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SCF-ALLF-01292 Other Volumes in this Series Users of tins volume will find ranch valne in its ccxapaskn vohmies. Here is the list: TITLE VOLUME No. General Sessions and Detailed Index to all Volumes............................................................ 1 Aensaafisal Industries .......................... 2 Air Transport Industry................................................................................................................ 3 Automotive and Machine Shop Industries.................................................................................. 4 nt aM Qnanv Industrie*...................................................... 5 Chemical Industries ..................................................................................................................... 6 Coal Mitring Industry ................................................................................................................. 7 Construction Industry ................................................................. 8 Electrical Equipment Industry............................ -..................................................................... 9 Farm Safety........................ 10 Food Industry ...................................................................................................................-.........11 Glass and Ceramics Industry*.........................................................................................................12 Home Safety ................................................................................................................................ 13 Industrial Nursing .......................................... 14 Industrial Subject Sessions (Sponsored by ASSE)................................................................ 13 Maritime Industries (Marine Section)..................................................................................... 16 Meat Packing, Tanning and Leather Industries...................................................................... 17 Morale Industry*..................................... IB Mining Industry................... .............................. ...................................................................... 19 Motor Transportation Industry (Commercial Vehicle Section).............. 20 Petroleum Industry ....................................................................................................................... 21 Power Press and Forging Operations................................................................................. 22 Printing and Publishing Industry*.................................................................................................23 Public Employment (Public Employees Safety Committee)................................................. 24 Public Utilities Industries............................................................................................................... 23 Pulp and Paper Industry................................................................................................................26 Pat|rrd Industry* ................ 27 Rubber Industry ................................................. 1.......................................................................28 School and College Safety*............................................................................................................ 29 Textile Industry ............................................................................................................................. 30 Traffic Safety .............................................................................................................................. 31 Transit Industry .............................................................................................................................32 Wood Products Industrie*............................................................................................................ 33 Safety and Its Retation^irp *" JVr^msdiiy.............................................................................. 34 PRICES OF EXTRA COPIES OF INDIVIDUAL VOLUMES TO MEMBERS VOLUME J to 9 copies SIZE Each Les than 24 pages-- $029 24 to 48 pages-- 49 to 96 pages-- Over 96 pages-- -35 .46 -69 10to99 copies Each $023 29 .40 j63 200 to 999 copies Each $017 23 25 28 1000or more Each $017 23 JS 28 Complete set of Transactions (34 vols.)--56.90 (1 to 9 copies), 620 (10 to 99 copies), 5.70 (100 or more copies). NON-MEMBER prices are doable member prices, except volumes 10, 13, 29 and 31. NATIONAL SAFETY COUNCIL 425 NORTH MICHIGAN AYE. CHICAGO 11, ILL i* i m 12 floo5>>or VOLUME 18 TRANSACTIONS 1952 Current Safety Topics in the METALS INDUSTRY as presentee/ in sessions of the Metals Section at the -40th National Safety Congress Out Best Safety Idea During tire Past Year .......................... 