Document bO2nDnnkqz7NBvB75ae6zwoo

J* "TN GILMAN INSULATION CO INC BOX 4074 CORPUS CHRIST! TX 78469 000005340 AA <S12> 884-4906 . ' 022 REYNOLDS METALS COMPANY SHERWIN ALUMINA PLANT HIGHWAY 361 GREGORY, TX 78359 YOUR DELIVERY DESTINATION 1%. 15 DAYS , NET 30 DAYS PURCHASE ORDER ' PAGES 052925LG ' 1f 88/02/15 1 J f 38/03/01 PLAINTIFF'S EXHIBIT RMC-6b REYNOLDS METALS COMPANY SHERWIN ALUMINA PLANT P.0, BOX 9931 CORPUS CHRISTI, TEXAS 78469 1 LOT 03884 9999 T 150000.00 15000C*Ov TO FURNISH LABOR * TOOLS* EQUIPMENT, AND MATERIAL REQUIRED TO REINSULATE TEH TUG MECHANICAL DUST COLLECTORS. THE ELECTROSTATIC - DUST COLLECTOR, THE FAN AND CONNECTING DUCTS WORK ON KILN NO, 4 PER WORK SPECIFICATION WS--LQ--851 v ACCOUNTING NOTEi THIS PURCHASE ORDER IS WRITTEN FOR THE SOLE PURPOSE OF ESTABLISHING A COMPUTER RECORD FOR THIS TRANSACTION* PAYMENTS TO CONTRACTOR MUST BE MADE ACCORDING TO THE "TERMS CONDITIONS" OF THE"CONSTRUCTION CONTRACT*" REFER TO YOUR COPY OF THE CONTRACT* PROJECT ENGINEER5 J * OATES REG. 03884 220 LG-475 (1938 ~ *150,000,00) C J * OATES/J * BARBEE/FAC* 50) TOTAL 150000 * 0 >a 3""000O(> ' 002600 <512) 643-1351 FRANK STR'I CKL^ND. PUP:. 002601 5l ft-72 (3) (B*v. B-6S) /ENOO* ' _ NAME "* AM) . ' iDDKSS . TO 5hetf.uK >4 >ATE JKOLUMO AT DESTINATION OU.1 Lf J ,) S' S'* JEM NO QUANTITY (ITEM COOE) CODE SHIP VIA F.O.B. cooe KQ N. DATE 3u.de f. o no. ^<2 PURCHASE REQUISITION invoice in (TRIPLICATE) to DESCRIPTION \ CODE ii11 t PAYMENT TERMS UNIT PRICE j CODE ii TOTAL AMOUNT t /o-f- X 4-b'tS. ~?-0 &u /?*J 1 / oA/ftl $ro ooo a/iu1 4-n-lni - 1- /o Extf.eej> ^5co*000-00 - a ITEM NO. ACCOUNT NO. W. O. NO./AUTH. NO. DELIVER TO / SSUEO AT .IGNED SAe/i u)>" C- / 7~/}y/oft- FOR DEPT, ' rfs APPROVED n^Gk - REMARKS /v?c xo PURPOSE /?$Besh>s ftermCChl <d kciz/j'/j/zxi APPROVED 002602 J Author: dOates Dote: 12-15-87 Approved: %cf REYNOLDS METALS COMPANY SHERWIN PLANT Work Spec WS-LQ-851 R/l Page 1 of 4 c9 TITLE: 7 DUST COLLECTOR INSULATION WITH STAINLESS STEEL JACKET R/l: 1-27-88 - changed: 4.1 {was 20 gauge wireiT^ca*. 4.3 (was 2" clip) / 4.8 (was 1" screw) 1.0 SCOPE: This specification covers the furnishing of all supervision, labor, tools, equipment and material required to reinsulate dust collectors for rotary kilns at the Sherwin Plant of Reynolds Metals Company. 2.0 GENERAL: 2.1 Each rotary alumina kiln (total of nine) installed at the Sherwin Plant is equipped with one or two stages of mechanical dust collector (cyclones) and an electrostatic dust collector (ESP). The first four kilns have two stages of mechanical - collectors; the retaining five kilns have one stage of mechanical collection. The first and second kilns are connect ed to a cannon ESP as are the third and fourth kilns. The remaining five kilns each have a separate ESP. 2.2 The existing insulation on the first eight kiln dust collectors is in fair to poor condition and is all probably contaminated with asbestos. Insulation on the ninth kiln had already been covered with a stainless steel jacket. 2.3 This specification covers the removal of all existing asbestos contaminated insulation on the dust collectors for Kilns No. 1 through 8; installation of new asbestos free insulation and installation of a stainless steel jacket. 3.0 WORK REQUIRED: The contract entered into between the Contractor and Reynolds Metals Company will specify the exact piece (s) of equipment to be reinsulated. The work to be performed on that piece (s) of equip ment is detailed belcw. 