Document bB8JQmydQq68V4Y4Kz7Mpvy8D
34904 Federal Register / Vol. 51. No. 189 / Tuesday. September 30. 1986 / Rules and Regulations
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 61
(AD-FRL-3044-51
National Emlstion Standards for Hazardous Air Pollutants: Vinyl Chloride; Equipment Leaks of Volatile Hazardous Air Pollutants
AOSNCV: Environmental Protection Agency (EPA). action: Final rule.
summary: The EPA proposed administrative and clarifying revisions to the national emission standard for vinyl chloride (VC) on (anuary 9.1985. (50 FR 1182). Certain revisions to the standard are being promulgated in Subpart F through this action and, to a minor extent, in Subpart V of 40 CFR Part 81. Finally, through this action the Agency is denying the petition of the Natural Resources Defense Council (NRDC) and the Environmental Defense Fund (EDF) which sought reconsideration of the EPA's withdrawal of the amendments to the VC standard which were proposed in 1977.
EFFECTIVE OATS: September 30.1986. Under section 307(b)(1) of the Clean Air Act. judicial review of the actions taken by this notice is available only by filing of a petition for review in the United States Court of Appeals for the District of Columbia circuit within GO days of today's publication of this rule. Under section 307(b)(2) of the Clean Air Act. the requirements that are the subject for today's notice may not be challenged later in civil or criminal proceedings brought by EPA to enforce these requirements.
Incorporation by Reference
The incorporation by reference of certain publications in these standards is approved by the Director of the Office of the Federal Register as of September 30.1986.
ADDRESSES: Background Information Document. The1 background information document (BID) for the promulgated standards may be obtained from the U S. EPA Library (MD-35), Research Triangle Park, North Carolina 27711. telephone number (919) 541-2777. Please refer to "Vinyl Chloride Standard: Responses to Comments on January 1985 Proposed Revisions." EPA-450/3-86004. The BID contains: (1) A summary of all public comments on the proposed revisions and the Administrator's response to the comments, and (2) a summary of the changes made to the revised standard since proposal.
Dockets. A docket, number A-81-21, containing information considered by
EPA in developing of the promulgated revisions to the standard for VC. is available for public inspection between 8:00 a.m. and 4:00 p.m.. Monday through Friday, at EPA's Central Docket Section (LE-131). West Tower Lobby. Gallery 1, 401 M Street. SW,, Washington. DC 20460. A reasonable fee may be charged for copying.
FOR FURTHER INFORMATION CONTACT: For further information concerning the enforcement aspects of the promulgated revisions, contact Mr. Richard Biondi. Compliance Monitoring Branch, Stationary Source Compliance Division. (EN-341), U.S. Environmental Protection Agency. 401 M Street SW.. Washington, DC 20469. telephone number (202) 3822826. For further information concerning the background technical information supporting the promulgated revisions, contact Mr. Robert E. RosensteeL Chemicals and Petroleum Branch. Emission Standards and Engineering Division (MD-13). U.S. Environmental Protection Agency. Research Triangle Park. North Carolina 27711. telephone number (919) 541-5671. For other information on the regulation of VC and the promulgated revisions, contact Mr. Fred Dimmick, Standards Development Branch, Emission Standards and Engineering Division (MD-13), U.S. Environmental Protection Agency, Research Triangle Park. North Carolina 27711, telephone number (919) 541-5578.
SUPPLEMENTARY INFORMATION:
Summary of Revisions to the Standard
The VC standard was promulgated on October 21.1978 (41 FR 46560) and applies to plants producing ethylene dichloride (EDC) via oxychlorination, plant producing VC, and plants producing polyvinyl chloride (PVC) or other polymers containing VC. These plants are subject to a combination of performance, equipment and work practice requirements at numerous points in the manufacturing processes. Based on its review of the technological basis and administrative aspects of the original standard. EPA proposed several administrative and clarifying revisions to the standard on January 9.1985 (50 FR 1182). The comments received and actions taken on these proposed revisions are discussed below.
Requirements for Leak Detection and Repair Programs
As proposed in January 1985, VC is being added to the list of substances covered by 40 CFR Part 61 Subpart V, which contains regulations for leaks from certain equipment in volatile hazardous air pollutant (VHAP) service. Previously, plant owners subject to the VC standard were required to prepare
leak detection and repair plans for each VC and PVC manufacturing facility and to submit these plans to EPA for review. An analysis of the plans submitted revealed that these plans varied widely from plant to plant. Further, some plans were considered to be inadequate and ineffective approaches to the control of VC leaks.
The incorporation of Subpart V by the standard for VC emissions establishes standardized procedures for identifying leaks of VC and for taking steps to minimize emissions and repair leaks. Further, the incorporation of Subpart V will also accomplish a standardization of the definition of what constitutes a leak for routine leak detection. However, to avoid unnecessary changes to existing plans which are effective in detecting and repairing VC leaks, the standard contains provisions whereby any facility may demonstrate through annual (or more frequent, if requested by the Administrator) performance tests that the percentage of leaking valves remains at 2 percent as an alternative to following the Subpart V procedures. An owner may continue to follow the existing leak detection and elimination program for that facility for the purpose of achieving the 2 percent performance limit. However, existing plans are no longer required, nor do they necessarily :.oet the promulgated requirements.
Compliance Test Procedure and Specific Opening Loss Limit for PVC Reactors Used as Strippers
The Federal Register notice that promulgated the current VC standard stated that VC escaping from PVC resin that has been stripped in the reactor is not intended to be included as part of the VC emissions measured under the reactor opening loss requirements. For nonbulk PVC reactors which are used as strippers, however, no method was specified to determine what part of the VC in the vapor space of the reactor had escaped after the stripping was completed. Consequently, a method was proposed for determining the reactor opening loss that accounts for stripping in the PVC reactor for use by all nonbulk resin producers. After considering the comments on this proposed revision. EPA decided to promulgate the revision.
Another proposed change in the standard affecting PVC reactors used as strippers applied to the production of bulk PVC resins. Two separate vessels are used in bulk resin production, a "prepolymerization" vessel and a "post polymerization" vessel. Under the standard promulgated in 1976. both of these vessels were subject to the reactor
Cm 007347
Federal Register / VjI. jl^J^JjgJ^aesday^jeptember 30. 1986 / Rules and Regulations 34305
opening loss requirements. However, an analysis of the operation of prcpolymenzation vessels revealed that these reactors are opened less frequently than other types of reactors, and that the determination of gross product (required for the calculation of reactor opening loss) is impractical. In January 1985. EPA proposed to apply the equipment opening loss requirements, rather than the reactor coening loss requirements, to these PVC reactors. The equipment opening less, requirements are more appropriate for the operating characteristics of theprepolymerization reactor vessels and do not change the overall VC emission control stringency applicable prepolymerization reactors. After considering the comments on this proposed revision. EPA. decided to promulgate the revision.
Clarification of Definitions and Standards
Basedonthe EPA's experience with administering the VC standard several provisions of the standard are being revised to reduce any ambiguity in their implementation-. For example, specific definitions of "leak," "exhaust gas." and "relief valve discharge" are being added to clarify the applicability of the provisions of. the standard to each of these types of emissions. Similarly, to eliminate misunderstandings about the application of the standard to purification equipment following EDC and VC formation, the definitions of "EDC purification" and "VC purification" are being revised to more clearly indicate which equipment is subject to the standard.
Another revision being incorporated into the standard makes it clear that the 10 ppmv standard is a 3-hour average emission limit, rather than an instantaneous limit. The performance test provision in $ 61.67(g)(1) has also been clarified to specify that test results should reflect as dose to a 3-hour average as practicable. Further, the 10 ppmv standard regulation is being revised to specify that all exhaust gas streams are covered by this requirement, including control device bypass streams. In order to implement this clarification, provisions are also being incorporated into the standard for calculating the-VC content in bypassed emissions. A final revision to the 10 ppmv requirement is intended to
prohibit plants from diluting a VC exhaust gas stream with other exhaust gases in order to meet the 10 ppmv limit. Under the revised-standard, combining an exhaust stream containing more than 10 ppmv VC with another gas stream is
only allowed when the combined stream is ducted to a-control device.
