 1941 snd chock posting of Operations chart end Blending chart. 61. Give out Medical Regulations booklets and discuss. 62. Safety meetings for management and blenders. 63. Authority and Notification lien Contacts, Reports and give calendars to proper people, 64* Copies of "Precautions for Men Entering Tsnks tact have Contained Leaded Gasoline" to authority men end post seme in mixing plant, tank cleaning sup ervisor* a office and airline masks* 65* 31ending area marked off? 66. Check on drum bung wrench and tongs. 67. Clean buckets for standpipes? 68. Discuss Mixing and Inventory Statements and leave forms. 69* Observe first shipment of Arums and unload drums into weigh tank. 70. See that swing linos in blending teaks are set properly. 71. Make first mix. 72. Make Quarterly Mixing Inspection Report. 73. Obtain information, for "Permanent Mixing Installation snd Laboratory Record Card. 74. Discuss necessity of notifying us in case repair work on Fluid lines is nec essary. 75. Discuss return of expty drums and make sure labels are covered with "Etepty" label or obliterated* 76. Take pictures of pleat. Hi 0022328