Document bee0x6w7z6DJM0gQxNjDe47Z
SPECIFICATIONS FOR
THERMAL INSULATION
i:
INSTITUTE PLANT
WORKS ENGINEERING DEPARTMENT CARBIDE AND CARBON CHEMICALS COMPANY
A Division of UNION CARBIDE AND CARBON CORPORATION
INSTITUTE. WEST VIRGINIA
MARCH. 1957
PLAINTIFF'S EXHIBIT
-no2.s.oo
7034fir>
WV-15089
THERMAL tmsttt atton SPECIFICATIONS MATERIALS AND APPLICATION SPECIFICATIONS
IN NUMERICAL ORDER
I - ALL MATERIALS AND APPLICATIONS:
/
General Specifications
- II - CELLULAR GIASS:
10-H
- Material and Application Specification for cellular glass thermal Insulation
for use on equipment and piping normally operating at temperatures above 70F
. and up to 6OO0K and a cushioning blanket is required on all vessels. It is
applicable to both indoor and outdoor servTee.
10-J
- Material and Application Specification for cellular glass thermal insulation for use on equipment and piping normally operating at temperatures above 70P and up to 500P and a cushioning blanket is not required on any vessels. It is applicable to both indoor and outdoor service*
10-1
* Material and Application Specification for oellular glass thermal insulation
for use on equipment and piping normally operating at temperatures below 70P
and ineluding cyole operation and thawout service up to 400F. A oushloning
blanket is required on all vessels. It is applicable to both indoor and out*
- door service.
Ill - CALCIUM SILICATE:
20-H
- Material and Application Specification for calcium silicate Insulation for use on equipment and piping normally operating at temperatures from 70? up to and Inoludlng 7S0F. It is applicable to both Indoor and outdoor service.
: IV - ASBESTOS FIBER:
21-H
' * Material and Application Specification for asbestos fiber thermal insulation for use on piping normally operating at temperaturesfi*cm 70F up to and Inoludlng 750P. It is applicable to both indoor and outdoor service.
Mote Specification 21-H oovers piping only. For equipment requiring insulation use Specification 20-H.
V - HYDROUS CALCIUM SILICATE:
25-H
- Material and Application Specification of "Kaylo 20" insulation for use on high temperature equipment and piping operating between 7S0F up to and including 1200F, It ia applieabla to both Indoor and outdoor aorvico.
32-H
- Material and Application Specification of "Kaylo 20" Insulation for use on
high temperature equipment and piping to bo protected from fire exposure, it is applicable to both indoor and outdoor service*
thermal insulation specifications
MATERIALS DESCRIPTION. MANUFACTURERS AND TRAOE NAMES
Insulation Spec. No.
to-n
10-J 10-L
Material
Cellular Glass i Block and Pipe Covering)
t-
Description
Inorganic. pure glass containing mil lions ot separate hermetically sealed cells, each iillrsi with nir. Unusually high resistance to moisture, vapor and acid atoms. Incombustible and vermin proof. Com bines lidit weight and high compress ive strength.
Manufacturer
PittsburghCorning Corp.
20-H
Calcium Silicate (Block ami Pipe Covering)
Calcium silicate and asbestos fiber pro cessed into rigid insulation. High com pressive strength and relative hard sur face. Does not disintegrate when wet.
Baldwin-Hill
.lohiis-Mntivilic Kcnshy-Mattison Muudct < >wcns-Corning I'abco
Rubcriod
21-11
Asbestos Filxirs.
Amositc asliestos fillers Imndcd with
l-'ejlctl with Sodium sodium silicate and processed into pipe
Silicate Binder
' 1 'ipc Covering
insula lion, lias considerable mechan ical strength, and will resist vibration.
Only)
Will "bridge" voids.
Armstrong t'nion Asliestos and Uulilicr
Calcium Silicate (Block Covering
Onlyi
Unlcium Silicate same as Spec. 20-11 .Sec S|cc. 20-H
above.
above.
2S-II 32-11
Hydrous Calcium Calcium silicate and asbestos (ilicr pro Owcns-t .'orning
Silicate (Block and cessed into rigid insulation. High com
i Pipe Covering)
'
pressive strength and relative hard sur face. Docs not disintegrate when wet.
Isjw shrinkage.
Trade Names Foamglas
1
Temp.
i |
Limits
Min. i Max. | (F'( I (Fd
! -too
i(
i
800
Calcium Silicate Thormobcstos Kaytherm Tri-Calite Kaylo Caitcmp Calsilite
Armobestos Unibestos )12M
32 1200 32 1200 100 1300
too 1200
32 1200 32 1200 32 1250
32 1200 32 1200
See Spec. 20-H above.
ICaylo-20
too 2000
SERVICE:eCDX/lfC. 10 PSI STEAM__ 25 ki'stCAM__ LOW PRESSURE CONDENSATE <0-75 PSD-
all boiler ^ter-^ot citTwater-chemical service up to 355
INSULATION SPECIFlI^CiVATIAIOkNl NASOA..i 26-HU
> . . . .... .
.
MAXIMUM TtMP. rOR THU SHEETi IJJ op
.
'LINE
size
(IN.)
1 INSULATION MATERIAL
TOTAL THICK* NESS
(IN.)
NO. LAVERS
v*-. FIT. a FLO. COVER
WIRE
CANO
REINF. MESH
WEATHER*
WEATHER-
COATING MAFL. COATING APPL.
M
CALCIUM SILICATE
1
1
FLO. FAB. on
INS. CEM.
lo usswo. (jo*rp 1 TYPE 304 S. S. SOFT annealed
NONE
CLASS FABRIC 10 x 10 MESH / STARCH BINDER
VIMASCO WC-1 OR i BENJAMIN-FOSTER
* SEALFAS "C-
PALM
X
.1 . .
1-M '2
2-M I
i1 i >1 i1 i1 i1 *1
' SHOP PRE-FAC
3z
~\
3tn
u. OoS OM
qS U Cd co
j }
i
1
1 i
1 j
i1
. J-H
1 i1
f 'r
;4
i1
NONE
- C 1-M 1
-8
1 = 12 :
14 IE : I* ' 21
22 24
2S
1-M 1 1-M 1
i
1
1-14 1 _ _ _ |
1-M 1
1-M 1 i ! 1-M 1
2
1
1-M 1
1-M 1 1-M 1 1-M 1
1 t
i<
... ii ..... z
|
*s %
l
li vs
a 1
uU3
' 21
3E
12
34
EE
EQUIPMENT
. (Rat on
OVCN JT>
| V*
1-M\ 1-M 1-M 1-M 1-M 1-M
1 1 1 1 1 1
3 CfaSj *** "S
CO
1
CUT FOR SIZE REQ*0. (FAC. MAN.)
>f f SEE DWG. fo-utxn (PAGE 41) AND GENERAL NOTE (4 FOR
SPACING ANO OETAILS
4*
t
EQUIPMENT AND PIPING ACCESSORIES:
al Clips--'U" doubt* pronged Typ* 30* SS. A. 1. Gerrard Of approved alternate.
bl Fabricating Cement--A P. Green Fir* 8rick Co. "Insulation Adheehre", or approved (Itcmat*.
cl Insulating Cement--Hydraulic setting, Baldwin-Hill "Powerhouse", Eegle-Picher "One-Coat", or approved alternate.
dl Heat Resistant Sealer--Beniamin.Foster 30-43 or approved alternate.
,
EQUIPMENT ACCESSORIES ONLY:
al Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting *** side, expanded metal lath on the other tide. (To be used on equipment expansion tomls ot the bellows type.)
* bl Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting oh bath sides. (To be used on very irregular shapes where metal lalh type is not -Histaetory.f
cl Wire Netting--One inch, hexagonal mesh. 20 gaqe. Typo 304 SS or approved alternate,
dl Finishing Cement--Hard surface, Eagle-Picher 106, 1. M. 678, or approved alternate.
/IPING ACCESSORIES ONLY: ` Finfshing-Cement--J. M. 352 er approved-alternate. (For pip# patching)
Hir\ r, t i--r
11 -
.*4-
ISERVICE* ?./51 STEAM--MEDIUM PRESSURE CONDENSATE (75-200 PSD --
OEATIWC. CHEMICAL SERVICE UP TO 391 F
INSULATION SPECIFICATION NO.: 20-H
MAXIMUM TIMF. FOR THIS SHIFT: S91 F
. LINE . SIZE
INSULATION MATERIAL
TOTAL
THICK*
NESS
NO.
<IN.) LAVERS
H
I
. 1 .... . t-M
'*
CALCIUM SILICATE -
1 i :1
!, 1
i
t i i i
J-H 1 i
;*
1i
t-H %
"4
1i 1i
S 1-H i
't
1-M i
: i
1-H i
H 1-H i
M 1-H i
H
t-H
II `
in
i
1-H i 1-H i l-H i
u t-H i
' tt -
1-H i
VA_ FIT. & FUG. COVER
ELD. FAB. OR
INS. CEM.
'' SHOP PRE-EAB
O **s z3 x 2 o 2a tb ia0
f t
WIRE
11 USSWG. (.0473*) s TYPE 304 S. 3. SOFT ANNEALEO
|
o 9 H* f
" e5 o $ Cd U m
fie, 11 V
NONE
BANO NONE
f H* wIDE e .020* TI TYPE 304 SS
iss
aa:
P be S bECFdlJ (O25d*
REINr. MESH GLASS FABRIC 10 i 10 MESH / . STARCH BINDER
WEATHERCOATING MAT*L. VIMASCO WC-7 Ofl'| BEN IAMINoEOSTER
SEALEAS MC"
WEATHERCOATING APPL.
