Document b5eEn1yQban1XQmJqRjEzyk06
PLAINTIFF'S EXHIBIT CE-157
IN THE COURT OF COMMON PLEAS OF CENTRE COUNTY, PENNSYLVANIA
CAROL LENHART, Administratrix of the Estate of JAMES L. LENHART, JR., deceased,
. Plaintiff,
v-s.
UNITED STATES GYPSUM COMPANY, ET AL.,
Defendants.
CIVIL DIVISION No. 98-1848
AFFIDAVIT OF WILLIAM A. LOWELL, II
Filed on Behalf of Plaintiff
Counsel of Record for this Party:
Edwin H. Beachler, Esq. Pa. r.D. No. 10911
CAROSELLI BEACHLER McTIERNAN CDNBOY Firm No. 589 312 Boulevard of the Allies Pittsburgh, PA 15222-1916
&
(412) 391-9860
fc.
AFFIDAVIT OF WILLIAM A. LOWELL, II
I, WILLIAM A. LOWELL, II, reside in Augusta, Maine. I worked at the Bach Iron Works starting on September 16, 1962. I first started to work there as a first line supervisor in 1962. In 1964 1' became an assistant chief operating engineering and worked in Chat capacity until 1968. 0n` June 1, 1968 I became the chief operating engineer and remained the chief operating engineering until August of 1989. I then became vice president and general manager of the Bath Iron Works, Portland Ship Repair facility.
I am familiar with the construction of the USS Biddle. I was aboard Biddle for the last 4 or 5 months of its construction phase during which time all of the systems would have been tested, evaluated, groomed and sea trials conducted. The vast majority of the insulation material, including pipe covering, was installed on the USS Biddle while I was working aboard it.
The Bath Iron Works list of ships lists all the ships built an Bach Iron Works. The USS Biddle was Bach Iron Works Hull 347. It was che fifth ship in the Belknap class of DLGs. The Eiddle had its keel layed in December of 1963, launched July 2, 1965, and delivered January 10, 1967. Delivery took place at the Boston Navy Ship Yard and the ship was commissioned there on January 21, 1967. .The Biddle has a high pressure steam plant with two propellers, port and starboard. It had four Babcock & wilcox steam boilers generating steam at 950, 1200 pounds per square inch. It had two cross compound geared turbine sets in each engine room which ultimately drove a propeller through a reduction gear. The two
turbines -were supplied by General Electric. The installation of
asbestos pipe covering on the U3S Biddle took place during the fall
of 1966. The insulation on the General Electric turbines would
have occurred just after initial activation, and a review of
schedules indicated that vacuum was first raised on the August 18,
1966, which lead me to state that the high pressure and low
pressure turbines were covered in August or September, 1966. The
materials used to cover those turbines were primarily portable
insulating pads furnished by the ship builder and the pads were
made by the ship builder. According to my records the materials
*
that was in the pads could have been amosite or could have been
fiberglass. It would take more study on my part to determine if
the pads were asbestos or fiberglass. What is clear is that the
drawings and specifications called for the use of considerable
amounts of asbestos and fiberglass on the USS Biddle. There is on
the HP turbine a small amount of permanent insulation which would
have used a felt macerial, either amosite or fiberglass. That
, insulation would have bean coated with an asbestos-containing
cement.
I believe there were not any non-asbestos cements
available that met Navy specifications. Thus the ship builder
would have used an asbestos - containing cement on that section of
high pressure turbine that had some permanent insulation. Whether
the cloth used was fiberglass or asbestos cloth, I am not certain,
and would require further study on my part.
The turbine manufacturer. General Electric, would have
provided some of the asbestos gaskets. Some of the joints would
actually have been made up prior to the turbine arriving at the
ship yard. Things like the expansion joint between the HP and LP
turbine had gaskets which were typically furnished by the turbine
manufacturer. It is my belief that the gaskets, certainly in the
1960's and I believe throughout the entire decade of the 1970's,
contained asbestos, and gaskets were one of the last products used
that contained asbestos until a suitable substitute was found. In
the world that I worked in, a suitable substitute should have
occurred in the early 1980's. I do think j.t is only fair to say
that the gaskets were, in fact, non-friable during installation.
They would not have been cut, they would have been previously cut
and packaged by General Electric. The gaskets chat went in would
be tightly held between two steel surfaces.
I also would
acknowledge that the horizonal joint, the big horizontal joint on
the steam turbines, were metal to meta] and would not have had any
gaskets. There would be a triple boiled linseed oil typically
sealing that joint. If subsequent repairs were carried out on the
turbines, .the gaskets that were originally there would typically be
destroyed and it would be very rare that you would ever attempt to
reuse a gasket; it is just not worth the risk or the cost of the
risk involved, getting a leak- During any subsequent overhauls,
those original gaskets furnished by G. E. would have been changed
out and the new gaskets would have been gaskets provided by either
the government, if the overhaul took place in a government ship
yard, such as Norfolk Naval Ship Yard, or if it took place in Bath
Iron VTorks, Bath Iron Works would have gone out and procured new
4
gaskets for the job at hand. If the gaskets were a Flexitallic
type with an outer ring, chances are those would corne off without
the gasket ever being damaged. It is my opinion that it would be
highly unlikely that any dust could be emitted from a Flexitallic
gasket. If the gasket was cut out of a sheet and had been cooked
for a long period of time, it is possible that chat gasket could
come off in pieces. It is possible that it could be broken. It is
possible that it would have to be wire brushed off, buffed off or
scrapped off using some kind of soft metal scrapper so as not to
damage the steel surfaces. Again, the metallic ring type gaskets
were highly unlikely to be mutilated while it was being taken off.
