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P ITTS B U KG H PLATE GLASS COMPANY February Hi, 1957 GENERAL OFFICES ONE GATEWAY CENTER PITTSBURGH 22 PA SAFETY DEPARTMENT ANNUAL REPORT 19 5 6 The annual report for the year 1956 covers the following operations: Plants of Pittsburgh Plate Glass Company in the United States; Plants of Columbia-Southern Chemical Corporation; Plants of Pittsburgh Corning Corporation. Three units were added to our report during the year, namely: Barreled Sunlight Paint Division, Providence, Rhode Island Record shown for full year. Standard Chemical Limited, Columbia-Southern Chemical Corporation, Beauhamois, Canada - Record shown for full year. Works No. 7, Glass Division (Plate), Cumberland, Maryland Record shown for six months. We now have fifty units included in this report. YEARLY RECORD Frequency Rate (number of disabling injuries oer million hours exposure) - 6.0 Severity Rate (number of days lost per million hours exposure) - 576 Comparison of Company records for the year 1956 with 1955: 6$ Increase in Hours Worked (52,9U6,66U hours is a new high figure for number of hours worked in a calendar year) 13$ Increase in Frequency Rate of Injuries 21$ Increase in Severity Rate SL 103802 2- - Even though the Frequency Rate 6,0 is the second lowest rate in the Company's history, nevertheless, it is an increase over last year and shows a reversal of our trend downward. The Severity Rate likewise shows an increase over 1955, Three fatalities marred our record and the penalty days (18,000) assessed greatly affected the Severity Rate, The Cement Division showed a reduction in Frequency Rate while the other divisions recorded increases. From the Severity Rate standpoint, Cement, Brush, Glass and Paint Divisions recorded decreases and the other divisions increases. Eleven organizations completed the calendar year without a disabling injury and will be awarded the Company-s "Certificate of Honor." Our congratulations to these organizations. Portland Paint Plant - Completed fourth consecutive year Springdale Paint Plant - Completed third consecutive year Paint Research Center - Completed second consecutive year Creighton Coal Works - Completed first no-accident year Works No. 3, Creighton, Pa. - Completed first no-accident year Works No, 2, Ford City, Pa, - Completed first no-accident year Zanesville Cement Plant - Completed first no-accident year Forbes Finishes Division - Completed first no-accident year Houston Paint Plant - Completed first no-accident year Lake Charles Chemical Plant - Completed first no-accident year Standard Chemical Limited - Completed first no-accident year Thirteen additional organizations had Frequency Rates lower than the Company's rate for 19?6 and these organizations will be awarded the Company's "Certificate of Merit" in recognition of their achievements. Works No, 1, Glass Plant - Creighton, Pennsylvania Glass Division Research Laboratories - Creighton, Pennsylvania Works No, U, Glass Plant - Ford City, Pennsylvania Works No, 6, Glass Plant - Ford City, Pennsylvania Works No. 9, Glass Plant - Crystal City, Missouri Works No. 19, Pittco Metal Plant - Kokomo, Indiana Pittsburgh Corning Corporation - Port Allegany, Pennsylvania Baltimore Brush Plant - Baltimore, Maryland Atlanta Paint Plant - East Point, Georgia Ditzler Color Division - Detroit, Michigan Milwaukee Paint Plant - Milwaukee, Wisconsin Torrance Paint Plant - Torrance, California Columbia-Southern Chemical Plant - New Martinsville, West Virginia The Company's Severity Rate, not including penalty days assessed for three fatal injuries, is 