Document b5dM968aQQweNgnL1pKRrMBd3
PROCESSES ( > KY-908-D (G)
APPROVI FWP 10/05/82
*DATE )
( LOT )
4226* ( EST WGT )
COHTYP JOB NAME- 03KY908DMG
STANDARD HRS.
TIME______ti
LOCATN CG CODE PQ
DRY*
DRY NO. PKG TOTAL ACTUAL
LOT # WEIGHT CONT PKG WGT WEIGHT USE LBS
y*'/.T
14 YC-3 93
14 YC-3 93
- 14 YC-3 93 14 YC-3 93
e q u ip """1
USE
MENTI l NAME : KROLOR* YELLOW-LIGHT
LBS
-1 --
EFORE USING SV MAKE SURE N-28-D LINE (HYDRO- |
CHLORIC ACID) IF ANY IS BLANKED OFF.*
1
N .60 (990. .G) WATER IN V-203. SET AGITATOR ON |
SPEED.
I
EIGH IN DRUM 6 POUR IN (SODIUM SILICATE)
DUMP IN AND STIR-5. #IN (CHROME YELLOW)
RECORD: START_^4^^^ LOT
BLEEDING N- ACCT
CODE LBS
32-D 420 YC-3-B 3T5
ADJUST TO 75* (1275 G) -*NDTE: VOLUMES"HIGHER
THAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD. \JS I WTTH AGITATOR ON LOW SPEED PUMP V-203 THRU f ' Vh OMOG AT 2400-260 PSI INTO V-8tf* | | JWHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
VfOF HOT WATER AT 2400-26 PSI INTO V-S86 V -TJ^EPORD: V-205 V0L*4>_* 6 ADJ TO 60* (210 G)
I vJf^SPECT HOMOG STRAINER & CLEAN IF NECESSARY
1* (514 G) WATER INTO
START AGITATOR I
| PUMP V-205. THRU HOMOfe ATU480O-52 PSI INTO- SV-- I
| RECORD-: TIME START
TOTAL MINUTES JJsS- I
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, I
'-WAY VALVE WILL RECIRCULATE SLURRY TO
WHEN V-205 MT, RUN IN 5* (24 G) WATER 6 PUMP MRU HOMOG AT 4800-5200 PSI INTO SV
| I
NOV13
I
1982
STEP f~ - "SET ".F 0R M ULA ~SE L.ECT0 R "t 0 ~P 0 S IT I ON
2 (V-243) OR POSITION 7 (V-244)
SS SV CAM RESET PB - SET 22 TC IN AUTO
REMOTE (TEMP IS SET AT 190-194*F)
RECORD- LEVELS & SET R/M COUNTER *1 AS FOLLOWS:
A. 11 LG jjEfas PRESET *2
95 GAL
(LIQUID ALUM )
KE FLOW CONTROLLERS AS FOLLOWS:
(N-27-D CONTROLLER - SULFURIC ACID 60% )
MANUAL
.65 GP M
(N-27-D WATER) IN MANUAL LOCAL 5.2 GPM
(N-27-D/WATER) RATIO
0.8
(N-32-D CONTROLLER) IN MANUAL 0.87 GP M
(N-32-D WATER) IN MANUAL LOCAL 4.8 GP M
CN-32-D WATER) IN REMOTE
(N-32-D/WATER> RATIO
1.1
I
I I | | I
1 I I I I 1 | I
115-B I 504 I I
27-B | 218
32-D |
LOT* ______ _ COMTYP JOB NAME: 3KY908DMG PAGE 2
DATE PRINTED:10/5/82
EQUIP
PAGE
CG 3 KY-908-D
KENT I
___ l.
iTQR STEP PB
RD LEVEL 2LG 'tJJ. "IF (35% FOLLOW SOLUTION
UP PROCEDURE FOR N-27-D '
JUST SV JO 47* (240 G>
RECORD PH'Zi/.. ADJ TO 1 1 .-11 .2 WITH N-7-D
(CAUSTIC SODA SOLN) AT 5% <1 PARTS WATER TO 1
PART N-7-D)
- ..