However, if it was a sheet gasket and it was cooked hard enough, it
could be that you would have to wire brush it off or scrap it off
thereby possibly creating some dust.
Typically insulating cement is used to fill in gaps and odd
shapes that pipe covering and insulation would not adapt too well
because pipe covering is molded.
The other case where mud
typically- is used, and I am going to use the term "mud"
interchangeable with cement, would be on some of the machinery that
would get some permanent insulation, it would be installed on a
permanent basis. If you ever had occasion to remove it, you would
virtually have to destroy it. In the case of the HP turbines,
there was typically asbestos cement insulation there, and the way
that would work is it would be built up with felts, 2 or 3 tiers of
felts, and would be wired in place and then a chicken rnesh wire
would go over that, and then cement or mud would go over that. It
would be smoothed off and faired off very nicely. Then after the
cement had dried thoroughly, a glue would go on and it would be
clothed and make a nice neat job. The type of cloth and felt used
for the construction of the USS Biddle may have been fiberglass or amosite asbestos. I am not certain whether it was fiberglass or
asbestos. What I am certain of is that any cements that went on in
1965--1966 would have had some asbestos content. By 1975 any
insulating pads or any permanent insulation going on the turbines,
no matter who made it, would have been asbestos free then;
Unibestos felts were prohibited by the Navy in about 1971, and
fiberglass cloth had proved to be a very acceptable substitute at
that point.
Further, by the fall of 1975, there were good
substitute cements on the market that would have been asbestos
free. I know- from personal experience that in late 1973 any pipe
covering that we would have done at Bath would have been of a non asbestos material- I believe, although I am not positive, that the same is true of cements--about 1973 non-asbestos cements came
about. On the specifications for Navy vessels in 1965, the pipe
covering was specified as Mill Spec. 2781, Grade II, Class C. Ac that time Unibestos was the only manufacturer that could meet this specification. Further, it was spelled out as standard sectional
fibrous or super section fibrous which is in my opinion could only
h
have meant Unibestos. If other asbestos materials would have been
involved, it would clearly spell out calcium silicate or 85
magnesium. The very words "standard sectional fibrous" in my
6
opinion infers Unibestos--amosite. This is further strengthened by
the Mil Spec, called out Mil Spec. 2781, Grade 2, Class C only
Unibestos met in 1365.
The USS Biddle underwent a major overhaul at the Bath Iron
Works in the mid 1970's. The ship arrived at Bath on April 18,
1975 and actually left the April 26, 1976. This was a 1 year
overhaul and it is my belief that the turbines would have been
overhauled at that time. Further, looking at the dates and knowing
that Unibestos felts had been prohibited in 1971 by the U. S. Navy,
I firmly believe, as to any new installations, that fiberglass pads
*
and non-asbestos cement was used in those permanently covered areas
on the HP turbines. The permanent insulation on the turbines when
the ship came into Bath Iron Works would likely have contained
asbestos insulating cement.
I certainly know that there were
portable insulate pads and there was a little bit of permanent
insulation on the HP turbines, but not certain of the material. As
I indicated earlier, I am not positive whether Bath used fiberglass
or amosibe on the turbines during the original construction. We do
know from the history of the USS Biddle from the Naval Historical
Center that it did undergo at least one major overhaul, certainly
one major one at Norfolk Naval Ship Yard in 1971 and 1972. What
was done during the overhaul relative to the portable insulating
pads and the HP turbine and that permanent covering there, I have
no way of knowing what work took place at Norfolk. It is my belief
that any insulating cement being used in 1971 and 1972 would have
had some asbestos concent, and that it is my understanding that in
1
1973 approved produces came out that were acceptable and were non asbestos .
The Biddle did not decommission when it came into Bath Iron Works for its overhaul in 1975. If a crew member arrived on the Biddle, he typically stayed on the Biddle's muster role for that year while the ship was at Bath. There is a good possibility a machinist mace, would have been in the engine room while the turbine pads were being removed during an overhaul. I would say that it would be more likely than not that a machinist mate assigned for a full year would have gone down into the machinery spaces frequently certainly during the overhaul and could well have been there while portable insulating pads were removed, and while the permanent covering was removed any crew member in the area of the turbine repair could have been exposed to the dusn created from the removal of the asbestos products from the turbines and the clean up of the same. 1 do not have, without further research, an exact recollection if the turbines on the Biddle were overhauled, but I think more likely than not Che high pressure turbine casing was removed. There is a way of determining whether, in fact, those turbine casings were removed, but right now I do not have that information. I think it more likely than not that they were. In the removal of the turbine casings they would disrupt the asbestos insulating cement that was used on the General Electric turbines.
During the installation of the turbines on the USS Biddle in 1965, a General Electric representative, Sid Shaw, was present. He would have been aware of the ship yard installing asbestos
8
insulating materials on the General Electric turbines. Asbestos
materials were used on these vessels in this time frame for several
purposes, including thermal efficiency and protection of the naval
crews from the heat generated steam system. Por any steam turbine
to be functional in the 1966 era, it was necessary that they be
insulated with some asbestos materials.
Accompanying the General Electric turbines were General
Electric manuals. These manuals were very large and contained
extensive information.
They described the operation and
maintenance of the turbines, including schematic diagrams, and also
specified replacement parts. I am not aware of these manuals
describing the hazards of the use and/or removal of asbestos
materials.
9
I the undersigned hereby deposes and says that the statements of fact set- forth in the foregoing are true and correct to the best of my information, knowledge and belief and are made subject to the penalties of 18 PA. CONS. STAT. ANN. 4904 relating to unsworn falsification to authorities.
DATE ./fS
.StL
LLIAM A. LOWELL,
10