Document aZQrr9o3DYR7mgVNX2L7Kq4a
Shell Development Company
EMERYVILLE. CALIFORNIA
January 20, 1953
AIR MAIL
PLAINTIFF'S EXHIBIT
TELEPHONE OLYMPIC 2-2100
SHELL CHEMICAL CCRPCRATION 50 West 50th Street New York 20, New York
Attention: Mr. F. 5. Swackhamer
Gentlemen:
EPON ADHESIVE VARIABLES
In accordance with Mr. Walb'a request to Dr. Elam by telephone on January 8, we hereby submit the following data taken from our research records on adhesives:
1) Effect of Allyl Glycidyl Ether Concentration in Adhesive VIII:
PHR of Allyl Glycidyl Ether
Tensile Shear Strength at 180*F
2 (standard formula)
4 6 8 10
-- --- --
1i.
3488 2620 1930 1342
728
...... --,
When graphically plotted these strengths are a straight line function of allyl glycidyl ether concentration.
2) Effect of Various Fillers:
Since we have not evaluated various fillers in Adhesive VIII, we shall present the following values for various fillers formulated in Adhesive VII base which consists of:
100 parts (w) EPON 828 10 parts EPON 1009 12 parts Paraplex G60
It would seem reasonable to assume that these fillers would act similarly in Adhesive VIII base. These are explanatory experiments made in
LAM 029187
ABS-018395
Shell Chemical Corporation
-2-
January 20, 1953
searching for a filler that would specifically impart high strength, especially at elevated temperature. There are apparent inconsistencies in the results that have not been resolved, and intercomparisons between the various sets of data, which were obtained at different times, are probably not very reliable. You will note that while considerable differences were observed, no one filler was found that consistently gave the outstandingly high strength we were seeking. The more promising fillers suffer the disadvantage (for aircraft applications) of being very heavy.
a) The following are data using similar concentrations of fillers:
Filler
No filler Zinc oxide Titanium dioxide Mercuric oxide Calcium oxide Nickelous oxide Nickelic oxide Lead oxide Manganese dioxide Cupric oxide Silver oxide Stannic oxide Ferric oxide Alumina Bentone No. 34 Glass Floe Hi-Sil Mica Magnesol Solka-floc Acetylene Black Santocel Asbestos 7TF (as in Adhesive VII formula)
Amount of Filler Per 100 Grams of Adhesive VII Base
37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 25 20 37.5 37.5 20 25
5 18.5
Tensile Shear Strength at
R.T.
180F
(Average of 3 samples)
3180 2113 2720 2790 3020
2193 2953 3300 3010 3037 460 2590
2953 3167 2377 2970 2620
1443 663
2487 2057 2517 3060
(Average of 3 samples)
2135 3420 3200 2830 3057 1610 3107 3493 3220 3223
--
3123 3517 3203 2303 2633 3747 1003 2737 2223 2343 3113 3067
b) The following are data using various concentrations of filler in an attempt to incorporate the maximum amount and still have an adhesive of desirable consistency:
LAM 029188
ABS-018396
Shell Chemical Corporation
-3-
January 20, 1953
Filler
No filler Zinc oxide Titanium dioxide Calcium oxide Nickelic oxide Lead oxide Manganese dioxide Cupric oxide Stannic oxide Ferric oxide Alumina Glass Floe Hi-Sil Solka-floc Santocel Asbestos 7TF (standard VII formula) Nylon floe (NYL-60) Nylon floe (N-706) Lufkin Husk-Fill
Amount of Filler Per 100 Grams of Adhesive VII Base
-. 100 133.3
87 20 217 283.3 313.3 106.7 100 70 30 16.7 6.6 6.6 25.3
20 20 50
Tensile Shear Strength at
R.T.
180 F
(Average of 3 samples)
2713 2397 2467 2833 2370 2473 2610 2533 2507 2793 2833 3187 3483 2513 2243 3330
(Average of 3 samples)
1353 2660 3080 2680 3053 3413 2807 1920 2817 3480 3250 1840 3077 1820
1823 2797
3287
3163 2887
2007 2093 2013
c) The following data pinpoint some of the best fillers found for Adhesive VII:
Filler Titanium dioxide
Nickelic oxide
Amount of Filler Per 100 Grams of Adhesive VII Base
166.7 150 100 66.7 233.3 216.7 166.7 90
Tensile Shear Strength at
-70
R.T.
180 F
1493 1700 2083 2333 2223 1803 2120 2020
1547 1857 2040 2727 1797 1927
2053 2020
2067 2683 2523 1760 2620 2330 2437 2670
LAM 029189
ABS-018397
Shell Chemical Corporation
-4-
January 20, 1953
Filler Lead oxide Ferric oxide Alumina Hi-Sil
Amount of Filler Per 100 Grams of Adhesive VII Base
250 233.3 183.3 150 133.3 108.9
83.3 66.7 103.3 86.7 53.3 36.7 23.3 20 13.3 10
Tensile Shear Strength at
-70
R.T.
180 F
1813 2217 2157 2527
2203 1937
2543 2387 2050 2060
2463 2020 2287 2370
2540 2210
2093 2203 2390 2720 2460 3057 2630 2880
1923
2433 2700
3073 3220
3313 2893 2907
2930
3773 3153 2763 3683 3203 2900
2763 2490 2817 2677 2157 2237 1817 1657 1777
Very truly yours. SHELL DEVELOPMENT COMPANY
FVL: jp cc: Shell Chemical Corporation, N.Y., E.D., Mr. D. C. Veils
Shell Chemical Corporation, N.Y., H.O., Mr. T. G. Nock Shell Chemical Corporation, S.F., Mr. S. T. Raycraft Shell Chemical Corporation, Union, Dr. D. S. Herr
be: B. S. Greensfelder F. M. McMillan F. W. Lenson (2)
LAM 029190 ABS-018398