Document aJmxponOJ10g476wy6z4zd8QN
FILE NAME: National Safety Council (NSC)
DATE: 1937
DOC#: NSC480
DOCUMENT DESCRIPTION: NSC Presentations [7] by Sayers, Johnson, Lazenby, Starr, Herrington, Brown & Sissman
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Industrial Dusts
W ED N ESD A Y M ORNING SESSIO N I O ctober 13, 1937
. The meeting was called to order by Chair ran A. S. Recula, Executive Secretary, In i .ustriai Relations Counselors, Inc., New
York City, and Vice-President tor Engineer ing, National S afety Council, vvlto intro duced the speakers.
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What Industrial Dusts Arc Harmful? Why? ,
By SEN IO R SURGEON R. R. SAYER S
C hief, D ivision o f Industrial Hygiene. U. S. Public H ealth Service
While dusts exist everywhere in the at mosphere, it has been recognized .tor cen turies that workers in certain dusty occupations are less healthy than those not >o exposed. T h e number o f persons e x posed in dusty occupations comprises one nl the largest industrial groups. The occu pational diseases o f workers in dusty at mospheres have been found to be due to entrance of dust into the system by inhala tion, by ingestion, by direct absorption through the skin, by irritation o f the skin. <r by a combination o f the foregoing.
The suspensions o f paniculate matter in air have been broadly termed dusts, fumes, and smokes. Such a classification is neccs-arily arbitrary, since the line o f demarca
tion between them is not very sharp, and the chief differentiation is based on the size of the particles. Investigations by the Pub lic Health Service in dusty industries' re vealed that about 70 per cent o f the dust Panicles examined were between 1 and 3 jmcrons in size, only about 20 per cent were T than 1 micron, and the median size was
J microns. Industrial dusts are mainly less than 10 microns in size. However, fibrous
in -jb-^ ai, m n in ar asbestos, have been
svi 0 contain particles as large as 200199 mireons in the greatest diameter.
'.Mte. generally speaking, according to oihi. Jests arc more injurious as their
composition differs from that or ,,.'-"ta n body, or from the elements of ' 'eh the body is normally composed,' it
is difficult to establish a comprehensive definition for toxic dusts. Solimann,' after analysis o f various definitions for poison, felt that it is very difficult to give a definition which w ill not be ambiguous in some cases, but believed that the following covers most of the points-which must be considered in classing a substance as such:
" A poison is any. substance which, act ing directly through ili inherent chemic properties, and by its ordinary action, is capable of destroying life, or o f seriously endangering health, when it is applied to the body, externally, or in moderate doses (to 30 Gm.) internally.''
Some dusts are known to be poisonous, while others, in the concentrations usually encountered, are comparatively harmless. However, it may be stated that breathing dust in high concentration is not desirable.
According to Fairhall, the damage arising from the inhalation o f toxic dust may be either local or remote, and depends upon whether the material is a protoplasmic poi son, whether It is caustic in. reaction, or whether it is absorbed into the blood stream and carried to other centers which arc in .urn affected.'
It is now well established that exposure to certain kinds o i dusts, such as those con taining considerable quantities o f free silica, has increased the morbidity and mortality
a te'fro m gPCSgqrry diseases ^vvhilc me-# , dead and its compounds,* .
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have been associated with general systemic poisoning.1 Dusts may be swallowed with saliva, water, or food, and direct poisoning has been traced to absorption by this
method; other dusts may act as irritants and produce affections of the skin, irritate mu cous membranes of- nose, eyes and throat, often causing inflammatory diseases of
these organs.'
Some inorganic dusts are able to pene trate the deep lung tissues and arc sufficiently insoluble to he retained there. Some o f these may be active in the human tissues, causing definite and permanent in jury, while others are inert and may be retained for years, apparently without seri ous damage; some are gradually absorbed without causing pathological changes.'
A ll Inhaled particles are soluble, at least to a small exten t It harmless, cell activity is stimulated so that phagocytes remove the dust. If the solute is toxic, the viability o f the phagocyte is affected and an ineffective accumulation result. A t the same time, further solute may diffuse into neighboring tissues, setting up an irritation and subse quent fibrosis. The nature as well as the
pulmonary tuberculosi,. The second ty^, o f reaction is caused by toxic dusts like le^ ^
cadmium, and radium. A third type of mil. ady follows the inhalation of finely divide; metallic fume particles such as rine oxid.
and is known as metal fume fever. The fourth reaction, allergic in character, , caused by breathing organic dusts such Si pollen and certain types of pulverized woo) and flour. In all four cases the sole can* o f the disability may be dust inhalation, but the reactions from toxic dusts result iron swallosving as well as from inhalation,"
For various reasons it is difficult to set up an absolute classification tor dusts. Opinion is rapidly changing regarding socalled inert or harmless dusts and further' investigation may prove some of them to be injurious. Some dusts may have both i toxic and an irritant action; while on the other hand, the poisoning resulting from ex posure to a dust may he the combined effect of more than one mode of entrance into the body. However, the following classification of dusts, according to physical character istics and physiological effect, is used for
convenience.
solubility o f the solute is an important fac
I. Organic Dusts
tor, but of two-substances of approximately equal toxicity, the more soluble form causes the greater damage However, sub stances o f such low solubility as sihca may ultimately produce extensive injury.*
Kettle lias stated that harmful dusts, if inhaled Into the lunsi, may activate a latent tuberculous infection; they may exaggerate
Organic dusts arc those which contain |
carbon, and were originally supposed to , come from organized substances derived . from animal or plant life. Living dusts come under this classification, and ate thought to be ot the same order ot size as
industrial dusts, with which they are irequently associated. Bacteria arc uually be
an active tuberculous lesion or a coincident infection. If sufficient quantities o f a harm less dust arc Inhaled, some ot it remains in ihc lungs and causes a mild degree o i fibro sis merely through mechanical irritation, hut such fibrosis is never sumcicnl to inter fere with the function of the lung.1
tween 0.5 and 3 microns, except m a few i
cases, such as the anthrax bacillus, which ranges from 1 to U 5 micron in breadm and 4.5 to 10 microns in length and 10 or linierons in diameter. However, it is possi ble that die larger and heavier varieties, like the larger and heavier dust particle.-,
Some writers state that while the Influ settle due to gravity, and do not remain
ence of nonpoisonous dusts on health is a suspended in the air.
debatable subject, abnormally high death
Manv thousands oi organic substances,
rates from bronchitis and pneumonia are sometimes attributed to chronic exposure to nomoxie dusts. Large amounts o f dust are occasionally found in supposedly normal
lungs, at autopsy*
According to Drinker, there arc four d if ferent types o f reaction produced in man by the inhalation oi dust. The firt and most important arc the ; neumocottlo'es, such as silicosis and asbcs'.o,:;._ wilier, cause sptcine Uiuit pjvthoMsy and niicn arc toHowcd by
carbon-containing, arc made synthetically by chemical prncesse. such as dyestun.,
explosives, tic.
l, s o s u n x e rm c.-txic d u s t s , as
the name implic*. thv-e arc comprised nmivialilc particles, v.i'.ic;: may or may m he inherently toxic r,r irriant, -u trw ncvcrihcli'SEtotycc i:mova:d./;llii-i, human n r iS B ^ / ;.',A!,w" ,.c du.ys. M th
w liic h P fe rta in person, are ,or may
7i? e t
-. r-.xe .-.:o
-.(-omc hvpcrscnsitivc. with resulting dust, or powder form* o: the preparation, e x
"siiiina. rhinitis, or other disturbances. are erting a direct irritating effect on the skin."
' -eluded in this classification. ;
Dermatitis due to other vegetable ousts
" , To rie and/or lrritc.nl. T q x ic or irritant such as vanilla, powdered arnica, pyre-
-r.
are all organic dusts which produce thrum, etc, have been reported."
untoward symptoms, cither systemic or Dental lesions, of occupational origin,
local Those producing local symptoms are have been reported among workers in sugar.
h L Ily described as irritant; those produc The gingivitis caused by sugar dust is clas
ing general or systemic symptoms are sified as purely mechanical, with later-
termed toxic. A dust may be.both toxic and developing cartes. Digestive disorders,
respiratory' conditions, and cutaneous con
irritant
. . ditions (especially of the face) were also
Jn reported cases of injury or death tol-
lowing inhalation o f dust from organic com fou n d ."'
_
pounds, among the chief offenders are Dock workers, transporters o f grain,
naranitranil'me, the dmttrobenaenes, chloro- workers in grain and flour mills, etc. are
dinitrobenzenes, trinitrophenol. and nttro- exposed to dusts during their work. Dusts
naoitthalene. Eye damage due to inflamma irom cereals may contain many impurities,
tion of the cornea has occurred among
which may cause an irritating action on the respirator'1 passages, as well as inflamma
workers exposed to methyl violet dust. The dust from paraphcnylene diamine derivatives
tion o f the skin. Digestive disturbances,
is particularly irritating and dangerous,
dental dcfccti. diminution in hearing, and conjunctivitis have been observed among
causing not only a severe form o f derma millers, and have been attributed to the dusts
titis where the dust comes in contact with to which such workers are exposed.
the skin, but also producing acute inftammalion of the mucous membrane o f the
-b. Allergic. Many apparently innocuous
respiratory passages.* T o x ic dusts may be substances may produce reactions in per
-enerated during the handling ot powdered sons of peculiar personal susceptibility. The
Ives and in preliminary dyeing operations, term ''allergy" is used to describe this con
particularly the hydro-extractor process, dition o f hypersensitiveness or susceptibility,
where particles arc disseminated in all di and allergic phenomena most trequently
rections.11 Coat tar and indigo dyes are manifest themselves in skin reactions. H ow
substances most frequently used.
ever they mav cause acute rcaeuons else where in the body. When the respiratory
Cases- of amblyopia have been_ reported tract is involved we have such well known
irom exposure to inhalation o f. tobacco diseases as hay fever or asthma. These
dust." It has been found that inhaled to- diseases may develop as a result ot hyper
lucco dust exerts a nicotine action on the sensitiveness to such substances as pollens
organism fifteen times greater than that from plants, horsehair, rabbit s fur, iurs,
produced by the same quantity o f smoked {titers, etc.
. . ,, ._
tobacco with an equal nicotine content.
fo r instance, furrier, workers ill c' ul' " " e
Severe dermatitis is experienced by many industries who are exposed to wool dii-t. .
workers handling powder containing T ,\ .T ,, which is used in making high explosives.
etc., may suffer from hay icver or 1, is unnecessary tor the ohendmg dus to
Picric acid, which is also used for this pur reach the depths o f the lungs-- giant pollen,
pose. requires drying, and in this latter slate for example are reported to produce their
has been found to produce a dermatitis. effect a iter being caught in the upper res
Picric acid is also the oldest synthetic or ' zanic dyestuff." Dermatitis occurs among
handlers of silk with varying frequency, Sills determined that a rash occurring
jV -- amaiijp-WOTkcrS In a silk factory was due to dust from silk cocoons imported irom
Airica." Persons engaged in the manufacture of
`luinine and quinine preparations suiter trom .'bin phenomena, v.-hich occur ior the most lort on exposed parts of the Iwdy. and may ho caused by ingestion or by quinine
piratory passages. Should such an
substance be finely ground tt cou'd r i : * ^ the alveoli and as a result probably all
plivsiologic reactions would be accelerate .
in a survev o f a plant where resin is mixed, ground, and molded, it was loun that 80 per cent o f -.he occupational dcr.
litis there was due
.a.
h e x a m e th y le n ctclra m i^ ^ ^ io r''> ^ d' ,^ s -
contained in the d u i t f & * * A ' " S
were exposed."
OOOKO
1 Txvcnty-sixth National Safety Congress
I
ot cotton spinning, cotton-strippers arc ex posed to dust arising from cotton husks and debris, which produces a typical form ot
asthma.
....
_,
Ordinarywood dust has peen ot inter
trichum dermatedes). which is scatter^ when the bark is stripped oil. This powdt, j
is irritating to the skin and mucous metn. i branes. M ycclia and spores o i moulds j tt 1 ccoommmmoonnlyly tioouunnod itoo ccaauussee =r*as=h=es.: (iourr nIn.. ,! slanct the black powder coming iron 1
.KS $
due io its purely mechanical action, put
still greater care is required r a h w i i certain kinds, especially woods coming tr abroad, because oi the essential oils impreg nating them, which when dreed in the dust may affect the health o i the workers con cerned. Some o f the woods capable ot causing skin lesions are Brazil wood, satin wood, teakwood, cumaru or tonka wood. H-rt- ebony wood, W est Indian mahogany Japanese tagayasan, coccoloba, chestnutwood, olivewood. California sequoia, etc. A ll per sons who handle these woods are not in jured, oniv those particularly susceptible to the substances they contain becoming
affected."
macerate(j SUgarcane stalks. Among basket,
makers, the mycelium and spores, In the ,foQrrmm 0o ff aa wwh(,iittee mmoouulldd ((hhyypphhoommyyccccttcc)) ifrroomn the rhattan canes used, get shaken out who the canes arc split, hammered, and cui, causing painful fissures to develop on tin
skin where they alight."
A form o f asthma or spasmodic coug, suffered by cotton weavers and known j, ' aspergillosis, lias been considered due to ip. } halation ot spores o f a mildew which somt. times' occurs ou the threads." In a studs' ot silicosis among miners, made by the Public Health Service, a number ot cases o i tvpical miliary calcification were en- . countered. Unstained smears ot those cast |
& pre" ouffH t
piibran tint, flits;
voi- icon
Uc.-t -IP line
C-t tine rifely F xepo-.ur ._cx lii-d A-jvuiec
2, LIVIN G ORG AN tC. D U STS. These
contain particles capable o f exhibiting the phenomena o i life"' (especially tnhe propceirtiy;
examined were positive for fungus, two 1 types of Aspergillus fungi being Identified. 1 ,A\lnl otf uthte ssuubdjjeccctus buuuti one were farmers,
rytet {T >.ccmr
o1 f* repro. dj u_cuti.:o*--n .o.r nm.nulltiirp\lliiPc9attlinonn))., Msuichh AaSs teamsters, feedmlll workers, or residents oi
T.-rxcrri
bacctteerriiaa aannda isuunnggii.. T. mhejy are usuall/y f-o. u.nd, in11 l.o..w.. c. .o.n. .c.etnmtraitnionnsi aanndd aarrec aassssoocciiaatteedd
with nonliving dusts in the air.
a. Bacteria. One of the most important among these is the anthrax bacillus, which is contained in the dust from skms, furs, wool, and animal hair, horns, hoofs, bones, etc. This disease may occur in two form s: cutaneous (in which the organism affects the skin), and fiffwoiiory (when tt is inhaled, as in the torm o i anthrax known as wooi-
sorters' disease)."
Cases o f tetanus, reported in connection
with jute manufacture, were traced to the raw material, the bacillus having been found
sMmTiaaiiil agricultural t,-oww- ns. w--h--e-r-e grain( iis marketed. Farmers are exposed to tungi ra
53iy z
threshing wheat, baling hay, or handling tx;o5vur
various small grains."
r <t
Some other fungus diseases such as actino- ; siicrr-
mycosis and blastomycosis are associated i
with occupational exposure to du<l, The
iormer occurs among workers handling ,
-traw, haw grass, vegetable debris contanu- j
lilted with mould, etc. Actinomycosis u
likelv to affect people engaged in commercial
rizon
handling, storing, and cleansing ot gram 1
(grain distilleries, flour mills, gram crush
ing, breweries, and malting homes, etc*)*
II. Inorganic Dusts
-.t " 7:
ill the factory dust." Diphtheria, ,ub* rc" ' losis, smallpox, typhoid, o r other baclllutproduced diseases, may result from exposure
to infected dusts.
