Document b5rBo78ZxkLa0geyQgd9pnGgO
FILE NAME Owens Corning OC
DATE 1937
DOC OC003
DOCUMENT DESCRIPTION Gov Report - A Study of Dust Control Methods in an Asbestos Fabricating Plant
U. S. TREASURY DEPARTMENT
HENRY MORGENTHAU Jr. Secretary
PUBLIC HEALTH SERVICE
w .
THOMAS PARRAN Surgeon General
A STUDY OF DUST CONTROL METHODS IN AN ASBESTOS
FABRICATING PLANT
BY
RICHARD T. PAGE Assistant Public Health Engineer
AND
J. BLOOMFIELD
Passed Assistant Sanitary Engineer
United States Public Health Service
REPRINT No. 1883
FROM THI
PUBLIC HEALTH REPORTS
VOL 62 210 45 November 26 1937 Page 1713 1727
OWENS CORNING FIBERGLAS CORP
LEGAL & PATENT DEPT
REC'D SEP 15 1941
|
UNITED STATES
GOVERNMENT PRINTING OFFICE
: WASHINGTON 1913
me
e
Was wate he the @ wg wt
kbthlltlltllef
ee
oe PLAINTIF'S
PLAINTIFF'S
PLAINTIFF'S EXHIBIT
OCF
ASBESTOS A STUDY OF DUST CONTROL METHODS IN AN STUDY FABRICATING PLANT
BLOOMFIELD By RICHARD T. Proz Assistant Public Health Engineer and J. J.
Passed Assistant Sanitary Engineer United States Public Health Service
An extensive medical and engineering study of the health of
asbestos workers has been conducted by the United States Public Health Service 5 The material contained in this
ments the general study with a detailed study of thepadpuesrt scuopnptlreomethods used in an asbestos fabricating plant It is a
present conditions and how they have been obtained and is rperpeosretnto edn as an example of the results of the application of scientific methods of
dust control These data should be interesting not only to the asbestos industry but also to other industries having similar dusty
processes
The plant studied has only partly completed an extensive
control program and conditions
dust
are being improved continually
consequently these results should not be interpreted as representing
the maximum possible efficiency in the control of asbestos dust but
it is believed that they are representative of the best practice in this
country at this time The dust control systems in use with the vari-
ous processes in each department are described An
analysis of employees is presented with a comparison ofoctchuepaattimoonsa-l
pheric dust concentrations associated with controlled and similar
uncontrolled processes
FABRICATION OF ASBESTOS TEXTILEB
minerals Asbestos is the class name for several different fibrous
but the asbestos of commerce 1 is mainly the fibrous form of ser-
pentine known as chrysotile Due to its fibrous nature flexibility
and resistant properties asbestos fiber finds
applications
many practical
One of its important industrial uses is in the
manu-
facture of resistant textiles
to In the plant studied practically all raw material was crude Canadian
or South African asbestos Some imported short fiber was used
well as some of the short fiber salvaged in the recovery
as
but
process
most of the short recovered fiber was shipped other plants Signif-
Scant variations in atmospheric dust concentrations due to the
of fiber being processed were not evident in controlled
grade
processes in
this plant Consequently the type of fiber used has not been
con-
sidered in the analysis of the data Each dust controlled
tended to decrease the amount of dust generated in subsperqouceensts
B.Mp540 B.Mp540 par- Chrystile la a bydrous magonlum late
cent s^-xa43 percent magnesia and 129 parent water of fron e^ ^ usm dNumbem as well as magomium )
= 3,0.1180 containing 44.1 Other types of asbestos often contain silicatag
5
3 * e
oe
ee
ttSe,
i
ome ta
BATSi
Bel
e a
DUST CONTROL IN AN ASBESTOS PLANT
3
processes These factors must be considered when comparing dust concentrations reportedin this plant with the data which have been
reported for other plants
~
Approximately 300 persons were employedin this plant of whom
180 workedin departments having a potential asbestos dust hazard
This study was confined to these departments
preparation
namely carding spinning twisting and
and
The occupa-
winding weaving tional distribution of exposed workersis shownin table 1
TABLE Occupations and dust exposures of workers in an asbestos tatile plant
Occupation Occupation
NuNmbuermbeorf
workers
Average des copmote ton M. P. F.
