Document baLwMVYaNJYpO6Dz4j3KNVerD
FILE NAME:McGraw-Edison (ME)
DATE: ^
DOC#: ME0
DOCUMENT DESCRIPTION: WZ D
March 29, 1966
Filed Sept. 8, 1964
H. W. MIKULECKY
CURRENT LIMITING FUSE
3,243,552
March 29, 1966
H. W. MIKULECKY
CURRENT LIMITING FUSE
3,243,552
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United States Patent Office
3,243,552
Patented Mar. 29, 1966
1.
2
3,243,552
CURRENT LIMITING FUSE
Harvey W. Mikulecky, Racine, Wis., assignor to McGraw Edison Company, Milwaukee, Wis., a corporation of
Delaware
Filed Sept. 8, 1964, Ser. No. 394,957 13 Claims. (Cl. 200-120)
protracted fault currents, the arc gap first formed is gen erally progressively enlarged by vaporization of the silver element until the gap is of sufficient length to effect final interruption of the circuit and consequently the fulgurite is generally continuous. When interruption of small overload currents results in arcing over a plurality of cycles, the arc energy tends to be large. The relatively large arc energy and the dissipation of additional heat
This invention relates to fuses and, more particularly,
to fuses of the current limiting type which limit the flow
resulting from IPR losses caused by the flow of follow cur O rent through the fulgurite combine to delay the cooling
of current in an electrical circuit under short circuit con ditions to a substantially smaller value than the available
of the central portion of the fulgurite which remains partially conductive, and only the end portions of the
short circuit current of the circuit.
fulgurite, where the arc contacts the relatively cool filler
Current limiting fuses conventionally comprise a fusible particles, tend to interrupt the arc. Most of the voltage
element embedded in a granular inert material of high appears across the ends of the fulgurite, which are of
dielectric strength such as sand or finely divided quartz. higher resistance than the hot central portions thereof,
Usually the fusible element is in the form of one or more and tends to flashover the hot gases, and consequently re
thin conductors of silver wound on a supporting core, ignition of the fusible element and post interruption fail
or spider, of high temperature resistant ceramic material. ure frequently occur when current limiting fuses control
When subjected to current of fault magnitude, the fusible 20 overload currents of small magnitude.
element attains fusing temperature and vaporizes, where It is an object of the invention to provide a current
by arcing occurs and the metal vapors rapidly expand to limiting fuse for controlling both currents of overload
many times the volume originally occupied by the fusible proportions and of short circuit proportions which has
-element granules
and are thrown into the spaces between the of inert filler material where they condense and
25
improved means to prevent re-ignition of the clearing relatively low magnitude currents.
arc
when
are no longer available for current conduction. The It is a further object of the invention to provide a cur
current limiting effect results from the interaction of the rent limiting fuse for interrupting both large and small
metal vapors and the inert granular material surrounding fault currents which has means to form a series of arc
the fusible element. The physical contact between the gaps or fulgurites rather than a continuous fulgurite when
hot arc and the relatively cool granules causes a rapid 30 clearing prolonged, low magnitude overload currents.
transfer of heat from the arc to the granules, thereby These and other objects and advantages of the inven
dissipating most of the arc energy with very little pres tion will be more readily apparent from the following
Sure buildup within the fuse enclosure. The vapors of silver have relatively low conductivity unless their tem
detailed description when taken in conjunction with the accompanying drawing wherein:
perature is particularly high, and the temperature of the 35 FIG. 1 is a sectional view through a current limiting
silver vapors is rapidly reduced by the quartz sand filler fuse embodying the invention;
until the vapors will not support a flow of current. Con FIG. 2 is a view taken on line 2-2 of FIG. 1;
sequently, a high resistance is, in effect, inserted into the FIG. 3 is a view taken on line 3-3 of FIG. 1;
path of the current and initially limits the current to a FIGS. 4a-4f are schematic views illustrating the se
magnitude which is only a small fraction of that avail 40 quential operation of the fuse of FIG. 1 when interrupt
able in the circuit.
ing small magnitude fault currents;
The quartz sand particles in the immediate vicinity FIGS. 5 and 6 are schematic views of alternative em
of the arc fuse and become partial conductors at the high bodiments of the invention illustrating the main and
temperature of the arc and form a fulgurite, or semi auxiliary fusible elements in linear form rather than hel
conductor. The fulgurite resulting from fusion and sinter 45 ically wound as in the actual construction and as shown
ing of the quartz sand particles is in the nature of a in FIG. 1; and
glass body, and as it cools it loses its conductivity and FIG. 7 is a perspective view of the arcing electrodes
becomes an insulator.
utilized in the embodiment of FIG. 1.