-
.
' Bacterial sensitization can be the cause oi anv o f tile allergic diseases, namely, asthma, perennial, hay fever, urticaria, angioneurotic edema, eczema, or migraine headaches.
Inorganic compounds are ot minera. origin, not requiring a living organism IP produce them." A number ot dusts no: nsuallv classed as toxic may, under some conditions, produce untoward eitects on tr.c human organism. Classified under inorgar. are toxic and/or irritant, fibrosis-produc
ing. and nonnbrosis-producing dusts.
rrxer: r.tc I
b. Fim c:. Dusts containing the inyccka and spores o f parasitic fungi give rise :a aimovanre and ducoiniort. " Maltster s i---front the dust alone has been reported. ... Provence, reeds used for ceilings arc stacked
-visile still wet and undergo icrmentaiicr.: t'-ev become covered with a white powder ra ilrv iiuieiii >: the M uror family: M'orc-
a. To.vie and or Irritant. Toxic dusts art
i.tost*, which arc inherently toxic when haled, ingested, or otherwise, n.isorcc-. Among thoscjvlnch'produce systemic ! '" if-niiic, siune EScsWtitd* arc. also im taxt. y *
the dust < iriil^ fS fjJ ' nictali anaw if^ti! Mich n= I'- uLi^fiSfchry, arsenic. ^ : m = -
' nn? i
Js,
u* icr J 0*-s-u*"
.te) :r::
,'.r. v.t
. oic irritant dusts arc injurious -.y r'osol of their strong irritative or corro
l l properties.
.
. , rule, inhaled irritant substances
cause a reaction in the upper
" ^ I r ^ o r v tract o l such Seventy that they
. . '/prevented irom reaching the lungs, ai
r ,,ev may cause lung damage ay
vn ion ot inflammation/if the mucous
.mUrane is corroded.' Lime, calcium oxide. * 1 t f d V ltroma.es are .examples ot irri-
" V d u s u . A n inorganic dust may possess
both toxic and irritant properties, and we I roning produced may be the combined Effect o f more than one mode ot entrance
,.,-r ire reported to liave been Caused by exposure to dust ot arsenic confounds. Certain aluminum salts are skin irritant, and aluminum dusts may contribute lo me imection o i skin and mucous membranes, through mechanical action.
b Fibrosis-Producing Dusts. The most important o i these are the inorganic slightly soluble dusts which cause fibrous changes in the lung lissues, some o i which are sen..us and some o i which cause little or no disability.' So tar as is known, no inorganic substances other than silicon derivatives cause more than a very moderate degree ot fibrosis o t the lung. Moreover, tl'cre seems to be no evidence that any other constituent
niii. rr>
into the body.
,
.
,,
OC the directly poisonous dusts, te
widely prevalent are those ot certain lead
compounds, particularly the oxide, carbori-
...
the chromate. T h e dust is readily
.lunrl.cd' hv the mucous membrane! tot"* dust passes'into the stomach and is dissolved
by tmheeggastri*c iju..i.c..e...* ............................... According to Falrhall, pcriorated nasal
seppttuumm iiss aa ccuommm*---on o--c-c-u--rrence among workers with bt-chromate dus s In a studv made by the L . S. Public H a lth Sendee it was iound that continuous idm J exposure lo concentrations o i chromic ac'd
mist greater than t m.U.gram m 10 c .b e
meters is likely to cause definite mj iry t the nasal tissues.3 It is believed that a
similar concentration o i the dust would be
equally toxic,
`
o i ordinary- dusts can influence so untavora-
bly a pulmonary iniection.*
Although other dusts, when Inhaled in . umcient concentrations over a long period
o i time, -Have been shown capable oi pro
ducing a pulmonary fibrosis; the pneumoconiosis characterized 5 n Ilar fibrosis has to adaite obcecen shown cliniriilv aannda eixxppcerriimnwenutwaliliyj t*ow be associ.at,ed - on,ly with the inhalation o f dusts containing
free silica.
.
.
Since this dust, to exert its harmtul action,
must enter the finer divisions o i the Um
the particle s i ot the atmaspheric dust
mav bear a definite relationship to the in
jurious effect produced. The silica must be
present in the air in particles small enough
to enter the finer air spaces and oi such
dimensions that .he phagocytic .cells may
/ In the case o i poisoning irom some heavy metals, exposure may be to both dust an vapor, For instance, investigations r.avc
: shown the sate limit o f total exposure to . lead oxide dust and fumes to be less man
engulf them. T he greater majority ot par ticks iound upon microscopic examination
o i the lung tall within the limits o. irons
1 to 3 microns." Examples o f siliceous dusts are granite, quartz, sand, pum.ee, slate, etc.
id mg. per 10 cubic meters o i air, except f ` for prolonged exposure." In exposure t
mercury dust and vapor, it was shown ...at
Iri a recent study among anthracite mi*.1,. correlations betsveen exposure to dust
the incidence o i chronic mercurtahsrn in 3: T - f creases rap.id..ly with *in__cr_ansi*ni>gf*irVmercury to the etiological significance ot the dust
ir-7-- .."-it t concentration, a lte r such concentration cx the air b rath ed . Like correlations were
' f r::`*." *-l__ e ceedus 2*.0y mg. per 10 cubic meters--.
. found between the silica expose a n d |.e
. " u n r ' i ^ ; Alkalis and metallic oxides are common extent o i pulmonary changes. "
causes o i dermatoses. Lye, potash ana Ih a ic d dust consists ot sihea combined
*.nder
lime ire known to cause irritation to pias- with bases, silicates, sortie degree ot change _
:ibro4U-g"-
" ters, cement-makers, bricklayers, matons, in the pulmonary tissue may result-. In
..
_ _
. . . . __i -- I
-espeet asbestos dust;.* lo
among .Uienles- hrWrprtVtvknce amt-se-
veritv o i the disease ii,cm s*s .
Tll'c chief diPScTtombetwccn silicosis and
conditions duo
simple reactions ;t^ sc d active prolit erativc
hv other dust
< r . m ' ' v .V
mf c v
0 i
iy^?y!fAs'
90
V.\vM/v-.n.w/i Xatlniial Safety Congress
i
reaction in the tissues which results m
progressive nodulalion. Silicosis, when once established, strongly predisposes the lung? to infection, especially with the tubercle
bacillus. Chronic interstitial pneumonia, chronic bronchitis, and emphysema are fre
quent complications o f advanced degrees o f silicosis.
The relation of the acme respiratory In tentions to the reaction due to dusts other
than free silica has never been established,' though a heightened incidence lias often ;bccn shown statistically In workers in dusty trades. It is fairly certain that a dust dam aged lung, whatever the cause, fares much
w,orse if an acute infection does supervene itjion it.'
in a study conducted by the U. S, Public
Health Service among marble finishers in
Vermont, it w u found that marble dust
when inhaled in the concentrations found in
the examined plants produced a mild, bi
lateral, linear fibrosis in some cases, but no
lerious lung changes were noted and there
was no disability due to the dust, even
after years o f exposure,"
.
c. Honfibrosis-Producing Dusts. These
are inert, that is, they do rot cause fibrous
tissue to be produced, but may become
encapsulated or lie tree in die tissues; or
tjiey arc absorbed without production o f
fibrous tissue. Included among them are
alundum, coal, corundum, emery, limestone,
magnesite, marble, plaster o : ` paris (gyp.
sum), and polisher's rouge.
""
Dust Control
Engineering and medical o.iurul arc the
two most important factors in combating
he industrial dust hazard, ar.rl are to a large
extcnl complementary.
'
Engineering Control. A* Lanai" ha
-.afed in a recent paper.
is a baric
:-rlncipIe In dealing with a du=! hazard that
:::e dust should be attacked a: Its point of
origin and thus prevented from being d is
seminated into the atmosphere." After the
dust has been spread throughout the air it
it difficult to deal with it. and reliance must
placed on individual protettion.'which is
r.ever wholly satisfactory.
Lanza further cites variott methods used :rt controlling dust. These w:i. be reviewed
' it: lirietiy. since a taper dei.ittg with the
subject o f dust control in dett-.li. will follow ; r. this program.
Dust may be entrapped at its source I, !
suction devices and thus removed and Co/ t
lected. Familiar examples are exhaust hood, f
in grinding operations, and the devices ultj ,
in rock drilling.
|
Generally speaking, the exhaust ventilj. tion method, where applicable, is lo be pt. ferred in controlling a dust hazard. Watft may be used to entrap dust and prevent its
dispersal, and under certain circumstances it may be of advantage to combine the us(
o f water and the use of suction. Sometimes a dusty process can be completely enclosed in a sealed room or compartment. It must be remembered, however, that any mecltani. cal device o f this kind offers adequate pro.
tection only if it is properly designed, installed, and maintained.
A great deal o f attention has been .given the subject o f individual protection from dust, and there are many types of respiralory protective devices now available. These are generally of two types: those which provide fresh air from an encontaminated source and those which rely upon a filtering medium for removing durt from the air breathed, Where the use o i such a device is indicated, only one of the types approved by the L*. S. Bureau of Mines should be used. As a rule, it may he said that masks, respirators, or oilier such protective device should be used only where exposure to the dust is intermittent and brief, or where some unusual condition makes a mure ade
quate dust control impracticable."
Where bacteria or other living dusts in tlie air arc associated with a process, steri
lization methods such as increased tempera tu re ultraviolet radiation, and chemicals like chlorine or other bactericidal substances, may be of use. Pasteurization temperature (about 140* F.) will kill most organisms except those bearing spores. Steam disin fection is used for horsehair, and proves to be practicable if the temperature does not exceed 230* F. Wool fibres, however. lose their elasticity by steam disinfection, and the "Duckering" process now used in Eng land includes soaking of the wool in a form aldehyde solution, and drying in a current o f air at a temperature of I(/)' F. There are few occupations in which there would he a sufficient concentration oi dead l,ac-
jitoward ci'iec:! in man.
Justs producing externa! v proteclive'peasurcs may sjro-iYi-- protective clothing.
-rsigl ;hvr ,,,,a. -- c 0c:nc lhoUur.s.*."--* oneh Ulicet--- c closely .= ' phase- ~ . m Ijjtirds. -a placet:
health e : al
a eh? on control tael
me*-" :I vicei-
It has- b' found that injur: ~nc rod rueuuca mer.t aae. P< opnreevoeafst=erbne.
The ;ree: to citeranit meat: term close mu: p die, rrvea which uxtgh the eraunir. plcvdarx n It *h:did \
{or u * ?at bat work :c c * v/orV.tr 3r.t
:o:alr
00013,
` ""M
li:tiusir'uii Dust* 91
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nits".
i t s -:ri
~-*i ASt
. tu
acK. 4. 4*.tf ( prir'-'tr.'. tu
tine '^5 Sccctiino j|v rxd tlcf n't. 1: ='JB ny => " ieqi=i.:t jn- I v dtficceii,
i h'" ' gives ecu:c. trots s o ; rtsptnuilabl- The*
iIk " a -on- -rate M - E'.tiHat
irorr- the " ,nch i dsvict
r s r i t inat mails, c c tirt ddi'it?o
-o?sle5 a t - aPro'1:1: ili " e." as !'fo ' -tots, oir.tsienti. or outer com-
ca;\L. Vo del'-
1'iminjiH the irritant
!HVI neutral rules or hygiene and Rood
f `"` wWeepiiS should lli0 be observed.
dital Contrcl. Equally Important, and
( k- Interrelated with t^e engineering
t) medical control o f occupational
rh )u In additicn to directing the proper
'?
o l new workers, and guarding the
medical control .s
1,151 h r, the tr.cacy o( the engineering
J
" ethods already instituted, or a
cmoemars!vir.c Tof Tthe need tor new protecttiivvee de-
nC.CS- v ,, n tta-ed that "Industry has
onmUhat the best' way to treat dustrial
injuries and illnets >s to prevent them.
control, ro u g h preemploy-
nnd media.
examinations. ts
r A r f f i i S ! . actors in such
gr$
11ihottld 'be'reicembe rTd
of disease." Since some occupauonai dis ease, tend to clear up and recur, records o previous occupations should be included u dm physiMl examinations. T h e frequency oi examinations should be determined the medical direcior. unless otherwise span
ned by law. Those exposed to k n o w n " V pational disease hazards ^may have week!}
or monthly examinations.
" It should always be kept in mind that the basic principle oi physical exammations in
industry is to keep men on the job and not allow the physical examination to be merel.
a weeding out process.""
References
>Bloomfield. J. I.
Dutt."TM'-
S H K LecMreJ, 191$. B t t j P0fiPfharema-
c^" * W 7 sS K l f ci.. P W U ^ U . iMg
. W,,,,J, ; ousiii
coloev. s' " vf P bV ' t " The Camtdln* and A n elp 1'
.1 f
e
i
f
l
A-
u T t "D ull Hrercl in Indutiry." Ernes.
i. w i adt-S but rather ior a-..t:at.ng him to the t>P j work lor which :.e u P1'-V!,cf lljJ 11 ,,nlew ' worker should te given cm r ojm en vmless
C0,. ? ^ S b" r' OceunMlon and Iteahh Series. Oxford slnivtriiiy .fit!!'.iJiM S lo u * 'fm Inhaled
Stea.tr. and c-ore*
ture .ho.wever, 1#? iH.ittiee:crvi:.an.J""p
r .'onn-'*
- * ` T U
- J n-V T M < f'
P
TL |ft
11 'W .1 ic-t
u man- F ..............
!uc: exK' T y
tn
ref,ni 5
d iv e - loth"'!'
rations.
, .
"The purpose o i periodic physical
examinations is to secure and mai t
phvsical fitness ir.d thereby lengthen " r h
spans."" Reexamination o i employees some.;mtj rcsu|U ,, discover}- o f defects and
A b ilitie s which were not observed at me hme of employment. In such cases, an oc-
wt^tional adjustment should be made 0 t-tevide continued employment, but rtino
" t risk nf pcrrr.v.cnt injury.
, Reexamination of employees is rcqiur' law in certai.-. occupations in which the
handling of noij-.nous or otherwise dclelen0 substance r n - result in the contraction
,e^ h \ T > . Pro,.. Occupational Afftenen. of Ihe Stdn. ^
Si Co. ClcL* London. ^ ,,1 ;, H atafd in American I ,,duS. i r ^ " r' u . LS.miuhUcLir il, r B duileun So. SI*.
r a n " jTME*l' '<^
HyticW "
S : '? i r s ^ '. 'i 0 ? m j? 'A h tt journal of Induurial
" ffb K W 'a B S .^ m tlg l ^
SCTirt^
The tn iu itiia l Bulletin, Albany, N . ' " u-
rot. tfie no. 2
, ti-.-i. tliesitorc, M!ndu<*
. r t r f W P^ - 1 l ? n B i Company. In c .
Kch` York.
I- HatattWi in Awn"
I j S & T f c J P * U TM PuSltc^feallh'-Bbtlenn
Xo. 229i Sept.
Ap^iAition and
3i'U- 0001 - 1 X c V i ^ - m ^ & . K oSSe.Oeneva. .*
ti:iib-.-K'Yv
m:* %.r} *.
* .i!
I. i i.-f
" ?!`i l
-M
w-vSs
92
Twenty-sixth i\rannual Safety Congress
a Hep*. . \V.. (Iinru, VI*.. and Slallyhr. C.
0. " Industrial Medicine and Kycicne." BatlUere.
Tindall and Cox. London, 1923.
