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Ref. Ares(2024)6268356 - 04/09/2024
ADVANCED TECHNOLOGIES CREATING
CARBON R/VERS
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Advanced Materials for a Sustainable Present
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rGF TECHNOLOGY
Carbon Rivers G2G+ has commercialized a novel glass fiber and resin oil recovery process for post-industrial and post-consumer waste streams
Processes and recovery thermosets and thermoplastics
Recovers various resins to monomers such as elium, epoxy, polyurethane, etc
Is carbon negative scope II for the LCA model Provides a mechanical, thermal, and chemical
step
Has syngas, glass fiber fines, carbon black, crude oil, and recovered glass fiber
Successfully recycled 1,000 blades in 2023 and has 3,000+ for 2024 project forecast
PGN TECHNOLOGY
Carbon Rivers Nano has commercialized a top-down mechanical exfoliation of the critical mineral graphite to pristine graphene
Efficient and economic process whereby 1mT of graphite yields 1mT of pristine graphene
Evaluated high-quality graphite mines throughout the world Three grades for electrical, bulk, and recovered nanoflakes 1-3 layers with no defects or functional groups and up to 99.9% carbon Commercialized PGNsfor textiles, coatings, concrete, lubricants, composites, elastomers, foams, ballistics, etc
CARBON RIVERS
rGF intermediates and applications
G2G provides an ESG circular economy for the composite industry
rGF that is mechanically intact and clean for next life cycle manufacturing
Non-woven mats with various GSM (20-600) for various industries
rSMC for automotive, marine, and building material markets
Thermoplastic pellets with various polymer chemistries
AM filament with rGF for diverse applications
PPAP for automotive, marine, wind, and global composite market
G2G+ is currently in PPAP with over two dozen OEMs in various composite industries
Automotive has mandate for 25% recovered material by 2030 EU has composite landfill restrictions by 2025 rGF intermediates meet product specs set forth by OEM / Tier supplier product validation Companies receive various GHG, IRA, PTC, Carbon Credit, and other incentives and credits for incorporating rGF material
STATUS QUO: WHAT HAPPENS AT END-OF-LIFE? EITHER BURY OR BURN...
~100,000 tons/year by 2030
Landfill
Cement kiln incineration
*No current market option offers true, sustainable recycling for composites.
THE G2G SOLUTION; THERMOLYSIS RECYCLING
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Return to Composites Supply Chain
End-of-Life Waste & Production Scrap
Composites Recycling
Reclaimed Fiberglass
Return to Oil & Gas / Resin Supply Chain
Recovered resin and heavy hydrocarbons
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EXAMPLE REINFORCED PLASTIC PRODUCTS WE ALREADY RECYCLE
AUTOMOTIVE
PARTS
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- Purity greater than 99.9%
Fiber degradation limited to -10-15% loss
WINDTURBINE
BLADES t>-
- Carbon negative 1 process crediting glass and oil for EE and GHG offsets
Fiberglass recycled from composites can now be upcycled into new composites for a true domestic circular materials economy.
rGF INTERMEDIATE PRODUCTS FOR OFFTAKE SUPPLY CHAIN
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RAW STAPLE FIBER
NONWOVEN FABRICS
COMPOUNDED PLASTICS
Est. Market Size: $13.2 Billion USD
Fiber can be sold as-is with lengths +2" to 1/2" for fabric/textile applications
Glass can also be milled for thermoplastic compounding or remeit
Est. Market Size: $1.3 Billion USD
Can be pure fiberglass or comingled with thermoplastic (or other) fibers for automotive, marine, wind, etc. applications
Can do heavier mats at 10CMOOgsm or veils ~30-50gsm
Est. Market Size: $24.1 Billion USD
Able to compound fiber with common plastics such as polypropylene and nylon for AM or injection molding
Currently able to compound up to 30wt% fiber loadings with existing equipment
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CR G2G PROVIDES A SUSTAINABLE PRODUCT FOR A GLOBAL MARKET
Global glass fiber CAGR is 8.4% and climbing
The G2G+ solution can process over 55,000mT per year, per facility.
The UK and EU markets need over 40 G2G facilities to keep all post-industrial and post-consumer composite out of landfill and supply a genuine manufacturing circular economy.
rGF intermediates are comparable to virgin price with an ESG label and credits / incentives.
In addition, the other natural gas, carbon black, glass fiber fines, and sulfur-free crude are valuable ESG by-products.
Composite material responsibility is finally achievable with perpetual composite life cycles.
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SUSTAINABLE PRISTINE GRAPHENE: PG MUST BE HIGH QUALITY, LOW COST, AND HIGH VOLUME
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Carbon Rivers Nano has completed the trifecta for 1-3 layer PGNs at a low cost at monthly tonnage scale for global concrete, asphalt, coatings, ballistics, foam, elastomer, metal, lubricant, composites, filtration, energy storage, fuel cell, and other industries.