High voltage, high amperage current limiting fuses Referring to the drawing, a tubular enclosing casing
used to control fault currents of high magnitude conven 10 for a current limiting fuse is constructed of suitable
tionally employ fusible elements of silver ribbon having insulating material such as glass fiber impregnated with
Serially related portions of relatively small cross sectional epoxy resin, glass, or fiber. A metallic end piece 11R is
area and intermediate portions of relaitvely large cross secured on the right end of casing 10 by means of any
Sectional area, for example, a silver ribbon provided with suitable seal such as epoxy cement 12 and radially ex
a plurality of circular spaced apart perforations which 55 tending pins 4 (see FIG. 3) protruding through the
determine the portions where fusion of the fusible elle casing 10 and into holes in end piece 11R. A metallic
ment is initiated on currents of short circuit magnitude. end piece 11L may have external threads engaging in
The perforations form portions of reduced cross sectional ternal threads formed near the left end of casing 10. A
area which limit the peak arc voltage and make it possible metallic hinge assembly 16 may be secured to end piece
to distribute the thermal duty of the arc quenching granu 60 1R shown at the right end of fuse casing 10 by screws
lar material relatively evenly over the entire filler body. 17 engaged within threaded apertures in the end piece
If such a fuse is subject to fault current of high mag 11R. The end piece 1.1L shown at the left end of fuse
nitude, all of the portions of small cross sectional area casing 10 has a smaller diameter portion 18 and an
fuse and vaporize almost simultaneously, resulting in the axial bore 19. A tubular metallic terminal member 20
formation of arclets in series and controlling the trans 65 extends into axial bore 19 with a force fit and is rigidly
ient voltage across the fuse. When subjected to small secured to end piece 11L by pins 21 extending radially
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4.
through tubular member 20 and Smaller diameter por 400-600 F. range when subjected over a long period
tion 18 of end piece 11L. Terminal member 20 may be of time to low magnitude currents as compared to the
adapted to fit within a stationary contact jaw of an elec 1760 F. melting temperature for pure silver. It will be
trical switch, and an insulating member 22 provided with appreciated that on currents of short circuit magnitude,
an eye (not shown) for receiving a hookstick may be the alloy element 40 has little or no effect and the silver
secured in the end of terminal member 20 by suitable elements 37 vaporize at the fusion temperature for the
means such as epoxy cement. End plates 23 are dis silver.
posed against the internal surface of end pieces 1.1L and An auxiliary fusible element 41 is wound on spider
11R and are secured thereto by screws 24. Each end 26 in radially inward spaced relation from the main ele
plate 23 has a plurality of radially extending tabs 25 ad O ment 36 and in the helical path defined by the depres
jacent its outer periphery which may be bent down and sions 33. Auxiliary element 41 may be a copper or a
form terminals to which the fusible conductors can be silver ribbon, a copper or a silver wire, a plurality of
connected. An elongated insulating core, or spider 26, silver wires 42, as shown in the drawing, or a resistance
is axially mounted within casing 10. The ends of spider wire, and is electrically connected at its ends by suitable
26 are affixed to metallic end plates 23 by suitable means 15 means Such as solder to metallic clip, arc gap electrodes
Such as epoxy cement.