" Brown, G. T. "The Diafnofti* ( Bacterial
Allergr." Southern Medical Journal, Vol. 27. No.
10. Oct. 1934.
:1 Savers. R- R. and Mcrewetber, F. V. "Miliary
Lung Disease Due to Unknown Cause. U. S. Public
Health Reports, Dec. $. 1930.
....
* "Actinomycosis,'' Occupation and Health Senes,
International Labour Office. Geneva, 1930. ,
**Holland, J, \V. "Textbook of Medical Chemistry
and Toxieolocy." W. fl. Saunders Company, rhlla.
del phis, 1930.
_
" Blaomftcld, J. I, and Blom. Wm, " Health Has.
ardi'in Chromium Plating,'* U. S. Public Health
Service Reprint No. 1245, Washington, 1930.
* Russell, Tones, Bloomfield, Britten and Tfcomp*
son, "Lead Poisoning in a Storage Battery Plant."
U .S. Public Health Bulletin No. 205. June. 1933. ,
" Neal. Jones. Bloomfield, DallaValle and Ed*
ward*. "A Study of Chronic Mercurialism in the
Hitters* Fur Cutting Industry." u . S. Public
Health Bulletin No, 234, May, 1937.
m Sayers. R. U. and Jones. R. K. "Rilkous ir i
Similar ference
Dual Disea Washington,
i
eDi./
'
Nanonaii C.. April i
t
SiIicom , 49)6.
c,I
a Saver, Bloomfield. DaUaValle. Tone*. DreTMit1L
Brundace and Britten. " Anthraeo-SiheoM* * r ^
Hard Coal*. Miners.** L*. S. Public Ucaitli Bull3
No. 221. December. 1933.
" Middleton. E. L. " InduilHil Pulmonarv d,^
ease due to the Inhalation oi Duji. The Ln<t,
JulHy D4raenedueUn,.
1936. Waldemar
^ <wir C. *Effect
, of
s
Marble Dim as Observed in Vermont Mirtl.
.F..i.n..u..h...e..n...'.....V.. ....S. . P~ublic Hhe;alth Service Repria*
No. 1630.
a Lima. A. J. "Control and Prevention of Sit;,
eosis." Symposium on Silicosis. California Tube*,
culosis Association, San Francisco, 1937.
" NewQuist, M, N. " Medical Service in Indtmry and Workmen's Comnensation Laws.'* America* College of Surgeon, Chicago, 1934.
* "Medical Care of Industrial Worker*." (tonal Industrial Conference Board. Inc. \'c
York, 1926.
jullir.s r" `-
iaeWD the o"-~-
I "ir ` (luiuio 's
A deticu- !=--
tccti0:: tern0 v`safety , mir-rcrs ysf-lina - "
that * the rea.--- i
the " -
The Engineer's Part in Eliminating Dust Hazards
B y A R T H U R S. JOHNSON
Assistant to M anager, Engineering Department, Am erican Mutual Liability Insurance Co., Boston, Mass.
When ony realizes that control o f the dust
hazard depends upon the combined contribu
tions Of the physician and the engineer, lie ap
preciates that the solution requires scientific,
treatment. By scientific treatment I mean the
technical analysis of the hazard^ to discover
the causes which contribute to injury or ill
health, and the development o f control meth-
. ods which obey physical law and physiology,
and which will be directed at causes that
admit of most immediate and economical
treatment..
That goes for handling the dust hazard in
a given plant it goes double fo r acquiring
knowledge to the end that the whole problem
may reach ultimate solution. Right now our
knowledge of the problem is in big chunks,
loosely put together and largely empirical.
There arc estimates only to jndge the mag nitude oi the dust health problem, and it is so doseiy associated with odier health problems that a clean-cut estimate of it alone is imimssihle. W e do know that it is great in the aggregate, and for the individual plant it may be very bothersome and expensive,
Wltat actually makes quartz dust cause silicosis is not known. It does, so the air breathed by workmen must cot contain harm ful quantities of respirable quartz dust. Inex
pensive methods for making the air clean are -till ill the realm of dreams. Much work must he done 10 know more about silicosis and more how to make atmospheres safe iur.rp.'/ijtsv/v. As an accident prevention job, dust
control lies almost entirely within the admin istrative responsibility. The control measures are capital expenditures oi considerable size
A plan; with a dust hazard is sick, it needs an expert diagnosis and sclent! tic treatment, which may include expensive major opera tions. Home remedies are seldom much good, and supervision and employee saietv con sciousness alone cannot accomplish anything. There may be observed in countless shops installations (or exhausting dust which are derisively called "tin knocker" jobs in which the horsepower dissipated is out of all pro portion to the alr-bome dust moved. Tonnage efficiency of material moved may lie the proper yardstick for pneumatic conveyors hut if the material to be moved is air. contaminated with nearly weightless particles oi cust. the entire health hazard can lie In the kali oi one r-C cent oi material not moved.
I do no: mean tin u nn ks1 a du?i supre--i" :1
i..h was cnglncertfKaccfm-bc no-gopd.,.There
' Retired
` Rations tkat-vccic r.cvtf
ail hu S iiyv-lik d T ip s S |0 :k,` rj"
. Let - which "'1 leaving n
in '.H i nter' ' a
s<e?enmvs.t
whief. - `-J prLT.i"'. poncr.i- * expc*f~v lieai inui" -- a fe W-:
and tfx: coir.: iuso- * that V : recu:?:
0- *
Le Vr. *
tne r. i J` lo oi hin. ' lH jr
K07*.; '
lr~~~
industrial D usts
93
R. " Silicon'!
idultirE freedom from dustiiicss was so satis-
>Milul14,SH19ic1o6.tii
(V 5| ^ jg \
" Setory that efficiency held little interest to She owner. This is exceptional, however, and
;,Jone, Dfe*5JrL KoSiiie6su oibob. \ L v
pi
offer
the
opinion
that
dust
suppression
jobs
Hie Heiltfc RulUdo>| g Fffiould be engineered.
ti Pulmoiury Jx*I5 HtiL** The Ctoi 'Effect of InSt!^
Vermont Uftttfc * ih Sernce Rcpriuttl Prevention of S & y l
:d,Ci1l9i3fa7m. iA T t+f f&. i1l
Service in Udoitry ,
1U4,wfc** ArnrF1 * 1
al Work*." Botrd. Inc. Mnr^`1
~t ' A dust-suppression installation is a safety 'device, designed and operated to provide pro jection against possible disease and provide a ae of security whifih must be absolute. Its
ysasety is not rushing air and rattling chips but B j minimal residual dustiness. There is no S*'ore pathetic defeat for a dust control job
S fe n W find faith in its effectiveness so low Sjthat workers must wear respirators to find | "tbe reasonable safety that was expected from |' e hoods, ducts and fans.
D iagnosis and Control
[H i
*
L et us examine some of the features by
' ' we recognize this dust hazard problem.
_ 5 out the sodo-legil aspects.
irds
il L iability ,j
iS'Jn order to develop more fully the engi" r's place in this dust control program, it
ns desirable to separate as sharply as we
, the diagnostic considerations from those
.jiuieh deal with control. In the first compartment we can place ail the analytical com-
W: '
' *iij^
he . . . dean ti7 __ .uch work mwt out silicosis 1^ 1 res safe intxfti ention job, dufl... thin the admhiT '.ontrol measure msiderable size
is sick, it needs itific treatment,
ijonents which describe the hazard and-its exposure, the probability of its producing ill
" ilth and ail the rest of the medical and lustrial hygiene facts which make out a
S ^I against the existing dust. Ill the second compartment place the knowledge of physics yind engineering necessary to plan the dust .control program and so design it that when
installed its performance follows prediction ^H-that the probability of industrial disease is
;8j reduced to insignificance
e major open-
The Industrial Hygienist
ion, much good, $'
ee safety coo-
" 'Our first feature of interest would naturally
nplish anythin*, be the specific and relative toxicity oi silica,
countless shops ^j'lOica-bearing and other .dusts which tiSUe up
dust which W tn `toe dust health hazard. Much might be said
" jobs in which ' to advantage about the quality and quantity
out of all pro-
fo f hazard in many dusts. The acquiring of
toved. Tonnage.1'! ' fills knowledge has been, and must remain a
ay be the proper
g'nedtcal problem. It involves gross and miero-
tyors but if the
>lcopic pathology and x-rays, and experimental
ruminated with
.I.animals. Engineers do not talk that language
dust, the entire ^ ""Industrial hygienists do; they are a happy
half of one per( -' Combination, half doctor and half engineer.
,y of them are quite capable of handling
dust supressiooi no good- Thexejfhat were netrfjp ,'opsy. The tt^T
r*ye dust health hazard in all its phases ot Sjrtstigation and control. Tor the purpose oi
* discussion I throw their interest in with
doctors.
[ want to go so far in my opinion as to state that the engineer should not attempt to define the quality of health hazard in a given plant or industry, nor should he establish threshold limits of safe or permissible dusti ness. This may be debauble, but I shall con tend that the engineer who writes.the speci fications of hazard and dust tolerance is really an industrial hygienist, and is using a very much broader knowledge than engineering
alone.
' '
In the first case the quality of the health
hazard is an opinion arrived at after studying
ail the environmental conditions including the
general sanitation, occupational analysis and
a scientific analysis of the dust exposures.
In the exploration of dust exposures, the
nature of dusty operations must be viewed
from physical, chemical and mechanical
aspects, the determinations of dustiness must
be not only counted and classified by particu
late sizes, but chemically and mineralogically
analyzed. T h e plant layout must be studied
with respect to dust production and distribu
tion. and the housekeeping and existing dust
control equipment evaluated. The presence of
specific hazards, such as toxic gases, abnor
mal temperature and humidity conditions, etc,
must be explored for their complicating effect upon the whole picture. This is distinctly an industrial hygiene Job, and some of the most critical data requires only medical viewpoint. This is absolute in the case o f tuberculosis study and the qualifying of men for employ,
mem.
_
So far, not one atom of engineering to
suppress dust is involved. It is entirely anal
ysis of hazard. The diagnosis must be that
the dustiness is hazardous to health or that it
is sate. If it is hazardous, it must be brought
down to a specified residue If it isn't, leave
it alone. .On the second point, if the hygienists
" can hot specify threshold limits graduated
upward for relatively less haaardous dusts,
let the engineer not worry about it. The
diagnosis is dust which is harmful and too
much of i t T he remedy is control of the dust.
The engineer designs controls which will
produce the lowest practical residual dusti
ness. He should not attempt to write hts own
specifications of threshold limits or permis
sible dustiness. This may be an important
goal in the study of dust health hazards.
"
Safe Lim its
A t the pr&i&t'tm le lhe-.me<ftei;men and hygienists f e e 1.that quartzjjqst Is:safe
000K 0
Twenty-sixth National Safety Congress
lielow five million particles. They seem will- tricat phenomena which bear upon dust be-s ' 'system. Loss at th
li., mmegdiutom gsrialdicuaataendup5w0armdilltioon2i0ormliollwionsilfiocar haTvihoors. e are all principles o, f physics which1" ipnidpelodsessiignn thmeudstuet
0( the metal and
percentages. Five million particle) is virtually dust frep, and is very difficult and expensive
explain the behavior of dust and upon whichi
pressures and erosi
to achiere and maintain. The declaration of engineering practice must be based. They:
safety of the installation) must remain in the must be understood and be taken into aeeotm
The selection o f .
hands of the medical and hygiene groups in Dust control is not a matter only of genn^ ' is a matter of cal.
whose haitds now lies the responsibility for ventilation; the engineer must study the pro.
Power consumpcior
determining the hazard.
duction as well as the dispersion. The problem
tie, fans follow cer
should be analyzed to determine the appliQ, ; oust know the beh
W e now enter the chapter of our discussion bility o f segregation, enclosure, wetting, locg * peller type, radial
intended to demonstrate that dust control is exhaust and general ventilation.
other fan periormat
an engineering job, that it must be given scenttfic treatment, not guess work, applying
In some instances, substitution of non-hir". v ardous material, or non-dust-produdng oper.
Jdore physics an. goes into the iir-i
engineering methods which are based upon a atlons may have specific application, and they
lection of graviu
knowledge of physical law, the behavior of should be explored first This implies plant
method depends up
dust, the performance of air-moving machin ery, etc.
engineering. I am convinced that many badv'
calculation for any
installations are bad because plant engineering; edge of discharge t
Prerequisite Knowledge
was not used. In the designing of exhaust : systems installed to capture the dust at the t
mutation of sizes o behavior of cyclone:
t e Let me recite briefly, a few of the things which, in my opinion, the engineer should know to do this job correctly. He must know how to make a survey. Surveys depend upon sampling, and sampling is not a catch-as-
proposition. It involves the place, the time, the frequency, the amount in a sam ple. and the number of samples so that maxi
mum, minimum and average data mean some
points of generation, the physical behavior of T air moving toward hoods and in ducts must'v
be known, and that knowledge used. Eadt system must consist of collection hoods, pip. j mg, air-cleaning plant and a source of suction. V Before selecting a hood for a job the engineer? must know dust dispersion by dynamic prc-ii jection as well as dust dispersion by air car-,5 rents, and design the hood accordingly, *
a filter, and if so. v perform,.how big it resistance and how i say nothing of the relation to cleaning, items for accurate er
'' Apparatus to checl
thing, so that credibility can be given them.
F o r the type o f sample Involved he must know how to weigh or count respirable dust, as distinguished from large masses of non respirable dust which complicate the picture. He must know How to observe the sources of dust floods as distinguished from conditions of normal dustiness. He must know the sources of dust and the principles involved III the dispersion of dust. He must determine how much dust enters the problem because it is part of the material, and what dust is created in the process by the fracturing o f the material
A n y less survey cannot tell the engineer
Knowledge Needed
The aero-dynamic characteristics of suction': hoods appear to be little known because link ' thought was given to them in designing thousands ol hoods which can be found every where in industry. Alt the possibility ior entrapping dust and much of the efficiency 1 V the system lies in this factor. Air velocity, * static suction, and rate of air flow are ail J related, and they must be known. It is essen tial to use high velocity of air in certain typo of exhaust systems to entrap dust projected at high velocities as in the case of a granite surfacing machine, and low velocities must 1
'ri--'
The I
.
Chief E
Considerable conk past as to just what tion in the prevent: just what Is the eng vious upon even ca two sciences must \ their efforts to solve t
what his task of dust control is. To visualize that task intelligently he should know the physics o f Brownian motion, laws of resist ance to the motion of particles moving in air, b.o.th _when the .a--ir iVs in", turbulence -anvdi fivotr
V used in others, as in the case of cleaning
asbestos fibre of dust to prevent wasting material
Quantity ot air and its velocity must be deptermitnted, tnhen tnhe piping sthtoutlda be ndecc.s-j
Stream-line motion. He should lm o^erm iniL,.f*sttH vrtake-trtt<riccoiuit the behavior o fi
velocities, movements due to) centrifugal mo- air-flow through pipes at low and high veloe-k
lion i flocculation and the effeactes o*vff sir m_-o.t1i_on i*ties. vWtnhere t..he problem .is comp.l.icated. bj 4
and the effects of humidification on it. He the large sfzed-tartides which go along with
must know all about the difficulties of wetting the fine dt sffiruJpythese behitfi'rhst be takgpi
and what is known about overcoming these into accot R -Pressure losses are very impor-.c
difficulties. He should know the several elec- ' tant etenfeS*. in,"the design ol an exhaust '
l-';-TM--4 __ _
.-tu. ..