5 Steel Plants, Group B................................................................. 5 Foundries, Group A..................................................................... & Non-Ferrous, Group A................................................................. 7 Heavy Machinery, Group A....................................................... 9 Light Machinery, Group A........................................................... 9 Heavy Fabricating, Group B......................................................... |0 Light Fabricating, Group A......................................................... |6 (Coatiooed 00 met page) NATIONAL SAFETY COUNCIL * 425 North Michigan Avenue * Chicago II, IB. Current Safety Topics In ttie Metals Industry (Coattuetf frofli cow) ' Safety Is a Way of Hunting: Saf-T-Aidb............................................. 17 Stop, Loot and Listen.............................................................................. 23 Contest Award Women Presentation Address..................................... 24 Safety in Wire Drawing Operations........................................................26 Safety in Materials Handling and Warehousing. .............................29 Safety in the Control, Movement and Storage of Materials............ 32 Hazards in Aluminum Cast Horae Operations.....................................35 | High Spots in Revere's Safety Program (A Symposium).................. 39 The Revere Safety Test.................................................................................................. 40 Hie Foreman's Fart n the Indoctriaatioa of Employees........................................ -41 httdsoa of Safety Committees............................. 43 lie Suggestion System As H Pertains to Safety. Hew A^wae^e/.l -- If safety is to keep pace with today's rapidly advancing technology, we must continually have "new approaches." Farh year, at the National Safety Congress, the ideas and experiences of many of the nation's top safety men are presented in the various sefriff"*, Many of these ideas, devices and methods, first presented at a Congress session, later became generally accepted within their fields. In order to presot this information conveniaxtly and at small cost, the Congress Transactions are published in volumes, one for cadi Section or Division, along with a General Sessions and Detailed Index to ah volumes. Tbe 34 volumes of the 1952 Congress Trans actions are listed on the last page of this volume. Safety directors everywhere have found the Congress Transactions a useful aid in their accident prevention programs. In industry, for ^rampi.* their judicious distribution to key personnel in management and supervision has proved to be of invaluable sendee. In preparing these Transactions, the proceedings of the Congress have mnHmtfrf and edited for reference purposes. Complete original manuscripts, with any charts or illustrations which were used, are available in National Safety Council files. Views expressed at the Congress or in this record are those of the Congress participants and are not necessarily those of. the National Safety Council. THE METALS SECTIOI This volume is a record of the sessions held at the 1932 National Safety Congress by the Metals Section. The conduct of these Con gress sessions each year is only one of the many cooperative activities which the Metals Section carries on in behalf of its members, and for the of arrltUwt prevention work m motalc industry* generally. The Section gives guidance in the preparation of a great variety of technical and ednatiooal material useful in die day-to-day safety programs of meeds plants. The activities of the Section are * tmder the direction of its Executive Committee, the members of which are listed at the dose of this volume. Af f \A i t' j ; r. \<\ Officers of the METALS SECTION NATIONAL SAFETY COUNCIL 1952-53 General Quartntm H. S. SIMPSON, Manager, Safety Division, CateipiUar Tractor Company, Peoria, UL First Vice-Charman--J. J. NOLAN, Safety Engineer. Bethlehem Sted Company, Beth* iawb. Pa. Second Fiee-Chaxrmaa--A. H. ZEILINGER. Superintendent, Safety Department, The Colorado Fuel & Iron Corporation, Paeblo, Colo. Secretary--W. M. NELSON, Manager of Safety, Repubfic Steel fm-jinran^ Ohio. Seas Letter Editor--W. H. WII-SQK. Supervisor of Safety, American Bridge Division, United Stales Steel Company, Axnbridge, IV .Veer Letter Co-Editor--\V. J. J1 REDWOOD, Safety Supervisor, Industrial