43 each of which fits over one of the raised shoulders 34
Spider 26 is of generally star-shaped cross section of spider 26. The ends of clip electrodes 43 are resiliently
having a plurality of radially protruding, peripherally urged against the raised shoulder 34 to prevent move
spaced apart, longitudinally extending fins 32. Each fin ment of the electrode 43 relative to spider 26. The arc
32 has a plurality of depressions 33 of semi-cruciform 20 gap electrodes 43 are located at points approximately
configuration spaced apart longitudinally of spider 26 midway between the low melting temperature alloy bead
forming longitudinally spaced apart raised shoulders 34. 40 and the ends of the main fusible ribbons 37, and the
The depressions 33 of peripherally successive fins 32 arc gap electrodes 43 are spaced radially inward from
are progressively staggered in a direction longitudinal the main ribbon 37 so that an air gap of approximately
of the spider 26 so that the peripherally successive de 25 64 inch to 32 inch exists between the electrodes 43 and
pressions 33 define a continuous helical path and the pe the main ribbons 37. The arc gap electrodes 43 have
ripherally successive raised shoulders 34 form support Sufficient mass to withstand arcing without deformation
means of helical configuration for a circuit interrupting or melting over prolonged periods until the auxiliary
main fusible element 36 which is usually of silver or element 41 clears the fault. Depending tab portions 45
copper and normally carries all of the current and as dis 30 extending in a direction away from the main ribbons 37
closed in FIGS. 1 and 2 comprises a pair of parallel rib are provided on the arc gap electrodes 43 to which the
bons 37 of suitable fusible material such as silver helically ends of the auxiliary element 41 are attached by suitable
Wound so as to contact only the peripherally spaced apart means such as solder so that the arc cannot easily con
raised shoulders 34 of spider 26 and being electrically tact the auxiliary element 41 and cause premature melt
connected in parallel between metallic end pieces 11. The 35 ing thereof.
ends of the ribbons 37 are soldered to tabs 25 on end Auxiliary fusible element 41 is selected so that the ratio
plates 23.
of the average 100 second melting current of the main
Spider 26 may be of inert ceramic material such as element 36 to the average 100 second melting current for
porcelain, but it preferably is of an electrical insulating the auxiliary element 41 is in the range of 2 to 6, and
material adapted to evolve gas in the presence of an arc, 40 preferably this ratio is approximately four. Stated in
as disclosed in my copending application Serial No. 313,- another manner, auxiliary fusible element 41 is selected
640 filed October 10, 1963, having sufficient mechanical to have a minimum melting current sufficiently less than
strength to be self supporting, and being capable of with that of the main element 36 so that, when the minimum
standing temperatures up to 250 F. continuously with melt current is reached for the main element 36, good
out degradation and temperatures up to 500 F. for 45 low current clearing characteristics exist for the auxiliary
periods up to one hour without excessive degradation or element 41.
decomposition. Spider 26 may be of a molded thermo An indicator wire 47 of suitable material having high
Setting composition comprising a water insoluble binder er resistance than silver such as tungsten or Nichrome
and an anti-tracking substance selected from the class is connected at one end to the arc gap electrode 43R ad
consisting of the hydrates and oxides of aluminum and jacent hinge assembly 16 at the right end of the fuse as
magnesium. The composition may also include other shown in the drawing. The indicator wire 47 is wound
fillers such as mica, glass, fiber, asbestos, or silica, and in the helical path defined by the depressions 33 and ex
one suitable material comprises approximately 60 percent tends through an opening 48 in the right end of spider 26,
aluminum hydrate filler, 20 percent melamine resin through axial opening in an insulating disc 49, the end
binder, and approximately 20 percent asbestos.
plate 23, and the end piece 11R, and is secured by suit
When the fuse is required to control currents of short able means such as solder to the bottom wall 50 of
circuit proportions, the silver ribbons 37 of the main a cup shaped indicator 51. Cup shaped indicator 51 is
fusible element 36 may be provided with a plurality of normally disposed within an axial bore 52 in end piece
circular perforations, or holes, 39 spaced apart along the 11R and is urged outward therefrom to a visible po
length thereof which determine the points where fusion 60 sition by a compression spring 54. Indicator wire 47
of the element is initiated when the fault current and normally holds indicator 51 in the inward position wherein
its rate of rise are high. The perforations 39 form por Spring 54 is compressed between the bottom wall 50 of
tions of reduced cross sectional area so that each ribbon indicator 51 and the end plate 23. Indicator 51 has a
37 has a number of serially related portions of relatively circumferential flange 56 adjacent its open end, and an
small cross sectional and intermediate areas of rela 65 eyelet 57 secured by suitable means such as staking to
tively large cross sectional area. Beads 40 of low melt the end piece 11R adjacent the margin defining axial bore
ing temperature alloy such as tin-lead solder are in inti 52 interferes with flange 56 and prevents indicator 51 from
mate contact with the main silver ribbons 37 preferably being removed from end piece 11R.
