Document baQKraRwMdYzpNnmZ87BKKxyg
1
c
PLAINTIFF'S EXHIBIT MON-2 C26
RESPIRATORY PROTECTION PROGRAM
, (Procedure Bulletin P-0130) t
APPROVED BY THE PLANT MANAGER'S SAFETY BOARD DECEMBER 21, 1978
(Re-Issued October 10, 1980)
c MAP 001547 LAM023424
A NEW PROCEDURE BULLETIN
PURPOSE; PROTECT EMPLOYEES FROM EXPOSURE TO AIRBORNE CHEMICALS OR PHYSICAL CONTAMINANTS DURING NORMAL AND EMERGENCY CONDUCT OF THEIR WORK
EMPHASIS; PROVIDE EQUIPMENT, TRAINING, AND PROCEDURES AND REQUIRE COMPLIANCE
MAP 001548 LAM023425
V
f
NEW BULLETIN COVERS 1. BREATHING AIR QUALITY 2. SELECTION, UPKEEP, AND TRAINING IN USE OF
RESPIRATORY EQUIPMENT 3. BREATHING AIR SOURCE/SYSTEM X 4. RESPONSIBILITIES
C MAP 001549
LAM023426
V
c
4
BREATHING AIR OUTSIDE BATTERY LIMITS
COMPRESSED AIR AVAILABLE PIPELINE HEADER SYSTEM CYLINDER OTHER
* - DO NOT USE UTILITY OR INSTRUMENT AIR - NO CROSS CONNECTIONS
L MAP 001550 LAM023427
BREATHING AIR OUTSIDE BATTERY LIMITS
PIPELINE HEADER SYSTEM
RESPONSIBILITY - UTILITY DEPT.
QUALITY
PLANT AIR COMPRESSORS
DISTRIBUTION HEADER (UP TO 1st BLOCK VALVE AT BATTERY LIMITS)
APPROVAL TIE-INS
VISUAL CHECK MONTHLY
WRITTEN REPORT
CYLINDERS
RESPONSIBILITY - STORES DEPT.
CONTENTS CHECKED ON REPORT
TAGGED - SIGNED
LINDE DIV. UNION CARBIDE ONLY APPROVED
OTHERS REQUIRE LP&S APPROVAL
MAP 001551
LAM023428
BREATHING AIR DISTRIBUTION WITHIN BATTERY LIMITS OWNERS* RESPONSIBILITY
- PREVENT CONTAMINATION - SAFEGUARD USE ONLY FOR BREATHING - MONTHLY VISUAL CHECK OF
IN-BATTERY LINES - WRITTEN REPORT - CONFORM TO HOSE STATION STANDARDS - QUICK CONNECT SYSTEM WITH SIGN - COLOR CODING (BLUE BAND WHITE STRIPE)
MAP 001552 LAM023429
RESPIRATORY SYSTEMS
POLICY WE WILL MAKE CONVENIENTLY AVAILABLE RESPIRATORY EQUIPMENT SUITABLE
FOR WORK TO BE PERFORMED AND
EMPLOYEES REQUIRED TO PERFORM SUCH WORK SHALL HAVE HAD THE REQUIRED RESPIRATOR EQUIPMENT TRAINING AND WILL BE REQUIRED TO USE SUCH EQUIPMENT
MAP 001553 LAM023430
V
c
V3
RESPIRATORY SYSTEMS
POLICY - NO UNPROTECTED PERSON SHALL KNOWINGLY BE SUBJECTED TO A HAZARDOUS ENVIRON-
C MENTAL CONDITION DURING THE PERFORMANCE OF THE WORK ASSIGNED
C - MAP 001554
LAM023431
V
c
v 9
RESPIRATORY SYSTEMS - RESPONSIBILITIES
WHO DEPT., UNIT, OR CRAFT SUPERVISION SUPERVISORS OF PERSONS PERFORMING WORK REQUIRING RESPIRATORY PROTECTION
c
WHAT 1. INSPECT, EVALUATE EXPOSURE, SPECIFY EQUIPMENT
2. PREPARE AND MAINTAIN WRITTEN PROCEDURES
3. TRAIN EMPLOYEES KEEP RECORDS ON TRAINING
c
MAP 001555 LAM023432
V (
V 10
RESPIRATORY SYSTEMS - RESPONSIBILITIES
MHG
DEPT., UNIT, OR CRAFT SUPERVISION SUPVISORS OR PERSONS PERFORMING WORK REQUIRING RESPIRATORY PROTECTION
WHAT
1. INSPECT EQUIPMENT KEEP RECORDS ON INSPECTION