Relations Department, Algoma Steel Corporation, Ltd, Sanh Ste. Marie, Ontario, Canada. Ccmwltmg Committee--E. C METZEL (Chairman), Assistant Supervisor of Safety, United States Steel Company, Pittsburgh, Pa_;*J. L. RIDLNGER (Advisory Chair* man), Dirednr of Safety & Plant Protection. Inland Steel rimijunj. East Chicago, lad.; J. L. MacKEXZI^ General Supervisor, Safety dr Sanitation, South Waits, United States 5ted Company, Chicago, ILL; J. W. TYSSE, Safety Supervisor, Chicago District, Republic Sled Company, Chicago, III Contest and Statistics Committee--E. H. HOUCK (Chairman), Saperintoidaxt of Safety & Welfare, Aliquippa Works, Jones & laughlm Sted Corporation, Aliquippa, Pa.; J. P. LEONARD, Personnel and Safety Director. BUw-Knox Cooqaay, Pittsburgh, Pa.; C H. SUNDERLAND, Supervisor of Labor Analysis, United States Sted Company, Pittsburgh, Pa.; W. T. McLEAX, Supervisor of Safety, United States Steel Company, Youngstown, Ohio. * Engineering and Practices Committee--A. G. WHISMAX (Chairman), Supervisor of Safely, Gary Sted Works, United States Sted Co, Gary, lad.; P. W. MORRIS, Assistant Director of Safety, Inland Sted Co, East Chicago, Ind. Fabricating Industry--E. D. MORGAN (Chainnan), Superintendent of Plant Protection & Safety, Bethlehem Plant, Bethlehem Sted Company, Bethlehem, IV; F. M. BEAU* DOIN, Manager Industrial Relations, United States Sted Products Division, United States Steel Company, Sharon, Pa.; H. PALMLNI, Safety Engineer, J. I. Case Com* pony, Rockford Works, Rockford, UL; W. E. WILLIAMS, Division Safety Engineer, Butler Manufacturing Company, Galesburg, 111.; P. L. WISE, Safety & Wdfare Director, Blaw-Knox Drvisiac, Blaw-Knox Company, Pittsburgh, Pa.; C A. DeMOXGE, Safety Director, Kdscy*Hayes Wheel Company, Detroit, Mich. Foundry Industry--]. D. HOLTZAPPLE (Chairman), Director of Training & Safety*. Continental Foundry & Marwn Company, East Chicago, Ind.; W. N. DAVIS, Director of Safety, Hygiene and Air Pollution, American Foundrymen's Society, Chicago, UL; 49 *D. A. FARRELL (Advisor}' Chairman), Supervisor of Safety. United States Sled Company, Pittsburgh, Pa.; G. B. MILLIGAN, Industrial Relations Division, Safety & Insurance Section, Minneapolis-Moline Company. Minneapolis, Minn.; S. RICHARD SON. Employee Relations Staff, American Radiator & Standard Sanitary* Corj,OT**`rni. Pittsburgh. Pa.; E. M. LAYMAN. Director of Personnel. General Steel Gt<ting< Cor poration, Granite Gtv, 111.; A. G. STARKETT, Personnel Director, The Burkett Steel Castings Company. Columbus, Ohio; E \VALLMAN, District Supmi*or of Safety. American Brake Sh* Company, Chicago. IIL; J. G. CULLEN. Senior Safety Inspector. Engine & foundry Division, l ord Motor Comjony, Dearliom, Mich. Metallic Coating Industry--T. C CARRICO (Chairman), Director. Welfare & Safety, Wheeling Steel Corporation, Wheeling. W. Va_; *C- M. ALLEN (Advisory Chairman). Chief Safety Engineer, Armco Steel Corporation. Middletown, Ohio; B. TRENT, Chairman, Plant Safety Committee; American Hot Dip GaJvanizers Association, fnc. Pittsburgh. Pa.; E. 6. KUMLER* Assistant Director. Industrial Relations, Safety Casualty & Pensions, American Steel & Wire Company, Goveland, Ohio. Son-Ferrous Metals Industries--M. L. ABEL (Chairman), Executive Vice-President. \fagneritmi Company of America. East Chicago, Ind; *H. G. HENSEL (Advisory Chairman), Safety Director, The Youngstown Sheet & Tube Company, Chicago, 111.: W. R. GILLILAND, Assistant Safety Director, Aluminum Co. of America, Pittsburgh Pa.; C. L. McCOY, Director of Industrial Relations, Cleveland Plants. Chase Brass & Copper Company. Cleveland Ohio; J. E. NICHOLS, Director of Safety, ReynoldMetals Company, Richmond. Va.; C. L. RIENZO, Supervisor of Workmen's Compensa tion, Revere Copper and Brass Incorporated. Rome, N. Y.; W. S. VISOKAY, Super* pitfTMfrnt Safety, Bridgeport Brass Company, Bridgeport, Conn.; R. K_ LAMBIE, Safety Consultant, Kaiser Aluminum and Chemical Corporation. Oakland. Calif. Steel Industry--. J. LANGLAND (Chairman), Safety* Engineer. Great I^k-e< Steel Corporation. Ecorsc, Detroit, Mich.; G. j. EIGENBROD, Assistant Superimeodem of Industrial Relations, The Colorado Fuel & Iron Corporation, Wickwire Spencer Ster! iJivision, Buffalo, N. Y.; S. W. HALL, Supervisor, Employee Services Section, Ster: Division, Ford Motor Company, Dearborn, Michigan.; E. W. EXGERER, Manage ment's Representative, Pittsburgh District, Bethlehfin Steel Company, Pittsburgh, Pa.: W. D. WILLIAMS, Assistant Supervisor of Safety, the Youngstown Sheet & Tufe Company, East Chicago. Ind. Steel Warehousing Industry--J. C. CLSHIXG (Chairman). I-ffrecior of Industrial Rela tions, United States Steel Supply Company. Chicago, ID.: *F. W. KELSEY (Advisory Chairman), Supervisor of Safety* & Welfare Jones & Latighlin Steel Corporation. Pittsburgh. Pa.; M. A. KING, Supervisor of Safety', f. T. Ryerson Company, Chicago. 