adjacent the midpoint thereof. At melting currents flow Disposed within the interior of casing 10 and embed
ing for prolonged periods, the fusible ribbons 37 become 70 ding the spider 26, the main ribbons 37, the auxiliary ele
hot enough to melt the alloy bodies 40, and the amalga ment 41 and the indicator wire 47 is a body of granular
mation of the silver and alloy causes a hot spot with inert or refractory material 55 of high dielectric strength
high enough resistance to melt the ribbon 37 at this such as sand or finely divided quartz.
point. This construction, known as the "M' effect, allows Under currents of short circuit magnitude, the main
the fusible ribbon 37 to melt at a temperature in the 75 element 36 and the indicator wire 47 vaporize almost
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instantaneously, thereby permitting spring 54 to urge indi regions rather than at a single fulgurite, the burning back
cator. 51 to a visible position as an indication that the of the main ribbon 37 will occur at a much faster rate
fuse has operated. The disclosed fuse is particularly and the arc energy is dissipated in three regions rather
adapted to clear relatively small magnitude currents of than at a single fulgurite, thereby permitting the central
overload proportions, and FIGS. 4a-4f schematically portion of the fulgurites to cool and become a noncon
show the sequence of operation under these conditions ductor. Further, the fuse will thus have the two end
and illustrate the main and auxiliary elements as a single portions with good arc extinguishing characteristics at
ribbon 37 and as single wire 41 respectively to facilitate each of the three fulgurites, and consequently the dis
the understanding of the invention. Under relatively closed fuse rapidly clears small overload currents.
small but prolonged overloads, the main ribbon 37 melts 0. If the cross section of auxiliary element 41 is too
first at the low melting temperature alloy bead 40 near large as compared to main ribbon 37, the arc at the air
the center of the ribbon, and the main ribbon 37 begins gaps 58 and 59 may exist for a sufficient length of time
to burn back under the initial arc formed at this point to damage that section of the fuse. If, on the other hand,
as shown schematically in FIG. 4b. As discussed here the cross sectional area of auxiliary element 41 is insuffi
inbefore, even when the main ribbon 37 has perfora 5 cient, the time of arcing at the air gaps may be too short
tions 39 forming portions of reduced cross sectional to completely burn the main ribbon 37 open at this point
area, the arc gap first formed at the center of the ribbon and consequently only one opening will be provided in
is being progressively enlarged by the vaporization of the main ribbon if re-ignition occurs.
the ribbon rather than forming arclets in series. The FIGS. 5 and 6 illustrate embodiments wherein the
full line potential appears across the glass-like fulgurite 20 main fusible element is caused to burn back at a still
resulting from the fusion of the quartz filler 55 imme greater number of points when subjected to small pro
diately adjacent the initial arc, and the relatively large longed overload currents. The main and auxiliary fusible
arc energy, the excessive duration of arcing, and the IR elements of the embodiments of FIGS. 5 and 6 are pref
losses due to flow of follow current when clearing pro erably wound helically on a support spider and embedded
longed low magnitude current delay the cooling of the 25 within a granular inert filler in the same manner as in the
central portion of the fulgurite so that it remains semi preferred embodiment, but in order to simplify the de
conducting. Consequently, only the two end portions of scription and facilitate the understanding of the invention,
the fulgurite where the arc contacts the relatively cool the main and auxiliary elements are shown in linear form
quartz sand tend to extinguish the arc.
in the drawing and the arc gap electrodes are designated
- As soon as the voltage rises sufficiently across the 30 as arrowheads. The main fusible element of the embodi
arc formed at bead 40 adjacent the center of the main ment of FIG. 5 is a silver ribbon 37 connected between
element ribbon 37, the air gap 58 between the clip elec the fuse end pieces (not shown) and having a plurality
trode 43L shown at the left of the drawing and the main of spaced apart circular perforations 39 and a bead 40
ribbon 37 sparks over, thereby causing current flow of low melting temperature alloy adjacent its center. The
through the indicator wire 47. Since the portion of in 35 serial arrangement of three silver wire auxiliary elements
dicator wire 47 within casing 10 and embedded in the 61, 62, 63 is parallel to but electrically isolated from the
quartz sand filler 55 has better heat dissipation charac main ribbon element 37. The outer auxiliary elements 61
teristics than the portion of indicator wire surrounded by and 63 may be of the same wire size and are of Smaller
air within axial bore 52 in end cap 11R, the latter portion wire size than the central auxiliary element 62. Elec
surrounded by air will melt first under low fault condi 40 trodes 66 and 67 at the outer ends of auxiliary elements
tions and assure movement of indicator 5 to visible 61 and 63 (which may be similar to clip electrodes 43
position.
