Document bBRDgXjnXB3ba56jmZR8BLVg1
CG 03 CODE KY-788-D PKG
PROCESSES
APPROVED BY
L0T HAf .-0-81- "l3H
< ) l<Y~7,88~D <J> FWP 5/14/80 j
EST'D WGT 960
LBS
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STANDARD HRS. 8.8
TIME ___ M
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JOB NAME 03KY788DMJ
COMPONENT CONSUMPTION
CG' CODE LOT
P
CG CODE LOT
PQ LBS
14 YC003B JM0&&- 93
14 YC003B _.______ 93 _______
14 YC003B ________ L 93
14 YC003B ____ ___ 93 _______
14
*3
v4Y>C0?0*/3./B>
____________ 93
mwt-/ tr
14 YC003B J_______ 93, _______
DO NOT USE YC-3-B LOTS 140t THRU 14004
3
TOTAL EST'D WGT 560 j/0- ;
EQUIP
NAME : KROLOR* YELLOW-LIGHT
NON-BLEEDING USE 1 N- | ACCT LBS 1 CODE 1 LBS
RUN 60*<990 G> WATER IN V-203. SET AGITATOR ON
HIGH SPEED.
WEIGH IN DRUM A #OUR IN
DUMP IN AND.STIR 5 MIN
LOT ,
RECORD: STARTsJJ.Si&eL
FIN -MM*---
W. MM MM
IHOM MM *Mp
4ML^ArDJUST TO 75* <1275 G>
i3j\
jr\ WITH AGITATOR ON LOW SPEED PUMP V-203 UNOffOG AT 2400-2600 PSI INTO V-205
THRU
l >'T UfeEN V-203 MTt WASH COLOR THRU HOMOG .WITH MIN
I VUF HOT WATER AT 2400-2600 PSI INTO V' 205 WCO jt<UREfECCORD: V-205 VOL ___ 1* & ADJ TO 60* <210 G>
INS* PECT HOMOG STRAINER 6 CLEAN IF/NECESSARY
/
345 1 32-D i 345 HI. iYC-3-Bi 2600
S6
RUN 10* <514 G) WATER INTO VLi.v START
GITATOR
PUMP V-205 THRU HOMOG*AT 4800-5200 PSI INTO SV.
I RECORD: TIME START LtJhX TOTAL. MINUTES
j ng^err if h o mo g p r e s s u r e f a l l s b e l o w 4000 p s i,
^^3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 .1
yr\ WHEN V-205^MT, RUN IN 5* <24 G> WATER 6 PUMP I
U HOMOG AT 4800-5200 PSI INTO SV f
I
STip"5l'"-~SEf"`F0RMULA",slLicT0R"T0"P0siTI0N
(V-243) OR POSITION 8 <V-244>
PRESS SV CAM RESET PB - SET 22 TC IN AUTO
EMOTE <TEMP IS SET AT 190~194*F>
RECORD LEVELS & SET R/M COUNTER 41 AS FOLLOWS:.
A. 11 LG Jelly. PRESET *2
208 GAL
` *% PRESET *6
135 GAL
FLOW CONTROLLERS AS FOLLOWS:
27-D CONTROLLER) IN MANUAL- 0.54 GPM
27--D WATER) IN MANUAL LOCAL 4.4 GPM
27-D/WATER) RATIO
0.8
IK32-D CONTROLLER) IN MANUAL 0.72 GPM
32-D WATER) IN MANUAL LOCAL 3.9 GPM
32-D WATER) IN REMOTE
32-D/WATER) RATIO
1.1
15-A 20-A
27-D
416 135
180 '
I 32-D 1215
/<
EQUIP
PAGE 2
CG 2 KY~
~D EST WGT 3560* %H */
USE N- USE LBS CQDE LBS
16 L-QPERATOR STEP PB , __
320 MTH RECORD LEVEL 2LGiiZJK IF <35* FOLLOW SOLUTION
SV I ' J*-MtfKE-UP PROCEDURE FOR N-27-D
SP >rL-ADtraST SV TO 47" <240 G)
CP \yr\ RECORD PH t$u& ADJ TO 11.0-11,2 WITH N-7-D AT
I I 5% <10 PARTS.WATER TO 1 PART N-7-D)
4 | XSIPHON INTO SV. RECORD; PH lid
' ASSUME 502
\W l OPERATOR STEP PB
1 1 ) L^
I
1 7"D
llyTSP STEP 06/39. AFTER HEAT-UP RECORD: PH ,,,,,,. SV 22'V'SWITCH 3FC20, 8FC10, & 8FC20 TO AUTO-
SP 2XVo PERATGR STEP PB
?
24/* SP 5TEP 10/43. WHEN 3FC20, 8FC10 6 BFC20 FLOWS
^ L ARE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
25/f SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN
/Jr UNITS, SWITCH 3FC2 TO REMOTE
12S6T J^^OWPEERRAATTOR STEP PB
A
}27n DURING STRIKE RECORD
I I SR STEP
i I V-243/V-244
RANGE
II
13/46 <30 MIN)
9.3-10*0
II
14/47 <60 MIN)
9.3-10x0
II
15/48. <2 HRS)
13-10*0
II
16/49 <2 HRS, 25 MIN)
9 '3--i o * o
.i
I 17/50 (FINAL 3 HRS)
:*.*? 77*5-8,5-./ZJir I
NOTE: IF PH NOT IN RANGE,'NOTIFY SUPV 6 NOTE
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
I
6 RECORD; PH *._.,,*
ASSUME 772 |
27-D | ____
hisT| WHILE STRIKING RUN 30' <234 G> WATER. INTO V-3391
129^'La d d in 7-s min
i
RMPADJ TO 49* <382 G) AT 80-1 O0*F
I
t 1HL~STIR 5 MIN & RECORD: PH feuJ <9,5-10.5)
I
13T>-STIR 15 MIN OR LONGER FOfeJSP STEP 26/56 K/ I
ISSTj^RfCORD: VOL^*." &.CALC *GLm X 0*78
GAL I
\tyr\ SET PRESET *8 TO yfc&tiAl FROM $ 33
"
I
350
40" <440 G> WATER INTO V-302... Ad d 6 STIR 2 MIN FOR S 40
*TM?TM- "JASSUNE 502 I 360
530-AI 350 I I
1I | 7-D j 180
J^P-t^SE^STEP 17/50 AFTER CHECKING PH, OPERATOR PB.
IN ; . ' . .. .. SV JJS9-TSP STEP 23/53* RECORD; PH #>3<3.7-4.2) '
SP^L4rT"RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5
8 . >4<^REC0RD: PH
? ,~9.5) . ADJ IF NECESSARY 6
I |. RECORD: PH^sT^
ASSUME 772
I | (DILUTE 10 PARTS WATERTO 1 PART) . ASSUME 502
iSIPHON N-7-D INTO SV)
^
. OPERATOR STEP PB
a
it 4*$/
. r43>-SP STEP 29* RECORD; PH Jjjtt TIME JZ__
^ .OPERATOR STEP PB
'
-H5| SP STEP 60* BATCH COMPLETE.
I iOO^^f 128H 10
27-D 7-D
I START
SP STEP rJ. **<*/.
ujjko r,,_w.,m
_ t--*
FINISH TIME SP STEP
OPTR I I
H
!'
DUP050095585