237. Thirty-two organizations had rates lower than the Company's rate for 19?6, Besides the eleven organizations with clear records for the year, twelve others recorded reductions in Frequency Rate and nine reductions in Severity Rate in comparison with their individual records for 19??, Three employees were fatally injured during the year. One, a coal loader in the Midvale Coal Mine, was crushed between the loader and the coal rib. The second, a blaster in the Barberton Limestone Mine, fell from working platform on top of a truck, 103803 -3- a distance of 9 feet to floor of mine sustaining a fractured skull. The third, an employee of the Paint Division, Pittsburgh Office, was fatally injured when his automobile which he was driving went off the highway and struck a bridge abutment. In compliance with the American Standards Association Code and the National Safety Council, we are assessed a penalty of 6,000 days for each fatality, resulting in 18,000 days being charged to our record. Eleven injuries resulted in partial permanent disabilities. Nine were amputations of parts of fingers. One was amputation of toes and one was loss of vision in one eye. For these injuries we were assessed a total of 3,310 days. An anlaysis of the disabling injuries shows that "Sprains and Strains" again lead the list with 21$, of which so-called "Back Sprains" accounted for 53$ "Struck by Object" 17$ - "Falls" 15$, of which Falls to Lower Level caused 63$ "Caught Between Objects" 15$ - "Struck by or Struck Against Glass" 10$ - "Burns" 8$ "Struck Against Objects" 7$ - Miscellaneous 7$, Approximately 31$ of the disabling injuries occurred to employees under 30 years of age - U7$ to employees between 30 and 0 years of age. From the Length of Service standpoint, 6U$ occurred to employees with 10 years or less service, 2b% to employees with 10 to 20 years of service. This shows that safety training for all employees must be continuous.- that safety induction of new employees must be followed by onthe-job training, and where employees move from one job to another, the job induction and training must be repeated. The pre-employment physical examination program is continuing in all organizations. Recheck examinations are made of employees absent for a specified number of days account of non-occupational illness or injury. Special examinations are required periodically for employees engaged in operations where they are exposed to a toxic hazard. The yearly physical and x-ray examinations of employees, exposed to silica dust, in the Glass Division is continuing. Likewise, we are continuing the aluminum dust therapy treatments for a number of employees in the Ford City and Creighton Plants, Some 13U employees received this course of treatment in 1956, which totalled approximately U,ll5 individual treatments. In the Columbia-Southern Chemical Plants, various types of physical checks are made of employees according to occupation. For some, blood checks are made monthly. For others, x-ray examinations of chest yearly, or when requested by medical advisor. This program will continue and will be expanded. In the Paint Division routine check examinations are made of employees exposed to lead and other toxic or poisonous materials. This program is continuing and will be expanded as conditions warrant. In order to maintain control of working conditions in operations or areas where toxic fumes, vapors or dusts create an exposure to workers, special surveys have been made by the Industrial Hygiene Foundation in plants of the Glass Division and the Columbia-Southern Chemical Corporation to determine