. The physician thro
must be able to tell t are dangerous and v
know how those dm the manner in which .must be trained in tl
sons who are to be dust, and to discover diseased, or are pe dust disease. He mu: ,,first signs o f diseast '.posed to dust, and
Industrial Dusts
9S
[ttm Loss at the hoods, loss at the bends, tions must be known and used. Performance
j |0j5 n the duets must not be guessed at. cannot be left to guess work. Supplying suffi
physics why :d upon why: bated. *" *"
i- S g K " Jesign must take into account the gage ' hi the metal and reinforcing to withstand J&prosures and erosion. '
i into iceoiBT^ ^ ^ T h e selection of a fan and its motive power '!) o f gent S r j '- a natter of calculation, not guess work. aud y the pig" ^ p CWer consumpu'on in the! system is calcuia-
The problif W^ble fais follow certain laws, so the engineer s the ipplkgt " ^tbust know the behavior 6f axial flow, pro
wetting, 1035s
peller type* radial flow, paddle wheel and
cient air to be exhausted is part of the prob lem. The same may be said of heating. -
Do 1 give the problem too severe a build up ? I think not. Remember these two things:
1. You are dealing with hazardous mate rial so small in size and so little o f it by weight that it is as invisible as the air that bears it.
.other fw performance. ,
n at non-laj
^tWiore physics and engineering calculation
2. Physical laws involved in the behavior
during 0pS5
gbes into the air-cleaning apparatus. The
of dust and air do not permit Inexpensive methods of control. I am acquainted witli
don, and thS* .Selection of graviBtion, inertial or filtration budgets set up for this purpose which amount
implies pbiy. method depends upon what the dust is, the to more than a quarter of a million' dollars,
at many y j j 1 ?calculation for any methods requires knowl- and I know of many where 60 to 80 thousand
t engineering : ^ ed ge of discharge through stacks, the deter- dollars is involved.-
of exhautt wS'inmition of sizes of settling chambers; the '
dust at the ^behavior oi cyclones. The use or non-use of The need for this much engineering is rec
' beiuvior
filter, and if so, what type, how it should ognized by men who know. Already much
ducts m ar a y `perform, .how big it should be, what kind of has been done toward getting the knowledge
used. EadT/
resistance and how much each kind offers, to Into handbook shape. Perhaps the best jah
hoods, pij2 iS^eiay nothing of their - proper location with of this sort to date is " Fundamentals Relating
e of suctiob^ *(relation to cleaning, accessibility, etc., are all to the Design and Operation of Exhaust
the engines ^Jjitans for accurate engineering determination, Systems" developed under American Stand
ynamte pti? '-uts-'--
tus to check the behavior of installa ards Association procedure.
- by air ctiS
dinr
'~
zs of suction -.'
cause little' designing
und everysibility for fficiency of.r velocity, -w are alt it is essen*'
tain type* projected a granite
es mustbev
cleaning
: wasting must be d be dehavior of gh veloc-
icated by ong with be takoi^ y impor-4
exhaust "
T h e D o c to r 's P a r t in C o n tro llin g D u s t H a z a rd s
B y A . D. L A Z E N B Y , M.D., F .A .C .S.
Chief Surgeon, M aryland Casualty Co., Baltim ore, Maryland
.' Considerable confusion has existed in the past as to just what is the physician's func tion in the prevention o f dust diseases, and just what is the engineer's. It is very ob
- vious upon even casual lhought_that .she .two sciences must work -hand' lit hand in their eflorts to solve the problem.
The physician through his special training !. " mujl be able to tell the engineer what dusts
are dangerous and whit ir e n o t H e must know how those dusts enter the body and the manner in which they do their harm. He must be trained In the examination o f per sons who are- to be employed to w ork in dust and to discover those who are already diseased, or are peculiarly susceptible. to ' dust disease. He must be able to detect the . prst signs of disease in workers who are ...exposed to dust, and must be prepared to
recognize the disease when U is fully de
veloped.
_
It Is not necessarily the physician's func
tion to analyze dust. That is a task for the
-chemist and the'petrogtapher. It is not the
physician's function to count the particles of
dust in a given industrial atmosphere. That,
in reality, Is the function o f the engineer. It
is not the physician's function to devise
ventilating equipment for the removal of
dust, nor even to be more than an adviser
as to the means that must be adopted to
render the atmosphere safe.
The physician nevertheless must correlate
with his medical knowledge and with_ his
studies of-thi-industrial w orker the findings
o f the engineer. ,8ntM .sis o f silicosis, for
example, requ iref'fel;m crely dianffittristiq-
occupational histqn!i|td tffiamcteHsti<iHysi;`
- -a,`-- -
-i-.
0 0 0 1 o
*# 0
96
Twenty-sixth National Safety Congress
'LW -
1
c il findings, but the knowledge as well that
W e have no real knowledge as to trut
worker himself, but r
the patient has been exposed to hazardous figures, but as a simple rule, we can adopt; jnd the public genera
dusts in dangerous concentrations.
for practical purposes the thought that the
ing susceptibility to tu
A ll dusts when inhaled in excessive human body can withstand successfully a
.*- Complicated b
quantities may be considered as harmful, but concentration o f dust containing 100 per cent,
only a few can be regarded as dangerous.
silica dioxide in a particulate size less thaai 10 microns, in a concentration not in excess..
Silicosis per se does "as a complicating fac
From the Standpoint o f their dangerous properties, they may be divided into three
o f 5,000,000 particles per cubic_ foot. If yt decrease the percentage o f silica dioxide,1,
recovers despite trea
general groups.
present in the dust, we can correspondingly.,
'virtual so afflicted is ".led himself, but a i
1. Those which are dangerous because o f increase the concentration with comparative; with whom he comes r
their poisonous action, such as lead, arsenic, safety. W e must, of course)-take, into a c the fellow worker wt
liK'
mercury*) and simitar substances.
. - count the-portion o i the worker's time spent,
So perhaps the mosl
2. Those which cause only irritation in the in the dust>* atmosphere.
'
which the services o f t
respiratory tract, resulting in such condi
T o arrive at a rough conception o f a safe:
trade arc necessary ar
iV
tions as bronchitis or local inflammation; atmosphere, we multiply the percentage or
discovering and barri
such substances as vegetable fibre, cork dust, free silica in a given dust by the total num.;
a silicious dust those
flour, starch, and other relatively innocuous ber of particles per cubic fo o t If the result,
ready have arrested I
organic or inorganic materials.
.
is under 5,000,000 the condition may be coo^
ondly, discovering iho
3. Those which tend to produce fibrosis o f the lungs, thereby predisposing to respira tory infections, especially tuberculosis, such dusts as asbestos, silica dioxide o r m ag nesium silicate.
I shall' confine my remark* chiefly to dusts occurring in the latter category.
It has been generally believed that the harmful effects o f dusts inhaled into the lungs depended more upon their physical
sldered relatively safe. If the result is over?
5,000,000 the condition must be regarded asj
unsafe.
.
-3
Bear in mind too that silicosis is essential!;;
a disease of great chronicity. Except in *
few exceptional instances it will requittz
from seven to thirty years for a worker to
develop advanced silicosis. It is evident tor
that coincident dusts may either retard the
development o f silicosis or hasten it Recol
research seems to indicate that the admix-.!
- posed to dust, possibi . whom tuberculous inf ..veloped.
'f. It is well recognin .'.' should be expostd to '' dioxide until he has i '' physical examination.
: '*made and interpreter . chest. It is likewise <
miliar with silicosis t exposed to silicious c
structure than upon their chemical. It w as ture o f aluminum dust to a silicious diati
the privilege o f frequ
believed, for example, that silica dioxide, or will greatly Inhibit the reaction o f the latter;)
fions and x-rays of t
quartz, was particularly harm ful because o f whereas a silicious dust combined with sooti , to discover the existen
its crystalline structure, and the hardness alkaline coincident dusts may hasten the de-j j but to discover a cou
and sharpness o f its particles. This concep tion is now known to be faulty. T he dusts which cause their damage by mechanical in terference with function are the dusts which are relatively innocuous, whose symptoms
are transitory, and which subside upon re moval from exposure to the dust.
velopment o f silicosis.
- ;
Much research is now under way in proK.
iems such as this. W e h avi never learned heto cure silicosis, but we are learning rap'd?, how to prevent i t Our knowledge in tM,
respect seems to be limited to the removal Wj
dust from the breathing zone of the wrko-
snch exists.
' A man so diseased s thimself and to all v in contact, be remove me emphasise the use examination, unless i properly taken x-ray
Chemical E ffeet la H arm ful
Later discoveries may show us how
' ot gross'tuberculosis.
The disease o f particular interest to us
today, silicosis, owes its harmful effects very
largely to a harmful chemical reaction oc
curring between silica dioxide and the body
tissues. It so happens that silica dioxide is
decidedly a tissue injfM lt to Jh.e_body,-re
gardless o f the"part o f the body it invades,
it causes local irritation, local destruction
o f tissue, and the replacement of that tissue
by scars.
*
_
Thus, given a dust containing silica diox
ide in sufficient concentration, in sizes small
enough to permit its entrance to the ultimate
air spaces in the lungs, we have a situation
which offers danger to the worker.
m odify existing dusts with conlam^^ dusts that will render silica dioxide mnoc*;
ous.
, vi
Owing to its very great chrontdty, *J j only the rare' case who actually develop
- disabling silicosis during his industrial J*.
time. It is realized, o f course, that
tional instances take place, but the ravages o f age usually keep pace walk effects o f dust, so that much lb " -; ability usually attributed to silicosis is in fact, M tsally' atiitnriubuuitaubilec two wo*thTMe'r , eases or*As -*- --_..t.iLesf.LwhaiJcihAiatadinstgfjwVwn*g'Jf bring in { Sr wake, T o tnejJiV? silicosis,* i peril not o n ly.ji& tii W'd"1'
' It is the function o fort, to conduct in a t! * . gent manner the pre: . .fito of ail'persons . in a dusty trade. Th
joination should be .* i discover and bar fror _Wy person who is ..miosis in an active,
. ed state. .
; '"^r ^ possible except!' ^" dividual! suffering I .iTSIff^aty complex, or
.fiction. lr is well kr
f e " .0001.
c as t9 we can Jght thj
; 100ptf
i not in e S foot.
iica dio^t
r P o tu iu k com pany ike intojS' '%time ~ ~
>n of i rcentagelj total np&' f the rt^ok
!> suit i] o y ?
egardedlT
esseni
xeept m T iIl*l reqm'|*Ttt":
' * 0"' &
evr
to'
eta.. 1S',
it. Rtcta^
:he admit.,
clous doit'
the latter;
with s o o t.
n the de-
r.l
in prob-
med ho* 5 rapidlr
e in this
moval of
: worker,
how to
camhunt
innocu-'
:ty, It is,
develops ill life : excepinddait ith the he dis s often, er dis-! ? years ' peril of lustrial
-- Industrial Dusts
97
X V himself, but his family, go-workers J die public generally, is the accompany >susceptibility < tuberculosis.
silica dioxide is very1 likely to excite Into activity a turberculous lesion which may be quiescent or arrested, and once such a lesion is reactivated, (he chances o f recovery are
" -.Con>PlicSlted by T u b e rcu l si5 '
biicosis per sc does not kill. Tuberculosis i complicating, factor o f silicosis rarely .yers despite treatment, and the indi-
, 0 afflicted is not only totally dis*
lkd himself, but a definite menace to all i whom he comes In contact, particularly fellow worker who may have silicosis,
wo'perhaps the most important places in iwhieh the services o f the physician in a dusty I'tnde are necessary are-- first, along lines of `discovering and barring from exposure to
jjlldous dust those persons who may alTtady have arrested tuberculosis; and seciiodly, discovering those persons already ex i t e d to dust, possibly already silicotic, m iwhom tuberculous infections may have de-
frdoped. T/lX j well recognized that no individual
remote.
The second problem which confronts the physician at the pre-employment physical ex amination is whether a given individual is. by reason o f secondary physical detects, more susceptible to the development of sili cosis than a normal. Is he suffering from diseases of the nose or upper_respiratory tract, such as chronic sinusitis, disease of the lungs or air passages, or obstructions which
produce mouth breathing?
W e must remember that silica dioxide is not dangerous until it reaches the lungs, and that the normal individual retains in the nose and the upper air Passages a Urge quantity o f the dust Inhaled from the atmos phere. In. instances where this nasal reten tion is disturbed, exposure to silica dioxide dust may be dangerous to that individual, where it would not be to another.
rihouUI be exposed, to dust containing: silica It i$ believed'that certain diseases of the
oxide until he has undergone a thorough heart and circulation, o f the kidney., possi [physical examination* including carefully b l y syphilis, chronic coincident diseases ot
made and interpreted x -ray films o f ms rchest. It is likewise obvious to anyone.u'miliar with silicosis that no person-who is exposed to siUdous dlut should be denied the privilege o f frequent physical examma. fions and x-rays o f the chest, not entirely . to discover the existence of possible silicosis,
but to discover a coincident tuberculosis if such exists,
A rnan so diseased should, in protection to
the lungs, all may render a man J ? " r* ! ceptible to silicosis than normal. The physi
cian at his pre-employment examination must
follow certain established en ter tn this respect, and bar from exposure to dangerous
dusts those persons who through extmg
disease may be more ready prey to silicosis
or tuberculosis.
Re-Examination Needed
himself and. to all with whom he comes in contact, be removed from industry. Let me emphasize the uselessness o f a physical
after the applicant for employment has successfully passed bis Physical examination
and is engaged in a dusty trade the d u^
examination, unless it be accompanied by. -o | the physician is not yet ended. T h u work properly taken x-ray films, 'except in cases man must be periodically re-examined, first
of gross tuberculosis.
to discover the early appearances o f pul-
It is the function of the physician, there
fore, to conduct in a thorough and an Intel"
gent manner the pre-employment examina
tion of all persons who are to be engaged
in a dusty trade. The purpose o f this e x
amination should be threefold.
to
discover and bar from employment m dust,
monarv fibrosis, but what is even more im portant, to detect the ear y evidences of complicating tuberculous infection.
A man should not be dismissed from em ployment In a dusty trade!merely icause 1he has evidences o f non-disabling silicosis. W o r k e r s " dusty trades, especially stone
any person who is suffering from tuber* . cutters, moulders, pottery ' rk e r s and culosis in an active, a quiescent or an r-. similar craftsmen, are usually highly skilled,
rested state.
*
. A possible exception might be made in individuals suffering from a so'called Healed primary complex, or a healed childhood in
fection. It is well known that exposure to
and it seems unfortunate from a social and
economic point U i f i f e i P deny them em
ployment so long S $ $ r e phys>11^ ^ to carry on. e s p e ^ s m e e the actual di>abling qualities ofttfhooqis arc in doubt.
Ik '! OCOKU
Twenty-sixth National Safety Congress
o f fames. Such operations are usually per*
Metal Fume Fever
.
Exposure to exirer.
manent'-and exposures tend to be more con
A strict interpretation o f the term " mtui 'onset of fever and c
stant, although as a rule the greatest amount fume fever" does not place it in the class of, worker awakens frt
o f fumes is generated during tapping opera conditions termed "metal pojsomng." T V temperature and chill
tions.
reaction set up in the body is not directly br to the chills me
Likewise, in the molding processes the mol attributable to the toxic metal, or depend! attacks of malaria .
ten m e a l is the source o f metal fumes. In upon the inherent toxicity of the metal jar., oped, nothing in the
welding, cutting, and salvage operations, the tides inhaled. T h e superficial action of tb< hot baths - appears
metal fumes may originate from metal prod finely divided metal destrovs.the tissues, mi Toward the end o i tl
ucts processed, coated surfaces o f the metals, the absorption o f these altered body prottia sweats profusely ane
fluxes used, or from the .coating or core of affects the individual much the same u of marked weakness
the electrode used.
typhoid inoculation or the injection of othu cues some weaknex
These latter operations may provide ex foreign proteins.