The mprocess. wastewater requirements for gasholder seals are also being revised to exclude the exposed water seal of gasholders. Experience with the VC standard indicates that water contained in the exposed water seal of a gasholder may exceed the 10 ppmv limit during normal operation and that compliance with the atmospheric exposure limit is not practicable for this source. The inproccss wastewater stripping requirements, however, will, continue to apply to wastewater after removal; from the gasholder seaL
Other Administrative Revisions
Other administrative revisions- to the standard include: (1) The elimination of the 30-day limit for existing sources to submit requests for the use of equivalent control measures; (2) a change from semiannual to quarterly reporting of VC emissions from resin stripping, reactor openings, and exhaust gases: and (31 allowance of reporting of periods of excess emissions insteadofall emission measurements.
Summary of Impacts to the Standud
Revisions to the standard represent administrative and clarifying changes; no major revisions were- proposed. Therefore, the environmental, energy and economic impacts of the original standard remain generally unchanged. A summary of the impacts of the original standard can be found in the preamble to the proposed standard revisions (50 FR1182).
Public Participation,
Prior to proposal' of revisions to the standard, interested parties were advised by public notice in the Federal Register (49 FR 26807. fune 29.1984) of a meeting of the National Air Pollution Control Techniques Advisory Committee (NAPCTAC) to discuss the revisions to the VC standard recommended for proposal This meeting was held on August 30.1984, The meeting was open to the public and each attendee was given an opportunity to comment on the revised standard, recommended for proposal
The revised standard was proposed in the Federal Register on January 9.1985. The public comment period was from January 9,1985 to March 25.1986. A total of 16 comment letters were received, industry representatives submitted most of the comment letters. Also commenting were representatives of the U.S. Congress, a State Legislature, a State air pollution agency and an environmental group. The comments.
have been considered carefully and. where determined to be appropriate by EPA. changes have been made to the proposed revisions to the standard.
Significant Comments Since Proposal
Most of the comment letters contained multiple comment* In general, the comments supported the proponed administrative and- clarifying revision* A detailed discussion of the comments and responses can be found in the 8113 for the promulgated standard, which is referenced in the ADDRESSES- section of tins preamble. The comments and responses in the BID serve-a* the basis for the changes that have been made- to the revised standard between proposal and promulgation.
Almost ail commentate addressed the proposed revisions to the relief valve discharge standard. Aithmigtti many of the commenters agreed with the actum to reformat the sQndatd several commenters objected to various aspects of the disdiaigr limits.. Based os consideration, of these comment* EPA decided onlt to promulgate the proponed revision bo the relief valve discharge standard.. The comments on thi* and other proposed revisions are addnued in detail in the BIQr for the promulgated standard and is summary is the next section of this preamble
One commenter requested1 reconsideration of the withdrawal of the amendments the VC standard which were proposed in 19P7 This petition for reconsideration was based on. objections to the Agency's use of data on costs and economic impact* in the decision to withdraw the proposed amendments, and to the Agency's determination of the technological basis of the standard. The commenters stated that the EPA s actions in withdrawing the proposed amendments were inconsistent with the requirements of section 112 of the Clean Air Act.. As. discussed further in this preamble, the Agency is denying the petition for reconsideration.
Proposed Revisions to Relief Valve Discharge Standard
The EPA ftes decided not hs promulgate revisions tn the- relief valve discharge standard proposed in dm January 9.1985. Fediual Register notice. The revisions would have established a different type of numerical limit for relief valve discharges. The decision-to retain the original relief! valve discharge standard was mads after considering the revisions in light of publis comments and other finding* Although many public comments favored, tfte proposed revision* other* opposed the change. In
CMA 007348
34906 Federal Register / Vol- 51. No. 189 / Tuesday, September 30, 1986 / Rules and Regulations
particular, several commenters expressed concern that preventable
relief valve discharges would be allowed under the revised standard and that the performance allowed under the
revised standard could be inconsistent with that allowed under the original
standard. Other comments expressed concern that the revised standard included no mechanism for regulating very large relief valve discharges. The basis for the statement that a large Agency resource commitment is required for enforcing the relief valve discharge standard was also questioned.
As a result of these comments, EPA reviewed the basis for the recommendations that led to the decision to propose to reformat the standard. First, as discussed in the Federal Register notice proposing revisions to the relief valve discharge standard (50 FR1187), the review of the standard conducted between 1980 and 1982 found that the existing standard resulted in a significant commitment of Agency resources to the review and evaluation of discharges of VC from relief valves. Because the existing standard allows only "emergency" discharges of VC from relief valves (i.e..
the relief valve discharge could not be avoided by taking preventative measures), every discharge must be evaluated individually to determine whether the owner or operator of the facility has implemented the measures necessary to prevent that relief valve discharge. During the 4 to 5 years since the review study was conducted, the enforcement of the relief valve discharge standard has been made more efficient. This is due in large part to experience established in enforcing the standard. As a result, EPA enforcement personnel
consider implementation of this standard to be much less resource and
labor intensive.
A second conclusion from the 1980 to 1982 study was that industry did not have a clear understanding of what the relief valve discharge standard required
and what measures they needed to implement in order to comply with the standard. During the 4 to 5 years since the review study, a number of enforcement actions have been taken against individual plants for violations
of the standards. Those actions have culminated in consent decrees which incorporate requirements for remedial actions to prevent further relief valve discharges. The provisions of these consent decrees have not only reduced the number of relief valve discharges at
specific plants, but they have also served as guidelines in determining the
types of measures appropriate for
minimizing the discharges. Because of
these two developments. EPA concluded that the original findings of the review
study are no longer valid and should not be the basis of a revision to the format of the relief valve discharge standard.
The decision to retain the existing
relief valve discharge standard as a part of the standard for VC emissions is
further supported by two additional advantages that the existing standard has over the proposed revisions. First, the existing standard provides
that all preventable relief valve discharges are subject to enforcement action. Under the proposed revisions, which would have allowed a small number of discharges per year whether preventable or not. it is possible that a plant could experience preventable discharges and still be in compliance with the standard. As pointed out in public comments, it is theoretically possible that discharges resulting from gross negligence could go unpenalized under the revisions to the standard. The EPA did not intend this effect in the proposed revisions. The retention of the existing relief valve discharge standard allows EPA to continue the current enforcement approach.
Second, the existing relief valve discharge standard provides a better mechanism for regulating large relief
valve discharges. The proposed revision would have allowed a certain number of relief valve discharges per year, without regard to the size or duration of the discharge. Consequently, as long as the number of releases were within the numerical limits of the proposed revisions to the standard, there were no mechanisms in the standard to enforce control of the amount of VC discharged to the atmosphere. Under the existing relief valve discharge standard, however, the duration and size of the discharge are factor* in determining the severity of a violation of the standard. As a result, a plant owner or operator has a greater incentive under the current standard for taking action to reduce the quantity of a discharge.
In summary. EPA is not promulgating the revisions to the relief valve discharge standard which were proposed in the January 9,1985. Federal Register notice. This decision was reached after consideration of public comments received on the proposal, and after a review of the basis for the decision to reformat the standard. Because this review revealed that the burden on Agency resources has diminished as experience with the implementation of the standard increased, and that understanding of the provisions of the existing standard on
the part of industry should be clearer, the necessity for revising the format of the relief valve discharge standard is no longer apparent. The existing standard also has the advantages of penalizing all preventable relief valve discharges, providing better regulation of large volume relief valve discharges, and promoting continuity in the ongoing enforcement of the standard.
In some instances, it may be possible for a plant operator to contain a relief valve discharge and to vent it to a control device. Where this can be done without exceeding the exhaust gas emission limit of 10 ppmv. EPA concluded that this approach should be encouraged and. therefore, the discharge should be exempt from the relief valve discharge standard. Venting the discharge through a control device can result in a 99.9 percent reduction in the VC content of the relief valve discharge without interfering with the control of VC emissions in exhaust gases which are also vented through the control device. Although compliance with the 10 ppmv standard would exempt the discharge from the relief valve discharge standard, exceeding the 10 ppmv standard would be considered both a violation of the 10 ppmv standard and of the relief valve discharge standard.
Denial of Petition For Reconsideration
The NRDC and EDF petitioned EPA to reconsider the decision to withdraw the 1977 proposed revisions to the VC standard. The criteria for granting such a petition are: (1) The petition must be based on information that was not and could not reasonably have been presented during the original rulemaking; and (2) the petition must provide substantial support for the argument that the challenged action should be changed. See Denial of Petition to Revise NSPS for Stationary Gas Turbines, 45 FR 81653 (December 1, 1980). As described below, this petition fails to meet either criterion, and it is therefore, denied.