extent of exposure and to make recommendations where conditions are not found satisfactory. We have arranged for and participated in these surveys and conferences. We follow up on suggestions or reconmendations made to eliminate or control exposures. Studies on some specific exposures are continuing at this time. It is a pleasure to state that in most organizations housekeeping conditions have improved. Good housekeeping is a major factor in accident prevention and fire prevention. It is of prime importance in personnel and public relations and SL 103804 in upgrading employee morale, Regular housekeeping inspection ar.d follow an programs are maintaining good conditions in many of our plants. Our fire prevention campaign has been carried on throughout the 'ep.r, All plants are well equipped with firs fighting equipment. Personnel are being trained our fire brigades are, in most plants, well trained go they can function efficiently in times of emergency. Cooperation between plant brigades and local municipal or volunteer fire departments is excellent. Our department checks on the monthly inspection reports and brigade nirg drills from each unit. On plant visits we make a detailed checkup on brigade training and organization, and follow up on suggestions or recommendations made by fire insurance inspectors. Our fire record for 195*6 is an improvement over 1955. fkwever, our efforts must be continuous and our activities increased in order to eliminate the possibility of fires occurring in any plant. Emergency or Disaster Control Programs have been installed in the plants of the Columbia-Southern Chemical Corporation, Emergency test drills have been conducted in many instances and evacuation of departments and plants has been effected. All organizations should be able to cope with emergencies due to floods, fires, tornadoes, etc. We cannot depend on public assistance during such periods and consequently, a well trained Emergency Control organization can make the individual plant self-reliant during such times. The Safe Driving Campaign was carried on throughout the year in all plants and in the Merchandising Division. A separate report will be issued when all reports from the various units are received and tabulated. As stated previously, the Company's industrial injury record was not as good in 1956 as for the previous year. However, many of the individual organizations achieved outstanding records. Our interest in preventing injuries must be paramount. We must reverse the trend of the past year. This can only be accomplished through the interest and efforts of local management in reducing injuries to a minimum. What we have accomplished in the past should be a stimulus to greater effort during the present year, A live and progressive program for safety and fire prevention should bring results. It has been a privilege and a pleasure working with all organizations during the past year. Tour interest and cooperation in our safety and fire prevention activities have stimulated us to greater effort. We wish to extend our sincere thanks and appreciation to each organization for this wonderful cooperation. Our efforts will be expended in assisting you in any way possible. Through our mutual efforts we can make 1957 a safer year. Respectfully submitted, /V-1 / TRD/kb Attachments Si 1038os PITTSBURGH PLATE GLASS COMPANY Industrial Injury Report YEAR-1956 PGH. PLATE GLASS CO. Cement Division General Office Glass Division Paint Division Col.-So. (Chem,) Brush Division Col.