` day. It is commonly
posure to a greater variety o i toxic metals, Metal fume fever has long been reeogniud ind hot drinks o f tea
but as a rule such exposures are to lesser concentrations. Exposure usually is less
as an industrial disease. Other terms con* monly applied to the condition are: " Brat,
ceed in partially ai t>Wn at the first sign each as a dry throa
regular since the operations vary from time founders' ague," "brass chills," "zinc fever, the chest. Drinker :
to time both as to extent and raw materials or "zinc chills," "spelter shakes," etc. For!-: their experimental
used.
merly it was thought due to the polsoooni show that even exet
Atm ospheric Concentrations
effects o f zinc and zinc alloys. Varwof, Individual 2 to 4 he
workers in the past quarter century hart} tered the reactions in
Data relative to the minimum concentra tions o f metal fumes which w ill produce
shown, however, that it may be produced bj.; "fiA Examination of the fumes of metals other than zinc; notably,* suffering from meta
metal fume fever are limited. It is believed copper, magnesium, manganese, and probaHyj : gradual Increase in
by some-that, except In case o f the super lead. Koeisch* In 192J reported upon tk> e leukocytes which be:
sensitive individual, metal fume fevers can occurrence o f metal fume fever among eav fi'the attack and pertt:
be avoided by keeping atmospheric concen
4 ? trations below 10 milligrams per cubic meter
ployees in a copper rolling mill.
o.T 1 the fever has disapp
o f air. Drinker and his associates* suggest Investigation showed the pten to be worliv white blood cells ap
15 milligrams per cubic meter as a safe limit
ing under conditions which caused them Br . bearing upon the dr breathe air containing heavy concentraticoc mnnity established.
where workers are exposed to the fumes of zinc oxide, provided the fumes o f such im
of copper dust. The symptoms rcsembWi . . This probably acct "brass lounders' ague.". In his report lx- acteristie clinical ob:
purities as lead, cadmium, and arsenic are not also present in harmful amounts.
quotes Kissalt* as showing that meretuK nickel, and probably other heavy metaw.
an most likely to be Period. More cases
O ur knowledge o f safe Umits_ from the when inhaled in vaporized form caused or on the first day
viewpoint of chronic metal poisoning is like symptoms similar to those o f "brass fouwv \ absence of one or tv
wise meager. Prolonged exposure to lead ers* ague.'
i>.Jne condition is f
concentrations in the air breathed should be
Drinker and his associates* in 1927 re^ ' fleering new emplc
kept below 1j milligrams per 10 cubic meters ported that men experimentally exposed h- .. returning to work af
o f air.* In the study o f chronic mercurialism fumes o f magnesium developed the classic* from exposure.
among fur cutters* it was found that cases developed after prolonged exposure to at
symptoms oi metal fume fever,
; As a rule, gastroin ,T seldom complained <
mospheric concentrations varying from .6 to 72 milligrams of mercury per 10 cubic
Clinical Picture o f M etal Fume Fev" The clinical manifestations o f metal fa*
* exposure has been jflectirig the dig tr
meters of air.
fever are as follows-'. A t the end o f the W s ;r. Jf well josov>-n. tha
' 1,Le'i5"`tha5n r 5cf*iin t t)i those exposed to or 2 to 12 hours following exposure to mwb
toxic me
concentrations which did not exceed 2 milli fumes, .the ind..i.v..i.d...u..a..l not-ices a dtynessf OiiHlJ-^-.^tldiiig and emtio
grams per 10 cubic meters o f air developed the throat in addition to the metallic W > ,=>"j substances Ic
symptoms o f chronic mercurialism, and all cases that developed under such exposure
which most workers commonly e x p e n e n ^ ^ _
zinc, as wc
during exposure. A. feeling of
i V ? * which arc use
were mild. Canavan and his associates' re-
no cond
ported upon a ease of'^hronte maiiSnes'e the chest.'tying with the
^poisoning which deve-lIonpneedd ffoollllmowviinnng eexxpo<a ^ ^ d ic a te s the severity o f chills and
!;
effects proc
sure to manganese dust, where the concentr: SiSiVgjfch are toriollovt.. In mil4.ca$fi*-4 >cJ
iv
to zinc fumes.
^*2?* *h lion in the atmosphere was `from 10 to 4J&- viddal may not;fc&a>vare of any complajffffifof of a chilly sensation
C ^ c in g attacks o
milligrams per cubic meter o f air, 9 to 12 pi cent of which was manganese*
lowed by sweating and general wcakn
^cwhat poorc.
000143
Industrial Fumts, Casts and Vapors
101
Me ,c TMt " m s f in tiic clu jS r Msoning." j g ; ii.not direct I. or depeidethe metal ^ : (an of (jj :he tissues, j ,j : I body prottij the sjm e JJ ;ction o f oi
een reeoi. ir terms ,7 n are: "Bn* ' " cine fever* es." etc. For-' the poisonous avs. Variota century - produced by -in c; notablj1, and probably :cd upon tbe r among- cut/'
n to o f f iseo j n to' mccntratiom cis resembled is report bt n t mercury, eavy metals orm caused irass found-
in 1927 re exposed to the classical
me Fever
metal fume o f the day, ire to metal dryness of ttaliic taste
experience tghtness of are, usually and fever :s the indi
fever and ation, fol takness.
'aposure to extreme cold may hasten the
;
ht of fever and chills, but as a rule the
* iicer awakens from sleep with a high
perature and chills, which are quite simi-
[O the chills and fever experienced in
Jacks o f malaria. A fte r they have devel-
d , nothing in the w ay q f extra covers or
jt baths appears to affect these chills,
'owafd the end o f the attack the individual
eats profusely and is left with a feeling
Sot marked weakness. In the majority of
s some weakness is still felt the next
_H, It is commonly believed that hot baths
snd.bot drinks o f tea or lemonade may sue*
ibced in partially aborting the attacks, if
jr a fa n at the first sign o f respiratory difficulty
``gioch as a dry throat or tight sensation in
' ithe chest. Drinker and his co-workers* by iliTtheir experimental work . were unable to rth ow that even excessive "sweating" q f an .'Individual 2 to 4 hours after exposure al"tered the reactions in any manner.
'"{-Examination o f the blood of workers
.-affering from metal fume fever shows a "gradual increase in the polymorphonuclear
leukocytes which begins toward the end of
4%thc attack and persists for some time after
''-"tbe fever has disappeared. This increase in
white blood cells appears to have a direct
`bearing upon the degree of temporary im-
Z enmity established,
.,,
This probably accounts for another char
acteristic clinical observation, The workers
are most likely to be affected alter a vacation
period. More cases develop after a holiday
or on the first day o f the week, after an
absence of one or two days from exposure. Tbe condition is found more frequently
affecting new employees or old employees . returning to work a fter a prolonged absence
from exposure.
As a rule, gastrointestinal disturbances are__
seldom complained o f except in eases "where"
exposure has been to fumes o f substances
affecting the digestive system. For instance, it is well known that line coated metals con
tain other toxic metals as impurities. The welding and cutting o f these release the
toxic substances together with the fumes
. from the line, as well as fumes from certain Duxes which are used.
W e have no conclusive evidence regarding chroniiuffectc-neodaced-bw-KPCttcd expo
sure to line fumes. A study o f workers in
brass foundries11 showed that the group ex
periencing attacks o f metal fume fever were m somewhat poorer physical condition than
were those who. did not,develop fever and chills. Theoretically, those experiencing ir regular exposures and complaining o f re peated attacks o f fever and chills which leave them in a generally weakened condi tion would, in a measure, develop lessen! resistance to acute and chronic infection.
Detailed information regarding the pa thology of metai fume fever is not available.
A search o f the literature at hand fails to show any record o f death from metai fume fever, uncomplicated. The illness is of such a transitory' nature that most o f our knowl edge regarding blood changes is the result o f experimental w ork and Isolated case re ports.
In view o f the fact that zinc is relatively nontoxic, and o f the conclusions expressed by Drinker and Fairhall" regarding the hy'gienic position o f vine, it is difficult to show why chronic illness should result from ex posures producing simple metal fume fever. It would seem, however, that in considera tion o f the recent work showing the role played by zinc in the treatment of diabetes with insulin, possibly some investigation should be made to determine if exposure to metal fumes capable o f producing metal fume fever may not affect the endocrine system, especially in persons with some metabolic disturbances, such as potential diabetes or thyroid dysfunction.
Differential D iagnosis
Metal fume fever may sornctimes be over looked. unless the physician considers occu pational environment. T h e condition may simulate attacks o : grippe or bronchitis; or, if in a malarial region it may be mistaken for a fresh attack or a relapse from a former attack o f malaria. Careful study of the blood vviH.aid in diagnosis; those suffering with grfppe or bronchitis seldom show the increase in white cells usually found present in persons suffering from metal fume fever, while those with malaria usually show the organisms present in their blood. The dura tion o f symptoms is usually less in the ease of metal fume fever.
However, it is not uncommon to find per sistent rates upon examination o i the chest several days a fte r an attack. However, in persons w ith grippe or bronchitis, these
rlly asaoyt4*gjlh a sUgiir-n-T . peraturejivRzjHtjjj not found ; (fjnetal fum{;"j3$jdr, uncoropll-: ive exposure' p'fflduclnc metal ''
i
102
Twenty-sixth National Safety Congress
fume fe y e rm a y be followed by attacks of bronchial pneumonia, as a result o f pul monary irritation and infective organisms commonly present in the respiratory tract.
Metal particles are not the only injurious substance present in fumes generated by some industrial processes. The use o f an acetylene torch in a space with poor ventila tion has resulted in incomplete combustion o f the gas and the liberation of carbon
monoxide gas. D oig and McLaughlin" reported upon an
illness affecting welders o f galvanized metal, using an electric arc. T h e men complained of lu n f irritation so severe that their sputurn was often blood-tinged. Investigation showed this to be caused by excessive con centrations o f nitrous fumes generated bv the processes. X-ray examination o f the chests o f several in this group, who had been employed for many years, showed d u n * thought due either to the prolonged irrita tion caused by nitrous fumes, or possibly to the fumes o f silica inhaled. The electrodes used were silica-coated.
Chronic Poisoning by Metal Fumes
toxic, the possibility of poisoning from haling fumes generated in the processing ol any metal should always be given consider-: tlon.' W hile zinc itself may be relative!, nontoxic, it is seldom used in industry in form free from toxic substances such a ;
lead, arsenic, selenium, cadmium, and minyY
others.
. _ . ----- -- --
w
Following tRe initial attack of metal fume,
fever, because of the temporary immunity
which they develop, workers may condone
under conditions which caused the attack,
and not suffer a recurrence. It must be-,
borne in mind that these very conditions may ;
afford exposure to other toxic metals which-
have cumulative effects and tiler la d to *
chronic poisoning. I f atmospheric concentra-,
tions o f the fumes are kept below those^
capable o f producing metal fume fever mthen
new worker, the chances o f chronic poiioo--,
ing by the to x ic metals present as iropunna s
are definitely reduced.
On the other hand, however, these _ purities may be p r e s e t in amounts to lead to chronic illnesses later, although^ the concentration o f fumes has never pns-j.
duccd metal fume fever.
"
*
It is generally recognized tin t the most serious exposures to toxic metals tn industry occur in occupations where the worker breathes air contaminated with these poison ous substances. It is true systemic poisoning by metals may develop in an acute or sub acute form, as a result o f masS.ve p o s u r c However, the vast majority of such cases are chronic, caused by frequent and pro longed exposure which leads to an accumu
lation o f the tox ic metal in the body. P ` s " entering the body by way of the >" ne s' be eliminated must be taken up hv the b ood and lymph. W hen present in the blood, they
are carried to all parts o f the body.
Poisons taken in by way o l the mouth may .noi-be.absorbed but be passed out with the " 'feces. I f absorbed, it may be trapped tn the liver and returned to the intestinal tract in
the bile, and eliminated with ` h* <** Some, it is tru e may be transferred by the blood to distant organs. Most heavy metals and their salts are true protoplasmic poisons. Some, such as iron and zinc, are more com mon constituents o f body tissue. The action
C lin ical P ictu re o f Chronic Poisoning b y M etal Fume*
The symptoms produced (rom metal fumes will-vary. Some metau affect chiefly the nen-ous system, o hert ^ l
lining of the blood capillaries, while others , exert most characteristic injury upon the-
blood-forming organs.
_
-
. Generally speaking, the clinical Pjctaare *
metal fume fever, regardless of the me
responsible, varies only m seventy, that o l metal poisoning per se varies he particular metal fume Inhaled and the degree o f exposure. For example t
m issive dosts of lead fumes inhaled produce such acute conditions as lead encephSlTtti and severe gastrointestinal com ply cations; while continued exposure to concentrations will cause such c h r o changes as anemia, lead palsy, and chron*
nephritis.
.
Exposure to heavy concentrations of m _
ccuurryy vapor leads to Mtethneem^orrte'5c' omm^*"
tablishcd if exposure is
H h e T a r t t . metals are ,, s u a l . K ^ s t i c ffl& i
of e h r o n * m e r c u ^ ^ tr i' ' `"V,-. ' ,
0001-15
Industrial pmes, Gases and Vapors
103
rom a.' sin* 0(
nsidera.-' :l*tively. try in * such u' -d 0121
' 'ife
'' peaking, there are no signs or symptoms o f
^poisoning from metals which can not be due fa other causes. For this reason diagnosis is 'always a matter o f differential diagnosis and fstelal poisoning can only be established by Joreful consideration o f all factors, including fgccupational history, medical history, clinical (itd laboratory findings.
Engineering Control
It has been found practical to exhaust, locally, most processes generating metal fumes $o that the toxic fume is trapped at Its source and does not gain entrance to the workroom atmosphere. This is done by means o f hoods or enclosed processes. Spe cial hazardous processes can usually be iso
i i (urat I! While laboratory findings a re ,| very Im lated in the plant, thereby making potential
nmunjty portant factor in diagnosis, they can not be exposure o f ail employees unnecessary.
:ontinue relied upon as the sole evidence necessary.
Both local exhaust and endosed methods
: attack
are more effective if tpedal attention Is
oust 1* ` Preven tion of M etal Fum e P oison in g given to general workroom ventilation. Dis
2ns may i which
i .i
!
While the responsibility o f controlling
health hazards associated with exposure to
posal o f fumes trapped by endosed proc esses and local exhaust or isolation methods
I idtcetnotraa- Jumes o f toxic metals rests primarily upon wreaqsuteirsesdothantotatcteonnttiaomninbaetegitvheen atihratdrsanwcnh
those r in the
the employer, effective elimination o f such hazards can only be secured by the whole
into the w ork places by general ventilation.
poison- hearted cooperation o f employers, employees, '
M edical Control
purities
the State, end other regulatory inspection tgencies. Three fundamentals contribute
Adequate medical supervision entails spe-
most to actual prevention. They are i Good d al care in the placement of workers, and
:se im- housekeeping, supported by engineering con should not be aimed at the selection o f only
:rfident trol o f hazardous processes, and intelligent super-men, since it is practical to make work
though ncdieai supervision.
places safe for the average man. Individuals
:r pro-
with serious kidney, respiratory, or other
'
Good Housekeeping
systcmle diseases should not be placed where they may be exposed even to minimum con
We think of good housekeeping as ap centrations o f toxic fumes.
plying to clean floors and w ork benches;
W here processes are known to be poten
oning metals x r s the others n the
are of metal while * with : with ample 1 may -.cephjroplimaller nronic
materials, tools, and processes arranged and maintained in good order: adequate lighting, and no overcrowding o f work places by men and materials. All these wilt do much to les sen the concentration oi toxic fumes in the .atmosphere, but seldom is the control o f processes so effective that some fumes do not escape into the general air o f the work room. From here they may be inhaled, or may contaminate the bodies and clothes of the workers. So general workroom ventila tion is a factor in good housekeeping.