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CR NANO GRAPHENE GLOBAL TECHNOLOGIES
ENHANCED CONCRETE AND BUILDING MATERIALS
CR Nano has formulated a PG solution for enhanced concrete, asphalt, composites, and building materials in general.
- PG provides at least 50% increase in mechanical properties such as compression, shear, and flexural values.
- PG is hydrophobic and UV resistant so the nanoflakes decrease a freeze-thaw cycle and reflect UV light.
- Increased anti-corrosion and anti abrasion in building materials for increased fatigue and structural performance.
- Can cure in salt water for specialized projects, and less materials, water, and additives are needed for decreased material costs and therefore a tremendous decrease of global emissions.
- Thermal dissipation and electrical conductivity values increase.
ANTI-FOULING AND ANTI MICROBIAL COATINGS
CR Nano has formulated a PG solution for enhanced marine and anti-microbial coatings.
The PG lowers surface energy so marine vessels have decreased drag and increased fuel efficiency.
No metals or biocides so no sloughing or toxicity into the oceans for coral reef and marine life damage.
Lowered surface energy means not having to dry dock to clean vessels from barnacles and marine growth.
Tremendous decrease of global marine emissions due to superior efficiencies and lack of marine growth.
Multi-industry solution to mold, fungus, and other bacterial and viral growth on surfaces in schools, hospitals, factories, distilleries, and other industries.
LIGHTWEIGHT FLEXIBLE ARMOR SYSTEMS
Soft, lightweight body armor for various threat levels including rifle.
Lightweight systems for vehicles and aviation to increase capability, reduce fuel consumption, and protect lives in growing hostile geopolitics.
Grid enhancement and protection for renewable and traditional oil / gas assets to keep energy and fuel available to rural and urban energy consumers.
Ballistic building materials for government buildings, schools, and hospitals to protect non- combatants, children, and physicians / nurses.
Defensive ballistic materials for emergency and first responder personnel and vehicles in crisis environments.
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CR NANO GRAPHENE GLOBAL TECHNOLOGIES
UPGRADE TO ENERGY AND ELECTRICAL GRID
The current grid cannot take renewable and EV load that is going online this decade.
Graphene creates nucleation sites for smaller grain and applies stress relief against brittleness.
Thermally and electrically conductive.
EMI and EMF shielding when drawn into wire.
Increases fatigue cycle, compression strength, and modulus.
Graphene tensile strength at 130 GPa, about 200 times stronger than steel.
For 6061 just as-cast there is an *8.8% IACS increase and a *3.9% IACS increase in 1350 just as-cast. Further alignment will see greater increase in IACS.
CARBON BASED EV BATTERY DESIGNS
Current EV battery designs employ rare earth elements and supply chain material challenges, so PG provides pristine graphene for a carbon-based solid state battery system.
PG is used for the anode and polyethylene film separator for thermal dissipation.
Augmented corrosion resistance, higher surface area and higher conductivity.
Increased cycle time and power and energy density for EV.
Prevents dendrite growth in battery chemistries.
Increased thermal dissipation and electrical conductivity along with gas / liquid impermeability.
CR developed an EV.MMS that is a mobile, modular supercharger that runs on single phase.
CR has capability for EOL battery recycling with tremendously increasing market.
PERFORMANCE TIRES AND ELASTOMERS
*1 b tires need to be recycled each year. PG tires for EV and petrol vehicles can last at least 3x longer life with extended abrasion and fatigue properties.
The toxic agent 6PPD can be decreased in tire chemistry as PG is UV resistant and retards elastomer decay.
Decreasing tire landfill is a necessity for improving social and environmental conditions.
26% increase in peel adhesion, and 50% decrease in gas permeation
Abrasion resistance: 28% decrease in volume loss, and increased static and thermal energy dissipation
CR has capability for EOL tire recycling.
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CR PG NANOFLAKES FOR
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SUSTAINABLE MATERIALS FOR A GLOBAL MARKET
PG lubricant in the gearbox to increase thermal resistance, increased fatigue, reduce friction of coefficient, and minimize oil leaks from gaskets and o-rings
PG elastomers for thermal and corrosion resistant gaskets and o- rings along with increase in abrasion resistance and gas / liquid impermeability
PG UHMWPE ballistic fabric for energy grid protection from EMI and threats
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PG for additive manufacturing in concrete, composites, and other material matrices for increased compression and tensile as well as hydrophobic and fatigue resistance
PG polyethylene film for leading edge erosion, along with resistance to corrosion, UV, and freeze-thaw cycle. Also reduces challenges from bird migration.
PG metal transmission cables provide increased thermal and electrical conductivity as well as EMI shielding.
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ADVANCED DISRUPTIVE TECHNOLOGIES FORA BETTERtlUMANITY CRATING A BETTER WORLD
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