Consideration of Petition
The NRDC/EDF petition for reconsideration of the withdrawal was based on four main premises. First NRDC/EDF objected to the EPA's announcement of the withdrawal of the proposed amendments as a final action, without being preceded by a notice which proposed the withdrawal and allowed for public comment on the action. Second, NRDC/EDF objected to the influence of cost considerations in the decision to withdraw the proposed amendment, stating that the balancing of costs and benefits in the setting of the VC standard is contrary to the
CMA 007349
Federal Register
1S4 Tuesday, September 30. iRQii / Rules and Regulations 34007
ri".;,,:ri"rrn!l; of Sei.luu'. 11- ot the (ile.in
,\:r Art. 'ihud. NRDC, EDI f;u'K with ulna a took to lie fha F.P.A's iisMimt'tion th,a Section t 12 of the Clear,
Air Ai t establishes a requirement that a lewl of control must have been "i,insistently achieveii' in the past in
order to form the Im"!s of the st,indued Finally, NRDCFUF stated that the
IK'A's decis'i'Cs on spe' ific portions of the proposed amendments were In conflict with the evidence on those issues.
In the first objection. NRDC, F1DF stale that the proposed amendments to the tgrr VC standard should not be withdrawn because no notice of such withdrawal had been published and there hud been no opportunity for public lomment on the withdrawal. Dining the it years which have elapsed since the proposal of those amendments, there has been ample opportunity afforded for public comment and input on the amendments and their withdrawal. The amendments, their protcntiul consequences, and the decisions that the Agency might take with regard to them were all before the public. Specifically. NRDC and EDF received draft documents relating to the rulemaking distributed prior to the NAPCTAC meeting. Finally. \RDC did not give any supporting rationale for believing that further opportunity for comment would yield any relevant new information or arguments. Therefore, EPA does not believe that additional time or provision for rccewing further public comments couln have been either necessary or helpful for (he resolution of the issues involving the proposed amendments to
the VC standard.
The second issue raised by N'ROC/ EL)F inv elves the inclusion of cost consideration in the EPA's rulemaking deliberations under Section 112. The NRDC.'EDF maintains that the language
oi Section U2 which rice.res the st.mil ;rd to be set at a level which prov ides an 1 ample margin of safety'' to the public precludes consideration of the costs of control, (n the EPA's judgment, the VC standard protects the public health with an ample margin of safety wi'htn the meaning of Section 112, and EPA may consider cost and fc-asibltty in setting the standard. The EPA views were explained tn the 1975-76 VC rulemaking. The NRDC/EDF provided no new information on this issue.
The NRDC/EUF's third objection was the EPA was incorrect in stating that a
level of control must be "consistently achieved" in order to form the basis of the standard. Specifically. NRDC/EUF pointed to the language in the Federal Register notice that "10 ppmv represents
thr lowest level of control which has
hern consistently achieved'' as indicating that EPA was applying such requirement m evaluating alternative c xh.n,'si gas requirements, f lowcver. the
basts for EPA's selection of to ppmv as the V'C standard for exhaust gas emissions is that this level of control is the lowest achievable emission limit attainable on a never-to-be-cxceeded basis. Although 5 ppmv may be achieved by some systems over a limited time period, the existing data indicate the this level of control cannot be maintained over a long-term, neverto-be-cxceeded basis, as required by the standards. In addition to being achievable on a consistent, long-term basis, the 10 ppmv standard was also determined by EPA to provide the public with the ample margin of safety required by section 112. Therefore. EPA beleives that the standard satisfies the requirements of section 112.
The final points raised by NRDC/EDF m support of the petition for reconsideration addressed three specific provisions of the proposed amendments which were withdrawn. The NRDC/EDF stated that the withdrawal of these provisions was in conflict with the evidence before the Agency. The first specific portion of the standard addressed in the petition is the withdrawal of the proposed 5 ppmv emission limit for exhaust gas emission in favor of the existing 10 ppmv emission limit. The NRDC/F.DF stated that the evidence in the record supports a finding that the 5 ppmv limit is achievable by new sources, and by existing sources within 3 years of promulgation. The petition also pointed to the more stringent emission limit not be foregone.
The EPA decided to maintain the 10 ppmv emission limit for exhaust gas emission for three primary reasons. First, as stated above, the 10 ppmv emission limit has been determined to be consistently achievable by industry, whereas the 5 ppmv emission limit cannot be consistently achieved. Second, even though the limit on maximum emissions of V'C is set at 10 ppmv, the average and most short-term emissions will be considerably lower than this level. Third, lowering the emission limit on maximum emission rules to 5 ppmv would not significantly reduce the average emissions, and therefore, adopting the lower standard was determined by the Agency not to have a significant impact on emissions of VC or. accordingly, on public health risks. The petition far reconsideration presented no new evidence relevant to
the Agency s decision tu withdraw the proposed 5 ppmv emission limit.
1 he second decision addressed by the
petition for reconsideration as con filming with the considered evidence is the withdrawal of the 5 ppmv
emission limit for oxychlorination vents. The petition points to a statement in the 1977 proposal that this emission limit could be attained based on the use of oxygen as a feed material rather than air. and maintains that no discussion or
evidence were presented which would justify withdrawal of this proposal.
In the Federal Register (50 FR 1185). evidence was presented by the Agency supporting the conclusion that more stringent control of emissions from oxychlorination vents was unnecessary. First, no new technological controls have been developed which are
applicable to these vents. Second, the costs of incinerating oxychlorination vent streams were reevaluated and determined, as before, to be unreasonable compared to the small reduction in VC emissions. And finally, with the possible exception of one plant, no new EDC/VC plants with
oxychlorination reactors are expected to be constructed, and any that may be constructed will be adequately regulated by the requirements of new source review regulations. No new information was presented in the petition for
reconsideration relevant to the decision to retain the existing oxychlorination vent standard.
The third decision which was addressed in the petition for reconsideration as conflicting with the considered evidence is the withdrawal of the proposal to lower the residual VC limit for new dispersion resins from 2,000 ppmv to 500 ppmv, and the limit for other new resins from 400 ppmv to 100 ppmv. The petition states that existing facilities are currently meeting the lower limits, and that both new and existing facilities could be brought into compliance with the more stringent limits by using the equipment and procedures currently used by the leading facilities.
The EPA withdrew the proposed more stringent stripping level requirements for two main reasons. The first is that the nature of PVC production makes it difficult to distinguish "new" from "old" resins. Resin compositions are adjusted routinely, and completely "new" resins are rarely, if ever, made. Second. EPA concluded that there is no improved technology which would provide the basis for more stringent stripping requirements for all resins. The technologies which are effective for
specific resins may not be effective for
CH 007350
34908 Federal Register / Vo!. 31. No. 1fi9 / Tuesday. S^ptemlirr 30. 1966 / RuVs and Regulations
other resins. The consequence of
establishing a more stringent standard
would be that certain hard-to-strip resins could no longer be produced. In the EPA's opinion, such a result would be an unwarranted economic impact which is unnecessary to provide an ample margin of safety for public health. No new relevant information was presented in the petition for reconsideration.
Administrative
The docket is an organized and complete file of all the information considered by EPA in the development of this rulemaking. The docket is a dynamic file, since material is added throughout the rulemaking development. The docketing system is intended to allow members of the public and industries involved to identify and locate documents so that they can effectively participate in the rulemaking process. Along with the statement of basis and purpose of the proposed and promulgated standards and EPA responses to significant comments, the contents of the docket, except for interagency review materials, will serve as the record in case of judicial review [section 307(d)(7)(A)|.
The effective date of these revisions is September 30.1986. Section 112 of the Clean Air Act provides that national emission standards for hazardous air pollutants become effective upon promulgation and apply to all existing and new sources.
As prescribed by section 112, promulgation of this standard was preceded by the Administrator's listing of VC under section 112 of the Act on December 24.1975 (40 FR 59477). In accordance with section 117 of the Act, publication of these promulgated revisions was preceded by consultation with appropriate advisory committees, independent experts, and Federal departments and agencies.
Information collection requirements associated with this revised regulation (those included in 40 CFR Part 61. Subpart A and Subpart F) have been approved by the Office of Management and Budget (OMB) under the provisions of the Paperwork Reduction Act of 1980.