The provision o f adequate w a sh in g ja d li-- tics is a prerequisite. Under-certain condi tions lockers and showers for workers are necessary for the safe operation o f many processes.
tially hazardous, an important cheek on the effidency o f engineering control is gained through regular periodic examination of workers. B y this practice, in many instances, not only will evidence o f absorption be de tected before serious injury has resulted, but an opportunity is afforded to correct control measures so effectively that the workers showing early signs o f absorption may saielv continue at their regular jobs. Routine rec ords o f illness should be kept
A n y abnormal rate, o f absenteeism due to -illness'among an occupational group, regard
less o f the diagnosis reported, should call fo r special investigation to determine if there are any environmental Conditions aggravat ing the primary illness.
.-ironic
A s a rule sweeping and cleaning should be
Personal Protective Equipment
done after regular working hours. Hot only
' mer- can a more thorough job be accomplished,
I f proper attention is given to the three
aliva- but what is more important, other workers fundamentals mentioned-- good housekeep
-nmon will not be subjected to any increase in at- ing, medical and engineering control-- only
intra- mosphgric captaminants occasioned by clean spedfic and unusual emergency exposure
I ycphiatar-l- iunsgedm, eatchcoudms.ulIa[t'evdac'duuusmt oisr wmeotremeetfhfeocdtsivaerley wteicltlivcealil for the p |? il5ttm*ot personal
rictly and safely removed.
'
- The i
0001 .ft;
;V.
104
Ttecnty-sixth National Safety Congress
in du.
ers who must necessarily be exposed to
metal fumes should be of spedal construc tion and adapted tp the processes and ma terials used. The-'United State Bureau o f Mines" has, after testing, approved certain
types o f masks for workers exposed to spe
cific metal fumes. ;
No filter type o f respirator capable o f pro
tection against toxic metal fumes has been
submitted for approval. While two or three
filter type respirators have been approved
for protection against lead dust, the use o f .
which may in a small way reduce the hazard of fumes, they cannot be relied upon ior full
protection. Filter type respirators approved
for protection against nuisance and pneu moconiosis-producing dusts will not protect
the user from toxic fumes.
. Several of the hose-line or positive pres sure type masks have been approved, but there are certain limitations to their applica tion which make them impractical for use in
same kinds of work-
,
Substitution
In a la st majority of cases, resort to substitution is an impractical method o f eliminating health hazards due to metal fumes. The raw materials used usually have special application. Furthermore, substitu tion is often a dangerous practice, even though it is practical. Instances may be cited where the substituted product has proven equally as dangerous as the one it replaced, the only difference being that less was known a t the time concerning Its toxic
properties.
Bibliography
1Exp*rimcnui Studies en the Effect* of EihH
GuoMac and Sayers A. C.
FIitc*ldaCeorr,abWu.iiiPo.a \*Pmro,duacntd*. B. RG,,
R. ft
Thomas. U. S. Bureau of Mioex, Monorraph No. 2.'
1927,
* Quantitative Measurements of the InbaUuoa,
Retention and Exhalation of Dusts and Fume* by
Man. 1. Concentrations of SO to 4S0 mf. per cubit
meter. P. Drinker, R. M. Thomson, and /nm J. L
jour. 2nd. JHyx., voi, 10, No. 1, Jao. 1928.
Same as 2, n . Concentration* betenr JO m(, oer cubic meter. Brown, C. E. Jour. Ino. Hyr-. ol 13, No. I, Oct. 1931. Studies in Dust Reienuo*. 111. Factors involved In the Retention -of Innalcd Dust* and Fames by Man.** Jour. Ind. Hyi., \ oi. U . No. 9, Nov. 1931.
* Metal Fume Fever. IV. Threshold Dow* of Zine Oxide. Preventive Measure* and Chronic Effect* of Repeated Expoiurw. P. D nnker.R, M. Thomson, Jf. L Finn, Jour. Ind. Hyg. \ ol. 9, No. 8, 1927.
1t*ad Poisoning in a Storage Battery Plant Public Health Bulletin No. 203. June. 1933.
A study of Chronie MetcunalUm in the Hat. ter* Fur-Cutting Industry* Public Health Bullcu
* ''Chronic Manganese Poisoning, Report of a Cue
with Autopsy Finding*. Canavaa, M. >U Com,JL
Drinker. U K.J Arch. Neurol, and Psyeblat., 9:279
1934.
-t.
*Metal Fume Fever. Kocl*ch, F. Jour, Ind. Hyf.| VoL S. p. 87, July, 1923.
Ueber das Cleufieber und vervandtc ccwcrMIcfe .t Metalldamphnhalationi-WranLhetteiu KissalU 6-v-
Ztftcbr. t Hyg., 1912. 71. 472.
.
Metal Fume Fever. U L The Effect* of lobak , ing Marnesiura Oxide Fume. P. Dnnker. Thomsoa. ^ JL T 7 in iu , J. L Jour. Ind. H>%, \ ol. 9. No, 9, *
1927.
`
,, ^
u Health Hazards in a B riu Foundry. PubGt
Health Bulletin No. 157.
" Zine in Relstion.to General and IftduitiW
Hyriene. C, K. Drinker. L T FurhalL PuWk -
Health Reports, \1. 48, No. 32, Aug. 1933.
.j
X-Ray Appearances of the Lunp of Eltctnt '*
Arc Welders. A, T. Dotr and A. X. C. McLautfU*
Lancet, April 4, 193d, p> 771
'
U it o( Devices for Respimorr
Piuorveeadu
br of
the U. Mine*
S. Bureau of J'hntr*. Information Cireular
W. P. *** No. 6915.
.
Electroplating Fumes and Vapors and Their Elimination
B y P . B . R A S T E L L O , M .D, T crn sted t M anufacturing D ivision , G e n e ra l M oto rs Corporation . D etroit, Michigan
The industrial physician is responsible fo r the health o f all employees in his plant. In so f i r as their health may be affected by their occupations and their environment. Consequently he must be familiar with the various jobs and conditions under which the men work to know definitely the associated
health hazards. He must work closely with the safety, maintenance, chemical and pur
chasing departments to keep himself in-
formed on changes in methods and materisb-
that m ay influence those hazards.
>
Thus fortified, the physician occupies `
strategic position in the hospital, as the env
ployee invariably comes to him first wiw
complaints which he may associate svith W*
' yeqyivhich are,^i..feature tharWj*-
_jSVisMl investigation"which may 1" TM, ^ la eo very o f 'arf'ufibealthy condition.- a
fie/fit the proccsTes' which may be sus-
0001"`i I
peted of involving a health electro disposition of metal metal for plating as well as d ing operation, and in the re. _vage material after plating, chemicals are used, such as i allalis, metals and salts, and c offensive fumes and vapors While it is true our prime int the injurious fumes and vaf ,|so interest ourselves in the offensive types, since they n worker's mental attitude, pvr satisfaction which in turn ma efficient work.
Poison is commonly Imroc body by three routes, ingestic mouth, absorption through thi lation through the lungs, In our greatest hazard lies in t route; the ingestion and alxare o f lesser importance.
Fumes and vapors, such a' may enter the respiratory true and produce local reactions throat and lungs, while others . cyanic add pass through the producing any local symptom* blood stream. ,
Skin absorption is imporlan with the coal tar derivatives, eneand xylene and the pctrole as carbon tetrachloride and U Since these are all volatile, occur by inhalation as well as
Ingestion Is Ra
. Ingestion o f poison by mout r and is usually the result of . i:. dent However, in the lead
industry, rigid precautions m .prevent the ingestion o i lead have been deposited on the body of men while working a ing tanks.
In general in all cleetrolyf respective of the constituen : only "two gases are liberated, anode ana hydrogen at the ,d>e anode efficiency is alway oathode efficiency relatively fjjrther fact that the gases ; V, "Se relation of two hydrogen l* h e gas from.the anode is Pared with that at the catho
:;..;-.Thc amount of oxygen an J'.i- i? :0!, as such, is of no ec
Cement and Quarry Sections
Cement Section
.
Officers 1936-37
.
u Hi-VT Nazareth Portland Cement Co., Nazareth. Pa.
,,,,,1 cl "nr" ,m> F x v " T" , M'eduia Portland Cement Co.. Toledo. Ohio.
* ? "..... C ^ rP o rtla n c l Cement Assn.. Chicago. Ul
~ t t "c 2 Z Z * . A. * s - * * * -- c - "
L"
KAngeles. Calif.
.
M ....... \ R e-niNOER, Lehigh Portland Cement Co.,
im itn hip Committee Chmrmoa-H L M tt A. KEM.no a,
AHento'Vn, Pa.
K a s s io v Huron Portland Cement Co.. Detroit. Mich.
I<r Committee Chnrmmt-J.
^
A jh Grove Lime & Portland Cement
ardin Conmittce Clminmm-.K. It. SUM3t.HL.vao, .
^Kansas City, Mo.
J ? B CoUUA-nTMissouri Portland Cement Co.. SL Louis. Mo. I r! b Fohtois, Pennsylvanii-Dixie Cement Corp . Natarc b, I a. I b o S . Hunt. Vnlvcrsal A lla, Cement Co C h . ^ Ul. S x . P05SF.U, Lone ?tar Cement Corporation. N eu
Zook. Great Lakes Portland Cement Corp.. Bu . . .
Officers Elected for 1937-38 ^
R. Curtis, Portland ^ L e t t e r d;io ^ .t C K l :Em ,TE . Can a C . ^
*5w <rm j C om m ilf Cheirman--W u-uam .uoclu.
Montreal. P. Q. Canada.
^ ^
^
DlUas,
>rr. , , N. Southwestern Portland Cement Co.. Los W uny Committee Clmirmm-- M. A . K o r ftt.'..
sS S iS ,,, , a , TM , , , - , a . *. t*w
Ct" " c"~A""'
S i 'c ,,.,, C W .. - ! . W. * = * H u t." h W C--
ot Large--
_ . , ..
B m ix itu . Missouri Portland Cement W .
.' .
>j."-B.,I5. V(.*tuin, Penn-vivzria-Dixie Cement Corp.. - 1 .
c . Hutu. Inivertal A llas C em en t Co.. Chicago. 1..
P'c.n:,.r, Lotte Star Cement Corporation. Sety \o rk . N. '>.
V :4 > U T ,, Wn, yuousa Pcrdand Cement Co.^Manitotvnc. "
k, Great Lake4 ?oniaml Ccir.<m O r ? .. Bulla ..............
0 -* * * _
Cement and Quarry Sections
/ V v^1^-',S> '
--.d
s, noni,c siimilUarity 0o1f procceudurce m11 udi-
die work of any man on any job; but
/ industries employ suck different
H||l Eive ri '.'EK?3-viyd"if"f,:r'o''f, pe. 0o]p>llee,, mmuinteer saumc-h., aa w" ide variety:l10". U . V t c i 01** ,,,,L.vLt,tnancce%cs., and place such a diver-
':n cll i\. i't/'i1
'requirements .upon them that the
V ^jence
jupervisory training in its more
'--. r `"uetrafiivojj . slft/y.1" h,ensivc .aspects is peculiar to each
V -ttvp c 01
.
, ., ,, .
r < r tn ,i,, ,1(J
Iieral treatises on leadership give
^ ^ i p o i n d w o r k . but the subject matter for
""} Inedia--;
wh all 'ii, .
any supervisory training course for any par ticular industry lies within that industry. We must go out and see how our job is being
supervised now; analyse tire procedure oi every foreman and supervisor; compare them and select the best; look upon supervision as a process in itself, and see how best to direct die work of the people. It is a long, tedious, and costly process, but one which, carried
through to completion, will pay dividends in
the end.
.
.
d a r Ih, ast ashjQ.'
.' our morire ::es and ti,eV
a 'l " 00 noi stj .
- i f cent.:`C;
W EDNESDAY LUNCHEON SESSION O ctober 13. 1937
M
^
Chicago `'A, .''V nii
biems ijoag' reman Wiyfff g of th jobs. ,'c Y Mira?
tha . 5 3 ? ility and feelv .ning about It..'.
.ccident on a euiarly has
i v u ^ 'i h e Wednesday Luncheon session o f the S ^ & m e n t and Quarry Sections was addressed
---- Kvllsalah Hale, Superintendent o f Safety, hison. Topeka and Santa Pc Railroad, spoke on " The Common Sense o f
Safety." The address was substantially the same as another address by Mr. Hale before the Steam Railroad Meeting. The complete paper will be found in the Steam Railroad
section of this volume.
W EDNESDAY A FTERN O O N SESSION
.
O ctober 13,' 1937
: ioreman or :t the work : does and riming pro-
-joriiy of ail . directly or :r: of super,-t properly. training .i necessary,
ry training procedure
-l! or vota ci the techi not.scein ":;re is.
Work of the National Silicosis Conference
.
By R. "CAM PBELL STA R R
Assistant Safety Engineer, U. S. Department o f Labor, D ivision of Labor Standards. W ashington, D . C.
Silicosis is strictly an occupational disease.
Medical science has not reported silica dust as affecting any individuals except those who, over relatively long periods of time, have worked in an atmosphere where the air which they breathe contained excessive con-
eentraiions of free siiica.
The interest o f the U. S. Department of Labor in a broad social and economic prob lem such as this lias its origin in the Organic Act, effective March 4. 1913. which created
the Department. This act, among other
tilings, gives the Department ct Labor tiic duty " to foster, promote, and develop the
welfare o i the wage earners of the United
States, to improve their working conditions, and to advance their opportunities for profit
able employment."
W ith this nH^ijld. and believing that
through joint e -K'-jpll tdriqggSteHjtscr,
rottiti be done
a te th < *fft$ n :i th<!
Secretary oi L
fed sngethtr^MKs'cash-
0001:1
TSSi
IP.!
1 f
mm
:w5*
t . y ***
t j*. *
`: -`/vx.-w' L'- $/ **w . Sa...
' ,.5'''`ii-'j'-'i.'"!*-'! .''-`"r.'ii'v - s>.v. A - . A . .?
-`.vi/Vi. ' ..
LS
S'atiiDul i'll: V Coitqrc.n
ington on February 26, t936 a group of
about 73 men representing leader? :n indus
tries having g silica problem, labor leaders,
and ouistandjng representatives ot rise medi
cal, legal, and engineering professions, as
well as insurance carriers and State adminis
trators.
_
Alter considering various phases of the
silicosis problem, this group generally agreed that through a pooling of knowledge and a frank discussion through the conference method important advances could be made toward, first, overcoming the hysterical at titude on the part of employers, labor, and others; second, after careful investigation, to consolidate in one place all ,mown data with regard to the preventive engineering methods; third, analysis and recommenda tions in connection with adequate standards of compensation for those workers disabled
as a result of the disease.