of the preferred embodiment) form air gaps with the
Since the indicator wire 47 is of relatively high main electrode 37 which are smaller than the air gaps
resistance, it will melt almost immediately at a number formed between main ribbon 37 and electrodes 69 and
of points and impose the arc voltage across the air gaps 45 70 connected respectively at the junctions of auxiliary
58 and 59 in series and flashover air gap 59 as shown elements 61 and 62 and of auxiliary elements 62 and 63.
in FIG. 4c and thus connect auxiliary element 41 in par On small overload currents, the main ribbon 37 will first
allel with main ribbon 37. The intense heat of the arc melt at the bead 40 at the center of the ribbon 37 and
ing to the main element 37 at the air gaps 58 and 59 the ribbon will burn back from this point. After the quickly burns open sections of the main ribbon 37 50 arc voltage across the fulgurite at the center of ribbon adjacent the clip electrodes 43L and 43R as shown in 37 rises to a sufficiently high magnitude, the air gaps FIG. 4d. Auxiliary element 41 has been selected so between ribbon 37 and electrodes 66 and 67 flashover and that its minimum melt current is approximately one continue to burn back the ribbon 37 at these points dur fourth that of the main fusible element 37, and conse ing the period required to melt the auxiliary elements 61. quently several half cycles will be required to vaporize the 55 and 63 and thus clear the overload current. If the main auxiliary element 41 on the relatively low fault current. ribbon 37 is re-ignited, the voltage across the arc at the During the time required to melt the auxiliary element fulgurite adjacent the center of the main element 37 will 41, arcing will continue at the air gaps 58 and 59 be rise sufficiently to flashover the air gaps between the main
tween the arc gap electrodes 43 and the main element ribbon 37 and the electrodes 69 and 70, and the arcing at
ribbons 37 and will destroy a small section of each main 60 these air gaps during the period required to melt the
ribbon 37 adjacent each of the air gaps. During the plu auxiliary element 62 will destroy sections of the main rality of cycles the auxiliary element 41 is melting, the ribbon 37 adjacent the electrodes 69 and 70. If the main fulgurite at the center of the main ribbon 37 has had time ribbon element 37 is now re-ignited, five arcs are con
to cool and lose its conductivity. Interruption of the fault nected in series throughout the length of main element current by the auxiliary element 41 as schematically 37, and the main element will be burning back at ten dif illustrated in FIG. 4f is particularly easy when the spider ferent places, thereby providing ten fulgurite end por 24 is of gas evolving material which cools the inert gran tions with good arc extinguishing characteristics which
ules 55 and helps prevent reignition of the arc as dis rapidly clear the overload current. closed in my aforementioned application S.N. 313,640. In the embodiment of FIG. 6, three auxiliary silver However, if insufficient length of the main silver ribbon 70 wire elements 71, 72 and 73 are disposed parallel to 37 has been consumed, re-ignition of the main element main ribbon 37 but isolated therefrom by air gaps formed 37 may occur. As illustrated in FIG. 4f, the main ribbon between main element 37 and electrodes 74 and 75 con
37 will now be burning back at the fulgurite at the nected to the ends of auxiliary element 71, electrodes 76
center of the ribbon and also at the fulgurites adjacent and 77 connected to the ends of auxiliary element 72, and the air gaps 58 and 59. Since arcing is occurring at three 75 electrodes 78 and 79 connected to the ends of auxiliary
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element 73. The center auxiliary element 72 is not joined gaps from portions of said main element on opposite sides
to the outer auxiliary elements 71 and 73 as in the em of said alloy element, means disposed adjacent each said
bodiment of FIG. 5, and the center auxiliary element 72 air gap and responsive to arcing in said gap for burning
crosses the outer auxiliary elements 7 and 73 so that completely through a portion of said main element adja
electrodes 76 and 77 are closer to the ends of main ribbon cent said gap, and granular arc quenching material em
37 than electrodes 75 and 78. When the main element bedding said main and auxiliary fusible elements and said
37 melts adjacent bead 40 on a small fault current, the last-named means.