PALM
!i
1 I
j1 !i
1
i i
i1
Jk
f
Cd
fe
X.
od
N
2
X.
b1 j ....... --
o>
cUdi i
bl Xbl o bbll
it
2i
:
1 a
K .EQUIPMENT (FIAT OR ovensn
3
ti ti t ti 1i
X. U o5 bl la
1 Y
CUT FOR SIZE REO'O. (FAB. MAN.)
>r r SEE OWG. (0-333301 (PAGE 41) ANO GENERAL NOTE '4 FOR
SPACING ANO DETAILS
'
---- t
IOUIPMINT AND PtftMG ACCESSOR IS: a) Clips--ly* double pronged TTiype 30C SS. A. J. Garrard or approved alternate. bl Fabricating Cement--A. P. Gri Fire Brick Co. "Insulation Adhesive", or approved alternate, cl Insulating Cement--Hydraulic setting, Baldwin-Hill "Powerhouse", Eagle-Picher "One-Coat", or approved attentate.
1 dl Heat Resistant Sealer--Beniamin-Foster 30-43 or approved alternate.
EQUIPMENT ACCESSORIES ONLT: \ at Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting one side, expanded metal lath on the other side. ITo be used on equipment i expansion joints of the bellows type. I bl Mineral Wool Blanket--Slack, spun rock wool, hexagonal wire netting on belli sides. ITo be used on very irregular shapes where melal lath type is not
sanstactorv.l. cl Wire fleiting--One inch, hexagonal mesh, 20 gage. Type 304 SS or approved alternate. . y dl Finishing Cement--Hard surface, Eagle-Picher 106, J. M. 678, or approved alternate.
PIPING ACCESSORIES ONLY: i al Finishing Cement--j. M. 352 or approved alternate. I For pipe patching!
1M V\ <*>
*%
- 12 -
SERVICE: 200 PSI STEAM--HIGH PRESSURE CONDENSATE (200-400 PSD
INSULATION SPECIFICATION NO.: 20-H
*' Us(IiNNz.Ee) I INMSAUTLEARTIIAOLN ; TTNH-OIENITCS.A1SKL LANYOER. S
H !.. i ui
; > * i i
CSIALLICCAIUTME 1
1': i
H: i 1_-H- > 1 2i
:t 2 i ' 2-.'i 2 1
J- 2 i
2i i
4 2i
'
'2
i
2i
: 10
2-! i
12 2->i i
H 2-M i
IE 2-!< i
It 2->< i
FVIGA... CFOITV.E&R IFNLSO.O. CRFEAMR..
V1 PRSEH-OFPAB
1
j
ii
1 ir o V. V. o w* w Sa u i5rj
22
24 T
SC
2t
' SI
.' ' J2
SE EQUIPMENT
^OtfVLEARTIODN
2-!i
2-1 i
i 2-*i
j
i 2-!i 2-'J
1 *-!}
1 ! 2-'J
4
P* Mb
1
P* j IA |
i
t
i 4f
it
1
i -2
i
Un U
i ad z
V.-
i
1
t 4
i 1 S.FICAZUEBT.RMFEOAORN'O.).
MAXIMUM TEMP. FOP THIS SMUT: 40 F
!1
WIRE i 8AN0
REINF. MESH 11 COWATEINATGHMERATL. COWATEIANTGHEARP-PL.
tSOtOTUFYSTPSEAWNG3NW. EI.A0S4L.7ESSD.') i:
NONE
j
S1GT0LAxARSC1S0H MFBAEIBNSR0HIECR/
1*
i
BviEMNSAJEAsAMcLoFINAw-SFOc"CST*T*oEnR
PALM
J ii
Yi i 1
!i ! !
i
NONE T.cY*aP*rEWt3hWIDicESk.tSc, J <. i
!i !1
1
i
i i
i "
t i
-1
. -<! ___
oa
p *+
o*
U1U*3.
M ga
> Cd fe
Uu Li 5 C UUJ <
V.
1*1 .. , id
-
4 r
SAENCOSDPGWACEGNIN.EG-R0A4A*LN1O3N0O1DTEEiTPAA-4IGLSFEO4R11
T
J
1 | i >
t
1 < I f
EQUIPMENT ANO PIPING ACCESSORIES:
A) Clip!-- double pronged Type 304 SS, A. 1. Gerrard or approved alternate. bl Fabricating Cement--A. P. Green Fire 6rick Co. "Insulation Adhesive". or approved alternate. el Insulating Cement--Hydraulic sett-nq. Baldwin-Hill "Powerhouse", Eagle-Picher "One-Coat", or approved alternate. _ dl Heat Resistant Sealer---Benjamin-Foster 30-43 or approved alternate.
EQUIPMENT ACCESSORIES ONLY:
l al Mineral Wool Blanket--(Slack, spun rock wool, hexaqonal wire netting one side, expanded metal lath on the other side. (To be used on equipment /. expsnt'on ioints ot the bellows type.)
bl Mineral Wnei Blanket--Black, spun reck wool, hexagonal wire netting on both sides. ITo be used on very irregular shapes where metal lath type $ not iatistactory.1
el Wire Netting--One inch, hexagonal mesh, 20 gage. Type 304 SS or approved alternate, dl Finishing Cement--Hard surlace. Eagle-Picher =100, J. M. =673. or approved alternate.
PIPING ACCESSORIES ONLY:___________________________ _________________ al Finishing Cement--I. M. =352 or approved alternate, ifor pipe patching!
<
'
'
- 13 -
IHSULATIOH SPECIFICATION HO.'. 10-H
SERVICE ; 400 PSI STEAM
MAXIMUM TEMP. FOX THIS SHEET: 43 -F
LINE : size <IN.i
1 !
INSULATION MATERIAL
TOTAL THICK* NESS
IN.)
NO. LAV* CRS
CALCIUM
^
SILICATE
2
i
t
\
ii
i
.i Hi
r'
2! i*'
i t
V
u\
`J
J . J-4
4 :c
( * aH A
12
2--5 ! 1 j-'i
i1 2-4
! 2-4
J
! i
* 3 3
i i i i 2 2 2 2 2
14
!
32 J-4 2
it J-4 2
n 3-!i 2
a "*
J-4 2 J-4 2
J-4
2
:
.* a
k
i
3-'S 3-1} J-'i | J-!i
2 2 2 2
:
!
EQUIP. MCNT (FLAT OR OVER ST)
l f
J-4 2 Hi 2
LAYER DATA
INNER
OUTER
NONE 1
.4* IPS 2* V IPS *V V%rIPS
'
4* IPS s Hi* FIPS xl-4* F IPS 1-4* IF IPS *1-4ir ips
IF IPS s Hi*
IF IPS Hi* IF IPS HF 2F IPS il-!i' 22* IPS * Hf 2F IPS s HF 2F IPS 1-4 73* IPS l-H* jr ips HF a* ips Hi*
jriw i w/ JF IPS * Hi*
l-'i* IPS *2-4* V IPS 2-/ I 2-4* IPS | x2-.4* T IPS *2-H* 1-4' IPS 2-.4 r ips * wr FIPS x I-.4' II* IPS x HF IF IPS x l-,4* IF IPS x HF I7*IPS x HF irips *r 21MPS r 2F IPS xr 2F IPS ? 2TIPS X?
trm *r JIMPS
Frm
a* ips xr a* ips xr srips 2*
l-.'F
r
VA^ FIT. & FLO. COVER
FLO. FAS. OR
INS. CEM. I
WIRE (INNER LAYER) is usswef <.0478*) t TYPE 304 S. S. SOFT ANNEALEO
shop
*RE-FA8
>' '
SAND (OUTER LAYER) NONE
r~ 4
NONE
*5 WIOE < MO* THICK i TYPE 3M S. S.
'
IS usswo (.0478*) X TYPE 304 S. S. SOFT
ANNEALED 1 1
< Sz3
1
z V
91
8* I8
T,
s< 02
si Oi
ma*.
~i * ag
os o
aua
tCaO
w l
aum
O
4
t
m3
SUC3 z y: a iS s w >5
'A
4
CUT FOR size
REQ'O. (FAS. MAN.)
1'
>r
SEC DWG. -D-3S330! (PAGE 411 ANO GENERAL NOTE M FOR SPACING
ANO DETAILS
REINF. MESH GLASS FABRIC 10 t 10 MfcsH / STARCH BINDER
1
>t
WEATHERCOATING
MAT*L. VIMASCO WC-t OR BENJAMIN. FOSTER SEALFAS
O'*
j 1 ; i
! i 1
WEATHER. COATING
APPL. PALM
j
1 I
U3 fe . ie *4 2V5 Ax
j
j t 4
i
i
Id /. wj 2/. SUC1
1
. r 1V
EQUIPMENT AND PIPING ACCESSORIES: *1 Clips--double proofed Type 304 SS, A. J. Gerrard or approved alternate, bl Fabricating Cement--A. P. Green Fire Brick Co. "Insulation Adhesive", or approved alternate.