As an outgrowth of this initial meeting, another group, similar in composition to the first conference, but expanded to include some 200 individuals, was invited to come to Washington on April 14, 936 to outline ways and means of attacking the preUcm, After hearing silicosis discussed from the stand-
point ot the employer, labor, and the medical profession, by outstanding experts in the
field, this large group endorsed '.'.c confer ence method as proposed, and as a result tour main working committees were ap pointed by the Secretary ot L a :;r with the advice and consent of the group to investi gate and report upon the outstaying phases of the silicosis problem. These committees
were:
(1) Committee on the Prtvcntion of
Silicosis through Medical Ccr.trul, (2) Committee on the Prtvcntion of
Silicosis through Engineer;-C ontrol,
(3) Committee on the Ec'.r.omic, Legal
and Insurance Phases o f
Silicosis
Problem,
`
(4) Committee on the I! .jlatory and
Administrative Phases of '.'.i Silicosis
Problem.
A fifth committee, known a v.c Correlat ing Committee, was named. It -.as under the chairmanship of W. H. Camer'.n. Managing Director of the National Safety Council, and consisted of the chairman of the (our tech nical committees just mentioned and two ad-
visors, one on labor problems and one Cp .-ose already pcrmancic
mining matters.
- lc\t employment by rca*
These committee members served without compensation and gave freely of their iime and effort in studying the problem from (heir respective viewpoints. After nine months of careful and searching study, these commit tees advised the Secretary of Labor that
they were ready to report. Consequently, on February 3, 1937 the Second National Silicosis Conference was called in Washing
-OSlS*
.
Tlte status ot the
to the hazard oi si
US by the committees
; A percentage of I
workers having silicon
''partially disabled beer 'w d have their thtTict 'plicated witlr lubcrcul
ton. At this tim summary committee re ports were presented to the Secretary and considerable discussion was given them. '
The remainder oi it " tillcosis and disability
po tuberculosis. -
Shortly after this second national confer ence the Department published, as Bulletin
No. 13 of the Division of Labor Standards,
the summary reports ot the four committees Yr: referred to above, together with an abstract ' v version containing the principal findings and recommendations written in non-technical
language.
5^
.Approximately 10. but no disability and i .b. Approximately 900 'silica dust, but have n
j'base. .Contrary to popular t ''develop. Usually it Joore o f exposure to sd
.T he full reports of the committees, t t , .([ contract the discos prising several thousand typewritten p a s ^ 'lavc'bccn known to < are now being edited and will go to .the^J leirjdd as one and om printer very shortly, ift is expected that jmder ee=x"trTMem"e' "a"n"d ur
they will be issued in four separate volumes* ^6eother hand, m y
sometime during the fall or early winter,. , 3y- etaiddeerr oorrddiinnaarryy ce.xpi ost
.
ihau' 30 years withoi
.
. titrable whatever that
Nature and E xtent of Silicosis ,',AS -silicosis.
., .
Physicians generally agree that silicosis,
`f '
Silicosis J
in the layman's language, is a disease of the "
lunsi. caused by breathing air containing
Silicosis can Ijc pre
silica dust, in which tile normal lung tissue
ways*. First, by pret
is replaced by fibrous or scar tissue.
rilica dust i second,
Persian o f dust inlc
Silica dust is found in many industrial - working area: and l
operations, but the hazard is acute only w
it> apply the first tv
such industries as metal mining; anthracite
of personal protect
mining; quarrying, drilling, and tunneling11'
respirators, lo prove
granite, ganister, and sandstone; smelims
dust
*
and refining; foundries: psoatltteries; gi "w**5
works; stone-products industtrriieess; grinding: I1n carrying out
burnr.g; and sandblasting.
nany agencies must . t 'i T ' o1f the committees s'
Of the 49,000.000 workersi iinn tthhee L iut^
employer is called o.
Statesronly 1000.000. 0r 2 per cent, it t*
*nd to spend most
limatcd, arc in any way exposed to the ' . *ork and money "
ard of silicosis. About halt oi this nu"' !'
n^ximum results u
or l per cent of the total number
m2 to cooperate at
' :h.e country, arc exposed to a serious 1 ' iroximatcly 110,000 of these
responsibility ior ^nd for using the ;
^ Jcgree,,.,Mctlil <
went.
[Illy at wofjSJSilirtet 1jjf-i,:.;.
d 5,000 wdW ? TM 5` ;aM>': the disease,"iniatldition
0001
I
Cernait am) Quarry Sections
259
an^ one Vtj,"t :"?M ho , , . . 3dy Cnptebrmy arneaesnotlny odf edtaiscahbeldingfrsoihmnriflieir *v
-eryedayitlio",^ '
0[ t|,e 1,000,000 workers ex
, o f their tin ,.; ,cm from Ibdr.r
monthi ot': these commit.
M $ T *'e
Hazard of silicosis was analysed
& io ? < 4 ,0.r'. ..,,,,,,,,iticcsm iakin g the survey!
ciitccrs, insurance companies,-.legislators, ad-
minislrators. and others.
The reports o f the conference committees on engineering control and medical control recommend specific, procedures for attack ing the problem through those two avenues o f prevention. A partial list of these recom mendations follows :
lidi sk,
iSitf m
of Labor .tint'-" Consequently,'"h, cond National z)
id in Wa'slung.' committee re-v Secretary and i. ;iven them. VA-*"* .ational confer.^
:ed, as Bulletin'^
tbor Standard,' 'our committets1/
with an abstract.^ ;ial findings andi 1
^ ^ A Bb v ed"hrirddtfficulties iurthcr com-
l^ ih lic a te i w-lth tuberculosis.
| | iA T h e remainder o f the 4,000 to 5,000 have
ifi^ le o iU and disability in some degree, but
y$P.a tcV-.rculosis.
'
Approximately 105,000 have silicosis,
^ , K,. -disability and no tuberculosis.
^ .A p p r o x im a t e ly 900.000 are exposed to
' l i i i B a dust, but have not contracted the dis-
^ ie .
. ,
tontiary to popular belief, silicosis is slow
Survev the working conditions to deter mine the severity o f the haiard and lndtcate what needs to be done to decrease it.
Secure information on best procedure.
Design.plant for dust control.
Provide building ventilation.
,
Store dusty materials in dusttight bins.
Enclose material-handling equipment.
Isolate dusty processes.
.
Provide wet methods o f operation.
Water, oil. and other liquids may be used effectively--
.t non-technieiii j-":Tv;
committees, coi ypewritten pagotV 1 w!'1 'o to tlie^ is . ted tta i"
'.epaiuie volume^: .r earlv winter.- "
? %
! Silicosis
Sh.'deveiip. Usually it lakes seven years or Sdre o: exposure lo iiliea dust for a worker
.contract the disease. A few cases that tie bten known to develop in as short a nod as one and one-half years occurred ii& e r extreme and unusual conditions. Oil hbi'othsr hand, many workers have labored
Sltotder ordinary exposures to silica tor more K-hlun Ji years without demonstrating any
trouble whatever thpt could be diagnosed as
' (Ucosii.
,,c that silicosis,
!
Silicosis Prevention
1 1. To suppress dust at the point of origin in such Operations as rock-drilling ; han dling, pulvcrixing, and milling rock and 6re ; grinding metal on grindstones; abrasive-wheel cutting o f granite and sar. i-
stone. 2. To prevent the redispersion of dust
that has settled on the floors, walls, and other surfaces such as in the granite in
dustry and in foundries.
Design equipment to control dust. Establish good maintenance and housc-
IfaSr
a disease of the air containing rmal \m\% ^ uc - tissue,
ninny industrial j$ acute only m minpf; anthracite
,, Siii:`.*U can be prevented lu three general "ways: First, by preventing the creation Ot h silica l.o05s1t ;j second, ! y prwev. ewn..t.i.n..g. t--he dis I . persi:-. of dust 'into the atmosphere ol l . work-.j area; and third, it it is impossible
to a;;ly the first two methods, by the use
of ftrional protective equipment such a.
keeping procedure.
Provide respirators.
Instruct the workers.
.
Responsibility o f W orkers
The cooperation o f lite workers is ncces- . sary ii the haiard of silicosis is to be re
n i'll&
Ig i
SiiMi'iibji
and tunneltnff,n .Istonc'i smelting
potteries gte* :ftrics; grindings
. respirators, to prevent the inhalation ot the (lust.
In tarrying out a prevention program, many agencies must cooperate, in the view
e i thi committees
the pfohlctlt, the
rs in the L'nilcJ ; empr-.yer is called on ;o do most nf the work
per cent, h i5 i i ' ; and spend most the ttumvy. I'-ut Ins
posed to the h*' i i o p this mnv.bcr. - ;
.tuilier ot worker# to a serious l'ni`
wore and money wt'.i never accomplish the fttai.r.-Jm 'results m-.'n-s* the worker is wt Ilag cooperate a:;-.', carry bis share ot the rc=t-..-.iil,iliiy for k.drill* to ewur.d du-1
.000 pi the-"-: b"' ' 1
f'.r iNint? ilw v 011:1: } rntcctivc
Medica! :itiii,|,!S`
vk indicate' 1,l
.m -k-r-
p:iy- fl;
J'hlV J1 /.`inUe d*0 !l-
duced to the minimum. The worker should rcalile that the safe practices recommended and the equipment provided arc designed to
prevent injure- to hlmselt and to US u l OW mpie;, ccs. The equipment should be used as direct-; ! and every ettort should be made to main-air. it in good working order, l-urtnermorc, the worker is frequently m a post imi! IO observe faulty equipment and imsaK .,,actites. and he should matte u a Pat > report ail such cntiditiotii lo Ins supervisor.
Statutory
\Xion __
!s; primary. :-l !. llw 1rc
to the prohmm tlinv.niHhsU
oooi;;3
L' l -i-r:S him: -mi'A;
;'P m TM
' *.-.--I-A_rdtl
m
'T ; . y.fJ A
V f,.-,
,2. tl^.1.. --dx-- .
260
r.\v/,` f v-.ei.n7i .ViJ /i.*.:/ i - f t 'ly Ciiiifin'sf
c i the hazard, the fact must be recognized tliat until silicosis has been wiped out. workers who now have the disease, as 'veil ns those who may contract it. must receive workmen's compensation just ns do those
workers 'ho are injured in accidents.
Accordingly, the committees o f the silico
sis conference were unanimous in presenting
the following recommendations :
.
Coverage for silicosis in the compensa
tion dots o f all States.
This coverage should be compulsory.
Because o f competition between the
same or similar industries in various
Stes, the laws, rules, anti regulations oi
ih t several States should be as uniform as
practicable.
Should B e Insured
The employer should insure his obliga tion or compensation either through selfinsurancc subject to the posting o f ade quate funds, or with an authorised in
surance institution.
or the cunversion o i known facts n
medical ami engineering fields workJnj
toward prevention, ami in the legal, insurance
and regulatory phases looking toward ide. ;
quite workmen's compensation, into a prac.
tical. readily understood program which will '
adequately take care o f the silicosis prob.
M e t h o d s L`
lcm.
;,i
in its program o f cooperation with the
-id States, the Department o f Labor has In- '
eluded a section covering silicosis and simi lar dust diseases. This breaks down into
Safety Direc
three main sub-headings: (1) Assistance in V the preparation of reasonable and adequate '
codes, rules, and regulations prescribing;methods o f prevention ; (2) assistance in the'-,. establishment o f equitable^ standards of'-' workmen's compensation for those etn-- ' plovces disabled as a result of the disease;5? (3) a general educational program amtmf-a. State officials, faclory inspectors, etc so; that they will be equipped with adequate.*/; knowledge concerning the disease, ' its method of prevention, and its proper treat-*; ment under the workmen's compensation lasa?^
Tbe Lyman-Rich*
Btion operates 22 p the state. Each \ individual unit, n foreman and from ihiit Total annua
230, with an aye mao hours.
;-,AII production odredges, involving insult In elcctrocu .drowning.
.viUthough our s
Insurance should not be denied any em ployer, provided the State authorities certi
Follow s Tw o Lines
;h`Brae as those of * j-reeprd in the year
fy that he complies with the State require This application program, which is
^jram was 79 lost-
ments as to proper safe working condi now getting under way has been commencrfM'.j:ean hours' expos
tions, and pays the premiums involved^
W orkers having active pulmonary tuber culosis and silicosis should be removed from employment. Such workers should be granted suitable compensation payments
and medical care.
W orkers disabled from silicosis (but widi no tuberculosis) should ultimately be granted the same amount of compensa
tion as those disabled hy accidental in-
|ury.
-
,
. T w o years is a reasonable minimum
limitation period (or filing claims sulisc-
queiit to the date o f the last exposure.
Further A ctivities o f the. Departm ent of Labor
In carrying out its duty as stated in tile basic law, the U. S. Department o f Labor has conceived that there is immediate need
along two.principal lines t ( 1) The compuiiig\s "sTipany accidents of practical information concerning aztmEjsL .'nry.unfavorablc
dust control Installations in typical
.Compensation Con
hazardous plants, together with ttpproxwaj^; ince firms flatly ri
dons as to cost, not only o f installation, hnyr /. -It was evident also of maintenance of dust control equtpvjj, - flint looking out
-cu t in such plants ; (2) a program of vtspbg
e-ucation supplementing the summary >.`1
full committee reports of the National 5tli-
,-;sis Conference. It is contemplated that,*
this field such media as film strips,
` 'ides, posters., illustrated bulletins, etc.
' ; utilized. Further, in connection with *
various exhibits o[ the department, shoTM." -r7 various large'expositions, trade a" 0? ' a .'7
meetings, labor and technical meetings, etc., it is contemplated that * .y;
factual mforrwation will be used, PO
-.sward ways and means .of correcting ' /
hazard and o f establishing adequate st ^
ird$ o l workmen's compensation.
'
. haywire," so a sa
was decided upon - the following mm
First, an old ci , plant operations
rector, devoting It
'--' Stcmd, all cm ' . Piss a physical c ' employees passed
comber were fou
Third, all mael awde as mecha -cards placed n "owing parts, 1. >n|i guards built
e boards- place.
....' -ctr
ifm
mm
Zyr&M.ft:a .V^'V /
feS n
- .. .. -4 Construction Section 291 V welt, i*as expressed tlic considered opinion are subi*-*
(l using tomptn. aU.
/: t f X body of oulilandin: dust expert* as (oil'.
'.L~." "There' is no satisfactory medical answer V, at present to this, question, but the engineer ;" }j making a bad mistake h he Jets 'men
'breathe heavy dust concentrations of any .-.material. If no oilier reason for dust control s-s'ean be found, then one should read tranntseripts of some of the recent suits at comt/'mon law in which fantastic damages for ^alleged nsili.c.o..s..i.s....w...e.r.e. xgr-aunted to mmeenn wwnhoo 'v`>` VaratibfleiPdfi dduuestt crrotnnttaatinntinnrgr lKittlUe o_r_ n_o_*silica, 5o.Tiie courts and compensation boards arc not
consequent lu z A rT s '^ ^ T a ^ i' / f
^ PC0f ; - =">' d iu Have d e t r i ^ j ^ ects ot sanous kinds on property as diitm v e !ai `r0m Pcrs.ons- Machinery, growlTM vegetation, animals, dwelling hoises and -
dusts and*5 f
aTM damaged3by
fist oobbl-.innecHdf?rommPCi-nn5dJau,,s0tnrialfcSoOnmceCrnksintdhrooEutgChn
damage suits or othenvise.
?
f,, E S " It u ' S S ' l & t T 7 , harn'-
ally knowledge Sn this
U|rh actu`
certain) that the m M P i * ^y ,no mcans
^impressed with subtle distinctions between dusts sv.tli 10 per cent ind <1,0per cent quartz,
Ihat o f f ee s S t a \ ffe M USi *" ? versclv upon emertox the t 5 l,callhLad-
^tj*e~spr--ecially iwh>eni m--edteal expertlsa arce reuliuctiant .jr?lo make denmte statements as t*o t"h>e ccoomm. ^(ratii-e significance o f such differences.
