Document b5mDyB1Zqmy7DZRZG8zozR0E3
610
CHAPTER 34
1965 Guide And Data Book
. At the same air- mass velocity, varying performance can'
be obtained depending upon the turbulence of the air flow
into the coil, and upon the uniformity of distribution of
air over the coil face. The latter is very important in ob
taining reliable test ratings, and in realising rated perform
ance in actual installations.. The air resistance through the
coils will assist in distributing the air properly, but where
the inlet duct connections are brought in at sharp angles to
the coil face, the effect is frequently bad and there may even
be reverse air currents through1 a portion of the coils. -This
reduces the capacity, but can be avoided by proper layout
or by the use of vanes or baffles.
Generalized heat-transfer information on bare pipe coils has
been developed and verified through many tests. In the case
offinned coils, the heat transfer from the cooling or heating
medium to the air:stream is dependent on so many factors
that reliable rating' and performance information for any
design of coil must be based upon actual tests of the specific
coil. Mathematical comparisons of different designs of coils
on a square foot of surface and face-area basis may be mis
leading. The selection of finned coils should be made from
curves or tables of coil performance prepared from a series
of adequate and reliable tests. There are cases in which the
engineer must extend available data or design for a single
unique installation. For such purposes the following coil cal
culations will be useful.
- --
PERFORMANCE OF DRY COOUNG COILS
The performance of dry cooling coils depends in general upon:
1. The overall coefficient of sensible heat transfer from the fluid within the coil to the air it cools.
2. The mean temperature difference between the fluid within the coil and the air flowing over the coiL
3. The physical dimensions of the coiL
Thus, for any one definite operating condition, the cooling
capacity of a given coil is expressed by the following basic
formula:
(MO XA XN
<1)
where
qt = total heat transfer of the coil, Btu per (hour) .(square
foot of coil face area). .
U " overall coefficient of sensible heat transfer, Btu per (hour)
(square foot of external coU surface) (Fahrenheit degree
temperature difference between the fluid within the coil
and the air flowing over the coil),
mean temperature difference, Fahrenheit degrees, be
tween the fluid within-the coil and the air
over
it. (This is commonly taken as the logarithmic
temperature difference.)
A -- external surface area of the given coil, square feet per
,, (square foot of coil face area) (row. of coil depth).
< N -- number of rows of coil depth.
Overall Coefficient of Sensible Heat Transfer
While tiie overall coefficients of sensible heat transfer for
bare pipe coils have been defined by numerous tests within
close limits, the verification of a bare coil design by a series
of tests is an accepted commercial practice. The overall co
efficients of sensible heattransfer for finned coils should always
be obtained from testa. The data from aseries of tests may be
used for purposes of interpolating and extending coil data
-beyond test range but such extrapolated data should later be
verified by test.
.
Considering any coil, whether of bare pipe or of finned
type, the overall heat-transfer coefficientfor a given size and design of coil can always be considered as a combined effect of three individual heat-transfer coefficients, namely:
1. The'film coefficient of sensible heat transfer between air and
the external surface of the coil, usually given in Btu per (hour)
(square foot external surface) (Fahrenheit degree mean tem
perature difference).
2.' The conductivity of the coQ material--tube wall, fir..,
ribs, etc., usually given in Btu per (hour) (square foot-of sun
face) (Fahrenheit degree per inch). .
j
.. 3. The film coefficient of heat transfer between'the intern*]
surface of the coil and the fluid flowing within the coil, usually
given in Btu per (hour) (square foot internal surface) (Fahrei
heit degree mean temperature difference).
These three individual coefficients acting .in series result in an overall coefficient of heat transfer in accordance with the basic laws given in Chapters 5 and 10. For a bare-pipe coil, the overall coefficient of heat transfer for cooling (without de humidification) can be expressed by a simplified basic formula as follows: .
(2)
where
V " overall coefficient of sensible heat transfer, Btu per (hour)
(square foot external surface) (Fahrenheit degree mean
temperature difference between air and fluid within the
coil).
fi film coefficient of heat transfer between the internal
surface of the coil and the fluid flowing within the coil,
Btu per (hour) (square foot internal surface) (Fahren
heit degree mean temperature difference between that
surface and the average fluid temperature).
f, = film coefficient' of sensible beat transfer between air and
the external surface of the coil, Btu per (hour) (square
foot external surface) (Fahrenheit degree mean tem
perature difference between the
of air and the
external surface).'
- k -- conductivity of material from which the bare jape is con
structed, Btu per (hour) (square foot) (Fahrenheit degree
per inch thickness).
L thickness of tube wall inches.
R = ratio between external and internal surface of the bare
- - tube, usually varying from 1.03 to 1.15 for the tube
used in typical heating or cooling coils. This ratio R is
inserted in the formula in order, to place internal fluid
: coefficient of heat transfer on the basis of external surface.