44 U.S.C. 3501 et seg.. and have been assigned OMB control number 0186. The revised standard is estimated to result in a paperwork burden of about 36 person-years which is roughly the same as the original standard.
Under Executive Order 12291, EPA is required to judge whether a regulation is
a "major rule" and therefore subject to certain requirements of the Order. The EPA has determined that the revised regulation would result in none of the
dd\erse economic effects set forth in Section i of the Order as grounds for finding a regulation to be a "major rule." The revised regulation is not maior because: (1) Nationwide annual compliance costs, including capital charges resulting from the standard total less than S100 million; (2) the standard does not cause a major increase in prices or production costs: and (3) the standards do not cause significant adverse effects on domestic competition, employment, investment, productivity, innovation or competition in foreign markets. The EPA has submitted this rulemaking to OMB under Executive Order 12291.
The Regulatory Flexibility Act of 1980 requires the identification of potentially adverse impacts of Federal regulations upon small business entities. The Act specifically requires the completion of a Regulatory Flexibility Analysis in those instances where small business impacts are possible. Because this revised standard imposes no adverse economic impacts, a Regulatory Flexibility Analysis has not been conducted.
Pursuant to the provisons of 5 U.S.C. 605(b). I hereby certify that the proposed rule will not have a significant economic impact on a substantial number of small entities.
List of Subjects in 40 CFR Part 61.
Air pollution control. Asbestos, Benzene. Beryllium. Hazardous materials, Mercury, Vinyl chloride.
Dated: September 24.1986.
Lee M. Thomas,
Administrator.
PART 61--NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS
For the reasons set forth in the preamble. 40 CFR Part 61 is amended as follows:
1. The authority citation for Part 81 contunues to read as follows:
Authority: Secs. 101.112.114,118. 301. Clean Air Act as amended [42 U.S.C. 7401. 7412.7414,7418.7601).
2. Section 61.81 is amended by revising paragraphs (j). (I), (o) and (p) and by adding paragraphs (v). (w), (x). (y), and (z) to read as follows:
3 61.91 Definition*. *****
(l) "Inprocess wastewater" means any water which, during manufacturing or processing, comes into direct contact with vinyl chloride or polyvinyl chloride or results from the production or use of any raw material, intermediate producL finished product, by-product, or waste
product containing vinyl chloride or polyvinyl chloride but which has not been discharged to a wastewater treatment process or discharged untreated as wastewater. Casholdcr seal water is not inprocess wastewater until it is removed from the gasholder *****
(I) "In vinyl chloride service" means that a piece of equipment either contains or contacts a liquid that is a least 10 percent vinyl chloride by weight or a gas that is at least 10 percent by volume vinyl chloride as determined according to the provisions of 61.67(h). The provisions of 61.67(h) also specify how to determine that a piece of equipment is not in vinyl chloride service. For the purposes of this subpart, this definition must be used in place of the definition of "in VHAP service" in Subpart V of this part. *****
(o) "Ethylene dichloride purification" includes any part of the process of ethylene dichloride production which follows ethylene dichlonde formation, excluding product storage following the final finishing column.
(p) "Vinyl chloride purification" incudes any part of the process of vinyl chloride production which follows vinyl chloride formation.
***
(v) "Relief valve" means each pressure relief device including pressure relief valves, rupture disks and other pressure relief systems used to protect process components from overpressure conditions. "Relief valve" does not include polymerization shortstop systems, refengerated water systems or control valves or other devices used to control flow to an incinerator or other air pollution control device.
(w) "Leak" means any of several events that indicate interruption of confinement of vinyl chloride within process equipment. Leaks include events regulated under Subpart V of this part such as: (1) An instrument reading of 10.000 ppm or greater measure according to Method 21 (see Appendix A of 40 CFR Part 60): (2) indications of liquid dripping; (3) a sensor detection of failure of a seal system, failure of a barrier fluid system, or both: and (4) detectable emissions as indicated by an instrument reading of greater than 500 ppm above background for equipment designated for no detectable emissions measured according to Test Method 21 (see Appendix A of 40 CFR Part 60). Leaks also include events regulated under $ 61.65(b)(8)(i) for detection of ambient concentrations in excess of background
CMA 007351
Federal Register / Vol. 51. No. 189 / Tuesday. September 30. 1986 / Rules and Regulations 34909
concentration. A relief valve discharge
is not a leak. (x) 'Exhaust gas" means any offgas
(the constituents of which may consist of any fluids, either as a liquid and/or gas) discharged directly or ultimately to the atmosphere that was initially contained in or was in direct contact with the equipment for which exhaust gas limits are prescribed in { 61.62 (a] and (b): 5 61.63(a); { 61.64 (a)(1). (a)(2). (b), (c). and (d): i 81.65(b) (l)(ii). (b)(2). (b)(5). (b)(6)(ii) and (b)(9)(ii).
(y) "Relief valve discharge" means any nonleak discharge through a relief valve. "Relief valve discharge" does not include discharges ducted to a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm (average for 3-hour period), or equivalent as provided in $ 61.66.
(z) "3-hour period" means any three consecutive 1-hour periods (each hour commencing on the hour).
3. Section 61.62 is amended by revising paragraphs (a) and (b) to read as follows:
) 61.62 Emission standard for ethylene dicMortde plants.
(a) Ethylene dichloride purification. The concentration of vinyl chloride in each exhaust gas stream from any equipment used in ethylene dichloride purification is not to exceed 10 ppm (average for 3-hour period), except as provided in 161.65(a). This requirement does not preclude combining of exhaust gas streams provided the combined steam is ducted through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm. or equivalent as provided in $ 61.66. This requirement does not apply to equipment that has been opened, is out of operation, and met the requirement in 61.65(b)(6)(i) before being opened.
(b) Oxychlorination reactor. Except as provided in $ 61.65(a), emissions of vinyl chloride to the atmosphere from each oxychlorination reactor are not to exceed 0.2 g/kg (0.0002 lb/lb) (average for 3-hour period) of the 100 percent ethylene dichloride product from the oxychlorination process.
4. Section 61.63 is revised to read as follows:5
5 61.63 Emission standard for vinyt chloride plants.
An owner or operator of a vinyl chloride plant shall comply with the requirements of this section and g 61.65.
(a) Vinyl chloride formation and purification: The concentration of vinyl chloride in each exhaust gas stream
from any equipment used in vinyl chloride formation and/or purification is not to exceed 10 ppm (average for 3-hour period), except as provided in g 61.65(a).
This requirement does not preclude combining of exhaust gas streams provided the combined steam is ducted through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm, or equivalent as provided in g 61.86. This requirement does not apply to equipment that has been opened, is out of operation, and met the requirement in g 61.65(b)(6)(i) before being opened.
5. Section 61.64 is amended by revising paragraphs (a), (b), (c) and (d) to read as follows:
g 61.64 Emission standard for polyvinyl
chloride plants.
**6*
*
(a) Reactor. The following requirements apply to reactors:
(1) The concentration of vinyl chloride in each exhaust gas stream from each reactor is not to exceed 10 ppm (average for 3-hour period), except as provided in paragraph (a)(2) of this section and g 61.65(a).
(2) The reactor opening loss from each reactor is not to exceed 0.02 g vinyl chloride/kg (0.00002 lb vinyl chloride/lb) of polyvinyl chloride product except as
provided in paragraphs (f)(1) and (f)(2) of this section, with the product determined on a dry solids basis. This requirement does not apply to prepolymerization reactors in the bulk process. This requirement does apply to postpolymerization reactors in the bulk process, where the product means the gross product of prepolymerization and postpolymerization.
(3) Manual vent valve discharge. Except for an emergency manual vent valve discharge, there is to be no discharge to the atmosphere from any manual vent valve on a polyvinyl chloride reactor in vinyl chloride service. An emergency manual vent valve discharge means a discharge to the atmosphere which could not have been avoided by taking measures to prevent the discharge. Within 10 days of any discharge to the atmosphere from any manual vent valve, the owner or operator of the source from which the discharge occurs shall submit to the
Administrator a report in writing containing information on the source, nature and cause of the discharge, the date and time of the discharge, the approximate total vinyl chloride loss during the discharge, the method used for determining the vinyl chloride loss (the calculation of the vinyl chloride loss), the action that was taken to
prevent the discharge, and measures adopted to prevent future discharges.