arc voltage appears across only electrodes 76 and 77, 4. In a high voltage fuse of the current limiting type,
thereby causing the air gaps between these electrodes and a tubular insulating casing, terminals on the ends of said
the ribbon 37 to flashover. The arcing at the air gaps O casing, a main fusible element within said casing inter
causes the main ribbon to melt adjacent electrodes 76 connecting Said terminals and having a maximum long
and 77 during the interval required to melt the center aux time melting temperature of approximately 600' F.
iliary element 72. If current flow should re-ignite the When subjected to prolonged fault currents of rela
main element 37 which has been burned open at three tively small magnitude, an auxiliary fusible element with
places, a portion of the arc voltage will now appear across 15 in said casing having its ends spaced slightly by air
electrodes 74 and 75 and a portion of the arc voltage gaps from longitudinally spaced apart portions of said
Will also appear across electrodes 78 and 79, thereby main element, the ratio of the 100 second melting cur
causing the air gaps between these electrodes and the rent of said main element to the 100 second melting cur
main fusible element 37 to flashover. The Subsequent rent of said auxiliary element being in the range from
arcing at these gaps causes the main ribbon 37 to melt 20 2 to 6, and granular inert refractory arc quenching ma
adjacent arc gap electrodes 74, 75, 78 and 79 during the terial within said casing embedding said main and auxil
interval required to melt the auxiliary elements 7 and iary elements, whereby flashover of said air gaps connects
73. If current now re-ignites the main element 37, seven said auxiliary element in parallel with said main element
arcs Will be connected in series throughout the length of and burns away portions of said main element adjacent
main element 37, and fourteen fulgurite end portions hav 25 Said air gaps, while said auxiliary element is melting, and
ing good arc extinguishing characteristics tend to interrupt provides a plurality of arcing points in series along the
the overload current.
length of said main element.
While only a few embodiments of the invention have 5. In a high voltage fuse of the current limiting type,
been illustrated and described, many modifications and a tubular insulating casing, terminals on the ends of said
yariations thereof will be readily apparent to those skilled 30 casing, a main fusible element within said casing inter
in the art, and consequently it is intended in the appended connecting said terminals, a body of low melting tempera
claims to cover all such modifications and variations which ture alloy in intimate contact with said main element, an
fall within the true spirit and scope of the invention. auxiliary fusible element within said casing having its
I claim:
ends spaced slightly from portions of said main element
1. In a high voltage fuse of the current limiting type, on opposite sides of said body of alloy forming air gaps
a tubular insulating casing, metallic terminals on the ends with said main element, the ratio of the 100 second
of said casing, a main fusible element within said casing melting current of said main element to the 100 second
interconnecting said metallic terminals, a body of low melting current of said auxiliary element being in the
melting temperature alloy in intimate contact with said range from 2 to 6, insulating support means within said
main element, an auxiliary fusible element within said 40 casing for said main and fusible elements and being in
Casing having its ends spaced slightly from portions of contact with said fusible elements at only spaced apart
said main element on opposite sides of said body of alloy points along the length of said main and auxiliary ele
and forming air gaps with said main element, the ratio of ments and being adapted to evolve gas in the presence
the 100 second melting current of said main element to of an arc, and granular inert refractory arc quenching
the 100 second melting current of said auxiliary element material within said casing embedding said support means
being in the range of from 2 to 6, and granular inert re 45 and said main and auxiliary elements.
fractory arc quenching material within said casing em 6. In a high voltage fuse of the current limiting type,
bedding said main and auxiliary elements, whereby flash a tubular insulating casing, terminals on the ends of said
Over of said air gaps connects said auxiliary element in casings, a spider extending parallel to the axis of said
parallel with said main element and burns away portions casing and having peripherally spaced apart, radially
of said main element adjacent said air gaps while said protruding fins generally longitudinal thereof, a main
auxiliary element is melting and provides a plurality of fusible element within said casing interconnecting said
arcing points in Series along the length of said main ele. terminals and being wound helically on said spider so that
ment.