-So, (Coal) MAN HOURS 52,9U6,66U 759,532 1,91^,866 33,2U8,3U8 5,986,953 9,651,5U1 991,729 363,695 FREQUENCY LOST TIME INJURIES 1955 1956 263 320 1 3 166 27 U5 6 15 2 177 3U 75 11 21 SEVERITY FREQUENCY 1955 1956 5.3 6.0 1.3 1,7 5.2 U.5 5,5 6.6 39,9 - 1.0 5.3 5.7 7.8 11.1 57.7 FREQUENCY COMPARISON 13$ increase 100$ decrease 1;1$ decrease 2$ increase 27$ increase U2$ increase 68$ increase U5$ increase PGH. PLATE GLASS CO. Cement Division Paint Division Glass Division Brush Division Col.-So, (Chem.) General Office Col,-So. (Coal) MAN HOURS 52,9U6,66U 759,532 5,986,953 33,2U8,3U8 991,729 9,651,51*1 1,9UU,866 363,695 DAYS LOST 1955 1956 23,816 30,523 271 6,771; lli,3lU Uo5 1,392 117 5U3 V 659 8,UU9 38U 8,033 6,002 6.996 SEVERITY 1955 1956 bn 576 36U 1,132 UU8 hh2 169 67 1,Ui6 -- no 25U 387 832 3,086 19,236 SEVERITY COMPARISON 21$ increase 100$ decrease 90$ decrease U3$ decrease 12$ decrease 392$ increase U506$ increase 1230$ increase 1955 195U 1953 1952 1951 COMPARATIVE REPORT FIVE PREVIOUS YEARS MAN HOURS LOST TIME INJURIES FREQUENCY RATING DAYS LOST U9,9U7,726 263 5.3 23,816 U6,705,951 310 6.6 29,252 50,005,121; 368 7.a 2h,a97 U7,U86,768 298 6,3 a5,iai U8,930,006 319 6.5 a2,78a SEVERITY RATING U77 626 a9o 951 8?a Average Rate Previous Five Years Rate for 1956 FREQUENCY RATE 6.a 6.0 SEVERITY RATE 681 576 Si l038Q6 COLUMBIA-SOUTHERN CHEMICAL CORPORATION Industrial Injury Report year-1956 MAN HOURS COL.-SO. CHEM. CORP. 9,651,51*1 Lake Charles Standard Chemical Natrium Corpus Christi Barberton Barberton Mine Jersey City Bartlett 978,193 250,602 1,922,726 1,618,78U 3,739,71*2 598,995 1*18,256 121*, 21*3 COAL DIVISION 363,695 Midvale 363,695 LOST TIME INJURIES 1955 1956 1*5 75 2 2 10 6 10 15 23 18 15 18 1* 6 15 21 15 21 FREQUENCY 1955 1956 5.5 7.8 2.1 - 1.2 3.8 1*.9 2.1 39.2 31.2 5.2 6.2 6.2 13.1* 1*3.0 1*8.3 39.9 57.7 39.9 57.7 FREQUENCY COMPARISON 1*2$ increase 100$ decrease No Comparison 33$ increase 63$ increase 27$ increase 538$ increase 10$ increase 55$ increase 1*5$ increase 1*5$ increase MAN HOURS COL.-SO. CHEM. CORP. 9,651,51*1 Lake Charles Standard Chemical Natrium Corpus Christi Barberton Bartlett Jersey City Barberton Mine 978,193 250,602 1,922,726 1,618,781* 3,739,71*2 12l*,2l*3 1*18,256 598,995 COAL DIVISION 363,695 Midvale 363,695 DAYS LOST 1955 1956 1,392 8,033 101 32 13U 661* 28 233 200 - 201 278 811* 57 298 6,385 51*3 6,996 51*3 6,996 SEVERITY 1955 1956 169 832 107 19 85 217 218 609 1*15 -- - io5 172 218 1*59 712 10,660 1,1*1*6 19,236 1,1*1*6 19,236 SEVERITY COMPARISON 392$ increase 100$ decrease No Comparison 1*50$ increase 103$ increase \% increase 111$ Increase 17$ increase 21*69$ increase 1230$ increase 1230$ increase Sl 103807 CEMENT DIVISION Zanesville CEMENT DIVISION Zanesville PITTSBURGH PLATE GLASS COMPANY Industrial Injury Report Divisional YEAR-1956 MAN HOURS 759,532 759,532 LOST TIME INJURIES 1955 1956 1- 1 FREQUENCY 1955 1956 1.3 - 1.3 - FREQUENCY COMPARISON 100? decrease 100? decrease MAN HOURS 759,532 759,532 DAYS LOST 1955 1956 271 271 SEVERITY 1955 1956 36U 36U SEVERITY COMPARISON 100? decrease 100? decrease SL 103808 GLASS DIVISION Works #3 Works #2 Creighton Coalworks Glass Research Works #19 Works #25 Works #21 Gas Department PGH. CORNING CORP. Port Allegany Sedalia Total PLATE GLASS Works #6 Works #1 Works #b Works 9 Works #7 Total WINDOW GLASS Works #10 Works #12 Works #11 Total FIBER GLASS Works #50 Works #51 Total GLASS DIVISION Works #3 Works #2 Creighton Coalworks Glass Research Works #25 Works #21 Works #19 Gas Department PGH. CORNING CORP. Port Allegany Sedalia Total PLATE GLASS Works #6 Works #b Works #7 Works #9 Works #1 Total WINDOW GLASS Works #12 Works #10 Works #11 Total FIBER GLASS Works #50 VJorks #51 Total ^Incomplete MAN HOURS 3T,7bTr/388 58b,072 U60,677 67,173 6b5,972 382,867 626,5db 225,700 103,635 1,260,591 662,126 r,922V?T7 DIVISIONAL -^EAR-1956 LOST TIME INJURIES 1955 "155 1956 "177 2 1 3 -1 12 25 b3 12 FREQUENCY 1955 5.2 1956 "53 3.7 2.2 a# a bl.l 2.6 1.5 5.2 7.8 8,0 15.7 10,2 13.3 19.3 6 b 5.2 3.2 11 6 21.7 9.1 T7 To 10.2 53 1,830,160 7,850,009 1,167,169 5,879,121 253,bl9* 20,279/878 27 b 21 5? 