T cl Insulating Cement--Hydraulic setting. Baldwin-Hilt "Powerhouse", Eagle-Picher "One-Coat", or approved alternate. dl Neat Resistant Sealer--Benjamin-Foster JS30-43 or approved alternate.
EQUIPMENT ACCESSORIES ONLY: i al M.rvrai Wool Blanket--Black, spun tock wool, hexagonal wire netting one side, expanded metal lath on the other side. ITo be used on cguipment * expansion joints of the bellows type.l * hi Mineral vs'-ol Blanket--Black, spun rock wool, hexagonal wire netting on both sides. ITo be used on very irregular shapes where metal lath type is not * -at'Sl.vtcry l
cl Wire Netting--Cne inch, hexagonal mesh, a;20 gage, Type 304 SS or approved alternate. * dl Finishing Cement--Hard surface, Eagle-Picher --106, J. M. dt678, or approved alternate.
PIPING ACCESSORIES ONLY: at finishing Cement--J. f.\. 352 or approved alternate. iFor pipe patching)
- 14 -
SERVICE: 100 Kl SUPERHEATED STEAM AT H2N U56]
INSULATION SPECIFICATION N. II-H
MAXIMUM TEMP. FOR THIS SHEET: UOO F
LINE SUE
*IN.) M i
INSULATION
MATERIAL HYDROUS CALCIUM SILICATE
-
t-H
:2 . 2-H
J
J-H
4 t
i
.
!
12
1 j
14
IE : it
24
22 J * \ a.
1 IE
i
32
14
SE t EQUIP WENT , (FLAT OR ' OVER ST)
i 1
i 1 t 1
>'
TOTAL THICK* NESS
tIN.)
NO. LAV ERS
i-li 2
S-H 4" 4 4-M 4-M 4-H S S S-H S-M E ( ( E E-M 4-M t-H t-H t-H t-H 7 7 7 7 1
2 2 2 2 2 2 2 2 1 3 I S 1 1 1 3 3 3 3 3 3 1 3 3 1
layer data
INNER MIDDLE OUTER
IPSs 1-M'
?r ips
xl-ff V IPS *r
Hf IPS r
rr
2^ IPS
NONE
r ips r
IPS 2-lr
r ips *2-if r ips 1-M' r ips 1-M' irips r trips r trips *r trips r trips %r 2TIPS r 2TIPS *r
?rm
trips f srips r jrips ir KIPS r Jtips if
2-!T
>' r ips *r ir<ps r trips iT trips *r
2rr.ps
trips *T 24* IPS *r tr ips *r
jtips
r 3TIPS *r sr ips f JTIPS r JTIPS 2-Jf JTIPS 2-H' 4r ips x2-H'
i-yt
l-M* IPS a r 5-UMPS r
r ips r
r ips r
r ips_ t-if
r ips * 2-M'
tips
a 2-H" TIPS a 2-H* TIPS a 2-H"
*urrm
trips r trips r
itips
*r 2T IPS *r
2*TrIPS
2T IPS *i-yr IT IPS a 2-H' K IPS a 2-H" ST IPS a 2-H* K IPS a 2-H'. JTIPS a 2-Ji jr ips a 2-W
41'IP? a 2-H'
2-k
2-H*
r
VA.. FIT. A FLO. COVER
SHOP PRE-FAS
WIRE (INNER A MIDDLE LAY.) 11 USSWQ (.047T ) x TYPE 304 SS SOFT ANNEAL
SAND (OUTER LAYER) f WIDE a MT THICK a TYPE 304 SS
95 O
23 5 is
uAi
2<53 3 e
00 (j, O&
ta CSi)
3 *< CO
P6 cUa ctaj
>'
A 1 1
cd u
9.
B ca
ssaa *
'' CUT FOR
SIZE REQ*0. (FAS. MAN.)
'' '' SEE DWG. (0-30301 (PAGE 4I1ANO GENERAL
NOTE FOR SPACING AND DETAILS
RCINF. mesh.
COATING COATING
MATV
APPL.
GLASS FABRIC tO x 10 MESH / STARCH SINOER
VIMASCO WC-1 OR BENJAMIN* FOSTER SEALFAS
"C~
1
paLm
1
t
g ___ , v: .a
aUsi X
o u(a
p /
IS ;/.
u I
!
!. i '' 'r Y
EQUIPMENT AND FIRING ACCESSORIES: j> Clip:--double pronged Type 304 SS. A J. Gerrard or approved eltemete. bl Fabricating Cement--A. P. Green Fire Brick Co. "limitation Adhesive". J. H. France Co. "Fraraet", or approved alternate, cl Insulating Cement--Hydraulic setting. Baldwin-Hill "Powerhouse". Eegle-Picher "One-Coet", or approved alternate. dl Heat Resistant Sealer--There is no heat resistant sealer available for this temperature. Use 24 MSG 1.0239") steel sheet metal flashing instead.
EQUIPMENT ACCESSORIES ONLY: a) Mineral Wool Blanket--Black, spun.rock wool, hexagonal wire netting one side, expanded metal lath on the other side. ITo be used on equipment ' expansion loints of the bellows type. I
b) Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting on bath sides. ITo be used on very irregular shapes where metal lath type is not satisfaetorv.l
' el Wire Netting--One inch, hexagonal mesh. #20 gage. Type 304 SS or approved alternate. (' d) Finishing Cement--Hard surface, Eegle-Picher a 106, J. M. #678, or approved alternate.
'.PIPING ACCESSORIES ONLY: 4------a) Finishing Cement--i.^M.#3S2or apprcved alternate, (For pipe patching)------------------------------------------------------- -------------------------------------------------------------
15
INSULATION SPECIFICATION NO.: 21-H
SERVICE ; DOWTHERM
MAXIMUM T1MF. FOX THIS SHUT: IIS
NOTt: The tempereture et which the dowtherm line would bo kept it over 100 F if the procedure thown below it followed end 75 PSI tteam it uted in th * tracer. Oowthcrm freexet et approximately 53 of and Ihit would keep it fluid over any extended thut-down period. Steam tracer detailt are per Engineers
Standard P-64. page 46 of thit book. Clamp and tpacer detailt are per Engineering Standard P-84A, page 47 of thit book For information on other tixe of tracer! see Engineering Standard P-84.
LINE SUE. ;psi . .... 1
-
INSULATION
material
TOTAL THICK
NESS IN.)
NO. LAY ERS
,. -
ASBESTOS FIBER
2-M
t
2-M i
;1 1-4
2-4 1
32
2 32
2-4
,3
4
t 1
~
34 2 34 2 3-4 2 42 42
4 It
12
equip
AV
ment
(PLAT OR OTHER 1
j
Y
CALCIUM SILICATE
4
S
2 2
2
TRACER SIZE
LAYER DATA
VALVE.
INNER OUTER
PITTING,
LAYER ^UYE^ A FLGL COVER
WIRE INNER
BAND (OUTER LAYER)
REINP. MESH
WEATHERCOAT1NO
MAT'L. 1
3/r NONE
0.0.
3/r
0.0.
3/r
0*0.
'
3/r ww
0.0. 11-sr
3/r r rps
0.0. s l-'t*
sr !-!/ IPS
0.0. *t- V
3r 4* IPS 0.0. st-'j*
s/r S* IPS 0.0. si-41
s/r r IPs
0,0. *r
s/r
O.Oe *r
7/r iro.o. O.Oe *r
7/r trips
0.0. *r
r ips 12-H' l->/* IPS 2-H* 1-H* IPS 2-M*
r ips
* t-M* r ips *1-4*
r ips <r rips
r
rips
sr
irips
sr
Tr
trm
triw
r
FLO. FAB. OR
INS. CEM. SHOP
PRE-FAS
b 5-
S
CD
S<P.
C*
UU1
i
II USSWG (MTV) s TYPE 3 SS SOFT
ANNEALED
NONE
GLASS PABRIC VIMASCO WC-I 1
10 x 10 MESH / OR BENJAMIN-
STARCH
FOSTER |
SINOER
SEALFAS MC"
!1
s /r
*7 Q
a*
V3
a$
--
u.
Q <3?
UUftii 9O* ^
----
1'
VS WIOE THICK i
304 SS
ns
2 5
n Q
<0
SS
b*
uu
Vf
uoaf
1
v
fZ0
2 usr: 9 C(Ila2
lI
2-4* 2-H1
CUT FOR SEE OWO. 'OJtSSOI (PAGE 41)
SIZE REO'O. ANO GENERAL NOTE f4 FOR
(FAB. MAN.)
SPACING ANO OETAILS
'
WEATHER COATING
APPL.
PALM |
1
i
i 1 1 i---- V A a
X
uj
Y
EQUIPMENT ANO PIPING ACCESSOKIES:
al Clips-->/}'' double pronged Type 304 SS, A. >. Garrard or approved alternate. * bl Fabricating Cement--A. P. Green Fire Brick Co. "limitation Adhesive", or approved alternate.
c) Insulating Cement--Hydraulic setting, Beldwin-Hill "Powerhouse", Eagie-Picher "One-Coat*1, or approved alternate. d> Heat Resistant Sealer--Benjamin-Foster #30-43 or approved alternate.'
. EQUIPMENT ACCESSORIES ONLY:
7 al Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting eaa side, expanded metal lath on the other side. (To be uted on equipment
expansion joints of the bellows type.)