3.1 Erect scaffolding to provide access to all required areas of the equipment to be reinsulated. 3.2 Erect enclosure around all equipment from which asbestos contaminated insulation is to be ranoved. 3.3 Remove and dispose of all insulation on equipment to be reinsulated. The insulation on an entire dust collector can not be removed at one time -- the removal and replacement must be done in stages to prevent excessive heat loss and resulting operating problems. I 3.4 Install roadway mesh on open frame type dust collectors (such V as the Buell collector on Kilns No. 1 through 4) and elsewhere as required to support new insulation. LQ-705 OO^bO-3" JOates 12-15-87 Work Spec WS-LQ-851 R/l Page 2 of 4 C 3.5 Install support angles/channels for the stainless steel jacketing. 3.6 Weld insulation pins to the dust collector at 12" centers. 3.7 Cut insulation blankets to fit and impale on the insulation pins. Secure insulation with speed clips or attach to roadway mesh with steel "hair" pins. 3.8 Lace wire fabric on outside of the insulation blankets together and to the insulation pins/hair pins with steel wire. 3.9 Install stainless steel jacketing to the support angles/channels per Sketch No. 17090 (5 sheets) with sheet metal screws. Single lap all sheets. Screw spacing shall be as follows. 3.9.1 Roofing a. At end of panels, sheeting screws at 7" O.C. b. At intermediate supports, sheeting screws @ 14" O.C. c. Side laps, stitching screws 0 15" O.C. 3.9.2 Siding a. At ends of panels, sheeting screws at 7" O.C. b. At intermediate supports, sheeting screws at 14" O.C. c. Side laps, stitching screws at 18" O.C. . 3.9.3 Flashing a. Vertical flashing, stitching screws at 12" O.C. b. Horizontal flashing, stitching screws at 14" O.C. c. Horizontal flashing with closure strips, stitching screws at 7" O.C. 3.10 Remove contamination enclosure and scaffolding. 3.11 Due to the nature of the insulation repair, it is likely that unanticipated concealed damage or deterioration beyond the scope of this specification may be revealed during the course of work. If this occurs, the Contractor shall advise the Reynolds Project Engineer of the situation for instructions on what action is required. No additional work shall be performed without specific prior approval of the Reynolds Project Engineer. 3.12 The Contractor shall coordinate and schedule all work thru the Reynolds Project Engineer. Work shall not begin in any area until approved by the Reynolds Project Engineer. $ v 002604 JOates 12-15-87 Work Spec WS-LQ-851 R/l Page 3 of 4 4.0 MATERIAL: All material shall be furnished by the Contractor. The type of material to be furnished shall be as follows. 4.1 Insulation: 2 1/2" thick blanket mineral wool or fiberglass meeting the requirements of ASTM C-592, Class I, with 1" mesh, 28 gauge stainless hex mesh wire cloth both sides, 6 lb./cu. ft. density (not counting wire cloth). 4.2 Insulation pins: 10 gauge stainless steel, stud weld type, length as required. 4.3 Speed Clips: standard stainless-steel, 2H" square. 4.4 "Hair" Pins: 16 gauge monel or stainless steel wire. 4.5 Lacing Wire: 16 gauge monel or stainless steel wire. 4.6 Jacketing: high rib design 304 stainless steel corrugated siding, 1 1/2" deep by 7" valley to valley pitch, 24 gauge (0.023" thick), Steelite Hi-Rib or equal. 4.7 Flashing: 304 stainless steel, 24 gauge (0.023" thick). 4.8 Sheeting Screws: 7/8" long by #14 stainless steel, self tapping, with stainless steel flat washer and neoprene seal, Type B, hex head. 4.9 Stitching Screw: 3/4" long by #14 stainless steel, self drilling, with stainless steel flat washer and neoprene seal. Type A, hex head. 4.10 Sealant: Dow Coming silicone rubber sealant. 