it touches only said fins, a body of low melting tempera
2. In an electric circuit interrupter capable of substan
tially limiting the magnitude of fault current flowing
ture alloy in intimate contact with said main element, an auxiliary fusible element within said casing wound
therethrough including a fusible main element having a helically on said spider so that it touches only said fins
body of low melting temperature alloy in intimate con and having its ends spaced slightly from portions of said
tact therewith, means for causing said main element to main element on opposite sides of said body of alloy and
burn back in a plurality of serially related points when forming air gaps with said main element, the ratio of the
interrupting low magnitude fault current including an aux 60 100 second melting current of said main element to the
iliary fusible element spaced apart at its ends by air gaps 100 second melting current of said auxiliary element
from portions of said main element on opposite sides of being in the range from 2 to 6, the portions of said fins
said body of alloy, the ratio of the 100 second melting in contact with said main and auxiliary elements being
Current of Said main element to the 100 second melting of an insulating material adapted to evolve gas in the
Current of said auxiliary element being in the range from 65 presence of an arc, and granular inert refractory arc
2 to 6, and granular inert arc quenching material em quenching material within said casing embedding said
bedding said main and auxiliary fusible elements.
spider and said main and auxiliary elements.
3. In an electric circuit interrupter capable of substan 7. In a high voltage fuse of the current limiting type,
tially limiting the magnitude of fault current flowing a tubular insulating casing, terminals on the ends of said
therethrough including a fusible main element having a 70 casing, a spider of star shaped cross section having radially
low melting temperature alloy element in intimate con protruding fins extending longitudinally thereof disposed
tact thereWith, means for causing said main element to within said casing parallel to the axis thereof, a main
burn back in a plurality of serially related points when interrupting low magnitude fault current including an
fusible element within said casing interconnecting said terminals and being helically wound on said spider and
auxiliary fusible element spaced apart at its ends by air 75 touching only spaced apart portions of the periphery of
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said spider along said fins, a body of low melting tempera tween said depressions and the depressions of peripheral
ture alloy in intimate contact with said main element, ly successive fins advancing longitudinally of said spider
an auxiliary fusible element within said casing wound and defining a genrally helical path and said raised portions
helically on said spider and touching only spaced apart of peripherally successive fins forming generally helical
portions of the periphery of said spider along said fins and Support means radially outward from said helical path,
having its ends spaced slightly from portions of said main a main fusible element within said casing interconnect
element on opposite sides of said body of alloy and form ing said terminals and being wound on said helical sup
ing air gaps with said main element, the ratio of the 100 port means defined by said raised portions, a bead of
Second melting current of said main element to the 100 low melting temperature alloy in intimate contact with
second melting current of said auxiliary element being in 0. said main element, arc gap electrodes affixed to individual
the range of two to six, granular inert refractory material raised portions of said spider on opposite sides of said
of high dielectric strength within said casing embedding bead and being spaced slightly inward radially from said
Said spider and said main and auxiliary elements, said main elements and defining air gaps therewith, an auxil
spider being of a molded, thermosetting, electrical insu iary fusible element within said casing disposed in the
lating composition, including a water insoluble binder helical path defined by said depressions and being affixed
and an anti-tracking material adapted to evolve gas when at its ends to said arc gap electrodes, the ratio of 100
heated by an arc selected from a class consisting of the second melting current of said main element to the 100
hydrates and oxides of magnesium and aluminum.