Frequently, when pipe or tube walls are thin and of ma terial having high conductivity (as is the case in construction of typical heating and cooling-coils) the term ti/k in Equa tion 2 becomes negligible and is generally disregarded. (The effect of the term L/k in typical bare-pipe cooling coils seldom exceeds 1 to 2 percent of the overall coefficient.) Thus, in its
simplest form^ for-bare pipe:
V (3)
For fiftnad coils the equation for the overall coefficient of heat transfer can be conveniently written:
U
2/.
+
2 if.
(4)
in which the term 77, called the fin effectiveness, is introduced
to allow for the resistance to, heat flow encountered in the
fins.
*
AirrCocling and Dehumidifying Coils
611
. term in this case, is the ratio.of total extemallsur-
face to internal surface. For typical-designs of finned coils
for heating or cooling, this ratio varies from 10 to 30. Term B
is again introduced to place the internal surface coefficient of
heat transfer on a basis of external surface.
The performances of all dry cooling coils are influenced by
these wm|1 factors. But, when cooling coils operate wet or act
as dehumidifying coils, the performance cannot be predicted
on the of overall sensible beat coefficients since the effect
of sir-rid*,moisture transport (or latent heat removal) must
be included (see Chapter 5).
-
-
. PERFORMANCE of dehumidifying COILS
' When the dew point of the air leaving a cooling coil is7
lower
the dew point of the air entering the coil,' some
moisture removal has been accomplished. A coil that-nor
mally accomplishes (or is designed to accomplish) moisture
removal in addition to sensible-heat cooling is termed'a de-
humidifying coil.
.
In most air-conditioning processes, the air may be con
sidered as a mixture of water vapor and the dry components.
Both dry components and the water vapor enter an'-air-
conditioning coil at the same dry-bulb temperature; both
the dry components and the water .vapor lose sensible heat
during the contact with the first portion of the cooling coil in
the manner as in a dry cooling coil. As the dry-bulb
temperature of the mixture approaches the dew pointof the
water-vapor components, moisture removal starts.
The psychrometric path of air through a''cooling coil is
generally assumed to follow a path similar to that shown in
Fig. 12. When the dry-bulb temperature of the air mixture in
the coil falls below the entering dew-point temperature,
moisture removal proceeds. The indications are that the lower
the leaving dry-bulb temperature below the entering.dew
point temperature, the less will be the difference between the
leaving dry-bulb temperature and the leaving dew-point tem
perature.
The first portion of a cooling coil (in the direction of air
flow) may function in the same manner as a dry cooling coiL
Where the moisture removal starts, the cooling surfaces also
continue the removal of sensible heat, thereby carrying the
load due to botb.'As saturation is approached in the cooling
coil, each degree of sensible cooling is approximately matched
by a corresponding degree of dew-point decrease. However,
while the sensible heat removal from the dry air remains ap
proximately constant per degree change, the amount of la
tent heat removal per degree of dew-point change varies con
siderably because moisture content varies widely at different
temperatures.
Fig. 12 .. .. Performance of Dehumidifying Coil
Rg. 13 .... Psychrocnetric Performance of Cooling And Dehumidifying Coil -
For example, the following tabulation compares the amount of moisture removal involved in a reduction of one degree of dew point from 60-to 59 F with! the removal from 50 to 49 F:
Dew Polfrf W. x
Dew Point W, X 10 b/(lb)
60 59
Difference
11.080 10.690
0.390
50 49
Difference
7.658 7.374
0.284
Tbe above vatae* aie frrra in Table 9. Chapter J.
When cooling coils act as dehumidifying coils, the perform ance can be predicted accurately only from tests at a suffi cient number of points to establish the definite performance characteristics of the coil under varying conditions of loading and of entering air. Dehumidifying coils employing volatile refrigerants are generally rated in conjunction with specific refrigerant distributing and flow control equipment. The com bination of tbe coil with its refrigerant control equipment (such as distributor and expansion valve, and capillary tube or float valve) must be tested at both the higher-and lower capacities of its rated range. The lower capacities impose a test on the distributor to provide equal distribution and on the control to modulate without hunting at the lower capaci ties. Tbe higher capacities result in a greater pressure drop through the coil system and a test of the maximum feeding capacity of the flow control device at various head pressures.
Most coil manufacturers have their own methods of pro ducing performance rating tables from a suitable number of coil-performance tests. A method of testing coils is given in ASHRAE Standard 33-64, Method of Testing for Rating Forced-Circulation Air-Cooling and Air-Heating Coils. A basic method of rating to provide a fundamental means for estab lishing thermal performance of dehumidifying coils by exten sion of test data, as determined from laboratory tests on prototypes, to other operating conditions, coil sizes, and row depths of a particular surface design and arrangement, is given in Air-Conditioning and Refrigeration Institute Standard 410-64 for Forced-Circulation Air-Cooling and Air-Heating Coils.
DETERMINING REFRIGERATION LOAD
.The following determination of the refrigeration load shows a division of the true sensible and latent heat loss of the air, which is accurate within the limitations of the data. This division will not correspond to load determination obtained from approximate factors or constants.