4.11 Closure Strip: silicone rubber, 1" wide by contour that matches siding. 5.0 CCftrTRACTOR SAFETY AND GENERAL WORK CONDITIONS: 5.1 Safety The Sherwin Plant of Reynolds Metals Company is under jurisdiction of the Federal Mine and Safety Health Administration (MSHA). All rules and regulations of MSHA including employee training will thus apply to all of the Contractor's employees and activities. The contractor is responsible for knowing of and enforcing these regulations. General information regarding MSHA regulations, along with other Reynolds Safety rules and regulations are contained in the attached Document No. 151, entitled Safety Regulations for Outside Contractors. cv oo JQates 12-15-87 Work Spec WS-LQ-851 R/l Page 4 of 4 5.2 Asbestos The contractor shall be responsible for performing all work in complete compliance with all applicable legal regulations regarding asbestos including the latest asbestos standards of the Occupational Safety and Health Administration and the Mine Safety and Health Administration. The Contractor shall be responsible for establishing and maintaining adequate regulated areas with warning signs such that no one outside this area can be exposed to asbestos concentrations that will require any special precautions or action. The Contractor shall be responsible for site clean-up and storage of waste materials. Reynolds will provide containers to dispose of asbestos and arrange transportation to an approved landfill. 5.3 Work Conditions The general conditions under which the Contractor is expected to work are contained in Document No. WS-LQ-192 R/9, entitled Contractor's General Work Conditions. This document lists the services provided by Reynolds and those that shall be furnished by the Contractor (sanitary facilities, eating areas, food and beverage vending equipment, etc.) 5.4 Site Conditions Before filing a bid, the Contractor shall have inspected the site of the work and satisfied himself as to the conditions which will be encountered relating to the character and quantity of work to be performed and working conditions at the site. The dust collectors requiring insulation are adjacent to and contiguous with an operating plant. The Contractor shall execute his work in such a manner that the safe and continuous operation of the plant is in no way impaired at any time. It will be necessary to reinsulate the collectors while they are hot and operating. 6.0 ATTACHMENTS: The following specifications, documents, and sketches are made a part of the specification by reference here-in. Work Specification No. WS-LQ-192 R/9 Safety Document No. 151 Sketch No. 17090 (5 sheets) 3 00260.6 GILMAN IN/ULATION CO., INC. INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES P. O. BOX 4074 333 WESTCHESTER PHONE (512) 88*4906 CORPUS CHR1ST1, TEXAS 78469 January .1 1 , 1938 Frank Strickland Reynolds Metals Company P.0. Box .9911 Corpus Christi* Texas 78469 Dear Mr. Strickland, We respectfully submit our proposal to remove asbestoscontaining material, from and to re-insulate two mechanical dust collectors, the electrostatic dust collector, the fan and connecting ducts on Kiln No. 4. Labor rates, material prices and equipment rental rates are enclosed. .Gilman will sub-contract the weldinq of the angle iron insulation supports to Cox Tank Company; all other tasks will be performed by our work