(b) Stripper. The concentration of vinly chloride in each exhaust gas stream from each stripper is not to exceed 10 ppm (average for 3-hour period), except as provided in S 61.65(a). This requirement does not apply to equipment that has been opened, is out of operation, and met the requiremention 161.65(b)(6)(i) before being opened.
(c) Mixing, weighing, and holding containers. The concentration of vinyl chloride in each exhaust gas stream from each mixing, weighing, or holding container in vinyl chloride service which precedes the stripper (or the reactor if the plant has no stripper) in the plant process flow is not to exceed 10 ppm (average for 3-hour period), except as provided in 161.65(a). This requirement does not apply to equipment that has been opened, is out of operation, and met the requirement in 61.65(b)(6)(i) before being opened.
(d) Monomer recovery system. The concentration of vinyl chloride in each exhaust gas stream from each monomer recovery system is not to exceed 10 ppm (average for 3-hour period), except as provided in 161.65(a). This requirement does not apply to equipment that has been opened, is out of operation, and met the requirement in 61.65(b)(6)(i) before being opened. **
6. By revising paragraph (e) introductory text, and adding paragraphs (e)(3) and (f) to i 61.64 to read as follows:
161.64 Emlsslan Mandate lor polyvinyl ciwnM pwnu*
****
(e) Sources following the stripperfs). The following requirements apply to emissions of vinyl chloride to the atmosphere from the combination of all sources following the stripper(s) (or the reactorfs) if the plant has no stripperfs)] in the plant process flow including but not limited to. centrifuges, concentrators, blend tanks, filters, dryers, conveyor air discharges, baggers, storage containers, and inprocess wastewater, except as provided in paragraph (f) of this section:
U) * * * (2) * * * (3) The provisions of this paragraph apply at all times including when offspecification or other types of resins are made. (f) Reactor used as stripper. When a nonbulk resin reactor is used as a stripper this paragraph may be applied in lieu of 161.64 (a)(2) and (e)(1):
CMA 007352
34910 Federal Remitter / Vol, 51, No. 189 / Tuesday, September 30. 1986 / Rules and Regulations
[1] The weighted average emissions of vinyl chloride from reactor-opening loss and ail sources following the reactor used as a stripper from all grades of polyvinyl chloride resin stripped in the reactor on each calendar day may sot
(i) 2.02 g/kg (0.00202 lb/lb) of polyvinyl chloride product for dispersion polyvinyl chloride resins, excluding latex resins, with the product determined on a dry solids basis.
(ii) 0.42 g/kg (0.00042 lb/lb) of polyvinyl chloride product for all other polyvinyl chloride resins, including latex resins, with the product determined on a dry solids basis.
7. Section 01.65 is amended by revising paragraphs (a). (b)(l)(ii) and (b)(2) to read as follows:
5 61.65 Emission standard for ethylene dtcMoriOs, vinyl chloride, and polyvinyl chloride plants.
(a) Relief valve discharge. Except for an emergency relief discharge, there is to be no discharge to the atmosphere from any relief valve on any equipment in vinyl chloride service. An emergency relief discharge means a discharge which could not have been avoided by taking measures to prevent the discharge. Within 10 days of any relief valve discharge, the owner or operator of the source from which the relief valve discharge occurs shall submit to the Administrator a report in writing containing information on the source, nature and cause of the discharge, the date and time of the discharge, the approximate total vinyl chloride loss during the discharge, the method used for determining the vinyl chloride loss (the calculation of the vinyl chloride loss), the action that was taken to prevent the discharge, and measures adopted to prevent future discharges.
lb) * * * (1) * * *
(1) * * * (ii) Any vinyl chloride removed from a loading or unloading line in accordance with paragraph (b)(l)(i) of this section is to be ducted through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm (average for 5-hour period), or equivalent as provided in
S 61.66. (2) Slip gauges. During loading or
unloading operations, the vinyl chloride emissions from each slip gauge in vinyl chloride service are to be minimized by ducting any vinyl chloride discharged from the slip gauge through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm (average for 3-hour
period), or equivalent as provided in 161-66.
t
8. By revising paragraphs (b)(3). (b)(4). (b) (5). (b)(6). (b)(7). (b)(8). (bH9)(ii). and (c) to 61.65 as follows:
61.85 Emission standard for sthylona dlchlorido, vinyl chloride and polyvinyl chloride plants.
An owner or operator of an ethylene dichloride, vinyl chloride, and/or polyvinyl chloride plant shall comply with the requirements of this section.
(U * * * (2) * * * (3) Leakage from pump, compressor, and agitator seals: (i) Rotating pumps. Vinyl chloride emissions from seals on all rotating pumps in vinyl chloride service are to be minimized by installing sealless pumps, pumps with double mechanical seals or equivalent as provided in 161.66. If double mechanical seals are used, vinyl chloride emissions from the seals are to be minimized by maintaining the pressure between the two seals so that any leak that occurs is into the pump; by ducting any vinyl chloride between the two seals through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm; or equivalent as provided in { 61.66. Compliance with the provisions of 40 CFR Part 61 Subpart V demonstrates compliance with the provisions of this paragraph. (ii) Reciprocating pumps. Vinyl chloride emissions from seals on all reciprocating pumps in vinyl chloride service are to be minimized by installing double outboard seals, or equivalent as provided in 161.66. If double outboard seals are used, vinyl chloride emissions from the seals are to be minimized by maintaining the pressure between the two seals so that any leak that occurs is into the pump; by ducting any vinyl chloride between the two seals through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm; or equivalent as provided in 161.66. Compliance with the provisions of 40 CFR Part 61 Subpart V demonstrates compliance with the provisions of this paragraph. (iii) Rotating compressor. Vinyl chloride emissions from seals on all rotating compressors in vinyl chloride service are to be minimized by installing compressors with double mechanical seals, or equivalent as provided in 161.66. If double mechanical seals are used, vinyl chloride emissions from the seals are to be minimized by
maintaining the pressure between the
two seals so that any leak that occurs is
into the compressor by ducting any vinyl chloride between the two seals through a control system from whidi the concentration of vinyl chloride in the
exhaust gases does not exceed 10 ppm; or equivalent as provided in $61.66. Compliance with the provisions of 40
CFR Part 81 Subpart V demonstrates compliance with the provisions of this paragraph.
(iv) Reciprocating compressors. Vinyl chloride emissions from seals on all reciprocating compressors in vinyl chloride service are to be minimized by installing double outboard seals, or
equivalent as provided in S 61.66. If
double outboard seals are used, vinyl chloride emissions from the seals are to be minimized by maintaining the pressure between the two seals so that any leak that occurs is into the compressor by ducting any vinyl chloride between the two seals through a control system from which concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm; or equivalent as provided in { 61.66. Compliance with the provisions of 40 CFR Part 61 Subpart V demonstrates compliance with the provisions of this paragraph.
(v) Agitator. Vinyl chloride emissions from seals on all agitators in vinyl
chloride service are to be minimized by installing agitators with double
mechanical seals, or equivalent as provided in $ 81.66. If double mechanical seals are used, vinyl chloride emissions from the seals are to be minimized by maintaining the pressure between the two seals so that any leak that occurs is into the agitated vessel: by ducting any vinyl chloride between the two seals through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm: or equivalent as provided in 181.66.
(4) Leaks from relief valves. Vinyl chloride emissions due to leaks from each relief valve on equipment in vinyl chloride service shall comply with S 61.242-4 of Subpart V of this part.
(5) Manual venting ofgases. Except as provided in | 61.64(a)(3). all gases which are manually vented from equipment in vinly chloride service are to be ducted through a control system from which the
concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm (average for 3-hour period): or equivalent as provided m f 61.68.