111.; J. E. SPANN, Chief Engineer, Chicago Warehouse, Jones & Laughlin Steel Cotjl, Chicago; 111.; W. C. STONER, Superintendent industrial Relations, Truseor. Steel Company*, Youngstown. Ohio. Wire Manufacturing Industry--P. CONTARDO (Chairman), Safety Director. John A. Roebling's Sons Co, Trenton. N. J.; *J. F. COLLINS (Advisory Oxamxum), Super visor of 5afetv, The Youngstown Sheet & Tube Company, Youngstown, Ohio; H. E FRAYER, Safety Director, L. A. Young Spring & Wire Corporation, Detroit, Mich.: A. E. ASEL, Safety Supervisor, Sheffield Steel Corporation, Kansas Chy, Mo.; W. \V. BRANT, Supervisor of Safetv, Johnstown Plant, Bethlehem Steel Company, Johnstown. Pa. * Membership Committee--A. D. MURPHY (Chairman), Director of Safety and Sugges tion Plan, Crucible Steel Co. of America, Pittsburgh, Pa.; R. H. BUMGARDNER, Manager, Safety & Casualty Bureau, Tennessee Coal and Iron Division, United Slates Steel Company, Fairfield, Ah.; J. C. KEARNS, Safety Supervisor, Reynolds Metals Company, Longiiew, Wash.; J. A. DOW7NEY, JR, Director, Personnel & Safety, Sloss-Sheffidd Steel & Iron Company, Birmingham, Ala.; A. L. LOTT, Manager of Industrial Relations, The Steel Company of Canada, Ltd, Harmttan, Canada; C J. VANDEVENTER, Safety Director, Atlantic Steel Company, Atlanta. Ga_ Program Committee--G. O. GRIFFIN (Chairman), Director of Safety, Dravo Corpora tion, Pittsburgh, Pa.; *H. HOLLAND (Advisory Chairman), Supervisor of Satetr, The Youngstown Sheet & Tube Company, East Chicago, Ind; C L. BRADSHAW, Safety Director, Aluminum Company of America, Pittsburgh, Pa.; G. F. GRACE, Assistant to General Sales Manager, Industrial Chain Division, Columbus McKinnon Cham Corporation, Tanawanda. N. Y.; J. X. MAHAN, Supervisor of Safety and Insurance, Continental Steel Corporation, Kokomo, Ind; E. MARTIN. Director of Safety, Oliver Iron and Steel Corporation. Pittsburgh. Fa.; A. M. MORGAN, Manager, Industrial Relations Department, Haynes Stellite, Kokomo. Ind; R. I. PISLE, Super intendent, Industrial Relations, Chicago District. Republic Steel Corporation, Chicago, Ifl.; R. MA5SENBERG, Superintendent cf Safety, National Tube Company, McKees port, Pa. ^ Trade Association Liaison Committee--R S. B. HOLMES (Chairman), General Staff Supervisor, Training and Safety, National Tube Company, Pittsburgh, Pa.; 1J. J. BOWEN, Assistant Safety* Engineer, Great Lakes Corj*orarion, Detroit, Midi.: *P. . GRUNDMAN, Safety Armco Sted Corporation, Rustless Division, Balti more. Md: G. A. RILEY. Supervisor of Safety, American Brake Shoe Company, New York, N. Y.; E. MAXDRY, Superintendent of Industrial Relations, Republic Steel Corporation. Cleveland Ohio. Visual Education and Poster Committee--D. D. MATEER (Chairman), Sujcrvisor. Safety & Welfare Department, Pittsburgh Works, Joses & Laughlin Steel Corporation, Pitts burgh. Pa.; P. N. LUNDQU1ST, Safety Director, Acme Steel Company, Chicago, IIL; K_ C ROBINSON, Director of Safety and Health, Eastern Stainless Sted Corporation, Baltimore, Md; K. I. WARD, Assistant to Supervisor of Safety, The Youngstown Sheet & Tube Company, Youngstown, Ohio. * Mcmbers-ai-Large-- F. BLANK, Assistant to Vice-President, Employee and Public Relations, Janes & Laughlin Sted Corporation, Pittsburgh, Pa.; G. C BROWN, Secretary*, Industrial Relations Committee, American Iron and Steel Institute, New York, N. Y.: *R_ A. CHAFFIN, Vice-President. Industrial Relation?, Continental Sted Corporation, Kokomo, Ind; "R. H. FERGUSON, Assistant Director of Industrial Relations, Republic Sted Corporation, Cleveland, Ohio; *G. T. FONDA, Assistant to President. Wdrtcn Sted Company. Wexrtoo, W. Va.; *E. H. FYLER, Superintendent, Industrial Relations, United States 5ted Company, Gary Sted Works, Gary, Ind; *F. A. LAUERMAN. Superintendent of Industrial Relations. Republic Sted Corpora tion, Youngstown, Ohio; *J. A- OARTEL, Pittsburgh, Pa.; *R. L. SCHMITT. Louisville, Ky.; *JEL J. SPOERER, Director of Industrial Relations. The Youngstown Sheet & Tube Cx, Youngstown, Ohio. Health Committee--A. M. EDWARDS. M.D. (Chairman), Medical Director, Americar. Steel & Wire Company, Cleveland, Ohio; R. J. BENNETT, M.D., Gitex Surgeon. United States Steel Company, Chicago, 111.; E. H. CARLETOX. MD,, Medio: 1director. Inland Steel Company, Indiana Harbor Works, East Chicago, Ind.; S. A. XOKklS, MJ)., Chief Surgeon, Janes & Latighlin Steel Corporation, Pittsburgh, Pa- Sto$ Representathf--TL D. GJDEL, Senior Engineer, National Safetv Council, Chicago, IIL ' Past General Chairman 51 50