Normal
Without ex
| banat vanti istosa
Preparation
Crosbermes.openers
Cotton openers
Asbestos opests opests
Bed bullders
Ober
--
-cseccnceccesee
.
Card tenders
-.
cer ewe cen e wenn een eene
Wick tope and cosr e. ced eeeee
Other Other ....
Splacing twisting and ding
spinners Muls
and helpers
spinners
BpooleBpoole ..
.
Twisters Bpoole
Twisters wlodere een cence
Univerzal wlodere
Others
Weaving Weaving
Weave:
cloth
Wet cloth
Tape and Hating
Creeles
Inspectors
Inspectore
Others
*
eee -
wees --
--
1
acancee
iT
18.4
a7
126
180.
.
Comba
w1t
131
Comba
148
131
Comba
1.7 [ee
Comba
1.7
|. ccccerewcce
Comba
.B neem
Eltazon Eltazon Eltazon
Eltazon Eltazon
Eltazon + Eltazon
09 Lee wcerccene LO Joe 0.6 tea
13.9 60
11.0
10
.
2
Pana Pana Pana Pana
1.7 27
3.8
|...csceceweene
3.0
|... 1.8 [oo 18
ccwoeee
ewww eens
FILI
3.1 eee
LI Jomnsonses vere
* Dur aibsas
system for this operation
in^lde 1 Sample aher 1
Bample taken
hour's operation operation without exhaust bin during loading
METHOD OF STUDY
This investigation included a study of atmospheric dust concentra-
exhaust systems tions in the factory workrooms and a study of the
used to remove asbestos dust
workers Eighty atmospheric dust
were collected at the
samples level with the impinger dust sampling apparatus 5
breathing Sixty of these represented present working conditions and 13
represented conditions while exhaust apparatus had been turned off
for 1 hour A collecting medium containing 25 percent ethyl alcohol
in distilled water was found to prevent flocculation without causing
excessive evaporation in either the sampling flaskosr the counting
.
Oe
es
ee
ee
A
:
san_5, a
e .
ee
ee
a
a
4
DUST CONTROL IN
AN ASBESTOS PLANT
4 All DUST were counted the after collection collection
cells All samples counted
to to
low dust concentrations concentrations concentrations encountered encountered collection collection collection repre- repre-
sented the from 20 3encoun0 tered encountered encountered most the samples
cubic
Samples were
diluted distilled water and counted according the light field
technique described by Bloomfield
according A micrometer micrometer
eyepiece having
and equivalent one fourth the
engraved engraved square square equivalent
standard Whipple Whipple square used
Since customary customary customary
used counting the same volume volume of
count only one quadrant the Whipple
counted counted .
impractical vent were
burn volumes exhausted through each
measurements measurements calculated from
measurements of
wood calculated in exhaust volumes
line velocities
Whenever Whenever Whenever same
were noted between similar
operation the average value is given
were DESCRIPTION OF PROCESSES AND DUST
CONTROL MEASURES
Asbestos Cotton
Asbestos
received
in
burlap
bags
containing
100
Asbestos received received standard bales These
pounds materials materials
..
