Document bBNMdn6k05pDBwkvYw908GKo1

FILE NAME Corning OC DATE 1962 Jan 19 DOC OC187 DOCUMENT DESCRIPTION Minutes of Kaylo Improvement Meeting J, me oA 0 SL KATIO IMPROVEMENT IMPROVEMENT MEETTIG SALES - RESEARCH - PLANT - PRODUCT DEVELOPMENT DEVELOPMENT JERSEY JANUARY 19 1962 ? 2C0easier less lesincs est incest insulation insulation Values insulation insulation insulation Values Values Values Values comparabil comparabil comparabil 00637 - or . - ~ Attendance R. C. Amo8 - Barlin M. C. Armstrong ...Granville J. H. Boynton W. F. Justice R. M. Moyer J. A. Pershing O. W. Pfeifer R. F. Sharbon - New York Berlin = Berlin - Toledo 'Toledo - Granville dropsfiber coated glass pouring with cores out pouring insulation before complete cospl ete Waldron inge different that different cospared plant Former plant tests cospared General cospared General Research could duplicate results results tests always always tests were lower than the were always Tests Tests recently coated the recently recently Anderson fibers during week Jamary 1962 1962 be run and Were osde Jamary 1962 1962, At Berlin Tests Tests were madwe ith This was increase the results by present found W3 by drop test several drops Attrition Hill over method present - 6. production Brothers have been > ordered contacted improve ( Delivery immediately Delivery to Sprout three Pe A combination be rade in three weeks EprouteWaldron amosite ! 7 combination combination Bauer Attrition . fibers are to tried soon Bauer Y 8, Granville 8. SamplGeransville for evaluation evaluation runs t . 9. evaluation 22, frog Houston runs during went to and Houston Orleans Detroit ' Orleans opened 9. evaluation resistarce resistarce to breakage breakage evaluation whether whether to combined combined Decision specimens are wait available until will glass January available available made January eosdtnag finalized 31 10, 10 Costs as type of coating grade of Anderson Anderson coating This would her charge th3s include This F.O.B. lao charge charge bewell material a8 to Anderson Cherge, as Secured frog trp) of Anderaon well as Rateriel. Plant, Freight vould - v 11 Marah Armstrong was to give Anderson . Decessary by furnishing parsommel formulations such assistance as . phenolic costs on coated fibers etc. which would determine ( C ; mo a ] : } } of 12. It is necessary batch The to secure good dispersion of coated fiber in coated fiber is placed in Kaylo solisd olis ds other than asbestos and hydropulper prior to additions will be chopped Later it may be ploisnseibleTheto first fiber from Anderson secure a flexible coated phenolic fiber that can be in ande run through choppers at Barlin roving style and these roving estimate of equipment John Pershing is to give cont install same for necessary and length each of time to fabricate and Blurry coated fibar method for introduction into 13 A cost estimate of 131,000.00 4 initial installation of was furnished by John Pershing for the equipment ae coated fibo for ccres out method of Secause of this cost as well pouring as a time months in progres it was the delay of 4 or 5 on a cores in basis even if cfoemwmeirttees judgement to begin production ovidence appear from time to time whicdhroplsendwsere secured There has been question to whether the drop test is a true criterion of impact and abuse present Kaylo and producta improvement over the . - C 14. 15. 15. If The committe felt in the 36 pouring there was another device This was source of improvement indicated a The orientation of fiber , to the 36 lengtihmprovement in a right angle to be secured dispersion b Elimination of end oil alip planes and pouring folds c Reduction of other ar pouring defects attributable to technique of pourers It was personal skill ba am sured from recommended that any help needed Engineering or Mechanical Research for an development of an efficient 36 pouring device early d Dal personel problem of at individuals as not being so dependent on the pourers 80 h or training is less difficult and replacement not semimechanized 36 pouring device I. $ Sean that perhaps a combination of a) Coat glass fibers 7) Open VE amorivamoerive asbestos c MS paring paring devic VOlL- use the highest quality and tag impact and product handling abuse before and in the during area of shipping application E. tau. & was to have a plan for varehouse Weve of abuary 1 1962. to publicity and The disposition advertising program distribution of present of such stocks would for