(6) Opening ofequipment. Vinyl chloride emissions from opening of equipment (including prepolymerization reactors used in the manufacture of bulk
007353
Federal Register / Vol. 51, No. 189 / Tuesday, September 3a 1966 / Rules and Regulations 34911'
resins and loading or unloading lines
Approval of a program will be granted
that are not opened to the atmosphere
by the Administrator provided he finds;
after each loading or unloading
(A) The location and number of points
operation) are to be minimized as
to be monitored and the frequency of
follows:
monitoring provided for in the program
(i) Before opening any equipment for are acceptable when they are compared
any reason, the quantity of vinyl
with the number of piece* of equipment
chloride which it contained therein is to in vinyl chloride service end size and
be reduced to an amount which occupies physical layout of the plant
a volume of no more than 24 percent of
(B) It contains a definition of leak
the equipment's containment volume or which is acceptable when compered
0.0950 cubic meters (25 gallons),
with the background concentrations of
whichever is larger, at standard
' vinyl chloride in the areas of the plant to
temperature and pressure.
be monitored by the vinyl chloride
(ii) Any vinyl chloride removed from monitoring system. Measurements of
the equipment in accordance with
background concentrations of vinyl
paragraph (b)(6)(i) of thia section is to be chloride in the areas of the plant to be
ducted through a control eyatem from
monitored by the vinyl chloride
which the concentration of vinyl
monitoring system are to be included
chloride in the exhaust gases does not with the description of the program. The
exceed 10 ppm (average for 3-hour
definition of leak for a given plant may
period); or equivalent as provided in
vary among the different areas within
5 61.66.
the plant and it also to change over time
(7) Samples. Unused portions of
aa background concentrations in the
samples containing at least 10 percent plant are reduced.
by weight vinyl chloride are to be
(C) It contains an acceptable plan of
returned to the process or destroyed in a action to be taken when a leak is
control device from which concentration detected.
of vinyl chloride in the exhaust gas doea (D) It provide* far an acceptable
not exceed 10 ppm (average for 3-hour calibration and maintenance schedule
period) or equivalent as provided in
for the vinyl chloride monitoring system
5 61.06. Sampling techniques are to be and portable hydrocarbon detector. For
such that sample containers in vinyl
the vinyl chloride monitoring system, a
chloride service are purged into a closed daily span check is to ba conducted with
process system. Compliance with the
a concentration of vinyl chloride equal
provisions of 40 CFR Part 61 Subpart V to the concentration defined as a leak
demonstrates compliance with the
according to paragraph (b)(8)(i}(B) of
provisions of this paragraph.
this sectioa The calibration is to be
(8) Leak detection and elimination.
done with either
Vinyl chloride emissions due to leaks
(7) A calibration gas mixture prepared
from equipment in vinyl chloride service from the gases specified in sections
are to be minimized as follow*:
5.2.1. and 5.24. of Test Method 106 and
(i) A reliable and accurate vinyl
in accordance with section 7.1 of Test
chloride monitoring system shall be
Method 106. or
operated for detection of major leaks
(2)A calibration gas cylinder
and identification of the general ares of standard containing the appropriate
the plant where a leak is located. A
concentration of vinyl chloride. The gas
vinyl chloride monitoring system means composition of the calibration gas
a device which obtains air samples from cylinder standard is to have been
one or more points on e continuous
certified by the manufacturer. Hie
sequential basis and analyzes the
manufacturer must have recommended a
samples with ga* chromatography or, if maximum shelf life far each cylinder so
the owner or operator assume* that all that the concentration doea not change
hydrocarbons measured are vinyl
greater than 5 percent from the
chloride, with infrared
certified value. Hie date of gas cylinder
spectrophotometry, flame ion detection, preparation, certified vinyl chloride
or an equivalent or alternative method. concentration, and recommended
The vinyl chloride monitoring system
maximum self life must have been
shall be operated according to a
affixed to the cylinder before shipment
program developed by the plant owner from the manufacturer to the buyer. If a
or operator. The owner or operator shall gas chromatograph is used as the vinyl.
submit a description of the program to
chloride monitoring system, these gas
the Administrator within 45 days of the mixtures may be directly used to
effective date of these regulations,
prepare a chromatograph calibration
unless a waiver of compliance it granted curve as described in section 74 of Test
under 161.11, or the program ha* been Method 106. The requirements in section
approved and the Administrator doe*
544.1. end 54 3.2. of Test Method 106
not request a review of the program.
far certification of cylinder standards
and for establishment and verification of
calibration standards are to be followed.
j(ii) For each process unit subject to
this subpart, * formal leak detection and
repair program shall be implemented
consistent with Subpart V of this part
except as provided in paragraph
(b)(8)(iii) of this section. This program is
to be implemented within 90 days of the
effective date of these regulations,
unless a waiver of compliance is granted
under |81.11. Except aa provided in
paragraph (b)(8)(ii)(E) of this sectioa an
owner or operator shall be exempt from
5 61442-1(d). 5 61442-7 (a), (b). and (c),
161446. and 181447 of Subpart V of
this part far any process unit in which
the percentage of leaking valves is
demonstrated to be less than 2JO
percent, aa determined in accordance
with the following:
(A) A performance test aa specified in i
paragraph (b)(a)(ii)(B) of this section
shall be conducted initially within 90
days of the effective date of these
regulations, annually, and at times
<
requested by the Administrator.
(B) For each performance test, a
minimum of 200 or 90 percent,
whichever is less, of the total valves in
VOC service (as defined in < 60.481 of
Subpart W of Part 80) within the
process unit shall be randomly selected
and monitored within 1 week by the
methods specified in 161.245(b) of this
pari. If aa instrument reading of 10400
ppm or greater is measured, e leak is
detected. The leak percentage shall be
determined by dividing the number of
valves in VOC service far which leaks
are detected by the number of tested
valves in VOC service.
(C) If a leak is detected, it shall be
repaired in accordance with f 61442-7
(d) and (e) of Subpart V of this part
(D) The results of the performance test
shall be submitted in writing to the
<
Administrator in the first quarterly
I
report fallowing the performance test as
pert of the reporting requirements of !
I6i4a
(E) Any process unit in which the I
jpercentage of leaking valves is found to jbe greater than 24 percent according to
the performance test prescribed in
paragraph (b)(8)(ii)(B) of this section
must comply with all provisions of
Subpart V of this part within 90 days.
(iii] Open-ended valves or lines
locatsd on multiple service process lines
which operate in vinyl chloride service
less than 10 percent of the time are
exempt from the requirements of
5 61442-6 of Subpart V. provided the
open-ended wives or lines are
addressed in the monitoring system
required by paragraph (b)(8)(i) of this 7
section. The Administrator may apply
CMA 0?3S4
34912 Federal Register / Vol. 51. No. 189 / Tuesday, September 30, 1986 / Rules and Regulations
this exemption to other existing openended valves or lines that are demonstrated to require significant retrofit cost to comply with the requirements of 181.242-6 of Subpart V.
**
(9) * * * (ii) Any vinyl chloride removed from the inprocess wastewater in accordance with paragraph (b)(9)(i) of this section is to be ducted through a control system from which the concentration of vinyl chloride in the exhaust gases does not exceed 10 ppm (average for 3-hour period): or equivalent as provided in S 81.86.
*
(c) The requirements in paragraphs (b)(1). (b)(2). (b)(5). (b)(8). (b)(7) and (b)(8) of this section are to be incorporated into a standard operating procedure, and made available upon request for inspection by the Administrator. The standard operating procedure is to include provisions for measuring the vinyl chloride in equipment 4.75 m* (1.250 gal) in volume for which an emission limit is prescribed in i 61.85(b)(6)(i) after opening the equipment and using Test Method 106, a portable hydrocarbon detector, or an alternative method. The method of measurement is to meet the requirements in { 61.67(g)(5](i)(A) or (g)(5)(i)(B).
0. Section 61.66 is revised to read as follows:
5 61.86 Equivalent equipment and procedures.
Upon written application from an owner or operator, the Administrator may approve use of equipment or procedures which have been demonstrated to his satisfaction to be equivalent in terms of reducing vinyl chloride emissions to the atmosphere to those prescribed for compliance with a specific paragraph of this subpart
10. By revising paragraphs (f). (g)(l)(i). (g)(2). (g)(3) introductory text (g)(3)(l). (g)(3)(iii), (g)(5) introductory text and by (g)(5)(ii) adding paragraphs (g)(6) and (h) in 181.67 as follows:
) 61.67 Emission testa.
6 6 6 1*
(f) The owner or operator shall retain at the plant and make available, upon request, for inspection by the Administrator, for a minimum of 3 years, records of emission test results and other data needed to determine emissions.