Cotton Cotton in preparation of asbestos
are the plant Unloading Unloading
storage and transportation of the yarn at this materials
hazardous occupations The
packed raw materials raw fiber
to completed fabric fabric
progress of the material fig ) Indi-
individual processes processes shown by means of a flow sheet described
and measures for dust control
below
are described below,
PREPARATION DEPARTMENT DEPARTMENT
Crushing Some of asbestos
crushed fiber fiber but most of
crude arrives received received no treatment treatment
other other mining sorting and csrcurdeeesncrieennigng hacrsushlersatcrtuseherd type hand
crushed from to
replaced replaced in enclosed bags exhausted in any
were were enclosed
way the
vents ion ion in
preparation preparation department department was sufficient sufficient prevent
concentrations near operation operation
prevent
concentrations concentrations of near near operation
Crusher men res Crusher
had men
re
e
wee
age:
4
os
. Eg
2
SS
DUST CONTROL IN AN ASBESTOS PLANT
-
5
RAW MATERIALB
OOT TTON TON
CRUDE
MILL
ASBESTOS | ASBESTOS
CRUSHERS
RECOVERED MATERIALS
{ ROVING |
WASTE
CYCLONE & BAG HOUSE
BAG SETTLING
CHAMBER
WASTE
WASTE
a
COTTON OPENERS
. y
ASBESTOS OPENERS SCRENS VIBRATING SCREENS
v
MIXING
<
<
ROVING REOPENER
VIBRATING SCREEN
Wy
ELY WILLOWER
WILLOWER
AND WILLOWERWILOWER
[ PICKERS
MARKET
STOCK BINS
CARDING DEPT
4
WICKING
i
TWISTED CORD MACHINES
CARDS
.
ROVING CARDS
MULE SPINNERS RING SPINNERS
ROPE TWISTING MACHINES
.
vv
FOSTER WINDERS
( SPOOLERS)
y
CHEM TREATMENT8 TREATMENT8 BRAIDING DEPT
COP WINDERS
TWISTERS
TWISTERS
LOOMS
%
UNIVERSALI WINDERS
CHEN TREATMENT
RUBBER DEPT
d
INSPECTION
INSPECTION INSPECTION
. .
Wos
MARKET
>|
NOTE
UNDERLINED PROCESBES HAVE DUST EXHAUST
*
Flotas
1. Prooms
Low sbset asbestos tartije plant
BYSTEMS
pirators and usually wore them while loading or unloading the
crushers The average exposure of a crusher man tending three
es
crushers was 3.5 M. P. P. F.
A f ampl yemin the preparation department and all repairman and fandtors wars provided with ramples-
ture of a type approved by the U. Burman of Mines Mines against high conmatrations conmatrations of fina sillos dust
3
fich
Each opener
bausted
pasted the 1d6 beside
velocity its own cyclone
enclosed and enclosed
vibrating screen One screen two one the
charging hopper drawing drawing cfm
dis-
charging drawing 400 cfm and over ons
and one over the dis.
Public Health Reports ReprNoi . n18t 93
8
(8
edutha tDOP, pat
area
.-
oete
ties
POANREDuy
IA
ONvE 3)
ro
AR
: NEyeyq ,
siehtr+ 6
Di
neya; y
oker
Flotar
Pickemrolding machine
RoE
tm
oe
- :
i
Se
wxre
tak Yiovax Fiber recovery process WWrve and albaling albaling stK
PZhaO t)
DUST CONTROL IN AN ASBESTOS PLANT
7
charge end of the screen and the stock car drawing 770 cfm The
second screen had one bood only over the discharge and drawing 615
cfm Short fibers and rock particles passing the screens fell through
& chute to the enclosed recovery conveyor Fiber failing to pass these
screens dropped into a stock car Full stock cars were pushed to a
platform scale and then to the mixing beds
The same men charged the openers and filled the stock cars
The
average dust exposure of asbestos operators was 3.6 M.P.P.C.F. M.P.P.C.F. M.P.P.C.F. Cotton openers best grades of insulation contain very small
amounts of cotton if any but in all other cases cotton fiber is mixed
with asbestos fiber to improve its spinning qualities At this plant
the batch seldom contained more than 15 percent of cotton by weight
but as much as 20 percent cotton was used in lower grade yarns The
stage Lowell cotton opener was provided with exhausts at three points 770 cfm of air were exhausted through a canopy hood
over the feed lattice 270 cfm from the bottom of the primary opener
and 1,120 cfm from the bottom of the secondary opener Opened cotton fiber was discharged into stock cars No samples were taken at the
cotton openers but the operators average exposure was about 2.4
M. general air preparation department
Weighed quantities of asbestos and cotton were placed