improved Kaylo products 17. When type of fiber is determined for best results another 1000 lbs is to be Anderson ordered from Anderson for another trial run personnel are to run the ocating operation at the with a plant . General to Research individual acting quality supervisor for fiber acceptance givgie ve any technical help requested O. W. Pfeifer is to process order on Anderson Plant by January 30 1962 ene oo _; Week of Fabruary 12 was designated for evaluation of shipment to New Orleans if Bauer Mill parts can be procured by then This was to be a straight LTL shipment without any package improvements designed designed to reduce breakage such as specific palletization etc. 19. Evaluation of product for improved shipping performance at destination to be in area of March 1 1962 depending on shipping and arrival dates 20. Reshipment back to Berlin evaluation program to be completed by March 15 1952 if possible or sooner 22 Shipments of samples for evaluation to be sent to Testing Laboratory at Granvilleo Mr. Ball to follow for crash evaluation program Strese Corrosion R. C. Amos etated he bad made arrangements with Barrington Plant for chloride tests to be conducted there - five samples per week in their laboratory These samples to be random selection on five day basis This is and product chloride determination Tests to be instituted sometime in February 2 The sampling method is to be determined by General Research in conjunc- tion with General Testing Lab and up conveyed to Barrington Lab and all interested parties Accurate results must be obtained and the sampling sampling test must be of such a nature to provide such otherdse there is no need to conduct It was generally agreed that the testing of the whole piece o half section was to be the basis for start of this program The 734 group agreed Lake asbestos from test could and results and batch performance should be substituted for M because of the lower chloride content of the former results that 7D1 chrysotile 473 lake asbestos been tried in several batches of heavy density core -- material Further tests are needed and will be made to establish the -- feasibility of its exclusive use as chrysotile asbestos This again because of its lower chloride content than 1's similar grade 5. M Acbestos Division has been notified by OCF General Purchasing Departmont that their asbestos contains a higher chloride content than is desirable and process changes make it imperative to discontime the use of J<M's higher chloride chrysotile Ll L ... My ) b. tL. whe ww ee aer, ials been * " rial Research has been SOA Research advioaed te experiments Selection advised conduct conduct experiments plant devolor a a Selection device which would enable to detect and and fony heavy density light enable containing containing blom plow imgale delamination separation discernible discernible visual visual pecti on declared that d: Ance declared Roddis largest largest care customer declared Roddis the severe customer customer their stituted very critical critical and selection prior to their processing 20 or 17 material mineral mineral fire their fucture fucture This core material in completed door cam- attributable was Kylo core reduce blow a large completed percentage attributable attributable attributable defecte In rejecta Roddis not percentage visually reduced ins epected Paylo core alab rejecta amount of blows in door appreciably manufacturing appreciably he process process the Suit sonic sonic their needed eliminate eliminate lamination he device before shipping Roddis visual lamination lamination Roddis fur. Bea} replied that the Research Pek Ball replied that available Program Docket Docket projects projects both both dollars be nost necessary and man hours that important asked asked the plant plant could must not live visual operation and plant future date live inspection until a future Mr Ball asked to which date, Mr Ball Ball the committee soric detection device for visual blow ups Kaylo Kaylo core terial soric tabled non visual analysis lope until June , for intervening intervening intervening core further terial 28 well as an improvements plant been able make may have been able ty Bakes ae 2. ww. 2> tentatively 4. John Boynton was " have ae 7 uzes , stai steJealcJkaecktests probably probably to sold during during 1952 Probably to be for This information advising advising Hill Harmon , was Unite Sheet Metal at Columbus Columbus 65% Unite costs for