(i) For each run. one sample is to be collected. The sampling site is to be at least two stack or duct diameters
downstream and one half diameter upstream from any flow disturbance such as i bend, expansion, contraction, or visible flame. For a rectangular cross section un equivalent diameter is to be determir ed from the following equation:
equivalent diameter-2 (length) (width)/
length+width
The sampling point in the duct is to be at the centroid of the cross section. The sample is to be extracted at a rate proportional to the gas velocity at the sampling point The sample is to contain a minimum volume of 50 liters conected to standard conditions and is to be taken over a period as close to 1 hour as practicable. **
(2) Test Method 107 or Method 601 (incorporated by reference as specified in 161.18) is to be used to determine the concentration of vinyl chloride in each inprocess wastewater stream for which an emission limit is prescribed in i 61.65(b)(9)(i).
(3) When a stripping operation Is used to attain the emission limits in 161.64 (e) and (f). emissions are to be determined using Test Method 107 as follows:
(i) The number of strippers (or reactors used as strippers) and samples and the types and grades of resin to be sampled are to be determined by the Administrator for each individual plant at the time of the test based on the plant's operation.
(ii) * * * (iii) The corresponding quantity of material processed by each stripper (or reactor used as a stripper) is to be determined on a dry solids basis and by a method submitted to and approved by the Administrator. (iv) * * * (4) * * * (5) The reactor opening loss for which an emission limit is prescribed in i 61.64(a)(2) is to be determined. The number of reactors for which the determination is to be made is to be specified by the Administrator for each individual plant at the time of the determination based on the plant's operation. (i) * * * (ii) A calculation based on the number of evacuations, the vacuum involved, and the volume of gas in the reactor is hereby approved by the Administrator as an alternative method for determining reactor opening loss for postpolymerization reactors in the manufacture of bulk resins. Calculation methods based on techniques other than repeated evacuation of the reactor may be approved by the Administrator for determining reactor opening loss for
postpolymeriration reactors in the manufacture of bulk resins.
(6) For a reactor that is used as a stripper, the emissions of vinyl chloride from reactor opening loss and all sources following the reactor used as a
stripper for which an emission limit is prescribed in f 61.64(f) are to be determined. The number of reactors for which the determination is to be made is to be specified by the Administrator for each individual plant at the time of the
determination based on the plant's operation. "
(i) For each batch stripped in the reactor, the following measurements are to be made:
(A) The concentration (ppm) of vinyl chloride in resin after stripping, measured according to paragraph (g)(3) of this section;
(B) The reactor vacuum (mm Hg) at end of strip from plant instrument; and
(C) The reactor temperature (*C) at end of strip from plant instrument.
(ii) For each batch stripped in the reactor, the following information is to be determined;
(A) The vapor pressure (mm Hg) of water in the reactor at end of strip from the following table:
tamper* Ml* CQ
HO pro*
s
RMcaor tampw
baa PQ
HO
vapor PTM> ***
Own H0
Rppctar taffipar-
itav rq
H*0 ma ture
Hg
40 864 41 55-3 42 1.5 40 54J 44 5.3 4$ 71.5 40 75.5 47 75.5 40 53.7 40 33*
60 ns
51 674 52 102.1 S3 107* 54 11*5
95 113.0 55 1335
m 1235
53 135.1
SO was
m 1454
51 1554
53 153.3 53 ins 54 ire* 55 137.5 S3 1*8.1 57 2050 55 3144 55 223.7 70 233.7 71 243.1 72 254.3 73 256 7 74 277.2 5 255.1 75 3014
77 314.1
71 3374 75 341.0 10 365.1 31 355-7 U SSM 53 400.3
54
56 3 *7 65 N
60 61 62 63 54 66 65 67 65 66 100
4131 433.5 460.3 455 7 4571 5061 525.3 5450 557 0 555 6 310 6 533.3 6673 332.1 707.3 7334 760.0
(B) The partial pressure (mm Hg) of vinyl chloride in reactor at end of strip from the following equation:
PPVC- 7oo--RV-VPW
where:
PPVC--partial pressure of vinyl chloride, in mm Hg
760-atmospheric pressure et 0 *C. in mm Hg RV--absolute value of reactor vacuum, in
mm Hg
VPW--vapor pressure of water, in mm Hg
(C) The reactor vapor space volume (m*) at end of strip from the following equation:
CMA 0073
Federal Register / Vol. 51, No. 189 / Tuesday. September 30. 1986 / Rules and Regulations 34913
PVCW RVSV-RC-WV-----------
1.400
when: RVSV reactor vapor psc voluma, in m* RC-reactor capacity, in m*
WV - voluraa of water in reactor from recipe,
in m` PVCW--dry weigh! of polyvinyl chloride in
reactor from recipe, in kg
1.400-iypicel density of polyvinyl chloride, in kg/m*
(iii) For each batch stripped in the reactor, the combined reactor opening lost and emissions from all sources following the reactor used as a stripper is to be determined using the following equation:
(PPVC1(RVSV)(1.00Z1 C(PPMVCJ(IO'T+
[PVCWJ(273 -t- RT)
where:
Cmg vinyl chloride/kg polyvinyl chloride
product PPMVC =* concentration of vinyl chloride in
reain after (tripping, in ppm
HT'--convertion factor for ppm PPVC partial preaaure of vinyl chloride
determined according to paragraph
of thia (action, in nun Hg
RVSV * reactor vapor apace volume determined according to paragraph
(g](6P)(C] of thia section, in m*
1,002-ideel gat conatant in g- 'K/mm
Hg -m* for vinyl chloride PVCW *>dry weight of polyvinyl chloride la
reactor from recipe, in kg 273 conversion factor for 'C to 'K
RT- reactor temperature, in C
(h)(1) Each piece of equipment within a procesa unit that can reasonably contain equipment in vinyl chloride service is presumed to be in vinyl chloride service unless an owner or operator demonstrates that the piece of equipment is not in vinyl chloride service. For a piece of equipment to be considered not in vinyl chloride service, it must be determined that the percent vinyl chloride content can be reasonably expected not to exceed 10 percent by weight for liquid streams or contained liquid volumes and 10 percent by volume for gas streams or contained gas volumes, which also includes gas volumes above liquid atreema or contained liquid volumes. For purposes of determining the percent vinyl chloride
content of the procesa fluid that is contained in or contacts equipment procedures that conform to the methods described in ASTM Method D-2287 (incorporated by reference as specified
in 161.18) shall be used. (2)(i) An owner or operator may use
engineering judgment rather than the procedures in paragraph (h)(1) of thia section to demonstrate that the percent vinyl chloride content does not exceed 10 percent by weight for liquid streams and 10 percent by volume for gas streams, provided that the engineering judgment demonstrates that the vinyl
chloride content clearly does not exceed 10 percent. When an owner or operator and the Administrator do not agree on whether a piece of equipment is not in vinyl chloride service, however, the procedures in paragraph (h)(1) of thia section shall be used to resolve the disagreement
(ii) If an owner or operator determines that a piece of equipment is in vinyl chloride service, the determination can be revised only after following the procedures in paragraph (h)(1) of thia section.
(3) Samples used in determining the percent vinyl chloride content shall be representative of the process fluid that 11 contained in or contacts the equipment
11. By adding paragraphs (d), (e) and (f) to { 61.68 as follows:
161.SS Emission monitoring. t6
(d) When exhaust gasfes), having emission limits that are subject to the requirement of paragraph (a) of this section, are emitted to the atmosphere without passing through the control system and required vinyl chloride monitoring system, the vinyl chloride content of the emission shall be calculated (in units of each applicable emission limit) by beat practiMl engineering judgment based oa the discharge duration end known VC concentrations in the effected equipment as determined in accordance with 161.87(h) or other acceptable method.
(e) For each 3-hour period, the vinyl chloride content of emissions subject to the requirements of paragraphs (a) and (d) of thia section shall be averaged (weighted according to the proportion of time that emissions wen continuously monitored and that emissions bypassed the continuous monitor) for purposes of reporting excess emissions under 161.70(c)(1).
(f) For each vinyl chloride emission to the atmosphere determined in accordance with paragraph (e) of this section to be in excess of the applicable emission limits, the owner or operator shall record the identity of the source(s), the date. time, and duration of the excess emission, the ceuse of the excess emission, and the approximate total vinyl chloride loss during the excess emission, and the method used for determining the vinyl chloride loss. This information shall be retained and made available for inspection by the Administrator as required by f 61.71(a).