in alternate layers in the mixing beds Occasionally layers of roving waste from the carding room were reopened and added to the bed Mixing was done in six exhausted booths each 10 feet 2 inches deep by 6 feet 10 inches wide by 6 feet high Sides of the booths were permanent while the back consisted of a removable wood and canvas section Each booth was covered by a pyramid bood 32 inches
high through which approximately 1,025 cubic feet of air per minute per hood were exhausted The velocity of air motion into these booths
averaged 50 feet per minute during bed making and about 30 feet
per minute during picker loading Dust concentration averaged
5.4 M. for the making operation
After a bed had been placed the picker operator removed the rear partition of the booth and forked the batch into the charging hopper of a picker fig 3 The picker machine mixes the fibers in revolving beaters The four machines represented three different operations
and two different types of exhaust systems The first machine not in operation during this study discharged mixed fiber into a stock car This material was then passed through a second picker for remixing The second and third machines discharged mixed fiber onto a belt
conveyor which transported it to bins in the carding room The
product of the fourth picker was carried to the carding room by a
pneumatic conveyor Each of the first three machines had a hood
over the charging lattice exhausting approximately 500 cfm a pipe
exhausting about 1,650 cfm from the bottom settling chambers
----
DUST CONTROL IN AN ASBESTOS PLANT
under the main picker drum and a hood over the end of the discharge lattice exhausting about 400 cfm The fourth picker had the same hood arrangement over the charging lattice but had no bottom exhaust and the mixed fiber was removed by a pneumatic conveyor exhausting approximately 2,000 cfm of air at a velocity of 2,550 feet per minute The picker operators wear respirators during the charg-
ing operation Dust concentrations during picker charging varied from 4.0 to 9.5 M. averaging about 6.7 M.
Recovery processes roving from the card room was returned to the preparation department for reopening The roving reopener was exhausted only from the pit below the last beater but the 1,780 cfm of air drawn through this hood were sufficient to prevent the escape of dust through the discharge lattice |
The dusty air collected by the exhaust systems in the preparation and carding department was blown into a large settling chamber occupying two stories in the end of a separate building Air was displaced from this room to a house occupying the second floor on the other end of this building Dust was filtered out by burlap filters stretched on frames The filters were beaten down by hand daily
during the noon rest period The collected dust was removed during the week end down and stored in bins in the preparation department house dust was screened on a completely enclosed and exhausted vibrating screen background fig 4 and the long fibers were removed to a cyclone collector by a pneumatic conveyor The dust from the settling chamber the long fibers from the house dust and fibers separated by cyclones on the exhaust lines from the spooling operation and the weaving department were passed through a willower and vibrating screen fig 4 Approximately 250 cfm of air were exhausted from the top of the charging lattice and 620 cfm from the discharge side of the opening drum Dirt passing the screen dropped onto an inclined tray and was removed by an exhaust hood drawing 730 cfm Fibers which did not fall through the screen were removed by the hood at the lower end of the screen 1,710 cfm and
pneumatically conveyed to a cyclone collector Rock and other im-
purities not picked up by the pneumatic conveyor fell into a waste box
below the end of the screen The market for recovered fiber is
limited and such fiber is usually too soiled for use in grade textiles Consequently only part of the collected dust was passed through this process Average exposure of operators was estimated
at between 3 and M. C.