force. Gilman Insulation Company is an experienced and.qualified asbestos abatement contractor. Our abatement workers have all attended EPA-approved trainino courses conducted by either Texas A&M University or the Southwest Insulation Contractors' Association. Throuoh these courses, our people have been reoistered with and certified by the Texas Department of Health , as required by recent state legislation. Our intent is to commence work within 2-3 days after award of contract* assuming that the required 10 days prior notice has already been oiven to the Environmental Protection Agency by Reynolds. If this has not been done, we would* of course* require 10 days before starting the job. If all abatement and insulation work were to be done while the eqipment is out of operation* we anticipate completion of the project in 6 weeks. Should it be necessary to work on the unit while it is in operation, productivity would be significantly reduced and the schedule would naturally be extended. It has been requested that the removal and re-insulation be done in stages to prevent excessive heat loss durina operation. It must be noted that under no circumstances 002607 GILMAN IN/ULATION INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES CO., INC.A P. 0. BOX 4074 333 WESTCHESTER PHONE (512) 884-4906 CORPUS CHRIST!, TEXAS 78469 1 Strick land/Reynolds page 2 should any re-insulation work be done inside the polyethylene containment barriersince anythina inside this area is considered to have been exposed to asbestos fibers and must be treated as contaminated material. Poly sheeting must be rolled back from the areas to be re-insulated without disturbina the integrity of the enclosure of other areas before re-insulation is to begin. Thank you for considering Gilman Insulation as your contractor on this project and for taking time to evaluate this proposal, If further information or clarification is needed regarding any aspect of this package, please call. Yours truly. attachments 002608 GILMAN IN/UIRTION CO., INC. INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES P. 0. BOX 333 WESTCHESTER PHONE (512) 8S4-490* CORPUS CHRIST!, TEXAS 7M49 MATERIAL PRICES (a) 2-1/2" x 24" x 48" Mineral wool blanket, 6# density, w/ 1" hex mesh 28 gauge stainless steel wire cloth both sides: e $ 228/st (b) Insulation pins, lOga. x 3"la., stainless steel CD pins: @ $ 72.88/M (c) Speed clips, 2-1/2" x 10ga, stainless steel, square: 6 $ 152.68/M (cl) Hair pins, 16aa. stainless steel: (50 lb. box) @ S 2.21/lb (e) Lacing wire, 16ga. stainless steel: $ 2.1 l/lb (f ) Jacketina, high rib design 304 stainless steel corrugated siding, 1-1/2" deep by 7" valley to valley pitch, 24 gauae (.023"thk.) Steelite Hi- Rib or equal: 6 $ 3.66/sf (q) Flashina, 304 stainless steel. 24 oauae (.023"thk) @ $ I,568/sf (h) Sheeting screws, 1" long x #14 stainless steel, self tappino, w/stainless steel flat washer and neoprene seal. Type B, hex head: 0 $ 90.85/M <i> Stitching screw, 3/4Hlong (actual = 7/8") x #14 stainless steel, self drilling w/stainless steel flat washer and neoprene seal. Type A. hex head: $ 129.00/M (J) Sealant. DC silicone rubber. 