Document b5r57ZGJ5nErojw5dEONbo8K1

TEXAS OPERATIONS DOW CHEMICAL USA AN OPERATING UNIT OF THE DOW CHEMICAL COMPANY FILE NUMBER: DATE ISSUED: PLANT CODE: A7-3010 V April 21, 1988 86220 TITLE: EVALUATION OF EMPLOYEE EXPOSURES TO ASBESTOS DURING REMOVAL OPERATIONS, UTILITIES DISTRIBUTION A, TEXAS OPERATIONS, 1986 AUTHORS) , D. D. Hicks o^t-rvuou <xdl. vkeJla*' %ii/s.`7/gi REVIEWERS) D. E. Cragar 1'AjiU SUMMARY Employee exposures to asbestos were evaluated during the removal of asbestos insulation in the pipeway of the A-1600 block on August 7, 1986. All potential exposures were well within acceptable guidelines during the removal operation and ranged from 0.01 to 0.09 f/cc as an 8-hour time-weighted average. The procedures outlined in the Texas operations Asbestos handbook were followed during the operation and all workers within the restricted area used approved respiratory protection and protective clothing. go o o cn o 0. E. Cragar, 8-101 C. A. Little, B-309 W. F. Cushman, B-101 *L. W. Rampy, 1803, Midland G. W. Engdahl, 1803, Midland C. L. Sandlin, B-101 W. H. Galloway, B-309 R. P. Shuman, 8-101 *J.. E.. LeBeau, Plaquemine M. G. Swank, 1803, Midland * Coyer Sheet Only RESTRICTED FOR USE WITHIN THE DOW CHEMICAL COMPANY ONLY ST00I5I7I IHS File A7-3010 Page 2 EVALUATION OF EMPLOYEE EXPOSURE TO ASBESTOS DURING REMOVAL OPERATIONS, UTILITIES DISTRIBUTION A INTRODUCTION Employee exposures to asbestos were evaluated during the removal of asbestos insulation in the pipeway of the A-1600 block on August 7, 1986. CONCLUSIONS All potential exposures to asbestos were well within acceptable guidelines during the removal operation. RECOMMENDATIONS The individual monitoring results have been communicated to employees. The wet methods and procedures used during the job should be used whenever asbestos is removed to minimize potential employee exposures. RESULTS AND DISCUSSION The potential exposures to asbestos for the Coverers from the Insulation and Utilities A Departments ranged from 0.01 to 0.09 f/cc as an 8-hour time-weighted average. (See Table I.) At the time of the survey, the Industrial Hygiene Guide (IHG) for asbestos was 2 f/cc. The exposures were potential since all workers within the restricted area used single use dust respirators (3M 8710) or half-mask negative pressure respirators (Scott-a-Vista) and protective clothing during the removal operation. The procedures outlined in the Texas Operations Asbestos Handbook were followed during the operation. METHODOLOGY Asbestos samples were collected using calibrated Gil ian HFS 113A air sampling pumps. A known volume of air was pulled through 25 mm cellulose ester membrane filters, 0.8 micron pore size. Samples were collected at a flow rate of approximately 1 liter per minute. The