_--
bl Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting on both sides. (To be used on very irregular shapes'where metal lath type is not , satisfactory.!
" cl Wire Netting--One inch, hexagonal mesh, #20 gage. Type 304 SS or approved alternate,
dl Finishing Cement Hard surface, Eegle-Ptcher #106, J. M. #678, or approved alternate.
PIPING ACCESSORIES OMIT: al Finishing Cement--J. M. #352 or sppreved alternate. (For pipe pitching!
INSULATION SPECIFICATION NO..- 20-H
SERVICE: tetraun
MAXIMUM TEMP. FOX THIS SHUT: SJS -
line
IN.)
i 1
MATERIAL
TOTAL THICK-
(IN.)
WO. ERS
t, CALCIUM SILICATE
i
ii
' i-!}
r-
2
2 2 2a-
22
2-H
I
S-H ! . *1
4!
S!
<
!
* 12 _
! _i
* i
,,1
!
r
i i
!
M n
...... *
!
|j
`1 ii
LI
t i
2-'} 2! 4 2-H 2-H 2-H 1 3 1 1 1 1 1 1 1 1 1
a
14 *.
K EQUIP MENT (FLAT on OVER IT)
1
1
< .____
1 1
3 3 IH
1
1 I 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
LAVER DATA
INNER
OUTER
NONE
'/ IPS *r
V IPS 2
r ips *r
I-1}' IPS r
r ips
2*
i 1 2-H IPS : | * 2-H*
j TIPS *2-W#
3-*r IPS * 2-H"
1 y
r ips
ir ips * t~*S*
1V IPS
* Hi*
14* IPS 1-'/
If IPS i l-H'
ir ips 1-H
w ips
*1-'/
22* IPS !-/
24* IPS * l-'ir"
24" IPS * I-11*
2T IPS
1-' i
33* IPS !-'/
3r ips
x 1-> a*
14" IPS !-'}
3TIP? 11-* X
4x*tI-PiSr
TIPS 2-H*
ir ips Hi'
14* IPS x 1-Ji'
ir ips X Hi*
ir ips 1-H*
irips 1-H*
2V IPS
2T IPS Hs*
2T IPS x nr
27* IPS * 1-H*
2TIPS x 1-H'
SIMPS, x 1-M*
JT IPS xnr
IxTi-IsPrS jxrniprs
ir ips l-H'
t-'a r
VA* pit. a FIG. COVER
FLO. FA8. OR
INS. CEM.
WIRE (INNER LAYER)
"ijusswo r-MTSI X TYPE 304 S. S. SOFT
ANNEALED
BAND (OUTER LAYER) NONE
Y SHOP PRC-FAB
/
' NONE
-
sa'rsr
WIOE x thick
x
TYPE 904 SS
'
18 USSWO C.047S*> I TYPE
KM SS SOFT ANNCALCO
<
X
7.
'/
O 9X h <
5a
a 02
be at
eta Urn
fa) a O
1X C -e 4
------
02
fma]
Ed
O
A 1
es *
wx ta O u VS co
i
CUT FOR SIZE
RCQ'O. (FAB. MAN.)
x~> fib
Qf
fuaa)
20
fa] o
. 'I < '
see owa fD-M8i (PAGE 411 AND GENERAL
NOTE 14 FOR SPACING AND DETAILS
REINF. MESH GLASS FABRIC
M.10ES H10i
STARCH BINDER
i
''
WEATHERCOATING
MAT*L.
VIMASCO WC-I OR BENIAMINFOSTER SEACL"FAS
1 ! '
i
COATING APPL. PALM
fe.-txt. Xfal?rf
a a)
'
y
A
1, ii 1 i
z
X *
1 !* i i
i !
i
!
i.
EQUIPMENT AN PIPING ACCESSORIES:
al Clin--/j" double pronged Type 30-4 SS. A. J. Gerrerd or eoprovod alternate, bl Fabricating Cement--t-A. P Green Fire Rnek Co. "Insulation Adhesive", or approved alternate. " cl Insulating Cement--Hydraulic setting. Baldwin-Hitl "Powerhouse", Eagle-Picher "One-Coat", or approved alternate, di Heat Resistant Sealer--Beniamin-Foster --30-43 or approved altematc.
(QUIPMtNT ACCESSORIIS ONLY:
41 Mineral Wool Blanket--Slack, soun rock wool, hexagonal wire netting one side, expanded metal lath on the other side. (To be used on eouipmc .. expansion joints of the bellows type.! i bl Mineral Wonl Blanket--Black, spun rock wool, hexagonal wire netting on bath tides. (To be used oh very irregular shapes where metal lath typo is n
satistactory.i ci Wire netting--One inch, hexagonal mesh. =30 gage. Type 304 SS or approved alternate, dl Fimshinq Cement--Hard surtace, Eagle-Picher =106, J. M. =678, or approved alternate.
PIPING ACCESSORIES ONLY: a> Finishing Cement--I. M. =352 or approved alternate. (For pipe patching)
-- --------------------------------------------------- :------------------------ -------------------- ----:----------- ----------- ---------------- J------------------------ :----------------18
r\ n t
INSULATION SPECIFICATION NO, ZO-H
SERVICE: OIL AND PASTE LINES AT H2N <S5)
MAXIMUM TEMP. FOX THIS SHEET: 750 of
UNC SUE
H -1- .
144 2 2-!j I 344 4 E 1 IE 12 14 1C 18 28 22 24 2S 38 32 34
38
EQUIP MENT (FLAT OR OVER M*1
INSULATION
material
TOTAL THICK-
NESS (IN.)
NO. LAVER DATA LAVEns __ INNER | OUTER
CALCIUM SILICATE
2-? 5 1 NONE
-
r
2-!i 1
'2-H
1
32
32
32
32
32
344 2
3-'4 2
i-n 2
3-14
2
42
4.
2
4
I-
!4
14
4
2 2 2 2 2
4 2'
42
4 2
444 2
444 2 444 2
f
144* IPS 1-54'
rics * 144*
244' IPS *t-M*
3" IPS 144*
3-4' IPS 1-54* 4'IPS 144'
r irs * 1-4'
r ips 144'
ir ips sl-H"
ir ips 2*
14*IPS 2*
,rr.ps
IV"
2rw r tt ips *r
24" IPS *r Km if
7r'n
frm m
jtips
*r Kfm
444 2 r
} / IPS * 2-H'
*/ IPS *2-H' V IPS 2-3V
444* IPS 144'
TIPS * 1-4'
FIPS el-H*
FIPS * 144* r ips
r ips if
rips *2*
\rm if
Km *T
irips *2*
irips *T
2TIPS if
22*'PS *T
jtips *2*
2TIPS if
JTIPS if
JTIPS t2*
jtips
*T
JTIPS *V
3T IPS a244'
38* IPS 244* V IPS 244'
2-H'
VA^ FIT. * FLO. COVER
SHOP PRE-FAS
wt RE (IN 4ER LAV ER) IS G AGE (.047T) x TYPE 304 $.9L SOFT ANNEALEO
SAND (OUTER LAYER) NONE
>' >4* WIDE* MU' THICK TYPE tot SS
C 9 5
5
"I 3o2
--*
O
? lie
s
** et
3IS7
2
a I
m-N<N
Q
S' K s,,
OS Ua ug
|_ "1
'
1
t
eJ S*
is... M
to
l
CUT FOR SIZE
REQ-O. (FAB. MAN.)
>r '
SEE DWG. fO-3SSS01 (PAGE 41) ANO GENERAL
NOTE M FOR SPACING ANO DETAILS
REI NF. MESH
GU SS FAS 1IC10 I 10 MESH / STARCH BINOER
WEATHERCOATING
MAT*L.
WEATHERCOATINQ
APPL.
**"^*^" " 't
VIMASCO WC-1 OR BENJAMINFOSTER SEALFAS
-c-
! 1 PALM i -----------------------
1
--
| i i V 4L
.
ufc
/. wJ a u z c CtoO u(r3 '
> 3
>\ -
3
1
'i r 1 >
EQUIPMENT ANO FIFING ACCESSORIES: al Clin--double* pronged Type 304 SS, A. J. Garrard or approved alternate. bl Fabricating Cement--A. F. Green Fire Brick Co. "(mutation Adheeiv*", or approved alternate. cl Inwiating Cement--Hydraulic setting, Baldwin-Hiit "Powerhouse", Eagle-Picher "One-Coat", or approved alternate. dl .Heat Resistant Sealer--Beniamin-Foster 30-43 or approved alternate.
EQUIPMENT ACCESSORIES ONLY: al Mineral Wool 8lenket--Black, spun rock wool, hexagonal wire netting one side, expanded metal lath on the other side. ITo be used on equipment expansion joints of the bellows type.) bl Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting on beth sides. ITo be used on very irregular shapes where metal lath type is not satisfectory. I cl Wire Netting--One inch, hexagonal mesh, 20 gage. Type 304 SS or approved alternate, dl Finishing Cement--Hard surface, Eagle-Picher 106, J. M. 678, or approved alternate.
FIFING ACCESSORIES ONLY: al Finishing Cement--J. M. 352 or approved alternate. I For pipe patching)
__________________________________ ______________________ _______
INSULATION SPECIFICATION NO.: Z5-H
SERVICE : PASTE WITH HYDROGEN AT H2N (8561
MAXIMUM TEMP. FOX THIS SHEET: 1001
iiU
LINE SUE IN.*
INSULATION MATERIAL
TOTAL THICK. NESS
ilN.)
