Document ba1DVRjMxrYJZMpe7Qp8k38QO
CODE KY-7S7-D. PKG
PROCESSES
APPROVED BY:
< ) KV-7S7-D < T) FWP.9/27/82
5 COMTYP JOB NAME; 03KY787Di
....
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(LOT) ~ Y -
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CG CODE -^T`Q - LOT `TPWEIGHT v CONT
.PKG PKG UGT
TOTAL WEIGHT
ACTUAL .: USE LBS
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___ ""j33*v '- .... ' ' ' - "
` ^`fSSVi:ID0.:00 ,, 'Y'tP' ' ~^-' A (P :^:i00,00L^- j ^l -:-^jSU,
*100.00
ND BACK FOR STEP *43-1 ^-"787-1)6-3 OR GET FROM R/M.
1 ^5Z?J/t/#7~ && ' .. ^9^ /'&?" NAME *KROLORB YELLOW-MEDIUM
i USE i N- 1 ACCT LBS CODE 1 LBS
t "BEFORE USING SV MAKE SURE N-28-B LINE (HYDRO- i
-- 1--------
LORIC ACID) IF ANY IS BLANKED OFF*..
I
RUN 60 - (.990 G) WATER IN V-203. SET AGITATOR ON 1
I
IGH SPEED * .. _
------ ------- ' j 250 1 "is-D I ' 250 '
IGH IN DRUM 6 POUR IN (SODIUM SILICATE)
DUMP IN AND STIR S-'MIN (CHROME YELLOW MEDIUM) 150X50 IYC-2-Bi 250O
RECORD: START LOT i2sL^i__
1 J&26&. 1
1
. FIN JZtJgjtoZL
.
(
ADJUST TO 75* (1275 G) *NOTE; VOLUMES HIGHER
} L-THAN
75* MAY CAUSE DUSTING- IN EXHAUST HOOD.
j WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
[ I i
i
I 1
ffggg-* 't W5-
)G AT 2400-2600 PSI INTO V-2G5
mm* V-203 MT, WASH COimRTTHRU 'HOMDGLWITH 41IN
r - ><dF>HGT WATER AT 2400-2600 PSI INTO V-205
| ^L^CORD ; V-205 VOL Sg^*; & ADJ TO 60-- <2100 G)
i 1 I |
I I 1
r'an in s p e c t h o mo g s t r a in e r & c l e a n if n e c e s s a r y
i
y 'iV.'i.v.! '
w' - a.'v-'- j
205 i JT I'RUN-T5*"<5T4~&')1wATlir"lNTO V^S?^ START
(
J -4 I i^*fClTATOR
1
... SV . i KT I PUMP v-205 THRU HOMQ& AT 4800-5200 PSI INTO SV. i
'&?>' 1 I RECORD: TIME START j^iSJ^OTAL MINUTES ______ i
"2 1 I NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, I
J I 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
i
111 j WHEN V-205 MT, RUN IN 5* (240 G) WATER 6 PUMP 1
THRU HOMOG AT 4800-5200 PSI INTO SV
I
P STEP 0f~-~iiT~FORMULA~siLlcTOR~TO~PoilHoN T
(V-243) DR POSITION 7 (V-244)
!
PRESS SV CAM RESET PB - SET 22 TC IN AUTO
i
GTE (TEMP IS SET AT 190-194*F)
I
RECORD LEVELS & SET R/ti COUNTER 41 AS FOLLOWS: !
A. 11LG 23&-X PRESET *1. 32 GAL (LISUID ALUM)1
B. 13LG j$*&_% PRESET 4=6 141 GAL (CALCIUM
|
CHLORIDE `77X) -
'|
SET STRIKE FLOW CONTROLLERS AS FOLLOWS: ' ' i
i
3FC10 (N-27-D -SULFURIC ACID 60%- CONTROLLER) i
IN MANUAL
` 0.64 GPM I
3FC20 (N-27-D WATER) IN MANUALLOCAL 8.36 GPM i
3FR10 {N-27-D/WATER) RATIO
1.31
I
8FC10 (N-32-D CONTROLLER) IN MANUAL 0.84 GPM I
8FD20 (N-32-D WATER) IN MANUAL LOCAL 7.40 GPM i
SFC20 (N-32-D WATER) IN REMOTE
I
0 (N-32-D/WATER) RATIO
1.76
I
PERATOR STEP PB
II I- I > i 115-D | 168 ! 20--A j 141 i- 1 I! 1 .27 -D } 213 !' I
V32-B j 1425 I
DUP050102723
";^VnTTr'"OT
VH I c. r r\ j.11 my. 7/40/
MpXp' 4 RAGE 2 .1-'CG 03 KY-787-D^^j^'c
1 USE 1 N- ' PliSE a
'mUjfoiT|. i.,.