second melting current of said auxiliary element being
8. In a high voltage fuse of the current limiting type, in the range from two to six, and granular inert refrac
a tubular insulating casing, terminals on the ends of said 20 tory arc quenching material within said casing em
casing, a spider of heat resistant insulating material ex tending parallel to the axis of said casing having periph
bedding Said Spider and Said main and auxiliary ele
erally spaced apart, radially protruding fins generally
ments and said arc gap electrodes. 11. In an electric circuit having current limiting fuse
longitudinal thereof, said fins having depressions spaced apart longitudinally thereof forming raised portions be
means for substantially limiting the magnitude of fault
tween
said
depressions
and
the
depressions
of
periph
25
current flowing through said circuit including a fusible main element having a body of low melting temperature
erally successive fins advancing longitudinally of said spider and defining a generally helical path and said raised
alloy in intimate contact therewith and granular inert
portions of peripherally successive fins forming generally arc quenching material embedding said main element,
helical
Support
means
radially
outward from
said
helical
30
means for causing said main element to burn back in a plurality of serially related points when interrupting low
path, a main fusible element within said casing intercon necting said terminals and being wound on said helical
magnitude fault current including an auxiliary element
support means defined by said raised portions, a bead of
embedded in said arc quenching material and extending parallel to said main element and spaced apart at its
low melting temperature alloy in intimate contact with said main element, an auxiliary, fusible element within
ends by first and second air gaps from portions of said
said casing disposed in the helical path defined by said 35 main element on opposite sides of said body of alloy,
depressions and having its ends spaced slightly from por and a second auxiliary element embedded in said arc
tions of said main element on opposite sides of said bead
quenching material and extending parallel to said main element and having its ends spaced slightly from por
forming air gaps with said main element, the ratio of 100 second melting current of said main element to the
40
tions
of said
main element
on
opposite sides of said first
100 second melting current of said auxiliary element being air gap and forming third and fourth air gaps with said
in the range from two to six, and granular inert refractory main element, whereby the arc voltage developed across
arc quenching material within said casing embedding said the portion of said main element burned away by arc
spider and said main and auxiliary elements.
ing at said first air gap will flashover said third and
9. In a high voltage fuse of the current limiting type, fourth air gaps.
a tubular insulating casing, terminals on the ends of 45 12. In combination with an electric circuit having cur
said casing, a spider of heat resistant insulating ma rent limiting fuse means for substantially limiting the
terial adapted to evolve gas in the presence of an arc magnitude of fault current flowing through said circuit
extending parallel to the axis of said casing and having including a fusible main element having a low melting tem
first and second concentric spaced apart, generally cal paths in the exterior periphery thereof, a main
heli fusi
50
perature alloy element in intimate contact therewith, means for causing said main element to burn back in a plural
ble element within said casing disposed in said first ity of serially related points when interrupting low mag
helical path and interconnecting said terminals, a body nitude fault current including three serially connected
of low melting temperature alloy in intimate contact with auxiliary fusible elements extending parallel to said main
said main fusible element, an auxiliary fusible element within said casing disposed in said second helical path
5 5
element, the middle auxiliary element having a higher minimum melting current than the outer auxiliary ele
and having its ends spaced slightly from portions of ments, the junctions of said three auxiliary elements be
said main element on opposite sides of said alloy body ing spaced apart by first and second air gaps from por
and forming air gaps with said main element, the ratio tions of said main element on opposite sides of said al
of the to the
100 100
second second
melting current of said main element melting current of said auxiliary ele
60
loy element and the outer ends of said outer auxiliary elements being spaced from said main element by third
ment being in the range of from two to six, said spider and fourth air gaps spaced further from said alloy ele
contacting only portions of said main and auxiliary ele ment than said first and said Second air gaps and hav
ments spaced apart longitudinally of said elements, and ing lower flashover voltages than said first and second
granular inert refractory arc quenching within ing embedding said spider and said main and
said cas auxiliary
65
air gaps, and granular inert arc quenching material em
bedding said main and said auxiliary fusible elements.
elements.
13. In a high voltage fuse of the current limiting type,
10. In a high voltage fuse of the current limiting a tubular insulating casing, terminals on the ends of said
type, a tubular insulating casing, terminals on the ends casing, a main fusible element within said casing inter
of said casing, a spider of heat resistant insulating ma 70 connecting said terminals, a body of low melting tem
terial adapted to evolve gas in the presence of an arc perature alloy in intimate contact with said main ele
extending parallel to the axis of said casing having pe ment, an auxiliary fusible element within said casing hav
ripherally spaced apart, radially protruding fins general ing its ends spaced slightly from portions of said main
ly longitudinal thereof, said fins having depression spaced element on opposite sides of said body of alloy and
apart longitudinally thereof forming raised portions be 75 forming air gaps with said main element, means dis
3,243,552
11
12
posed adjacent each said air gap and responsive to arc when interrupting low magnitude fault current will flash
ing in said air gap for burning through a portion of over said air gaps and burn back said main element
said main element adjacent said air gap, and inert adjacent each said air gap.
granular refractory arc quenching material within said casing embedding said main and auxiliary elements and 5
No references cited.
said last-named means, whereby the arc voltage across B. A. GILHEANY, Primary Examiner.
the portion of said main element at said body of alloy
H. B. GILSON, Examiner.