NO. LAY. EflS
layer oata
INNER
MIOOLE OUTER
WIRE
VA.. PIT. A
(INNER A
FLG. COVER MIOOLE LAY.)
8ANO (OUTER LAYER)
REINF. mesh.
WEATHER- WEATHE
COATING COAT1N
MAT'L.
APPL.
"li
HYOROUS CALCIUM SILICATE
3
2 IPS X 1-'/
NONE
Hf IPS i Hi'
SHOP PRE-FA8
11 USSWG L047T J x TYPE 304 SS SOFT ANNEAL
' WIOE i .020* THICK
* TYPE 304 SS
GLASS FABRIC 10 i 10
VIMASCO WC-1 OR BENJAMIN.
"" PALM
i t*
V IRS
3->5 2
Hi*
J-M'IPS nV
MESH /
i
STARCH SEALFAS ; BINOER
|
> r ips i* IPS
i
A-H
2
xV
~~fT
Hf* IPS
r ips
i-'i
4 2 >r
r
:r
r ips 2 4 2 2*
2'5
t-1** IPS 4 2 tf
rr-
1 ;*
3
T IPS 4-)S 2 *2*
tips
2-H'
4
4*i
3-S' IPS
TIPS
si JH
4- 2 %r
2-W
! r ips
4 4-<4 2 *r
r ips i2-M*
it a:
r ips
11* IPS
. S 2 * 2-? /
*2~M*
r ips
14'IPS
5 2 *2-!f x2-r
i!: i!!
110
3 WIPS
14'IPS
irips
S-!{
Hi'
r
r
1K
(l
" j!,4
It 11
ir ips
ir ips
trips
5-`S 3 Hi' r
*r
\r ips
trips
21'IPS
5-14 3 1-!i* r
If IPS 20" IPS
trips
t
3 r
r
*r
ir ips
2T.IPS
trips
t 3 *r.
*r
--
2
H O
9
9
-- a i -- Sot
1ao
ctf
P u,
Ua ad Q o S
1 J
9i
/. i ___ *? .
2X
20
t
TV IPS 3 r
24" (PS r
2TIPS r
Mu*a
Mu Ho
W0W3 Cod
/,
22
t
2T IPS 3 r
2TIPS r
K*rm
--
!
24
----
C
34* IPS 3 2*
2T IPS x2*
5TIPS r
~2rips " ar ips " KIPS
Y `t
---- -- --
... ,
- :VU#
2(
C
I r
r
r
i
trips
3TIPS
3T IPS
! J1 28
t-!4 3 *r
*r
2-15*
4 j30
Kmt-'4 3 r
kips
*f
33"IPS 2-M'
a
SS
eg32
BLIPS
BLIPS
4or ips
t-H 3 If
a 2-1 S'
um *
i1 1 ____J___
! |i1 __ J _
34
3f
tout*.
MCNT (FIAT OR OVER 881
f
jtips
33" IPS
t-'.i 3 r
ir
2-!f
jtips
40* IPS
4 3 if
2*
2-!i'
7-'l 3 2-JT
2-jr
2-!S"
1
4
CUT FOR SIZE REQ*0.
(FAfl. MAN.)
' '' SEE OWQ. #0-343301 (PAGE 41) ANO GENERAL
NOTE >4 FOR SPACING ANO OETAILS
__iii__
i
\
i 1
i .]
' if
EQUIPMENT ANO PIPING ACCESSORIES:
a) Clipi--ty* double orongcd Type 304 SS, A. J. Garrard or epproved eltemete. b> Fabricating Cement--A. P. Green Eire Brick Co. "Insulation Adhesive'', J. H. France Co. "Framef" or approved alternate, cl Insulating Cement--Hydraulic selling, Baldwin-HMI "Powerhouse", Eagle-Pichar "One-Coat", or approved alternate. dl Heat Resistant Sealer--There is no heat resistant sealer available for this temperature. Use 24 MSG 1.0239"! steel sheet metal flashing instead.
EQUIPMENT ACCESSORIES ONLY:
al Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting eae side, expanded metal lath on the other side. (To txs used on enuipmc expansion joint* of the bellows Ivpc.l
bl Mineral Wool Blanket--Black, spun rock wool, hexagonal wire netting on both sides. (To be used on very irregular shapes where metal lath type is n satisfactory.)
ct Wire Netting--One inch, hexagonal mesh, #20 gege. Type 304 SS or approved alternate, dl Finishing Cement--Hard surface. E.tgle-Pichcr =106, J. M. #678, or approved alternate.
PIPING ACCESSORIES ONLYt
____
___ _______________________________________________ _______________________ :--------
al Finishing Cement--!. M. #352 or approved alternate, (for pipe patching)
?0
INSULATION SPCCIf ICATION NO.: 32-H
SERVICE: ETHYLENE OXIDE (ABOVE 70 F)
MAXIMUM TEMP. FOR THIS SHEET: FIFING: JJJ of
EQUIPMENT: 427 OF
1
LINE SIZE ilN.l
1 !
1* !
INSULATION MATERIAL.
HYURUUS CALCIUM SILICATE
TOTAL THICK ! NESS 1 *IN.
2
?! 2
t-
t-' j
2i
2-34
; 2*
2 2
3 J-M |
4`
<i
*i
!
!
2 * !2
2-*4 3
10 3
12 3
14 3
3
T> 3
3
n3
24
I2S
3 3
28 3
38 3
32 i
I34
38
3 3 3
EQUIP MENT (FIAT OR OVER 3I#'
1'
2
NO. LAV. ERS
2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2
LAVER OATA
INNER
IPSx r
*i* IPS *r
r ips *r
IPS ir
r ips r
2-?r ips r
3* IPS *!
3-4'IPS *V 4* IPS ` *1*
TIPS t*
r ips * nr
18* IPS *1-34*
ir ips * 1-54*
14" IPS i l-'i-
IT IPS I-K*
ir ips 1-34'
28" IPS !-?</
22* IPS Mf
24* IPS x 1-34'
.28* IPS * t-'V
Jr ips x 1-4*
38' IPS 1-3 4'
sr ips 1-3 j'
sr ips XI-'/
srips iHi`
OUTER
2V IPSx V
a-*r ips xV
3' IPS *r
3-<V IPS xr
r ips
*r
Hf IPS r
r ips xV
FIPS x 1*
r ips *r
r ips * wr
11* IPS xl-JF
trips x 1-34*
irirs X 1-34*
ir ips xHT
trips x1-3f
21* IPS x|-*
2T IPS xl-M'
2F IPS iHT
2T IPS x1-34*
tX IPS x HF
31'IPS x|-3f
sr ips *1-3T
S'IPS x 1-343-. -
sr ips x ht
srips 1-34'
1* r
VAm PIT. A FLO. COVER
SHOP PRE-FAB
WIRE
NONE t t
!
OAND 'ROTH LAYERS)
` < WIDE x AXT THICK x TYPE 304 SS
= 7.
8 JC 7 3o
<4 VJ
1 CS
s? e* Q
w Ui
a Ui tn
ui o
1-i-
t
.* m3
si n U X Ci3
C&
u
in
*
1
V >f i
CUT FOR
HSEE DWG. iWttSOI (PAGE 41) ANO GENERAL NOTE FOR
SIZE
SPACING 6 OETMLS. WIRE IS
REQ*0.
NOT PERMITTED EXCEPT
fFA8. MAN.) *
WHEN UNAVOIDABLE.
REINF. mesh glass fabric10 i 10 mesh > STARCH BINOER
t
WEATHER-
COATINQ MiT't
WEATHERCOATING
VIMASCO WC-1 OR BENJAMINFOSTER SEALFAS
"C"
PALM i
!
!
i
j i
} i i
I!
1
i V
L
uu
x as -
S3 */.
o u Ui
_ . _ ...
7.
i!u
'm2 Ui
\ \ l
i i
1 f >r
EQUIPMENT ANO FIFING ACCESSORIES: oi C'n:--1double pronged Type 30-1 SS, A. I. Gcrrard or approved alternate, bi Fabricating Cement--i. H. France Co. "Framet" or approved alternate. el Inflating Cement--Hydraulic tettmo. Baldwin-Hill "Powerhouxe", Eaole-Pichar "One-Coat", or approved alternate, di Heat Resi-.tant Scaler--Benjamin-Potter 30-43 or approved alternate.
EQUIPMENT ACCESSORIES ONLY:
ai Mineral Wool Blanket--Black, tpun rock wool, hexagonal wire netting ena aide, expanded metal lath on the other aide. (To be uted on epuipmer
expansion joints of the bellows type. I
bl Mineral wool Blanket--Slack, spun rock wool, licxagonal wire netting on both aides. (To be used on very irregular shapes where metal lath type is rv
satisfactory. I
e* Wire Nettmo--One inch, hexagonal mesh, rZO gage. Typo 304 SS or approved alternate.
ll Finishing Cement--Hard surface. E.sgle-Picber 106, J. M. 678, or approved alternate,
cl V/ire--18 USSWG l.0475"l Type 304 SS soft annealed.
.