samples were counted by McKee Environmental Health Services using phase contrast microscopy as outlined in NI0SH Method P&CAM 239. EVALUATION CRITERIA The evaluation of exposure levels was based on the following criterion: Asbestos Industrial Hygiene Guide 2 fibers/cc* Source 0SHA-PEL *As of January 16, 1987, the OSHA PEL is 0.2 fibers/cc. The OSHA Permissible Exposure Limit (PEL) is the time-weighted average concentration for a normal 8-hour workday, 40 hour work week, to which nearly all workers may be repeatedly exposed without adverse health effects. Ir 4-27-88 .IHS File A7-3010 Sample Number 1 2 3 4 TABLE I ASBESTOS MONITORING RESULTS UTILITIES DISTRIBUTION A-1600 Master Job Number Classification Sample 8-hour TWA Concentration Date Tlme(Hln) _______ Fibers/cc 141598 Coverer (Insulation Oept) 8-7-86 296 (0.09) 144498 Coverer(Utilities Dept) 8-7-86 172 (0.06) 141596 Coverer (Insulation Dept) 8-7-86 301 (0.01) 144357 Coverer (Insulation Dept) 8-7-86 293 (0.07) Industrial Hygiene Guide (2) New Industrial Hygiene Guide (1-16-87) (0.2) ST00I5I72 STOOI 5173 murennm. HTuitNt bWLt'KtuiKi)- file so. AH-3f) If) |pkcA BLDG. A7ba DATE MATERIAL ,[SAKPLIHG J^ETHOD ^XSzAblfLal [TRAPPING MEDIUM<^nun TYPE OF PUHPj&/a| )Q ClKQ n.OtrS^f|^ f | FLOW RATE /(fiJlJiU FLOW FACTOR REMARKS (VENTILATION, ETC.) tffisMnfrsrt/j' Eg AiUgfc ) Im 'j SAMPLE NO. iEE 'Pjhrtfc A "i r" .4 i"4i'JZM ^aAahaM- iuji^ (j/Intfhithj fid} iVi ggpntrp rpuNT J _Slfi_ 1 A L(V------ S-AR_------- L cC-ltistn, Miblk/dp an & I*nitv )< jl% - w =* ^ </ TIME coNc.r 'SSU. ntutfu. FILE HO. A 7--30 /fl l"><:ESS~Zfe^lv>j^Wr A BLDG. A7A/0 MATERIAL __________ {SAMPLING METHOD sfyMtiloi) TRAPPINC MEDIUFUS^wfl [TYPE OF PUMP l^_tlK7 FLOW ~| FLOW RATE Jflow factor REMARKS (VENTILATION, ETC.) urtMPLE NO. J=$<3- J4m vK44.f? OF SAMPLES vCk-mAoaJ ' J stop START }K TIME CONC. ( stroke count oL <5, U:zl /7c *1*1/1) oy / ---P-- j s~ S OA ^ ^*7/i (d*; Mo M^/rfortf l ) ilCNATUFit ' r ^/ /< 'MTC. ST00I5I74 INDUSTRIAL HYGIENE SAMPLE RECORD nis no. A7-3/1 m Ifkocess ~ A BLC- A 762 DATE MATERIAL . SAMPLING METHO)DD^p/ia&iudl TRAPPING MEDIUM, TYPE CF PUMP ^ \X4SC, ~ WF1*FLOW ^________FFLuLwuw KATE f'&lhtevOW FACTOR KS (VENTILATION, ET&.) ^4* &MkftjiauQ/ adksfifa j Jal .Jlttb t /j- 100(1 J&Qerlft SAMPLE NO. ^ , (MmSYU2$QakA.i(jnMteA/ lti3Sp.'----------------- -- STOP START hniL^hfo tj. Mmi TIME CONC. ( msm /Wk j >//. ^3/nww X 1.0*? JL/*rrwi = J3tf P ?* no. A 7-_3o10 lrii0CESS~ZM;4j'b',jJilsc A BLDG. MEBliL aJtsn^> SAMPLING METHOD 4i%iiTYPE OF PUMP _______ (flow SET TRAPPING MEDIUM*2a.5/ BK ll (flow RATE Hi JLb*\- [flow FAC:TfOR REMARKS (VENTILATION, ETC.) SAMPLE NO. (M*b A C\4-, C*W/y>/1 , C/nMhJLhJ ^ STOP START STROKE COUNT U /,/ I^^v^VjL ^7(0 MiUJvkjrfa\ TIME CONC.( ?