2 13 11 30 2 58' 3.b .9 3.5 775 1.1 1.7 2.5 5.1 7.9 2.9 1,667,921 2,526,200 2,122,688 6,316,80? 15 19 26 675 15 9.U 9.0 2b 7.8 9.5 21 12.7 9.9 57 9.9 93 95b,b6o 677,88b i,53OTT MAN HOURS 3W,588 58b,072 b60,677 67,173 6U5,972 626,50b 225,700 382,867 103,635 11 12 71 DA 1955 lb73Tb 39 3? 16 - 15 5 22 66 8 28 55 ST 1956 87585 6 18 10 53 65 12.b 19.7 133 8.b bl.3 2271 SEVERITY 1955 "5H8 1956 358 71 77 219 . 59 20 57 672 * -- -- 9 29 bb 138 627 1,260,591 662,126 1,9^717 83 13b 717 12b 72 175 72 98 26b 109 T5T T02 1,830,160 U,U67,169 253,bl9* 5,879,121 7,850.009 20,279,878 2,526,200 1,667,921 2.122,688 6,316,809 160 631 10,7b7 11,538 5b2 303 813 i,55ff 97 507 bO 1,605 2,2bb 855 610 1,026 2,b91 37 10b 1,350 "*"57 222 191 396 272 53 11b 158 273 286 222 338 366 bao 398 95U,U60 677,88b 1,8357358 291 bl3 bl2 70b 775 1,TT7 327 676 877 U33 1,037 "388 FREQUENCY COMPARISON 2? increase 100? decrease 100? decrease 100? decrease 100? increase 100? increase 3? increase 15? decrease 89? increase 39? decrease 58? decrease U9%r decrease 100? increase 50? decrease 178? increase b6? increase No Comparison 12? increase b? decrease 22? increase 22? decrease b? decrease 32? decrease 110? increase bb? increase SEVERITY COMPARISON h3% decrease 100? decrease 100? decrease 100? decrease 100? increase 51? decrease 120? increase lb2? increase 7? decrease 36? increase 59? decrease 22? decrease 100? increase 208? increase No Comparison I63? increase 79? decrease 290% increase 52? increase 92? increase 21? increase U5? increase 32? increase 53? increase b5? increase SL 103809 PAINT DIVISION Springdale Forbes Houston Ditzler Sales Paint Research Portland Ditzler Milwaukee Atlanta Torrance Thresher Red Wing Newark Suydam Mborestown Providence PITTSBURGH PLATE GLASS COMPANY Industrial Injury Report Divisional YEAR-1956 ) MAN HOURS 5,986,953 571,881; 399,3U2 278,120 226,752 207,25U 97,053 88U,756 1,056,375 207,U53 U0ii,20U 156,3U8 185,531 765,037 251,299 180,162 115,383 LOST TIME INJURIES 1955 1956 27 3U - 23- -- ---- 12 13 -1 -2 U1 22 8 12 1h 5h 3 FREQUENCY 1955 1956- U.5 5.7 U.6 10.6 .9 .9 26.7 10.7 10.7 U.l 26.1 2.3 2.8 U.8 U.9 6.U 10.8 15.7 15.9 22.2 26.0 FREQUENCY COMPARISON 27$ increase Same as 1955 IOC# decrease 100$ decrease Same as 1955 Same as 1955 Same as 1955 156$ increase 210$ increase 100$ increase 100$ increase 76$ decrease 1$ increase U7$ increase 288$ increase 15$ decrease No Comparison PAINT DIVISION Springdale Forbes Houston Ditzler Sales Paint Research Portland Torrance Ditzler Atlanta Moorestown Red Wing Milwaukee Suydam Thresher Newark Providence MAN HOURS 5,986,953 571,88U 399,3U2 278,120 226,752 207,251; 97,053 UoU,2oU 881;,756 207,153 180,162 185,531 1,056,375 251,299 156,3U8 765,037 115,383 DATS LOST 1955 1956 6,77U 659 7 239 _ ** 118 - 195 15 3h h 9 6,153 - - - 5 13 k 7 11 138 hh 57 290 90 SEVERITY 1955 1956 1,132 no 16 8U6 111 1,019 80 31 16 60 8,229 -- , 12 15 19 39 59 131 175 365 379 780 SEVERITY COMPARISON 90$ decrease Sane as 1955 100$ decrease 100$ decrease Same as 1955 Same as 1955 Same as 1955 100$ increase 86$ decrease 100$ increase 96$ decrease 26$ decrease 322$ increase 1000$ increase 508$ increase 96$ decrease No Comparison BRUSH DIVISION Baltimore Morck