PIPING ACCESSORIES ONLY: .I Finishing Cement--J. M. 352 or approved alternate. (For pipe patching)
NOTE: The above are minimum thicknesses that may be applied to lines or equipment in Ethylene Oxide service for fire protection purposes.
INSULATION SPECIFICATION NO.: 10-J
SERVICE: CARBOWAX
MAXIMUM TEMP. POX THIS SHEET: ISS F
LINE SITE (IN.) H
K .1 '. 1-M
J l-M I j-h'
INSULATION MATERIAL
TOTAL THICK.
NESS /IN.)
NO. LAYERS
CELLULAR | 1 CLASS |
i
i ii
i
i , .. > 1 a- .1
i1
i1
i1
i1
11
VA.. FIT. & FLG. COVER
SHOP PRE-FAD
WIRE II USSWO. (.CM7T) K TYPE 304 S. S. SOFT ANNEALED
-------_
a
s* 2 <?
fC<ieO
Ok ct d O(a. fcs
Q
03 03 Q sa.
--
1
CANO NONE
t
REINF. MESH
WEATHERCOATING MAT*U
GLASS FABRIC ~ VlMASCcTwcX OR 10 10 MESH / BENJAMIN-FOSTER STARCH BINOER * SEALFAS MCM
WEATHERCOATING APPL.
PALM
11 ii
j
i i-- j
.4
E -
*
_!_____
:-
t.
!
:M it
- 11 to
a
' u
-
.
j
i .t
i 1-M Hi l-M 1-H 1-M l-M l-M 1-M l-M 1-M 1-M
1 1 1 1 1 1 1 1 1 1 1 1
j
fj
as o ec 2 Ua ii
> t<
NONE
'? WIOE > .OW THICK i TtPE 304 SS
Sjjj
2"
p *
aS u wo w2
z-
03
wj -! S .. w
'' 4
6 > 3 as 1*3 UWS
a
1-M 1
*
fi3 n
a
1-M
1
Ui -- v. ta
a 1-M 1
Ob td
do
iW --
1-M
1
1it 1-M 1
>' 1
'
EQUIPMENT
cur FOR
SEE OWG. '0-SSS3M CPAQE 41)
(FLAT on OVER JT1 i
'
1-M 1
SIZE REQ'O, (FAC. MAN.)
ANO GENERAL NOTE M FOR SPACING ANO OETAILS
'
>f
t
Y (QUIPMINT AND PIPING ACCESSORIES: * el Clips--Vi" double pronged Type 3CM SS, A. J. Gerrerd or approved alternate.
b> Fabricating Cement--Miracle Adhesive RT-1000 P up to 500 F, HFR cement above 500 of, or approved alternate, el Anti-Abranon Coating--Vinyl. Carlon CC5Q0-H up to 000 F, HFR cement above 000 op, or approved alternate. ,* d> Heat Resistant Sealer--Beniamin-Foster --30-03 or approved alternate, el Adhesive Cement--Miracle Adhetivo Type H or approved alternate. ft Insulating Cement--Bafdwin-Hill "Powerhouse", Eagle Richer, "ene-eoel" or approved alternate.
EQUIPMENT ACCESSORIES ONLY: * ai Oie Cut Slrao--Ja" wide x .023" thick x Type 300 SS, 2" fingers on 9" centers, A. J. Garrard or approved alternate. ' bl Glass Wool Blanket--White Glass Wool. HEX netting one side, expanded metal lath on other side--fibergtas "Metal Mesh Blanket" or approved alternat
NOTE: All chemical lines and the 2"-200 PSI steam supply line to the neutralizer jet at the Carbowax unit to be Insulated as shown above. However, the 2"-2< ----------------- PSI steam supply tine shall be insulated with one layer of two 121 inch thick cellular glass. This is good up to a temperature of 500 <-F.
?n*> ! ' 23
SERVICE: GENERAL SERVICE REQUIRING STEAM TRACING (7S PSI STEAM, OR UNDER, in TRACER)
INSULATION SPECIFICATION NO. Il-M
MAXIMUM TEMP. fOR THIS SHEET: 355 F
I
i
1 i
"A
i
f a
i
A
`
t
1
i
i
3
i < .J J
4 I
; *
NOTE: The tcmoorature, as shown below, at which the process line will be kept is based on using 75 PSI steam in the tracer, for lower pressure steam the
process line will be kept at a proportionately lower temperature. Steam tracer details are per Engineering Standard P-84, page 4<5 of this book. Clamps and
spacer details are per Engineering Standard P-84A, page 47 of this book. For other sizes see Engineering Standard P-84.
_____ _________________________________
______
i INSULATION & TRACER DATA i
j i "i
LINE SUE (IPS)
' :Vt
INSULATION MATERIAL
ASGESTOS FiOER
TOTAL THICK NO. j NESS LAY1 IN. y ERS
3/ro.o, B/ro.o. 7/ro.o.
!
TRACER TRACER TRACER
(PROCESS (PROCESS (PROCESS
VALVE
LINE
LINE
LINE
FITTING
TEMP.) TEMP.) TEMP.) 4 FLG. COVER
WIRE
- Pr
r ips
2'IPS
i
1 *r thk. r THK. fHrn (ITS *F)
SHOP PRE-FAS
1 18 USSWO
1
(.0473*) * TYPE 304 SS SOFT
j ANNEALED
BAND NONE
REINF. MESH
i
iI
WEATHERCOATING 1 i MAT'L.
~GLAS$ FABRIC J V^MASCO v/c-(;
10
i 10 MESH STARCH
/
i1
OR
8ENJAM(NFOSTER
'
8IN0ER ! SEALFAS MC**
WEATHER. COATING
APPL.
PALM
"T
i
!
l-M
2 ;
* *' l-H
.3
i it
:! i
i
i i' in !'
i i i
i-'i
H/* IPS 1-ij* IPS Y IPS 1 x V THK. t V THK. x r THK.
<141 *F) (170 *F> (193 'F)
rW4* IPS ips
2-H* IPS
1 1 t* THK. *1#THK. X V THK.
(138 F) (ics *n (IWF)
M/IPS r o.o. r ips
1 t tthk. x r THK. x r thk.
ais *n (164 *F) <168 *F)
J
r ips
x V THK.
V IPS
x I* THK.
3x -y!ST' HIPKS.
(1M *F> (144 *F) (154 *F)
1
3I-r* "THIPKS.
3-*/ IPS i V THK.
4* IPS x V THK.
(S3*F) (133 *F) (144 *F)
1
r ips x J* THK.
4X'rIPTSHK.
r5*0 D.
x thk.
<93 *F) (22*F) (133 Tl
1
r ips 5'IPS r oo.
x V THK. x 1'THK. x 1' THK.
*75 *F) (Ill *F) ivrm
t
TIPS x l-JVTHK.
ri-ji/psTK*H.
(IOC *F)
ro.o. I-'tVmT*HrK) .
I
r ipsi iro.o. x ir oo. x
l-T THK. K1/THK. l-J/THK.
SIT) f*F) (10C *F)
1
1!-2'0/T.0H.Kx.
iKr* /oToH.Kx.
12*00.* 1-1? thk.
srri <h *F) (S5*F)
x
sd w<J
fm ca
to
aX
P% as
X>i 4_*
a9 tLai aa
to
f
NONE
>'
/ WIDE
x XOff
THK. x TYPE 304 SS
1
Si
ft. U3S <0<?fee
i
;
L
i I
i i
|
|
/O, 11
2
Bi %! !
U*o i V
1
A j
i
mi
12
i V
1
14* IPS i
1-1(S'T*HF)K.
14* 1-J
|I*PTSHxK.
(73 *F)
14* IPS I
l-W'THK. (82 *F)
4t
>t
5s
^ s.
EQUIP-
WENT PLAT OR
CALCIUM 1 1 SILICATE
1
r
OTHER!
r
CUT FOR SEE DWG. *0- 313301 (PAGE 41)
r SIZE REQ'O. AND GENERAL NOTE J4 FOR
(FAB. MAN.)
SPACING AND DETAILS
*
% ; Y
EQUIPMENT AND PIPING ACCESSORIES:
s> Clips--iy double pronged Type 304 SS, A. J. Gerrard or approved alternate, bl Fabricating Cement--A. P. Green Fire Brick Co. "Insulation Adhesive", or approved alternate. el Insulating Cement--Hydraulic setting, Baldwin-Hill "Powerhouse", Eegte-Picher "One-Coat", or approved alternate. dl Heat Resistant Sealer--Beniamin-Foster #30-43 or approved alternate.
EQUIPMENT ACCESSORIES ONLY:
a) Mineral Wool Blanket--Black, spun rork wool, hexagonal wire netting ene side, expanded metal lath on the other side. ITo be used on equipment
'r expansion joints of the bellows type.) bl Mmcrai Wool Blanket--Black, spun rock wool, hexagonal wire netting on both sides. ITo be used on very irregular shapes where metal lath type is not
* satisfactory.) c) Wire flotting--One inch, hexagonal mesh, #20 q.xjc. Type 304 SS or approved alternate.
, <11 Finishing Cement--Hard surface. Eagle-Picher #106, J. M. #678, or approved alternate.
PIPING ACCESSORIES ONLY: /> a* Finishing Cement--J. M. *352 or approved .alternate. (For pipe patching!
*' I
i
A .