stainless Jacket fabrication fabrication standard forming forming costs steel Jacket Jacket fabrication for stainless Metal could fabrication conld Harmon Harmon economically Set set runs up runs runs than 100 jackets less thay 100 jackets, ata tine, except for B22 pling Sales stated coverage vero Jackets Jackets on heading heading vero sold even small amount a full t losa 1f the esal) insulation Bold a> , losa, &a0unt of stainiess to 5, February February Sales sizer Decrcurff Sales from of jacket Decrcurff . Cost of manufacture the price Mr, Decrcurff facket Panzse to manufacture, received from B, Alucfnus ast personnel fabricate Aluminum Aluminum Harnon, of United Sheet has been sent aluminum Harmon of United Sheet Metal has jacket jacket material to have their sent jackets second second second source supply supply Insul aluminum have not been been source received Berlin for Coustics These examination inspection evaluation evaluation after examination inspection Bill Justice plant samples soon as possible possible plant personnel a discussion discussion meeting plant discussion meeting Mr. Mr. Mr, Arnett of Insul Coustics oover adherence adherence oover P.A.C. P.A.C. inefficiencies delays in shipping These were 1 J shipping promised to be eliminated These shipping was missed the eliminated week Insul Coustics the b) Mr. Arnett stated oof Mr. Arnett stated that full hard aluminum aluminum being Coustics further further embossed Coustics Alcoa for Insul hardness would depleted stated Insul Coustics inventory inventory lover hardness depleted February February new new exclusively J ce) The supposedly H18 embossed alumimin supposedly does not jacket supplied supplied embossed Insul Coustics appear to as hard hard non bm plain plain aluminum as used by M and others Justice for Bill embossed sample verified verified back back sent Alcoa Deardurff have have verified back Mr. Arnett stated that adhesive for sealing Coustics had straps the jacket adhesive This purposes on adhesive the butt glassine paper to is covered with replaces prevent sticking as well as drying out glassine present asbestos asbestos paper which is too absorptive This replaces received received asdecton None has yet been paper Beriin received at Purchase 6) Mr. Arnett was notified that a second considered because of poor service performance performance Insul Coustics Coustics aS well well below compliance compliance Acceptance par workmanship had detrimental detrimental effect Standards This has Klai a on customers appraisal of Kaylo detrizental effect on OaF t) ) West Coast Coast said to have secured by plant from them and sent straps Samples are for evaluation to Clayton evaluation as well cost Pecora's Scrucker for Pecora's steel Pohesive Pohesive also candidate aluminum aluminum and stainless also candidate for Alusinum and steel market price ) Boynton stated Klad was received received to below published sheet Kaylo romain romain ocapetitive ocapetitive ocapetitive suggested Methods Kaylo Engineering's Engineering's suggested suggested that Methods help manufacturing assembly assembly secured air plant reducing manufacturing and assesbly ccoos sttss , to air plant in Sy, 8 ORTOPre gy eee waterproofing h) Further wort vas to be done on , Further was done overlap oovveerlraplap than modified modified fied rather modified be Further joints provise provise Pittsburgh Pittsburgh waterproofing waterproofing Since Jackets and forming forming available available inspection BerilinnsBpeercltiinon 4) of samples was developed be rewritten and rolled rolled The P.A.C. was The rewritten and rolled rolled Pittsburgh joint more specific The tightness of was to be stressed stressed made would spring back roll give ease of fit fit This modified Pittsburgh needed Pfeifer to work with Pittsburgh with Fa-0 Trzed ne re Pipe me Nee eS 0 Insulation Insulation Traced Traced Karlo Pipe Coste for conversion and manufacture new molds molds 2 Plant big tet st st recorecnomzmeendend derecommdended tthe henunmubmbeerr molds molds needed sizes sizes con- cycle 12 to 15 days days de templated templated of 43,000.00 for estimate of 43,000.00 such traced mold procurement been An ivances 43,000.00 for low for sizes This perhaps asked Plant to needed cycle cycle been wanted Sales Sales However Sales colds determine what cycle estimated - it , procurable for the 43,000.00 estimated . "9 4 -id be would have wUDF. fe ae possible by Februarayn 5ac0curate estimation