As a measure of the effectiveness of the dust control system in the
preparation department the exhaust fans were shut off for hour
Pneumatic conveyors remained in operation Dust - concentrations
increased steadily to about 50 M. P. P. C. F. at which time the exhaust fans were turned on The samples taken during this period
vr
w
m_purr
a iat mem Aw, ae
ataat
.
DUST CONTROL IN AN ASBESTOS PLANT
9
were only a partial measure of uncontrolled conditions since the hoods -
and enclosures had a definite control value
While the location and design of hoods were the most important factors in dust control in the preparation department general ventila-
tion helped prevent high dust concentrations This department
occupied approximately 320,000 cubic feet of space from which ap-
proximately 34,650 cfm of air were exhausted Consequently 6.5 air changes per hour were produced by mechanical ventilation which was
supplemented by natural ventilation through doors windows and roof ventilators Fortunately beating was not a problem in this
plant
ra
CARDING DEPARTMENT
Mixed fiber from the preparation department was dropped from pneumatic or mechanical conveyors into bins in the carding department The total volume of exhaust from four bins was 6,850 cfm the major portion of this air being drawn through the one or two bin
doors left open during the loading of carding room stock cars Dust
concentrations as bigh as 40.4 M. P. P. C. F. were measured inside an active bin while the dust concentration just outside the door of the same bin was only 4.6 M. P. P. C. F. Workers classed as stock rollers fork the mixed fiber from the bin into stock cars This operation is supposed to be performed with both stock car and stock roller outside the bin door This rule of keeping out of the bins should be
strictly enforced However stock rollers wearing respirators like to push their cars under the chute and then climb into the car and
down the stock
The cards are machines having a series of revolving cylinders wound
diagonally with strips of leather set with fine sharp steel bristles
a Carding removes remaining small bits of rock and combs the fibers
into a more or less parallel condition to facilitate spinning At the
time of this study 31 roving card units and 2 wicking cards were being operated A roving card unit fig 5 consisted of two cards a breaker or primary card and finisher or roving card
The mixed fiber was fed by hand from the stock car to the feed
hopper of the breaker card The stock roller wore a respirator during
this operation The fiber passed through the breaker card emerging
as loose blanket or web It was carried to the finishing card by a lattice conveyor or camel back The fiber was stripped from the last
cylinder of the finisher onto a moving leather apron where a set of
reciprocating rubbers condensed it into loose rovings of unspun yarn These rovings are wound on long jack spools to be taken to the
spinning department The rovings at the extreme ends of the cards
cannot be used for spinning because they lack uniform thickness
and These rovings are collected by two small hoods
pneumatically
conveyed to a collection bin for return to the preparation department
AS
ae
a
eae
10
DUST CONTROL IN AN ASBESTOS PLANT
The exhaust system applied to roving cards is shown schematically in figure 7. The quantity of air exhausted varied from 1,100 cfm to 1,800 cfm on different carding units with an average exhaust of 1,440 cfm per unit Cards are partially enclosed and only sufficient
air is exhausted to prevent the escape of dust
Each breaker card is exhausted at three points Hood B exhausts from the top of the feed hopper over the feed apron This hopper was enclosed and covered the cover being lifted during filling About 160 cfm of air were exhausted through the hood Hood A exhausted the top fly from the enclosure covering the main carding cylinder Hood
CAMEL BACK CONVEYOR
AUT
4 }
|
Ko) =< 5
Cc
~~. A
aa
OF
;
BREAKER
FINISHER
SST ae
a"
TH
80 ju
{TTT
-
80
FEED BOY COVER
Fionart Fionart Schematic plan of card exhaust system
or
C exhausted the bottom fly from the settling chamber under the
carding cylinders Approximately 285 cfm were exhausted through
each of these hoods