24
SERVICE:
INSULATION SPECIFICATION NO.I IO-L
AU. COLD TEMPERATURE SERVICE (EXCEPT ETHYLENE OXIDE) MINIMUM TIMF. FOR THIS SHEET: DOWN TO II f 10 ci
UNC SIZE <IN.)
!1 s
INSULATION MATERIAL
TOTAL THICK-
NESS (IN.)
NO. LAYERS
CELLULAR GLASS
Ill
i
1-H i
VA.. PIT. 1 FLG. COVER
SHOP PRE-FAB
WIRE
1I1
USSWG. (.0475*) TYPE 304 S. S.
SOFT ANNEALED
BAND NONE
REINF. MESH
1G0LiAStoS
FABRIC MESH /
STARCH BINDER
WEATHERCOATING MAT*L. VIMASCO WC-1 OR BENJAMIN-FOSTER
SEALFAS "C"
|
weathercoating APPL.
PALM
1j
-1 Ai i 1-31 2 i l 2i 2-H 2 i
''
NONE
>f '? WIDE x
040" THICK x TYPE M4 SS
i -----------
__________!
3 2i 3-H 2 i
j
4 2t
t
Si
i
n
14
IS
is
H
22 24 2S 21 31 32 34
_*
| 1
EQUIPMENT! `FLAT OB | OVER JO 1
-
7 jh-'-.-
"3
2 2 2-M 2-!S 2-31 2-H 2-51 2-31 2-.'l 2-31 2-31 2-H 2-H 2-H 2-H
H
2-H
t i i i i i i i i
,
i i
i
i
i
i
t
Z
s 2 oed! 63 U. ia9
t j<
m3 5* c *o fi ^
m
1 Y CUT FOR size neo*o. (TAB. MAN.)
sH Z5
1 p fro Q uWco Ua3
.*
>r 3 t
see owg. fo-ssssbi ipaqc i> AND GENERAL NOTE (4 FOR
SPACING AND OETAILS
1>
** ,v . B I.
Z m-<J U
55 -3
u >
u
> ;i
u
i
!
Y r'
EQUIPMENT ANO 'PlPINO ACCESSORIES: al Clio*--Vi" double pronged Type 304 SS, A. 1. Garrard or approved altamata. b) Adhesive Cement Miracla Adhesive Type H or approvad altamata. el Fabricating Camant--Hot (ISO aFI Asphalt or approvad altamata. dl Anti Al-rasion Coating--Vinyl. Vanatco St4v nr approvad altamata. cl Joint Scalar--Vinyl. asphalt, Vimasco it49 or approved altamata. II Caulking Mastic--Vimasco Caulking Compound or approved alternate, gl Valve Scaler--Lion Oil Co. "Nokorode Low Temp" or approved alternate, hi Non-Setting Sealer--Benjamin Foster --30*73 or approvad alternate.
' EQUIPMENT ACCESSORIES ONLY: ai Cushioning Blanket--I >,i R>- density Aerowrap P-30S, Fine Fyber Felt, Ultrolite, Superfine or approved alternate, bl Cie Cut Strap--Ja" wide k .013" thick x Type 304 SS, 2" lingers on 9" centers. A. J. Garrard or approved alternate, el {mansion Strap-- <V` wide * .023" thick x Type 304 SS, A. i. Gerrard "Expand-R-SIrap" or approved alternate.
. PIPING ACCESSORIES ONLY: JL-Custvoning Blanket--ll.j_lb.-dn<ty Aerowrap POOa. Fioe Fyber Felt, Ultralite. Superfine, or approved alternate, (To be used on piping only wh excessive vibration it likely to occur.I
-25
f
l
OSECRKYVIIVC.EC-. ACOLLLDwtaetmepre, reaxtpuorsjedSE<RtVo|CEpre(EvXeCnEtPTfrEeTeNzYinLgEinT
i
i
INSULATION SPECIFICATION NO.: 10.L
ETHTLENE OXIDE)
MINIMUM TEMP. for THIS SHUT --4 OF (--10 CCI
j1jL
LS:iININZ.EE
MATERIAL
TTNH<O1EITNCSA.SK)L- LENAROYS.
LAVER OATA INNER _ OUTER
aVGA... FCIOTV.EAR __ L(AINYNERER)
(LOAUYTEERR)
RMEEINSHF.
WCEOMAAATTHTINEt.GR-
WCEOAAAPTTPHILNE.GR-
> , *, -
CEGLLLAUSLSAR
2 2
i NONE 1 .2*-IPS i 'e.'rIPS
PRSEH-OFPAB
3'.00A441N78S5NU*.)ESSAt.SLWSTEOYGDPFTE !i i*
NONE
SFMBC1ATI0ELNABSADiRRHSECI1SCR0H-/
BVWEIMNC-JA1ASMCOIORN. SFEOA*S*LCTF*EARS
PALM
;i i 1*5
--'2-4S--I
i-H
I i
.r2i-p',s11 2-.'i*IPS
; NONE ;i I!
.0TV2Y0P*EWTH3ID0IC4EKSS>
: !
2
2-'i 1
2v*2IP-!Si*
2-'4
2-`i i
2>-*24-*'fIPS
S
j-h
4 ;c *i
10
2-1 j
15 3 3 3
j
i ' T* I2P-HS*
2 J-1H- '$I*PS T IHPSf
2 4**1I-R4S' TIPS
2 1r1ir-4s*
T11IP-HS*
2 r its
*irHipfs
2 *101*-I4PS' 14H-IPfS
Y
18 USSWG 3A04NNSESASLOEFDT
i i!
! :
;* 1
12 J-'i 2 12H* IPVS >IE*rIPS
14 J-'i 2 141*-IXP*S ir2*ips
t* J-'i 2 irHipfs irrips
IS
______ | ___
J-'i
2
ir ips *1-V
2*12**IPS
20
J-'i
23* IPS 2 * I-;**
227*IPS '
y 7s.
Vo.
a U*.JI
c5?
'mJ
CfiO.
--- --
s 1
y.
o AVI
X
--
s 2o
~ iK Os
iJ aO
----
cbva>l
u c
i
rz
y. ml'-
i
' .eUysJ.
&
r
y.
a ___ J-'i 2 T* T1-IR4S' 2 TrIPS
424
J-!i
2 2*4H* IPiS*
27* *RS
*T
. y.
ml
' 21
J-'i
2 2SH* IPi*S
2T IPS
%r
t
21
JO
.< ----____
J4
J-'i
-' J-'i
. J-'i
2 2.1H" IPfS J JOH" IPi*S 2 JTHIPsS
2 z rHipis'
J12**IPS jr ips
*r
35*rIPS jrrips
1
ml
. 5y. UT*--
* Vt
f
!
JS
O(rEVtMAEQERTUNIPSTO-TR)
i
V
J-'i
3TIRS i * I-1/
JSr*IPS
f
''
>t
1 2r
r
rFCARUBSET.IQZMFE'OOA.NR.)
(PNSAOEGTEEEAO4N*1W4O) GFAO.ONER<OT0ASG-I3PLEtSA3NCtEtINtRGAL
i | i
>' 'r
! i
ir
EQUIPMENT ANO PIPING ACCESSORIES: *' CI<o4-- 1 j" double ptor.oed T>oo 104 jS. A. j. Gcrrard or approved alternate.
*5* Artheivc Cement--Miracle Adhesive Type H or approved alternate, fotficatino Cement--Hof HKO -Fi Asphalt or aoproved alternate.
* d.i A p'tt*Abrasion Coating--Vinyl. Vtmasco s44f or approved alternate, ct Joint Scaler--Vinyl asphatt. Vimasco s-49 or approved alternate. < Caulking Mastic--Vimasco Caulking Compound or approved alternate. q Valve Scaler--Cion Oil Co. "Nokocodc tow Trmp" or approved alternate, hi Mon-Setting Sealer--Beniamin Foster s?30-7J or approved alternate.
EQUIPMENT ACCESSORIES ONLY: at Cushicnmi Blanket--M'* b. density Acr*r*o P-108. Fine Fyber Felt. Ultralite. Superfine or approved alternate. u D*c Cut Strap--a wide * .023" thick * Type 30*1 SS. 2" fingers on 9" centers. A. J. Gcrrard or approved alternate. <* Cfcpamton Strap-- Ji" wide * .023" thick v Type a04 SS, A. J. Garrard **Expjnd-ft-$trap" or.approved alternate.
FIFING ACCESSORIES ONLY: at Cushioning Blanket--itj lb. dnmity Aerowrap P-30d, Fm>c Fyber Felt, Ultralite, Superfine, or approved alternate. tTo be used >o piping only- who excessive vexation is likely to 'ceur.i
26
SERVICE: ALL COLD TEMPERATURE SERVICE (EXCEPT ETHYLENE OXIDE)
INSULATION SPECIFICATION NO.: 10-L
MINIMUM TEMP. FOR THIS SHEET: DOWN TO *40 e, <*40 CI
LINE SIZE (IN.)
MATERIAL
'4 ',,
* f 1-4
2
CELLULAR GLASS
i `
iI j
2-H
J
3-4 \
4
i i
t
19
12
14
It
IS
a a
24
..
i jJ2
:
#i
EQUIP* MENT /FLAT OR OVER St*)
j
!