Keene PITTSBURGH PLATE GLASS COMPANY Industrial Injury Report Divisional year-1956 MAN HOURS 991,729 681,576 10U,LU0 206,013 LOST TIME INJURIES 1955 1956 6 11 1i -- 1' 59 FREQUENCY 1955 1956 FREQUENCY COMPARISON 6.6 11.1 68$ increase 1.6 - 30.7 1.5 9.6 U3.7 6$ decrease 100$ increase U2$ increase BRUSH DIVISION Morck Baltimore Keene MAN HOURS 991,729 10U,lh0 681,576 206,013 DAYS LOST 1955 1956 Uo5 38U 8 30 150 375 226 SEVERITY 1955 1956 hh2 387 U6 2,302 77 220 1,097 SEVERITY COMPARISON 12$ decrease 100$ increase 378$ increase 52$ decrease SL X038lx WORKS MAN HOURS GROUP "A" Works #6 Port Allegany Natrium Works #1* Milwaukee Corpus Christi Barberton Works #9 Works #1 Works #12 Works #10 Works #11 1,830,160 1,260,591 1,922,726 1*, 1*67,169 1,056,375 1,618,781* 3,739,7U2 5,879,121 7,850,009 2,526,200 1,667,921 2,122,688 GROUP "B" Lake Charles Zanesville Works #3 Springdale Works #2 Forbes Glass Research Torrance Ditzler Works #25 Sedalia Works #19 Baltimore Newark Works #50 Jersey City Works #51 Barberton Mine Midvale 978,193 759,532 581*, 072 571,881* 1*60,677 399,31*2 61*5,972 1*01*, 20l* 881*,756 626,501* 662,126 382,867 681,576 765,037 951*, 1*60 1*18,256 677,881* 598,995 363,695 GROUP "C" Houston Standard Chemical Ditzler Sales Paint Research Portland Creighton Coalworks Atlanta Moorestovn Works #21 Red Wing Morck Works #7 Suydam Thresher Bartlett Gas Department Providence Keene * Incomplete 278,120 250,602 226,752 207,251* 97,053 67,173 207,1*53 180,162 225,700 185,531 10i*,li*0 253,1*19* 251,299 156,31*8 121*, 21*3 103,635 115,383 206,013 COMPARATIVE REPORT TEAR-1956 LOST TIME CASES 1955 1956 DATS LOST SEVERITT SEVERITY RATE PER COMPARISON 1,000,000 HRS. WITH 1955 - 2 97 53 100$ increase 6 1* 121* 98 36$ increase 2 10 201 105 1*50$ increase 1* 11 507 111* 208$ increase 1 3 138 131 322$ increase 6 10 257 172 103$ increase 15 23 811* 218 J$ increase 21 30 1,605 273 163$ increase 27 13 2,21*1* 286 79$ decrease 19 21* 855 338 52$ increase 15 15 610 366 92$ increase 26 21 1,026 1*80 21$ increase 2 100$ decrease 1 100$ decrease 2 mm 100$ decrease - Same as 1955 1 2_ 100$ decrease 100$ decrease - 16 9 100$ increase - 2 5 12 100$ increase 1 2 13 15 86$ decrease 2 5 18 29 51$ decrease 11 6 72 109 59$ decrease 1 2 53 138 ll*2$ increase 1 1 i5o 220 378$ increase 8 12 290 379 96$ decrease 11 8 1*13 1*33 32$ increase 15 18 298 712 17$ increase 12 28 703 1,037 53$ increase 1 8 6,385 10,660 21*69$ increase 15 21 6,996 19,236 1230$ increase 3 op 100$ decrease 4* -- * No Comparison -_ _- Same as 1955 Same as 1955 - _ Same as 1955 3 _ 100$ decrease - 1 l* 19 100$ increase 5 l* 7 39 96$ decrease 1* 3 10 1*1* 120$ increase 2 2 11 59 26$ decrease - 1 8 77 100$ increase 2 1*0 158 (6 months only) 1 It U* 175 1000$ increase 1* 1 57 365 508$ increase 1* 6 57 1*59 111$ increase 1 2 65 627 7$ decrease 3 90 780 No Comparison 5 9 226 1,097 52$ decrease 103812 DISTRIBUTION LOST TIME INJURIES PERIODS OF DISABILITY 19 5 6 NUMBER OF CASES CAUSING DISABILITY OF PLANT 1-7 8 - XU days_______________ days 15-21 22-28 days________ _________ <^aY3 Works #1 Creighton Coalwks0 Works #3 Glass Research Works #U Works #6 Works #2 Gas Department Works #7 Works #9 Works #10 Works #11 Works #12 Works #19 Works #21 Works #25 Works #50 Works #51 Port Allegany Sedalia Atlanta Baltimore Barberton Barberton Mine Bartlett Corpus Christ! Ditzler Ditzler Sales Forbes Houston Jersey City Keene Lake Charles Midvale Milwaukee Mo restown Morck New Martinsville Newark Paint Research Portland Providence Red Wing Springdale Standard Chemical Suydam Thresher Torrance Zanesville General Office TOTAL Percent of Total U - 1 1 2 3 8 3 5 6 11 2 5 1 2 1 U 3 1 U 2 6 1 U 6 2 1 2 2 2 _1 96 30* 3 1 h 1 3 6 1 633 1 355 1 11 32 1 63 2 h2 55 1 11 U32 l l1 58 1856 30 33 9% n* SL 103813 Over 28 days 6 6 2 1 1 17 8 8 11 1 1 5 1 l 1 8 6 2 3 1 rift 5 2 2 1 1 1 J. 103 32* STRAINS AND SPRAINS Back 3? Ankle 11 Knee 6 Groin 2 Leg 2 Chest 2 Hip 2 Thigh 1 Shoulder 1 Thumb 1 Wrist 1 Abdomen 1 Hands 1 STRUCK BY OBJECT FALLS Lower Level Same Level 31 18 CAUGHT BETWEEN GLASS Struck By Struck Against 2? 