volume volume for ee at Heol tans & request for more general information received received . Daboratory So far this has + ith Lotz for this not been received information Ball Mr, Rall this ". and Boynton are are check el's program for further insulation insulation insulation There is use of tank an installation Charleston "voy of firm committment Depending Depending Charleston ready having been placed upon results , - Wogram Wogram will placed go no basin of this placed a go or 'n5 80" basis, * potential : Etape available sectional sectional ' * size Until time d top of overall as -Gd potential increase available laminated laminated and fabricated increase sectional pipe insula- toofntinued There fabricated sectional study would to thorough cade {> ontinued demands reduction of overall overall production production ~& demands reduction of potential production rade overa} potential Production 00637 capacity mold _ to present procurement fabrication which costs to be compared and costs and product tria correlated of such a changeover unless demanded waste as to the economics which does not appear to be the presentbysataltaursge percentage of customers " Block . Manufacture of " block Chemicals Originally originally bought from instituted by Bill Turner of Carbide source of supply and to K and M. OCF entered as a second own fabrication of fittirnogusnd sohuatpelsineetc. bas used in Carbide's shop for It is now that the reported 6 that Carbide's shop fabrication block is too unwieldly to use supervisor has stated cents for lamination and as such or to cut into will be much less fabrication work than anticipated The He further stated the vsoelgu-me from production There is about plant has removed all " wolds which Mr. Ball recommended be one half of a car in inventory at Berlin and recartoned and trimmed and slit to standard block sold thickness Mr. Justice stated that there was a full Insulators warehouse stock at Charleston Carbide would draw on first car for of " block in Carbide's use Asbestos which they Mr. Boynton is to check with Branch to deteriorated rather than progressed ascertain why and how this program . 120 Light Density Block Insulation for Furnace Application Another Fiberglass furnace at Kansas light density block in those City is to be insulated with 20 areas where application is practical 2 Mineral wool cost is 20 less This penetration outside of price differential mades carket companies company more difficult even with other Application of siceral wool is easier glass rebuild is values are greater Kaylo 20 comparable which does light the density However reuse after material Insulation | same for resultant fuel savings Sales wants more time for and potentials of study of results to evaluate the marketing possibilities Insulating Cement Karlo 1. This program was evaluated and as a not desirable explored by Sales and was turned of not product for marketing at present down having sufficient volume of dust time with possibilities profit margin of sufficient size being eventually available and a * duction not, being present to warrant its intro- . ' . 34 Molded Fittings 1There has not been any work done on this project . Ceramic Ware Pallet Ingersoll 1. Reinforced gypsum cast slabs are now used support through ovens of ceramic by for by using a heavy density material voafrea noAn competitive item can be made cracking tendency with mechanical strength The firing temperature is in the 150 2 These degree range shapes can be pan molded on reinforcement placed in mold flatware line with some type of 3 A specialty ites can be also made on # line for adoptation specific end use and purpose purpose . toward a 4. The Research 1962 Group will be ready for some plant tests in or near March 15 5 This item was suggested by United Clay lines Comming manufacture people as being adaptable for 5. The thidiness is approximately " The overall size 17-1 x 32 7 Carbide Chemicals Fire Tests 1. . 2. Carbid Chemicals have installed a high temperature fires in seeking gasolene burning test tank to fire resistant insulation prodsuecctusre Owning Owning Sales Group have in there test signified their willingness to programs cooperate 3. | . as 11 well as Fiberglas insulation teater and products can be used in these As portrat portrat develops and eping epetitur will be participation is had forth more coverage as to coming for providing test plans epetitur fe retardant purposes materials for Cf AD 35