1 2*
Y1
TOTAL THICK
NESS r|N.>
NO. LAV. ERS
2-4 i
2-4
i
A * -*., 2
32
32
32
3-4
2
3-4
2
3'i
2
42
42
42
42
42
2
4-' i
2
4-'5 2
4-'5
2
4-'5
2
4-4
2
4-4
2
4-4
2
4-4
- 4-4
4-4
1
2
2 2
2
LAVER OAT*
inner
OUTER
NONE
1
r ips i l-.V
H ? IPS <-/
1-''IPS H4* 2-TIPS *WF TIPS * H-i* J-.4' IPS 11-4*
4' IPS xl-T
F IPS r r ips *r
IF IPS *2'
irip$ r
,4-IPS
ivn
ir ips *2* 2FIPS r
22* IPS r
24`IPS *r 2r!Ps *r
2r*ps r
wm
r
?rm jrr
rJFIPS
2-4"
1 .* IPS * 2-.' a*
V IPS * 2-.T
4* IPS il-T
4-4' IPS *1-4*
5' IPS * 1-T
$ IPS * t-T
FIPS *r
r ips *r
TIPS xr
10* IPS *2*
12* IPS *2*
tr ips 2*
ir ips *2*
ir ips r
strips *T
tr ips * 2-.4*
24* IPS 11-4*
2F IPS *2-4*
2TIPS *2-4*
JO* IPS 2-u*
Kx 2V-t$
srips *2-4*
JS* IPS *2-4'
srips
*2-4*
40*IPS
* 2-4*
2-4-
VA.. FIT. A FLG. COVER
SHOP PRE-FA8
WIRE (INNER LAYER)
It USSWG (.0475*) x TYPE 304 S. S. SOFT
ANNEALED
BANO /OUTER LAYER)
NONE
1 Y
4* WlOE oar thick
i TYPE 394 SS
i-
i i
5Li V!
Z
sr~ S*
z Lr
O
d va
2 P u.
iOd(0 o o
u
u 74
u
S2 J33 ^r< 2 era
a:
a9
03
Uf!i
u
1
t
m3
S^ sA 6a
*
a as
co
i
CUT FOR SIZE
REQ'O. /FAB. MAN.)
i
> >' SEE DWG. m-SSSMI (PAGE 411 ANO GENERAL NOTE *4 FOR SPACING
ANO DETAILS
RE1NF. MESH
Ji
nUintH*
COATING 1 COATING
MAT*L. '
APPL.
GLASS FABRIC10 x 10 MESH / STARCH BtNOER
VIMASCO i WC-1 OR BENJAMIN- I | FOSTER SEALFAS 1
"C" '
PALM
_
.
i i
i
111!
! i !* ! ! it
_____ ^ ij
.
!
1
3T.
''
i !
i. i ! ! i
...
.
t 5 1
w
!i
1 1
>i '
1
' EQUIPMENT ANO PIPINO "ACCESSORIES:
al Ciio^--double prisoned Type 304 SS. A. J. Gcrrard or approved alternate. b> Adhesive Cement--Miracle Adhesive Type H or approved alternate. a Fabricatin') Cement*Hot <180 'ft Asphalt or approved alternate,
dt Aet*-Ahravon Coatinn--Vinyl, Vimasco --49 or aporoved alternate.
t*t Jc*nt 5ealnr*vmvl asphalt. Vimaseo js4T or approved alternate,
f) Cau^tno
--Vimasco Caulkinn Compound or approved alternate,
pi Valve Valor---Lmo OH Cp. "Nokorod? Low Temp" or approved alternate. < hi Non-Seivn Scaler--Beniamin Fesler i:J0-7* or approved alternate.
. EQUIPMENT ACCESSORIES ONLY: * a* Cushioning Hanker-- 11 * lb. density Aerowrap P-308, Fine Fyber Felt, Ultrjlitc. Superfine or approved alternate. - b O o Cut Ctr.-r--: " wide * .023" fhtcfc x Tvtw 304 SS, 2" tinners on 9" centers, A. J. Garrard or approved alternate.
cJ Expansion Strop--3," wide x .023" thick x T>pe 304 SS, A. J. Gcrrard "Expand-R-Strao" or approved alternate.
.PIPING ACCESSORIES ONLY: : ~ at Cu<honinci Blanket-- I i'i lb. density Aerowrap P-308, Fine Fyber Felt, Ultraiite. Sootfir*, or appffalternate. (To be used on piping only *hcrc
*'<cesive vibration ** likely to oeeur.t
-27 -
SERVICE: ALt COLD TEMPERATURE SERVICE (EXCEPT ETHYLENE OXIDE)
INSULATION SPECIFICATION NO.! IO-L
MINIMUM TEMP. TOR THIS IHISTt DOWN TO -Hi
<--SO *>et
- LS(IIINNZ.EE)
INMSAUTLEARTIIAOLN TTNHO(IENITCS.AS)KL- LENAROYS.
layer oata
INNER MIDDLE OUTER
FVLAG... CFOITV.E&R MIO'INOWNLIEERRELAAY.)
U(OYUETRER)
. MREEISNHF.. WCEMOAAATTTHI'NLE.GR- wceoAaaPttPhiLne.gr-
:' M
; t- ....
CEGLLLAUSLSAR
!
-
3-M 7 II-P1.1$/i J-'i 2 V11-IP*S/ 3*4 2 r ips
NONE
r3IP-S!4*r
j-r ips
nr
4* IPS
PRSHE-OFPA0
STOY1'F.80PT4EU7AS53*SN0W4N) EOxSASL X .1M<r3O'0t*4wyT'SlpOHSeIEC- K~ SM8FG11TA0ELNABSA*ORRHSCEI1SCRH0/ 8VWESFINEMOCA-JSA-CLAITSF"MECOARIOSRN- t PALM
nr
1-K
4
2
Ha' IPS
nr
S' IPS
nr
1
2
4 2 2**rips
r ips
nr
2-M
4-'i 2 2x2-i*5* IPS
r ips
nt-K
ir
vJ
4-H 2 T*IrPS
T2IP-HS* .
A
- 3-H
4-M 2 3-r'? IPS
TIPS
nW
4 i 4-M 2 4*2i*ps
*r2-ipMs*
* i S 2 nr}i-p*sj* ' t *I2t*-4IP4S*
- t 5-!a 3 r1i-p`si* ' 112**IPS IFrIPS
1*
S->4
3 *101*-iMps*
MMM
%r
*irrips
; ,i !
' 14 !
V is
I
it
J
J-M
3 12H* ipfs i2r*ips
arips
nr
S-M
3 141*-I3P4S'
irrips
21-IPS
nr
s
3 iirrips 2*20**IPS
ir ips
nr
c
3 irrips
rrm nr
2TIPS
nr
t
3 20*rIPS
24*rIPS
2TIPS
nr
X ot-1 da St v<s U2
3 V5.
a
SQ
SS
u.
au04 Si3
va
|
a*?
ti
X5eO<oS u<
QUSvat3 CO
'faXwesJ i /,
22 i
I 3 22*rIPS 2*82**IPS arfips
y.
i
1
i ....
t
3 24r*IPS 22T*IPS
srips
nT
'
ut
: 2t
S-M
3 2*2T*IPS
stirs
nr
342*-I3PSf > L
-
4- 21 I!
*
t-M
3
2TIPS
nr
J* rriw
3F2-IKP*S
J-M 3 382**IPS J*4VMP3 2-M*
aux
n U
'4 *
fr-H 3 2*TrIP1 3Er* IPS 2-34*
uu ^
\ 7 I ijrrips 2-!f 1-M*
7
1
3PIPS
*T
2-Jf
2-M*
'
.> ;
O(FCVMLEOACRUTMtJPTOT-R)
'
7-M 1 2-!4* 2-! r 2-M* (FCARURSET.IQZMFE'DOA.RN.) (PSAPSGAEECENIN4OOGtW)TEAAQNN.HDD#DFGD-OJEEtRSNT3AE0IR1LASL . >
><
EQUIPMENT AND PIPING ACCESSORIES: .a) Clips--'V doubt* oranged Typ* 304 SS, A. ). Gerrard of approved alternate. ' bl Adhesive Cement--Miracle Adhesive Type H or approved alternate, el Fabricating Cement--Hot (ISO FI Asphalt or approved alternate. d> Anti-Abrasion Coating--Vinyl, Vimaseo --49 or approved alternate, el Joint Sealer--Vinyl asohalt. Vimaseo --49 or approved alternate. , ft Cjulking Mastic-Vimaseo Caulking Compound or approved alternate, gl Valve Sealer--Lion Oil Co. "Nokornd* Low Temp" or approved alternate, hi Non-Setting Sealer--Beniamin Foster --30-73 or approved alternate.
EQUIPMENT ACCESSORIES ONLY: al Cushioning Blanket--H'j lb. density Aerowrao P-308, Fine Fyber Felt, Ultralite, Superfine or approved alternate, bl Die Cut Strap--Ji" wide x .023" thick * Type 304 SS, 2" lingers on 9" centers, A. J. Gerrard or approved alternate, el Expansion Strap--Ji" wide x .023" thick x Type 304 SS, A. J. Gerrard "Expand-R-Strap" or approved alternate.
PIPING ACCESSORIES ONLY: al Cushioning Blanket--I Vj lb. density Acrowrap P-30S, Fine Fyber Felt, Ultralite, Superfine, or approved alternate. iTo be used on piping only where excessive vibration is likely to oecur.l