-'=r 7 ||Pf -30 ) .3t\ fYUnu^> X Ijl //j.yyu,v^ -- 33*4- ^ =&<r SIGNATURE DATEC?/-*/ n s (2_ (Fz) (fit)__ ___ U -io 3ZS U(C) xtf 7-3010 , 4)< ' fet, ^/riwvi M&L -- 3JS/mwa' XcKaa Environmental Health Services Augwt 10, 1966 LAB_AMALY3I3 REPORT ST00I5J75 1 1 Client: Addrtu: Attention: Analysis parforaad Dow Chemical, USA Tma Oparationa Fraaport, Tx 77341 Mr. Banny Jenkins- (B101) MZOSH Method# 239 Flbar Counts Sample M9nU*ig.fftlan A30-2899-1 2 3 O'dktii-tfnOCD-2960 3-1A 3-2A A7-3010-1 *2-------------------- 3 4 1-2998 2- " 3- " 4- M 5- " 6- " 7- " 8- " B-5213-1 2 H.E.H.3. a** Rasul ta- Saaola Mo. `Warntt, _ fibers/mm2 cuft^aZu JXks*jfC~- 86606 7 8 9 10 11 12 13 14 13 16 17 18 19 20 21 22 23 24 23 26 41.56 80.60 81.86 61.71 5.04 2.32 2>*JL- 118.4 134.8 13.83 ^Tfr. 88.16 3.04 3.04 63.12 123.43 23.93 100.8 113.9 23.19 LT 1.26 391.4 373.9 Q./.g Q, lQ O' <5l h. It LT lass than I ST0015176 -ftu'nifb-' CaJi M HFS (I3>A ,, , SLS'-Jfrnt CX^^CbFxJ C.CLariutsLJ^(Sl iU/fXSU M U&T3 AflWtej I, I L 0*? Cp UUl^uiQ/,/C//o f./of hb42Lj] Add-'fM'f'' ^ V1, .0311sftMfv >i.g*w 7,837 AteskdS/v^ /,0 A 7-3 o 10 rfli/LaJ i/Ct/U dCM>t, I,Wl&K 1,1/0 I, Its. A/aa-^ 1,117 1,0 Mr 1,0 3=> 1,63.2^ \<(X& 1,01ft ^W I25-S7 A? I. <7 20 l.tt I .<73/ /. 432^ |, 44S./ j^tUmbA, @ 3J 1,963 1, I, 7*4o ,4*7 /. 737 -s/ai /245& ,145" .,(M / ,,7-------7MO7 l,CftJl/m.h. ids ^ |,/65" ItlOZL, 1,077 1,0 7? 1,071 1,071 CO (K-! W SATE WORK PROCEDURE O O CJt T: L "L OF FRiASLE AS'3i$10S ; -ftRIAlS (R'S'JtATION, tTC.) .7. Safety Equipment "squire ants: 1. :.i:ii-ud ii a(bt .it v -- worin. /I. I i r<r.^ fWafOK t/ji+h h;$h dPP;<L<riG0 Pstrifu. U+c~ -fitters, 2. r;-f.;e1d "-St be worn. ZlGr/f. 3. ' dust r :pirs Lor .-jst.be worn during Material i'.oval end also during cleanup. rhti f ccc. so > ft h>'h hart !&u la tG*$i iters ,vill be. us, 4. rible -.overalls with 'roods rust be worn during re..:val and cleanup operations. 6. r ji .A .. :. ?c^ Ti.t t !a taped off and signs placed to warn of asbestos removal work :s of --Vestos dust. Wind direction should be considered (<ee ' ' ','i't11 iN erde*" fc b 5 I'r'idcoS- i; ;;;r'.r -i. . -c. . 'Jst (r .? :25 :.jst filled out prior to the job .id i " . - '.tv . . t ..Mch is i*cjji:d by job locetic." - -*:.!. -. it.) haoc. +*>* TLQ frt+s plu* cur sat&ij be.h-3. j!:l r. ;'ti; ns: st b: :d. 1-0 do a<L d' job 1. r-. ply ..ilh General Requirements and Precautions. 2. star to wet down the :'iterial before, during and after removal as necessary to :..