12. In 101.70 by revising the section title from "Semiannual report" to "Reporting", and by revising paragraphs (a) . (c)(1). (c)(2) introductory text, (c)(2)(iii). (c)(Z](iv). (c)(2)(v), (c)(2)(vi) introductory text end (e)(3) and also by adding (c)(4) to read as follows;
{1.70 Reporting.
(a)(1) The owner or operator of any source to which this subpart applies shall submit to the Administrator on March 15, June 15, September 15. and December 15 of each year a report in writing containing the information required by this section. The first report is to be submitted following the first full 3-month reporting period after the initial report is submitted.
(2) In the case of an existing source, the approved reporting schedule shall be used. In addition, quarterly reports shall be submitted exactly 3 months following the current reporting dates. 0 0*0*
(0 r *
(1) The owner or operator shall include in the report a record of the vinyl chloride content of emissions for each 3-hour period during which average emissions are in excess of the emission limits in 181.02 (a) or (b), 161.63(a), or f 61.64 (a)(1), (b), (c). or (d), or during which average emissions are in excess of the emission limits specified for any control system to which reactor emissions art required to be ducted in 161.64(a)(2) or to which fugitive emissions ere required to be ducted in
161.05(bUi)(U). (b)(2). (b)(5). (b)(6)(ii), or (b) (9)(ii). The number of 3-hour periods for which average emissions were determined during the reporting period shall be reported. If emissions in excess of the emission limits are not detected, the report shall contain a statement that no excess amissions have been detected. The emissions are to be determined in accordance with {61.88(e).
(2) In polyvinyl chloride plants for which a stripping operation ia used to attain the emission level prescribed in 161114(e). the owner or operator shall
CMA 007356
34914 Federal Register / Vol. 51. No. 1B9 / Tuesday, September 30, 1996 / Rules and Regulations
include in the report a record of the vinyl chloride content in the polyvinyl chloride resin.
(i) * * * (ii) * * (iii) The vinyl chloride content in each sample is to be determined by Test Method 107 as prescribed in J 61.67(g)(3).
(iv) [Reserved]
(v) The report to the Administrator by the owner or operator is to include a
n IPoMa i=l At" -----------
Or
Pol Moi + P<a + --
where:
A-24-hour average concentration of type T
resin in ppm (dry weight basis)
Q-Total production of type T resin over the 24-hour period, in kg.
T-Typeof resin.
M- Concentration of vinyl chloride in one
sample of grade Gi resin in ppm.
P-Production of grade Gi resin represented
by the sample, in kg. Gi-Grade of resin; e.g., GI. G2, G3. n-Total number of grades of resin produced
during the 24-hour period.
The number of 24-hour average concentrations for each resin type determined during the reporting period shall be reported. If no 24-hour average resin vinyl chloride concentrations in excess of the limits prescribed in 61.64(e) are measured, the report shall state that no excess resin vinyl chloride concentrations were measured.
(vi) The owner or operator shall retain at the source and make available for inspection by the Administrator for a minimum of 3 years records of all data needed to furnish the information required by paragraph (c)(2](v) of this section. The records are to contain the following information:
(A) * * * (B) * * * (3) The owner or operator shell include in the report a record of any emissions from each reactor opening in excesa of the emission limits prescribed in 161.64(a)(2). Emissions are to be determined in accordance with $ 61.67(g)(5), except that emissions for each reactor are to be determined. The number of reactor openings during the reporting period shall be reported. If emissions in excess of the emission limits are not detected, the report shall include a statement that excess emissions have not been detected. (4) In polyvinyl chloride planta for which stripping in the reactor is used to attain the emission level prescribed in
record of any 24-hour average resin vinyl chloride concentration, as determined in this paragraph, in excess of the limits prescribed in { 61.64(e). The vinyl chloride content found in each sample required by paragraphs (c)(2)(i) and (c)(2)(ii) of this section shall be averaged separately for each type of resin, over each calendar day and weighted according to the quantity of each grade of resin processed by the stripper(s) that calendar day, according to the following equation:
Po* Mq,
{ 61.64(f), the owner or operator shell include in the report a record of the vinyl chloride emissions from reactor opening loss and all sources following the reactor used as a stripper.
(i) One representative sample of polyvinyl chloride resin is to be taken from each batch of each grade of resin immediately following the completion of the stripping operation, and Identified by resin type and grade and the date and time the batch is completed. The corresponding quantity of material
processed in each stripper batch ia to be recorded and identified by resin type and grade and the date and time the batch ia completed.
(ii) The vinyl chloride content in each sample is to be determined by Test Method 107 as prescribed in 161.67(g)(3).
(iii) The combined emissions from reactor opening loaa and all sources following the reactor used aa a stripper are to be determined for each batch stripped in a reactor according to the procedure prescribed in 161.67(g)(6).
(iv) The report to the Administrator by the owner or operator is to include a record of any 24-hour average combined reactor opening loaa and emissions from all sources following the reactor used as a stripper as determined in this paragraph, in excess of the limits prescribed in 161.64(f). The combined reactor opening loss and emisaiona from all sources following tha reactor used as a stripper associated with each batch are to be averaged separately for each type of resin, over each calendar day and weighted according to the quantity of each grade of resin stripped in reactors that calendar day as follows:
For each type of resin (suspension, dispersion, latex, bulk, other), the following calculation is to be performed:
iPoiCo, 1-1 At--
Or
PoiCoi+P(C^+ . . +P<*C0m
--
where: A--24-hour average combined reactor
opening lots and emissions from all soureas following tha reactor used aa a
tripper, in g vinyl chloride/kg product (dry weight basis). Q-Total production of resin in batches for which stripping is completed during the 24-hour period, in kg. T--Type of resin. C--Avenge combined reactor opening loss
and emissions from all sources following
the reactor used as a stripper of all batches of grade G, resin for which stripping is completed during the 24-hour period, in g vinyl chloride/kg product (dry weight basis) (determined according to procedure prescribed in I B1457(g)(8}). P-Production of grade Gi resin in the batchee for which C Is determined, in kg.
G,-Grads of resin a.g. Gi. G. and G*.
n--Total number of grades of resin in batches for which stripping is completed during the 24-hour period.
The number of 24-hour average emissions determined during the reporting period shall be reported. If no 24-hour average combined reactor opening loss and emissions from all
sources following the reactor used a stripper in excess of the limits prescribed in f 61.64(f) are determined, the report shall state that no excess vinyl chloride emissions were determined.
11. By revising paragraph (a) introductory text of 161.71 aa follows:
161.71 fraeordhasplng.
(a) The owner or operator of any source to which this subpart applies shall retain the following information at the source end make it available for inspection to the Administrator for a minimum of 3 years:
* * *
14. By revising paragraph (a)(4) and adding paragraph (b)(1) to f 61.18 as follows:
(61.16 Incorporation by Reference. 66 6 6 4
(a) ' *
(4) ASTM D2267-68 (reapproved 1978) Aromatics in light Naphthas and
CMA 007357
Federal Register / Vol. 51. No. 169 / Tuesday, September 30. 1986 / Rulea and Regulations 34915
Aviation Gasoline by Gas Chromatography, IBR approved June 0. 1984. for 61.245(d)(1) and IBR approved September 30,1986 for 61.67(h)(1).
*****
(b) The following material is available from the U.S. EPA Environmental Monitoring and Support Laboratory, Cincinnati, Ohio 45266.
(1) Method 601, Test Method for Purgeable Halocarbons. July 1982. IBR approved September 30.1986 for S 61.67(g)(2).
15. By revising the definition "volatile
hazardous air pollutants" in |61.241 of Subpart V lo read as follows:
J 81.241 Definitions.
*
**
"Volatile hazardous air pollutant" or
"VHAP" means a substance regulated under this part for which a standard for
equipment leaks of the substance has
been proposed and promulgated. Benzene is a VHAP. Vinyl chloride is a VHAP.
18. By revising the definition of "connector" in { 61.241 of Subpart V as follows:
$61,241 Definitions.
t
"Connector" means flanged, screwed,
welded, or other joined fittings used to
connect two pipe lines or a pipe line and
a piece of equipment. For the purpose of
reporting and recordkeeping, connector
means flanged fittings that are not
covered by insulation or other materials that prevent location of the fittings.
**
* #
[FR Doc. 86-22032 Filed 9-29-86; 8:45 am) suss coca ae so u
CMA 007358