'-**r ,, ... /vJf'
1 LBS . | CODE, hf. $h &
j ^'^ry*v*-
ffigsg "\Vf\ RECORD LEVEL 2LG/_2 IF'BELOW 352 FOLLOW SOLN | .
CE-.UP PROCEDURE .FOR N-27-D > "... -.
r, "ADJUST SV TO 48* (2470 GLf
fc'
l 1 v "^ % -
*e.s l,r * J^iSvA- ,v --* -
( RECORD PH
ADJ-TO i 111
N-7-D X. J
-.: ?; i * - 1 *v --
J (CAUSTIC SODaSOLN), AT 5% '( i O ' PARTS WATER TO 1 ,J'
.N7I-D) *
^fe*4
"'^PHON'.IKT.0 S V, RECORfil^pF
ASSUME' 502ill
-
I '.-7-D-I
J. OPERATQRiSIEF:,,RB,. ,, ^
..V-,,y.il /. .....f.fcl.f; -
SP STEP 06Z35>L5 j AFTER .HEATrUP (RECORD :/vPH ^[IT;
SWITCH 3FC20j, 8FC10,/A 8FC20 TO AUTO '
7
OPERATOR STEP PB
* ' m- 1
m | SP STEP 10/43. WHEN 3FC20, 8FC10 J* 8FC20 FLOWS
1 *4- ARE IN LIMITSj SWITCH 3FC10 TO AUTO & PB
'l&3*l' - SP STEP 1 i/44:,-; WHEN 3FC10 ~*,/3FC20 FLOWS ARE IN
1^5 LIMITS, SWITCH '3FC20 TO REMOTE .
I
I I I | i
r>-2^r d u r in g STRIKE RECORD:
-j jp s t e p
'''-***
-.
/- - --
' ft * ^
1 V-243/V-244 1
` 'j'H RANGE
TIME
i 13/46 (30 MIN)
TVfe 9-0-10*0
J ' 14/47 (60-MINIA- 'J <*>_ 9-0-10*0 jjfo
J 15/48 (2 HRS) r
%J<- 9*0-10*0 ,,/*&
1 16/49 <2 HRS,- .25 MIN)9*0-1 0*0 JSl&Sl
| 17/50 iFjNAL*3/HRS>
7* 5- -.8*5
( NOTE: IF PH NOT IN RANGE,,NOTIFY SUPV & NOTE I IN LOG* IF FINAE^PH :>S*3;./ADJ;.mS7*5-8*5*,,! -
RECORD: PH ihmMh>4
ASSUME 772 1 : .
>J
~-i-
27-D' 1
12^>-WflILE STRIKING RUNv^O/ (234 G) WATER INTO V-3391
!2<| J&t) IN 7-8 MIN * -^DRESINATE-'X) CHECK FOR DRAFT i 365
1 jr IN VENT STACK BEFORE DUMPING
j^lf 1
:TO . 49* <382/G7>>iYTi SO^DO^ i /
I. ' I
STIR 5 MIN & RECORD0* 5)
1j
STIR^^--4S -MIN OR^,L0NGERiPl3g|SPiSTEP.:26
U- - I
RECORD; VOL.^4^*^CALC^^L^ X 0*78 =J^2-SAL -]
!
:SEJ PRESET 48^T0 5K-3^AL FR0M S 33 '
,|
'. |
530-A i '365 i
1 / '/'I;/.'
1
r^T^R5O7r"(360T)15ATE.R"lNf0"v-38TM"'
__________
[36^ ADD & STIR 2 MIN FOR S 40
ASSUME 50% I 160 1 7-D f 8
. v?~' rSP~STlp_T7/50~AFTER_CHiCKING~PHT~OPERAT0R~piT J
J 38 ! 3&Ff-iN (ggANC riXE"H
,*
5?V"iS^f^SSt STEP 23/53* RECORD; PH SJC (3*7-4*2) TPUN IN N-7-D FROM S 36 IN 10-12 MIN & STIR 5
1 |
,-wi
4-41 1 RECORD.: PHJKJL- (9 *-0 -9*5). ADJ IF NECESSARY'S* 1
4 RECORD:
ASSUME,. 772 1
I: (DILUTE'10' PARTS sWATER TO 'H SRART ) ASSUME (50% I
IPHON N-7-D INTO SV)
ERATOR STEP.^1^'''."
f45J,^SIFT IN BLEND BACK: KY-787-Dr^*p?' , _
]>J-O^SP STEP .29/58* RECORD; PH ^7% TIME
i OPERATOR STEP PB STEP 60* BATCH COMPLETE4
T ~~7
I 27-D \ _ 1 7-D I j' i
START TIME ,,SP STEP
&L* L.
FINISH TIME SP STEP
.}.
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DUP050102727