-'t airtorn emissions. Avoid high pressure blasting. Use a gentle spray/stre-am of ter sod avoid ever .etting to the point that the material crumbles and turns to sh. An acceptable i..:j.hod is to use a 2 gallon hand,sprayer. i/J> I ' 'GS- ^ r-k a sprejcrj or houe. sijpfirOOGa ffrayef to uEi 3t. : 3. '.'e.ial , jst not be dropped to the ground. Pre-job planning must include provisions for beeping deteriorated material in place after jacketing is removed. Tarpfng of scaffold landings, rubber bands, etc., should be considered. p?lq fi/m /- v; ?e. II be. use fc dcJrGft orst<s.4 * eriel. J 4. Upon removal, provisions are needed so that the asbestos material can be placed directly into labeled polyethylene bags or containers approved by Environmental Operations. This will prevent the scattering of asbestos dust throughout the work area. Bags or containers must be lowered to the ground, not dropped. 40.5 soc<S tySrhc. ;'u:C-J?5 P-/e Ccoer Is r.niC0G,X+ kMI be- Cut- !n & PDh>3.thykNe After material removal, a thorough inspection and cleanup must be^made'to remove all ^ asbestos materials. Examples of areas to be cleaned are pipe/vessels, scaffold boards, piperacks, surrounding area at grade, etc.^g. ^,`Jj Hd G.re3 cf He f-fz. ojhere. Hg azhes+os material ujgs 3#d seal Hz CNcly iG^ted oppose- uJith <2.P-H -10- ^ros SAi lnr ci->ck list / / . f") / .0? DESCRIPTION: '/~ jL'- .'i' ,, / I. OCA! 10M ,** DATE : v $-*(-?& .'HE-JOB REQUIREMENTS: y1. Environmental Services Contacted (pH. 1505)7 Ves Mo Name: h< . 5>/V-/As _ ________ Date: ___ Dow Project Supervisor: fZ? / ~fj f~<~ Safe Work Procedure Written? Mo Date: 3. Project Review Held? No__ Industrial Hygienist: .no.wj Safety Director: >..,y ______ Date: <*- Date: . r/ Craftsmen: .T~~` S 1 v <*a i;'h Date: t - <y. rs CvrffcTj frStik Safe Work Procedure Approved: Hygiene Monitoring Required: Audit Required: Auditor Assigned: p ./ /,'.r J-,y fc_ A' TM v.'.g Phone: YES JOB REQUIREMENTS: //;c^ /?/*/ HO ST00I5I18 1. Safe Work Procedure reviewed: 2. Area taped off and signs up to warn others: 3. Have all involved personnel been informed? . 4. Slock personnel info.med? 5. Auditor notified: 6. Water available to control dust: 7. Has disposal of asbestos debris been arranged? 8. Arrangements for clean-up made? ___ 9. Safety Equipment Required s tX'Disposable Coveralls with Hood Side Shield Glasses Dust Respirator _^-Rubber Bpots Other: See Safe Work Permit NOTE: Work may commence when Safe Work Permit issued. 10. Final clean up complete (all traces of asbestos removed} Yes___ Mo 11. Job Complete:. Dow Project Supervisor:. _________ Date: 12. Send completed Checklist to Industrial Hygiene Services - B-10TT ST00I5I79 To ^^OAGlLA ^cnaHtr V/ffi&iate ^1^2 (p A5/0 \2lhu Mjaltb&J d AimuiPtjMty bj aJmtfru atPthu '/4 JGOd^Bdtc^ ak^ atia&hidL , r jiJfh&suMjuU jijaMjl-J Jp<thur\j Sn ziku chui^ JlsvuaJ djhrisJt u ^UPl jmiMI 0\j ) u/n Jhu Jatuku, Jjrtz ^vnt- JhjfUrzjU^ J stffthAj .JfpMc a~ -- - -- V------ 3hccb ,, %Ct aU 'U' mhjUL '^ ^jp ^^ r >w fUAjfrYjjiifir 660 From . Jbmpmn ^~Hibhn.^-- Dow Code 07-02505-000 <$ <i K f] f- 0/0 ST00I5I80 'M uM uO M /si)