8 BURNS Chemical Thermal Electrical Welding 11 9 3 1 1956 SUMMARY - LOST TIME INJURIES CAUSES AND TYPES 66 - 21* 36 - 17* U9 - IS* STRUCK OBJECT INFECTIONS 23 - 7* 7-2* EYE INJURIES U - 1* 0. D. CASES Dermatitis 2 Tendosynovitis 1 3-1* FATALITIES 3 PUNCTURES 2 HEAT EXHAUSTION 1 GAS CASE - Chlorine 1 U8 - 15* 33 - 10* 2h - 8* AGE GROUP 18 to 20 years old 20 to 25 years old 25 to 30 years old 30 to UO years old UO to 50 years old 50 to 60 years old 60 to 70 years old 70 to 80 years old 12 UO U8 86 6U U2 26 2 LENGTH OF SERVICE Under 6 months 6 months to 1 year 1 year to 2 years 2 years 3 years U years 5 years 6 to 10 years 10 to 20 years 20 to 30 years 30 to UO years UO to 50 years U3 26 17 11 13 1? 21 60 76 31 6 1 SL 103814 TEAR-1956 GENERAL INJURIES (Not specific) HEAD & FACE 22 TOES 8 BOUT 37 BACK STRAINS & SPRAINS 66 Back 3U Ankle 10 Knee 6 Hip 3 Groin 2 Leg Chest 3 2 Shoulder 1 Wrist 1 Hands 1 Thigh 1 Thumb 1 Abdomen 1 LEGS & HIPS 32 FATALITIES - 3 a FEET 39 SL 103815 HERNIA CASES - 1956 PLANT Works #1 Works 0k Works #6 Works #9 Works #10 Works #11 Works #12 Works #50 Works #51 Barberton Barberton Mine Ditzler Milwaukee Natrium Suydam Zanesville TOTAL NUMBER OF CASES k 2 1 1 1 2 1 1 1 2 1 2 2 1 1 1 2h DAYS LOST 172 99 h9 79 98 95 39 30 91 88 U2 8h 77 2h 37 50 1,15U SL 1038l6 1956 FATAL AND PERMANENT PARTIAL DISABILITY CASES FATAL CASES Midvale Coal Mine 3/1U/56 Time Charge - 6,000 Days Case No. 56-16 Service: 16 years Operating a coal loader during the regular operator's lunch period, it is thought that the helper slipped. At any rate the controls were thrown in the wrong position, as the victim was found pinned between the machine and a coal rib. Barberton Limestone Mine 10/6/56 Time Charge - 6,000 Days Case No, 56-999U Service: 11 years Working on top of a powder truck, the injured and his helper were charging holes in the ceiling. Little is know as to the cause, but apparently the injured fell from the truck to the floor of the room, a distance of 9,5". Although first aid was promptly administered and the injured was promptly rushed to the surface, he was pronounced dead at that time. General Office 11/15/56 Time Charge - 6,000 Days Case No. 56-29U5 Service: 12 years The deceased, a chemical engineer in the Paint Division, was driving his own car to a meeting at Kubuta plant of the Koppers Company several miles away from Gateway Center, About 100 feet from an intersection, his car went off the road and hit a bridge abutment. The collision killed the employee. No skid marks were found on or near where the car left the highway and the weather was clear and dry. PERMANENT PARTIAL DISABILITIES Works No, 1, Creighton, Pa. 5/9/56 Time Charge - 75 Days Case No. 56-5U37 Service: 7 years Hand caught between belt and pulley on automatic cutting machine when he was wiping oil from the pulley with a rag. He was wearing gloves at the time and his finger was severed at the first joint. Avulsion distal phalanx left middle finger. No actual time lost. Works No, 1, Creighton, Pa, 8/23/56 Time Charge - 1,800 Days Case No. 56-97hk Service: 5 years A laborer, while swinging pick to dig out around railroad