1 L^lPHON INTO SV. RECORD: PH
ASSUME 5%
12$r\ OPERATOR STEP PB
T2^^SP'*sfEP"67397'TAFflR"'HEAf::UP~RECORDT''pH-5Sy
SV W&Sji* SWITCH 3FC2, 3FC1, f, 8FC2 TO AUTO
T'
SP OPERATOR STEP PB
fSA | SP STEP 10/43. WHEN 3FC2, 8FC1 & 8FC2 FLOWS
. ARE IN LIMITS, SWITCH 3FCi TO AUTO' 6 PB
i^J^SP STEP 11/44. WHEN 3FC1 6 3FC2 FLOWS ARE IN
*LIMjjS, SWITCH 3FC2 TO REMOTE
S&RATOR STEP PB
DURING STRIKE RECORD:
SP STEP
V-243/V-244
H RANGE . TIME
13/46 <3 MIN)
'1-9.3-1.
14/47 (60 MIN)
9.3-1.
15/48 (2 HRS)
9.3-10.0
16/49 <2 HRS, 25 MIN)
9.3-1. 3J2SJE-.
17/5 (FINAL 3 HRS)
: 7.5-8.5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
6 RECORD: PH
ASSUME 77%
SIFT IN (BLANC FIXE N)
USE N- ! ACCT LBS CODE LBS
7q_\ 7-d ijSJC
55
-385
D 42* (32 G) WATER TO V-385
-6
ADD 6 STIR FOR 2 KIN FOR .S 57
ASSUME 5% I 26 I 7-D | 13
LSTJ^StlRING STRIKE CHECK LEVEL IN V-387. 387 \Sff \ JF LOW LEVEL LIGHT IS NOT LIT, GO TO S-35
7 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING | THAT LOW LEVEL PEG IN VAT IS- ABOVE SURFACE [F VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE.
RUN IN 25* (244 GAL). DO NOT MAKE UP THIS
SOLUTION MORE THAN 3 MINUTES IN ADVANCE.
DELAY BETWEEN END OF STEP 41 HEAT-UP AND
START OF STEP 48 HOMOGENIZATION SHOULD BE
LESS THAN 3 MINUTES.
N STEAM k AGITATOR
ST TO 32* (317 GAL) AT 178-182*F'
DGER METER FOR. 466*
PUMP IN FROM V-387 THRU UNDERSRFCE DISTRIBUTORS
AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL
(ATE, EMCOL P-1-59)
UT OFF PUMP
,
IR 3 MIN AT 178-182*F FOR S 48
DO NOT SHUT OFF AGITATOR
378 44 44
1 169-AI 378 1 155-AI 441 160--A| - 4&4
DUP050059934
LOT= .
COMTYP JOB 1RAME: 3KY98DMG PACE 3
DATE PRINTED:10/05/82
EQUIP
PAGE 3 CG 3
T1EWTI - I 'T*-*>f ^ | ^
~s**iiiPT' iWHEN 528 COMPLETE HEAT SV TO 198-20 DEG F IN
5 TO 10.MIN. .
^|Jpt
CLOSE WATER LINE & DISCHARGE.VALVES AT STEARATE
PUMP
v
OPEN V-38'8 .DISCHARGE VALVES TO STEARATE PUMP
i INLET
.
PEN WATER VALVE AT STEARATE-PUMP & RUN WATER
.THRU HOMOG AT 2900-31 PSI, TO SEWER
WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
SEWER
OPEN STEARATE PUMP DISCHARGE VALVE,
TURN ON PUMP S, HOMOG V-388 TO SV AT 2900-3100
PSI* MAINTAIN SV AT 198-20*F*
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
.AT STEARATE PUMP ASAP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
WATER FROM HOT WATER MIXER
WHEN S50 COMPLETE TURN OFF HOMOG & STEARATE
PUMP*
?T.IR 5 MIN AT 198-20*F
SHUT OFF STEAM
WHEN S53 COMPLETE, OPERATOR PB
SP STEP 23/53 RECORD PH_JSjJST. < 3 * 3-3 * 7 >
156 IF NECESSARY, ADJ*PH TO 3.3-3*7 <DOWNWARD ONLY)
t, RECORD; PH^_-
NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA
BADGER METER* STIR 5 MIN AFTER EACH
ADDITION*
ASSUME 502
RUN IN N-7-D FROM S-3 IN 10-12 MIN G STIR 5MIN
RECORD: PHj 5ID (A*2-4*4) & IF NECESSARY', ADJ
TO PH 4*2-4*4 6 RECORD: PHA^oU ASSUME 50%
<DILUTE 1 PARTS TO 1 WITH'U4TER) ASSUME 78%
SIPHON N-7-D INTO SV
OPERATOR STEP PB
ERATOR STEP PB
SP STEP 60 - BATCH COMPLETE
USE | N- |ACCT LBS I CODE | LBS
115-D ?-D
<?* 27-D w
START
FINISH
OPERATOR
DUP050059935
DUP050059936