2. REVIEW CHANGES IN SCOPE OF WORK FOR IMPACT ON PROTECTION REQUIRED
3. INSURE PROPER APPLICATION
C MAP 001556 LAM023433
( WHO
<
V
v 11
RESPIRATORY SYSTEMS - RESPONSIBILITIES LOSS PREVENTION AND SAFETY (LP&S)
WHAT C
1. WORK WITH SUPERVISION INSPECTION, EVALUATION, SPECIFY EQUIPMENT
2. PROVIDE EQUIPMENT TO UNITS REPAIRS, CLEAN, INSPECT, STERILIZE SEAL PACKAGE MASKS
3. TRAIN SUPERVISION USE, CARE, AND STORAGE
4. MAINTAIN LOG BOOK ON SELF-CONTAINED BREATHING APPARATUS MODEL SW CANISTER MASKS
MAP 001557 C
LAM023434
RESPIRATOR FITTING
USER MUST TEST EACH TIME RESPIRATOR IS PUT ON
USER MUST CHECK - POSITIVE PRESSURE TEST - NEGATIVE PRESSURE TEST - MOVEMENT CHECK - MANUFACTURER INSTRUCTIONS
USER MUST WEAR AS DESIGNED - ALL PARTS IN PLACE - ALL PARTS PROPER POSITION - ALL STRAPS SECURE - NO MODIFIED STRAPS
MAP 001558 LAM023435
RESPIRATOR FITTING PURPOSE OF PROTECTIVE EQUIPMENT
ISOLATE WEARER FROM ATMOSPHERE REQUIRES LEAK-TIGHT SEAL
BETWEEN MASK AND FACE MUST BE FREE OF FACIAL HAIR
PROTRUDING INTO SEALING PORTION OF RESPIRATOR NOTE: A FIT TEST WILL NOT BE CONDUCTED ON ANYONE NOT
MEETING THIS REQUIREMENT.
MAP 001559 LAM023436
RESPIRATORY EQUIPMENT PROCEDURE
UNIT AND CRAFT SUPERVISORS (INCLUDING P.T.) "KEEP CURRENT LIST OF PERSONS -REQUIRED TO USE RESPIRATORS -THOSE PERSONS TEMPORARILY NOT PHYSICALLY ABLE TO USE RESPIRATORS "UPDATE LISTS ANNUALLY OR WHEN OPERATIONS CHANGE
KEY CONSIDERATION: WORK BEING PERFORMED NOT THE GENERAL LOCATION OF THE WORK
MAP 001560
LAM023437
V
c
v
15
RESPIRATORY EQUIPMENT PROCEDURE
USED EQUIPMENT RETURNED TO SAFETY SUPPLY FOR REPROCESSING
DISPOSABLE DUST RESPIRATORS DISCARDED AFTER ONE USE
GAS MASK CANISTERS PROPERLY IDENTIFIED SPECIFY PROTECTION
C MAP 001561 LAM023438
16
c
RESPIRATORY EQUIPMENT PROCEDURE PRESCRIPTION GLASSES/FULL FACEPIECES
AVAILABLE ON REQUEST - LP&S
OXYGEN DEFICIENT AND TOXIC ATMOSPHERE STANDBY REQUIRED
C SUITABLE RESCUE EQUIPMENT REQUIRED STANDBY SOUNDS ALARM
EQUIPMENT INSPECTION MONTHLY BY OWNING DEPT. SEMI-ANNUALLY BY SAFETY DEPT.
MAP 001562
LAM023439
(n
RESPIRATORY EQUIPMENT PROCEDURE WRITTEN PROCEDURES REQUIRED EMPLOYEES TRAINED BY SUPERVISORS EMPLOYEE DEMONSTRATES
PROPER FIT PROPER USE GUIDES TO RESPIRATOR SELECTION & USE AVAILABLE FROM LP&S
MAP 001563
LAM023440
V
RESPIRATOR FITTING
13
IN AREAS HAVING ASSIGNED RESPIRATORS USER TESTED WITH RESPIRATOR ASSIGNED
IF SPECIAL GLASSES ISSUED THEY WILL BE USED IN FIT TESTING
DENTURES MAY SERIOUSLY AFFECT FIT MUST BE WORN DURING FIT TESTING AND USE
c
ADDITIONAL QUANTITATIVE FIT TESTING REQUIREMENTS WILL BE REQUIRED FOR ACRYLONITRILE EXPOSURE WHEN EQUIPMENT IS AVAILABLE
c MAP 001564
LAM023441