The finishing card had four exhaust connections besides the two small hoods G which removed the waste roving Hoods E and F correspond to hoods A and C respectively on the breaker card providing an exhaust of approximately 285 cfm each The doffer card cylinder doffer combs and roving apron exhausted from below through hoods D and D at 70 cfm each About 40 cfm were exhausted through each roving collector
DUST CONTROL IN AN ASBESTOS PLANT 11
The volumes of air exhausted through each hood were estimated on the basis of pipe areas Actual volumes showed wide variations
on different units
Single cards were used in the manufacture of asbestos wick andrope since a thick roving was desired The wick or rope was twisted from the unspun roving The wicking cards were exhausted at three points Approximately 380 cfm of air were drawn from under the feed lattice 490 cfm were exhausted from the top of the main cylinder cover to remove the top fly and 550 cfm were exhausted from the bottom-
fly settling chamber
;
Dust concentrations during carding averaged 1.7 M. P. P. C. This was also the average exposure of wicking card operators and wick and rope twisters Samples taken Dear the carding department
|
weight scales showed less than
Card rolls were cleaned and ground at night except in cases of
emergency Cleaning was done with hand scrapers made of strips of card cloth and the card cylinder was turned by hand Grinding was done with the usual type of card grinders The large roll was ground in place in the carding machine Slightly greater quantities of air were exhausted during grinding due to the decreased loss of head
resulting from removal of the wooden card covers The small card
cylinders were ground in a grinding frame These frames were
partially enclosed and covered with a canopy hood exhausting 2,330 cfm per grinder Dust concentrations averaged 0.65 M. P. C. F.
during grinding
A special run of a group of carding machines made with all exhaust
ventilation turned off and windows closed showed that dust concen-
trations steadily increased At the end of 1 hour the concentration
was 62.4 Under normal operating conditions about 64,000 cfm of air are exhausted from the carding department This is equivalent to about 5.5 air changes per hour disregarding natural ventilation through windows on all four sides of the room
Spinning twisting and winding yarn as roving is twisted or
spun into compact threads on either mule or ring spinning frames
In this plant most of the spinning was done on mule spinners The
spun thread was transferred from the spinning spindles to spools on Foster winding machines spoolers Spooled thread to be used as
filler or woof in woven cloth was rewound on a cop winder into cops
which will fit into the loom shuttles The remaining spooled thread
was respooled on twisters which twist several threads into a yarn
The number of strands used determined the size of yarn Both plain
y
and metallic yarns were twisted Metallic yarn contains one or more
strands of fine wire Part of the twisted yarn was used in cloth
weaving while the remaining yarn was rewound on Universal winding -- -
frames for the market
ed
12
DUST CONTROL IN AN ASBESTOS PLANT
Mule spinning wes separated from other operations in this depart ment by partial partitions Natural ventilation was good and no
exhaust systems were used The average dust concentration was 0.85 M. P. P. C. F. with a maximum of 1.3 M. P. P. C. F. recorded
Ring spinning cop winding and Universal winding machines were located in the same room with the twisting machines Average exposures in the first three operations which were not themselves especially dusty were due to dust from the twisting operation With the exception of a trial exhaust system on one twister the remaining
machines were not provided with exhaust The trial system was
reported to be satisfactory and is to be installed on all twisting
Thorax Thorax Echomatic views of exhaust system applied to Foster
loder
machines In this system the bottom of the twisting frame was enclosed and a total of 1,700 cfm of air per machine was drawn down ward past the twisting yarns and through five conical hoods distributed along a central exhaust duct
Average dust concentrations at the various operations in this room
were ring spinning 5.0 M. P. C. .; cop winding M. Universal winding 2.8 M. P. P. C. F and twisting 11.0 M. P.