11 oz. tube: @ $ 3.76/ea <k> Closure strip, 1" wide by contour to match s idino: 0 $ 0.28/lf 002609 i GILMAN IN/ULATION CO., INC. INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES P. 0. BOX 4074 333 WESTCHESTER PHONE (512) 884-4906 CORPUS CHRIST!, TEXAS 78469 MATERIAL PRICES are firm for delivery to jobsite by March 31, 1988. Terms of payment are 1%-15 DAYS DISCOUNT, NET 30 DAYS, payable at Corpus Christi, Nueces County, Texas, Prices are FOB jobsite* unless otherwise specified in the "Exceptions*' section below. EXCEPTIONS Material specifications: (a) The 20ga. stainless steel wire cloth is extremely hard to find and prohibitively priced. We are quotina 28ga. stainless steel wire cloth. (c) 2" square speed clips are not available. Industry standard sizes are 1-1/2" and 2-1/2" square. We are quoting the 2-1/2" size. (f) & (k) These items are quoted FOB shipping point, Pittsburch, Pennsylvania. <i) This type of screw is not available in 1" lenath as a standard item. We are quotinq #14 x 7/8"lq. (k) The closure strip we are quoting is made of FPDM rubber, not silicone. The manufacturer of the siding (Item "f"), who also supplies the closure strip, recommends the EPDM strip or the use of a bead of silicone rubber caulking. (fW 002610 GILMAN IN/ULATION C0.f INC. INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES P. O. BOX 4074 333 WESTCHESTER PHONE (512) W4-4906 CORPUS CHR1ST1, TEXAS n*69 LABOP RATFS ASBESTOS ABATEMENT WORKERS STRAIGHT TIME OVERTIME CERTIFIED COMPETENT PERSON, SUPERINTENDENT CERTIFIED COMPETENT PERSON, WORKING FOREMAN CERTIFIED ABATEMENT WORKER CERTIFIED EQUIPMENT TECHNICIAN 19.60 16.50 15.85 14.00 27.77 22.38 22.46 19.84 .LABOR RATES INSULATORS & SCAFFOLD BUILDERS SUPERINTENDENT FOREMAN CRAFTSMAN HELPER 16.95 15.75 14.35 7.95 24.60 22.85 20.80 11.55 002611 GILMAN IN/ULATION CO., INC. INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES P. 0. BOX 4074 333 WESTCHESTER PHONE {512) 884-4906 CORPUS CHR1ST1, TEXAS 78469 EQUIPMENT RENTAL PATES AlRBURST-16 TYPE C BREATHING AIR SYSTEM, includes CO monitor, low pressure failure alarm* power failure alarm, log manifold for 16 workers, shell A tube aftercooler, hiah pressure manifold A regulator for back-up system, intake cowl. $37.50/day AIRBURST JR. TYPE C BREATHING AIR SYSTEM, includes same features as above except loq manifold for 8 workers. $30* 00/day I75CFM AIR COMPRESSOR $65..00/day BAUER CA57 BREATHING AIR SYSTEM, includes.self-contained air compressor, all monitors and alarms listed above, manifold for 12 workers, shell A tube aftercooler. $125.00/day FULL-FACE AIR PURIFYING RESPIRATOR $3.75/day POSITIVE PRFSSURF or PRESSURE-DEMAND IN-LINE TYPE C FULL FACE RESPIRATOR $8.00/day I950CFW NEGATIVE AIR UNIT -OPERATING -BACK-UP UNIT **$20, OO/day **$ 4.00/day Negative air units are charged out 7 days per week. These units run constantly* 7 days per week, 24 hours per day once they are turned on until the enclosures are removed. HEPA-FILTFRED VACUUM CLEANER WITH ATTACHEMNTS GS-B1 GS-82 GS-83 $20.00/day $25.00/day $35.00/day ICE PACK COOLING VESTS $ 1.75/day FIVE STAGE WATER FILTRATION UNIT $10.00/day GRADE D BOTTLED AIR BACK-UP BREATHING AIR SYSTEM, 3 Bottles $1.75/day 002612 GILMAN IN/ULRTION CO., INC. INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING Sc REFRACTORIES P. 0. BOX 4074 333 WESTCHESTER PHONE (512) 8*4-4906 CORPUS CHRIST!. TEXAS 7*469 MOBILE DECONTAMINATION FACILITY (TRAILER) STATIONARY DECONTAMINATION FACILITY, constructed onsite from plywood, lumber, tube & clamp scaffolciina, poly sheet, etc. CREW TRUCK, 1/2 of 3/4 TON 40' STORAGE TRAILER CAPACITOR DISCHARGE WELDER W/CABLE & GUN SKID-O-KAN 8 FT. METAL BRAKE ELECTRIC METAL SHEAR, MOV $90.00/day $30.00/day $30.00/day SI 75.00/month $50.00/day S120.00/month $15.00/day $4.00/day 'wiv 002613 INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES h -i.'v--J'ii (.OK!1! -> i *' i. !. ITEM # scaffold rental rates & REPLACEMENT COSTS DESCRIPTION 4 WEEKS WEEKLY REPLACE . COST 940-0004 940-0006 940-0008 940-0010 940-0013 940-0090 940-0100 940-0500 940-0505 940-1000 940-1003 940-1004 940-1005 940-1006 940-1027 940-1037 940-1047 940-1090 940-1095 940-1100 940-1105 940-1107 940-1520 940-2006 940-2008 940-2010 940-2012 940-2014 940-2016 940-3010 940-3012 940-3014 940-3020 940-3024 940-4006 940-4010 940-8000 940-9000 940-9999 4 1 TUBES 6 ' TUBES 81 TUBBS 10' TUBES 131 TUBES TUBE BASE PLATE TUBLOX ADAPTORS RIGHT ANGLE COULPER SWIVEL COULPER COUPLING PIN 3' MASON FRAME 4 ' MASON FRAME 5' MASON FRAME 6'4" WALK THROUGH FRAME 2x7 CROSS BRACE 3x7 CROSS BRACE 4x7 CROSS BRACE FRAME BASE PLATE SCREW JACK w/plate GUARD RAIL POST 5' GUARD RAIL 7' GUARD RAIL 20' SIDEWALL BRACKET 6' MICRO LAM BOARD 8' MICRO LAM BOARD 10' MICRO LAM BOARD 12* MICRO LAM BOARD 14' MICRO LAM BOARD 16' MICRO LAM BOARD 10' STAGE BOARD 12' STAGE BOARD 14* STAGE BOARD 20' STAGE BOARD 24' STAGE BOARD 6 LADDER W/BRACKET 10': LADDER W/2 BRACKETS 8" CASTERS SCAFFOLD WRENCH CLAMP BASKET .69 .76 . 84 .96 1.16 .36' 1.00 .52 .64 N/C 2.20 2.20 2.20 . 2.20 .32 .32 .32 . .32 1.04 .84. -.4 4 '.'..44 1.04 2.00 . 2.00 2.52 2.80 3.20 3.60 ft . 40. 00 48.00 56.00 72.00 72.00 5.00 10.00 4.24 10.00 24.00 .15 .19 . 21 . 24 . 29 .09 .25 .13 .16 - N/C .55 . 55 .55 . 55 . 08 . 08 .08 .09 . 26 .21 .11 .11 . 26 .50 . .50 .63 .70 .80 . 90 -frrlrfr 10.00 12.00 14.00 18.00 18.00 1.25^ 2.50 1.06 2.50 6.00 17.80 20.07 23.15 29.88 34.98 6.00 8.00 10.25 11.75 2.00 48.00 48.00 54.85 54.85 11.75 11.75 11.75 4.50 19.76 11.50 5.25 b . UU 14.3b 14.00 22.00 25.00 28.00 32.00 36.00 0-5-. frO 160.00 200.00 250.00 468.00 575.40 58.00 100.00 40. 00 45.00 325.00 There is a 4 week minimum first billing, weekly therafter. Shortages: Customer is responsible for payment of shortages & damages EFFECTIVE AUGUST 10, 1987 002614 INDUSTRIAL INSULATION, SCAFFOLDING, FIREPROOFING & REFRACTORIES January 21, 1988 Frank Strickland Reynolds Metals Company P.O. Box 9911 Corpus Christi, Texas 78469 .Dear Mr. Strickland: Per our phone conversation of earlier today, I am qualifying the list of equipment we intend to use on the "Dust-Collector" job. Asbestos Abatement Quantity 1 1 8-10 2 1 1 1 1 1 1 1 1 1 Description Air Burst-16 175 CFM Compressor Respirators 1950 CFM Neg Air Unit Back-up Neg Air GS-81 Vacuum GS-83 Vacuum Water Filter Air bottle Cascade Stationary Decon Facility Truck Storage Trailer Skid-o-kan . Rate $37.50/day ** $65.00/day $3.75/day $20.00/day $4.00/day r $20.00/day $35.00/day $10.00/day $1.75/day $30.00/day $30.00/day $175.00/month $120.00/month Equipment used only when re-insulating: Quantity 1 1 1 Description ' Welder w / Gun 8 ft Brake Metal Shear Rate $50.00/day $15.00/day $4.00/day ^ These rates include fuel. There will only be a charge for equipment if it is used on the shift. There is no charge for equipment not used during shift with the exception of negative air unit on standby. I hope this answers your equipment questions. U Chip Hough , /^ ' ` / / 00261 jaca/ p -jv n 's iv r f/ifc a jjt crj C O 0 'CO O `ttfY ^ s O d W X 3 f / ^ V s - ^ y y ' s y o f ?>!?<?'? -^s -o o ---- 0 ----- co-- .ffi . ' Jv ji. 'ri?.-`Oof' * L" ___________O<; l^o .. --- cc ---------- 9,.- _______ .-- (7-- ....; ^ ......... - . Ci 9 2 w Jo k 5t V F ,.__2Cv_5r.^ri2_>.- 5J *) ~ O K---- O- m--- --------------------------------------- *----> ..._-o. v------------ . 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