tie to be replaced, the pick accidentally struck the rail and caused a foreign body to strike his eye. Intraocular foreign bocfy- right eye. After several months of special treatment, it was found that the sight could not be restored. Works No, 9, Crystal City, Mo. 2/23/56 Time Charge - 100 Days Case No, 56-h$h Service: Approximately 5 years Injured and co-worker were moving a barrel of oil, by means of a 2-wheel push hand truck. The barrel tipped off the cart and as they were putting it back onto the wheeled cart, the index finger of his left hand was caught between the barrel and the hand truck, causing a laceration and amputation of the distal portion of index finger. Traumatic amputation of the distal portion. SL 103817 PERMANENT. PARTIAL DISABILITIES (Cont'd.) Works No. 11, Mt, Vernon, Ohio 6/7/56 Time Charge - 37? D^s Case No. 56-162U Service: 18 days Operating freight elevator, foot pinched between bottom of monorail and cab floor. Injury to left foot, mangled large toe, 2nd and 3rd toes. Large toe and 3rd toe amputated. Works No, 50, Shelbyville, Ind. 6A/56 Time Charge - 300 Days Case No. 56-9760 Service: 2 years A winding operator was removing roll wrap from steel roll with fiber stick. She was holding rubber roll In left hand and pushing roll wrap with fiber stick with right hand toward the left hand. The yarn loop formed and caught her left thumb and amputated first joint of left thumb. Baltimore Brush 6/21/56 Time Charge - 150 Days Case No. 56-27 Service: 6 years A carpenter, while turning board to crosscut 2nd end after cutting 1st end, end of board struck some object. Injured thinks he struck light in ceiling, hand being forced down on saw. 2nd finger cut off between first and second knuckle, third finger cut ligament, first finger lacerated, left hand, Barberton Plant 1/9/56 Time Charge - 200 Days Case No. 56-202 Service: 3 months An engineer stated he was checking coal scraper on discharge end of #2 coal belt. While attempting to remove frozen coal from pulley, his fingers were caught between scraper and the pulley. Amputation of end of left 1st finger and deep abrasion to left 2nd finger back of nail, Barberton Plant 5AV56 Time Charge - 75 Days Case No. 56-1520 Service: 3 years A packer-loader was cleaning and oiling the pellet press and had clutch out but left motor run. As he passed his hand under one of the pins that make the pellets, he took his left hand off the hand wheel control and the clutch caught enough to start press and catch his right second finger cutting it off at first joint. Amputation distal phalanx right 2nd finger. Corpus Christ! 9/10/56 Time Charge - 100 Days Case No, 56-8016 Service: Approximately 12 years A carpenter helper was ripping a 1" x 5" board with the rip saw when board caught in saw blade and finger came in contact with blade at saw. Completely severed end of right index finger. Right tip of distal phalanx, Milwaukee Paint Plant 7/li/56 Time Charge - 60 Days Case No, 56-1*762 Service: years A maintenance man was replacing a stepbearing in a vat. The center post fell straight down on the man's left ring finger causing a crushing injury. No time lost, but loss of bone tip of finger, Milwaukee Paint Plant 10/25/56 Time Charge - 75 Days Case No. 56-71*92 Service: 6 months A lacquer thinning and grinding employee has no definite recollection of an accident. States he thinks about Oct, 2?th or 26th when he removed his glove at quitting time he noticed a small abrasion at base of right middle fingernail. Reports now because of severe infection. Amputation of first joint of right finger. SL 103818 m SL 103820