C. F. with a maximum of 15.8 M. P. P. C. F. recorded beside a ~
twisting frame No accurate measurements of the efficiency of the exhaust system on the single exhausted twister could be secured but simultaneous samples on both sides of this frame showed a dust
Public Health Reports Reprint No 1683
Fictaz -T'perbausted broad loom
o_o
printed
PY
Fictzz 10
Tablfeor inspecting calendaring and brushing woven cloth
)
ow
Sea
y's
mere ae,Caw
1 Ne Th oe
2
paseFATS: 4.yd o
i f
4 < : } Padedes. eS
%:
{
, DUST CONTROL IN AN ASBESTOS PLANT 13
concentration of 18.0 M. P. P. C. F. on the side toward the unex-
bausted twisting frames and a concentration of 6.3 M. P. C. F. on
the other side
Four Foster winders spoolers were partially separated from the other operations by partitions fig 6 The exhaust system con-
sisted of an individual conical hood around each spindle holder fig 6 Approximately 46.5 cfm were exhausted through each
hood or a total of 9,270 cfm through the 200 boods on the 4 spooling
frames Dust concentrations at the spoolers averaged 2.9 M. P. P.
C. F. and increased to 9.6 M. P. C. F. within 30 minutes after the ventilation bad been shut off
WEAVING AND INSPECTION
Clotb tape listing and brake bands were woven on different types
looms In this plant exhaust systems had been applied to the dry
cloth loons since these were considered to be the most important
source of dust The dust control program calls for installation of
exlisust systems on dry tape listing and brake looms At
present these operations are mainly performed wet or partially wet Brake looms were not in operation during this study Significant differences could not be noted between dust samples collected
around the various tape and listing looms Dust concentrations
ranged from 1.2 to 4.0 M. P. C. F. and averaged 3.0 M. P. F. Nineteen cloth looms were in operation in this department One of
these was a wet loom not provided with exhaust boods 4 were dry
looms provided with exhaust boods and the other 14 were so provided
but could be operated either wet dry loom without exhaust hoods
is shown in figure 9. The exhaust system is shown schematically in
pre 11. A double exhaust hood drew air from under the warp while a second hood was attached to the top of the loom lay with exhaust ducts running down the side of each picker arm to an airtight swing joint at the bottom The openings in the loom hood consisted of four
slots nine inches long by 1 inch wide extending over a space of 4 feet
across the woven fabric at right angles to the warp A total volume
of approximately 10,500 cfm of air was exhausted from the 18 hooded
looms This averaged about 580 cfm per loom but since it was Beldom recessery to operate more than 10 dry looms at one time the
average quantity of air exhausted was close to 1,000 cfm per loom Exhaust dampers were provided on all looms and a sufficient number
to balance the system are closed on wet or idle looms The average
dust exposure of a weaver operating a dry loom with exhaust was
0.7 M. while the average exposure in wet weaving without-
exhaust was 2.6 M. Samples taken beside a dry loom
without exhaust showed dust concentrations of 9.6 M. P.
F.
"
e ad cumey wm - =m
..
14
DUST CONTROL EN AN ASBESTOS PLANT
e
after 45 minutes Average dust concentrations
have been shown as 49.7 M. P. C. F. 5
during dry weaving
Woven cloth was inspected brushed and calendered on the inspec-
tion table shown in figure 10.
inspec-
Each of the driven brushes was
_|
A
(
Plotas Schematic views of exhaust system applied to broad looms
Approximately partially enclosed and exhausted
of drawn through each of the two hoods at the fron7t50ofcftmhe taaibrle waenrde
about 200 cfm were drawn through the cleaning hood at the back of
Stee
teens power sayy
mean,
1
, em
te
DUST CONTROL IN AN ASBESTOS PLANT
the table Dust concentrations M. A sample taken
during
while &
15
inspection averaged 0.5
roll of fabric was passed
tion of 11.8 P. C. F.
Doffing inspection and calendering of tape and
operations and were not provided with
listing were hand
of 5.0 M.
exhaust Dust concentrations
were
exposure was intermittent
recorded
during
these
operations
but
the
Creelers had an
placing
spools
average and
exposure
of
about
1.3
M.
P.
C.
F.
while
threading looms
An exhaust of 12,200 cfm of air
partment corresponding to
was provided in the weaving de-
In
cold
weather
warm
approximately
air
three air changes per hour
from a plenum
was distributed through the department
system while in warm weather natural
secured through use of windows on all four sides of the vdeenptialrattmioenntwas
OTHER OPERATIONS
Other operations in this plant consisted of
yarn was chemically treated and
processes in which the
cally
treating
or rubberizing
fabricated
fabricated
or
processes
for
chemi-
hazard was associated with these
cloth No potential asbestos
braiding machine used to
processes with the exception of one
make large diameter asbestos
tubing This
machine was covered with a conical
diameter which provided an exhaust coafnopy hood about 6 feet in
air
A
sample
taken
beside
this
machine
approximately
showed
200
cfm
of
of 0.4 M. C. F. at the
a dust concentration concentration
operators breathing level
Table
Volumes of air exhausted asbestos tpeexrtilemapclhanitne in various operations in an
Operation
Total concDeustncon-cen- Conneo-Conneo-
tions
volume
hausts per
cu ft./min
|f with
exhaust
M.P.P.C.F.
tration with-
out exhaust
M.P.P.O.F.
Asbestos opener
opener
Vibrating screen
..
625-1,000 625-1,000
} MCiotxtionng opener 700 beds
Picker
Roving reopener
Fly willower and screen
Roving
c e e
RovingBreaker primary
I 3 1 3 1 ty
2,160 1.025 2.570 2.570 1,780 1.800
3.
11. 1-34.0
|e
43.
8
43. 1-10.8
07
134.3-743
nn Pie
fo. cl)
ate
cards primary =
Finisher primary ) .-------------- Wicking
3 I 420 .--------------
,
420
.--------------
ee,
4
card .--------------
.--------------
1 440
L7
.- - - - .------- } Card spoolers .-------------- Foster winders
triton
awe
3
, 420
1
2.330
02
es
6D
Twisters broad looms
ase
1
2225
[eccmeeennnence
looms Wearing broad
eon
1
1,700 1,700
07
13.1
feo. Calenderer 2
1.300 1.300
tee
11.0
3 . 49.7
1.850 1.850
Stl ' Equipped with pneumatic
11.
* Unpublished conveyor exhaust through Fulton et data other conveyor conveyor .
Ref
plants J. M. Dalla U. P.
.
Individual cone for each spindle
manifold connected to exhaust
not included H. 9.
e
@
b
Ad Say el
. Y nny
are ant
.
.e
4. .
01 500 0102
.
erm
Tt oe
ee ee ee
oe.
wet
16 DUST ContTRoL IN
<n
AN ASBESTOS PLANT
REFERENCES CEs
(1) 1 Ries H.
Tne, Inc.
Ries
New
Watson Watson T.
Engineering 1937
() Fulton
Part
Fulton
W.
Dooley
and Houts .: Asbestosis fabricating
Pennsylvania Sept. Part II The nature
amount
encountered encountered
plants plants
Spec
Bull
Pennsylvania
No.
Pennsylvania
Pennsylvania
Labor Industry Industry
Dept. Labor
(3)
Pennsylvania M The determination deterdmienattioen rmination control
Bloomfield Bloomfield Pub
dust Pub Health No. 217. Govt
and Washington
IndustrialIndustrial ~&y
Harding
Health Health Willard A. BeatingPrinting and con, ic-on, i-
con, i- (4) tioning Harding Wiley Wiley
ventilation ventilation
tioning tioning
Unpublished
Sons Inc. States
Unpublished data United States
Public
Service
Siliceous
Public Rice S
Siliceous dust
relation relation
Bull. Bull )1Page 3 R2 . Bureau new ocular micrometer
(7) Pub Health Health
Note Note new
micrometer
Pub. Pub
Rep 62 1315-1316 1315-1316 1315-1316
Health 2: 1315-1336.
micrometer
for dust
for Use in dug?
counting
.
counting.
O