.iv "ft would lie well to realize that men ^.working in dusty trades suffer far more c - , ^irem respiratory troubles of 'all kinds than y ever)' **> men who work lit clean air. The evidence yearly _ gShat excessive dustiness o f any kind is harmrjm, die,/'.' SjSIul is beyond argument." - interest wp; It-should also be remembered that the
that am less thJ l O m toons d l
persons having d i f f c r S e k as ,o wfauTe' maximum may b e -1 0 microns or 8 or d and some say that the harm really is done by particles less than 2 microns in size. As against this, it is stated that fibers of as bestos (lust as long as 200 microns have been
ceddljh ^tht hesaei lloUnMgffSasbkens'toCns'' afinbdertslue*xuenrdteodubat-t least some detrimental effect
nediatei/./'i `e j of dust is by no mcans its only Since a micron is only about one twentv-
studying ils * '-is'
duzard in industrial work that may require dpmpensation payment: and even here the i1h1,a8n,1 tlh*.." nnaak'keedi e^ye ca'nnCshee' ,*-Fit misUudsluSamllyalla=sr
!
.1 ^harmful effect o f breathing dust is not nec- sumed teat the larger dust particles that can
O innably,
rveys to
j i f Sdusf-COn'^"Wl * <I''C lun? s' ** lton,c hinds ^of dust arc known to have detrimental health ^effect on the nose, throat, and bronchia!
r e l l t h ^ T T arc an'Qr'tanhHdaarrmwmlf,fiu,:lU tsocth,lecealthiu,.< U'W '* t so, as the larger par-
`ilations ..sulum
'p-assage,s as w--ell as i('ind'ir-e.wctvliy; /) vo>nn uthice uliccaarr[i, ttooimnaacc!.;.,, aanndd pnoossssiibhllvy ooiiilmierr iinntie,.rrnna, li _or_g_a_ns, externally, dust may cause injury to the
m
ti! air (some of them
,1u0u0 or 'm"oorree miiccrroons iIn size) if ------- -
conside.-aiilc 1,1,am ities clog the air passages
is conoccur*
n V' e.a.r i,,am' sk in : and som e dusts, in conIJCt witn the perspiration, arc nhsorlicd with
ha n-.Pi' i
r 01" ' '
i TM Rcncics
0.rt^lnary c c ndhon.% nlcrccpt dust
:zc not tiicioi
My the found
t even
:!css it and is ' more
ierable
ighttul \i*eom* heahli
Binnne harm to tlic health o f the victim.
Dust Cuts Visibility
Moreover, heavy concentrations o f dust in
r.cdu visihiliiy matcriallv. Oljvi'ndustrial occupations ill which hut imiten amounts o f natural light arc avail-
(ni r.? f 1,1
nrtificial light is used
air a ' ` an>' dccrcass 111 visibiliiv due to
'isibff-' '? " " " 1?'*,01" (and ,,!.C d' crca5c TM ! / / 1 under some circumstancci,
fids CV-!'?' 0rei` lcy ' ' n rench Hmgs and - a- s the smaller and
imhal,., most dangerctis dust (o enter the lungj '.T.impcdcd.
A ccmmon-scn.se opinion as to what con stitutes r.n atmosphere so dustv that <luSt-
iannvi '0a, ^ii:'."' .ph.aCcr,ic"in SwhCnUilc1h1 dbuc st,iickacnn he stelieant i , !* P1^ d e>'c IS, *<}. not only for Health I j also, at least hi mam- cases, for sajety -zr.i vefmficiency. Iif the visible dust Iis elimina: id. nmcli of tre ;nvi'-ih'A n - , st.,*'
ist if
II
p i/ ! 1 Ijl '.if
|.w ;:!,ij '.|||!!
BiH.fl
I
. <
Ifift -M
js are
of nay \ Proi*hnir* Com* Pitts*
Iso
----- V-' --"" 6 .wiicy anil
,norc frequent occurrence of nc-
ai'c'i'triictl l.y an iiwrense in c m -
zinc"`l ,n !
S.iine dusts (rnal,
,T.| annum, ami score of others, min-
' ant .-.niinmmrah arc explosive.uni nitinv
mllUl^zCedll O/'. "ve0il1l - '>`f e iw > ? rds-'lnui:n ininl--
After :: ; visible i p ^ i i e e n r e m i t s It
wuii '
'
u^c ^oi i i e conditions or
-* .-.* :ypes wt-pifstr (o r,:nkc more in-
5S>"
0 0 0 1 r;j
. . V
^ '
292
Twciily*xLiii :V(//i, nu: o (ic`iv l'HHtn-ss
tricnte in'-.cstigatiens as to (lie occurrence oi invisible test, using the impinger, konitnctcr, or oilier r.struinents; but unless litigation is in effec or threatened, those intricate studies .-re relatively unimportant if the visible d:ust is eliminated from the air oi wdrking "laces.
stcad o f dry drilling, wet crushing fts. . ot dry crushing, wetting or wash;,,-
lloorj, walls, and rock faces. In general isTM use of waier in industrial processes il* Otherwise is one of .the most effective avail able aids in the prevention of air Austin,' even though in some cases wet drilling dou
' -3 be done, ami It \ct wet drilling, Oilier.
Good Vcn
Ventilation is pr
Prevention Is Best
give off some dust. Notwithstanding , /asKontrol practit
growing tendency in some quarters to deov tries, though i
Vanitejily, if dust is not produced, it can't the effectiveness o f wet methods, up t0 ,, o i s^thods in others,
get into the air or become harmful other the use of water is probably our best defense pplied effectively,
wise ; and some relief from dust troubles against dust dissemination, especially m min ' nem the air or :
m industry can be achieved by using con ing and tunneling,
1# (tpt so diluted as
struction. practices, processes, or equipment Dust-exhaust devices, such as hoods, traps'- rmless to workc
that tend to eliminate dust formation.
for drilling, etc., have a definite place iii dim ' ze dust hazards
In designing and equipping the places in control, particularly in surface plants and-' hiding spontancou
which employees must work, tiic forward operations. Under some conditions exbauit- oay enhance Uazarc
looking industrialist will be wise to prevent systems, when well installed and kept in re fame instances. Ir
the making o f dust or to control it if it pair and operation, not only remove dust but', .fcoyld be induced
must be made, by using machinery, methods, also more than pay for themselves In dollars a others forced or
processes and construction with dust-elimi and cents value o f recovered dust -It cosu note effective, tlm
nating characteristics rather titan those that approximately $7,000 to Install such a device V inunderground wo
produce or spread dust, even though some in a surface plant processing one of the.?- temperature air d
additional expense in construction or opera metals, and the value of the dust recovered^ wter or other con
tion may attach to the dust-prevention fca- dally averaged about $23. In addition, th?' ation of surround
lurcs\ T*'4 cmP*,as's now being placed on device kept the air of the plant as w e ll.u i ..To obtain really
dust in :is various phases and the expense the surrounding walls and other surfaeS" * ;juch work as tunne
. which c a st may cause make it almost im practically free o f dust
fiffiaiU usually bet
perative that ^in the future much more ' On the other hand, the use of dust traps? ^pening is driven in
thought be given to dust prevention and in dry drilling, while definitely applicable Id'?, in/pzirs is in coal
handling titan has been given in the past
certain types o i surface or near-surfing lows in one openiu
' rock-excavation work, has not been foiintf-y, n u d air in the ot
For .-.stance, processes or practices that applicable to general rock-drilling practice s'- `ibout by dust may
produce excessive dust should be discarded underground work. There are several rO-_';'' openings in many t
for others that produce less dust, or they sons for this, some of which may be over-,- ing operations of (
should e isolated somehow, such as by come in time. -
'
itanding the v;
housing them tightly in a separate part of the plar.t or using them at times when the
Some types o f rock cannot be drilled diy'V suggestion will rail with any degree o f effectiveness, and as wt" for believing that ir
least number o f persons would be exposed to them or when there is ample time to remove
the available types of rock-drilling traps arc 1 not workable with wet drilling; if dry drill
be definite dollars parallel-opening syr
tlte dust from the atmosphere o f the working places, such installations or practices must
ing can be done, the traps ordinarily will da. ` a good job of removing the dust from drift'
ventilation, health, vantages, were urc<
be operated efficiently at all times, however. Commm sense should lie used in handling a
ing, but this will leave the rock surfaces ; (top, sides, and floor in many cases) dry, w i -
one-opening system vantages and hazard
dust ccr.iro! device or method; certainty it is foolish to use an elaborate exhaust system
subsequent operations (blasting, mucldnftimbering, hauling, etc.) will throw into the v
real advantage the i ta n customary.
to take the dust out o f part o f an establishment and then exhaust the dust-laden air -,t
air dust certain to be created in large q"*nh' , lies by the other processes. The dust thus ;
Ery drilling is ur ^orkin mining, tun
such ptint or in such manner that it will !,c thrown into the air will settle on dry s"r' ; J continues to be i
taken ir.to the same or some other part of faces, ready to be thrown into juspensie"-' United Slates; cer
the establishment or Into an ttljaccnf one throug.t doors and windows.
subsequently by any or all activities. P";; . 1 Howcd at all, it
traps are somewhat cumbersome, espe'-p''-'. ;
twist drill's *
If dust must be formed, several effective when used in the ' more or less confine-1
Uic of up-io-datc (h
methods are available to prevent the dissem ination ; f dust into the air or into places where it may cause (rouble. Among these are w e: methods, such as wet drilling in-
places lit mining and tunneling.
; '
(tLtlusttrapsjatlidn-drillingjff* ; rfjgriicability for tfs{ in surfa^, 7**
?afic operationswhere dry drill,ni t
Wet drilling' as
?**** with water
V* dnll steel by n
u
under fire
mm
Conslruclion Section
293
,.
\`
;* .rss^
< . - | u*iVn numerous advantages
:iccs. In general jjJ '"J^4,|,er.
-trial processes.
Ventilation Needed
most ncctive a v a l ' s L, oou
:ion o i air dustine'
_ : orobably the most effective
* Notwithstanding Y *
nracticc available Cor many tn-
me quarters to'de^i ;
i methods, up lo>V*-fjipeUioos I
'*
-----
large quantities of dust even though the ma terial floating in the air usually ts wet: some o f this criticism is undeserved hut, some oi it is legitimate. The trouble is due largely to th e ' fact that the holes are co lared or started dry and, in some cases at least, arc drilled dry for several inches after starting, and live dust created by this dry starting imorcenates the usually stagnant air of the ordinary underground-tunnel or mctal-mme
working place for much if not most of the
.ably our best d el ' '%'pphed . J,*,s conccnlratioh can be working shift. ,
Ion, especially in.>; Jlrom " e * . : to render it practically In some cases the driller drastically limits
^ ^ f e ^ s t o ^ t S r s ; ventilation can mini
*. such as hoods,
^ ? n1fiust hazard of-almost all fctnds. u\-
the amount o f water sent through the dri . steal and, while nominally drilling wet. the
.. definite place in did.;'
.Lntaneous combustion, though it
;i surface plants `laT
haiards of dust explosibihty; m
,.c conditions exhaua-; .ifs?w / X n e - In some cases ventilation
.mllcd and kept in re'. i i s?m ,i v/induced by exhaust methods, but
only remove dust but .
|orcctl or blowing systems arc the
themselves in dollan .fejM 1" _ . c (his being particularly true
actual practice is closely drilling with compressed air, which flows through the drill steel and forces out of the drill hole and into the air of the working place undue quantities of water-entramed
dust or particles. In some cases when the
overed dust. It costs. TMSilf,l0u"na,e.rrgerruouutnt(v'i| WOrk 7inplaces having high-
o install such a deyictnf^^.y",,,,,irff 4|r due to rock or dripping
recessing one o'C.'tKt t^fwlcmi ltp.r*roartuortehearircond,i?ti.otn0. s:uch ns rapid oxi
o the dust recovered pf0&oSinonoo?fsusurrrrroouunnddining 7rro<k or limber.
,
$25. In addition,iIhi;,. f e : obtain really effective vcntihl.on .n
.i the plant as weUV.:' ; { g u S work as tunneling and meta TM " i
Its and other surliest,- JltoHieuU usually because ordinarily but one .
st.
- .
O pening is driven instead of having
l, t. .sc o f dust tra#.; ^ ^ ^ a ir s as in coal mining, where f . esh at
definitely applicable ISi S ffid is in one opening and return or contami-
trfa.ee or ncar-surfact, &roUsd air in the other, Cradrttons breuffhj
k, has not been fooM,f ^iiibout by dust may force the use o f parallel
vuck-drilllnc practice.; li'Openings in many tunneling ami
u`.
There arc several (Wr /Operations of the future, and. n o w h
drill Is out o f repair, the driller allotvs far too much compressed air to flow through the
drill steel.
When present types of wet drills arc used
properly, the dust from drilling can be kept wUhin reasonable limits, and this is actually
being done by numerous alert and conscien tious mining and tunneling companies. Some
companies fn the United States and Cana a
arc experimenting with rode d r I s that not allow compressed air to go through the drill steel but require the w ater to be forced fhriugh the steel by Us own P r - - ; 'uch ,tri(U arc said to produce less dust than lilt
,f which m ar be ov
..stLding the violent objections this ' ' suggestion will raise, there arc good reason
usual types in which the steel hy compressed air. be* the .practice
; cannot be drilled dry to? believing that in many cases there would bill,v of the newer type.of drill is quest.en
licctivencss. and as y<* .be definite dollars and cents savings if t:e able and it has been used relatively little m
rock-drilling traps | parallel-opening system, with us
V
t drilling: lii dry drnill- ij ventilation, health, drainage, and otilhier auniraps ordinarily will do j vantages. were used instead o f the P
the United States or Canada. Must Use Judgment
mg the dust frem drill- . one-opening system, with numerous i *
avc mthe irwotc.ikv *s"ur*fs'i L *.,<i maunms-' ceas.eSs^) dryy, ^*** i ns (blasting. muekin& . ic.) will throw into 1 l created in large quanii- J i,cesses. The dust M* ! will settle or. dry' sar* I thrown into suspeiifl" ;
r all activities* l:` ,, ' cumbersome. *ipccis> more or less collin'
ttmncltn?.
,-s with dry dr-iing ** for u?e in iU rf^ c *
.ir ui.-jre T.r* ilriiM11
..vantages anndd haiuarradss anuo w ithabo. ut its , . > ifrteaalUaddvvuintfUoece tlhi*e fact that i.ts U55C t?5 and ha*s
been customary*
*
.
Dry drilling is unquestionably the dustiest
work in mining, tunneling ami quarrying, *
it continues to 1 used far too r.uich in H e
United Slates; certainly, it dry d n ling .>
allowed at ail. it should,be d.me .*nly u u h
auger twist drills or with the simultaneous
use oi up.io-<l;itc <h>. Irai'*.
.
-
Wet drilling ns practiced in the l imed Stales, with water forced or drawn thronyii the drill steel lie mentis of com press! a... is now under fire .-* producing r e a ti'u ..
However, air dustiness can he kept well
widdn safe limits if modern types o f drills are operated with care and ,udgm ,
1-, collaring wet with plenty of dean dirt
tre cw a te rl if the J r ! . ^ " f ''0'1 " ,; ,,air- if the ; .-portion o i water and /,,,,pressed air flowing Ihrough * drrt
*.ccl are adequately regulated: it me e-x
_u . ,'rom ihtt '`.rill is prevented
im'
nearby.dusty surfaces ol muck
id!- floors. i--* dust into Jettatv * amt. .J*. imvur-j
'- asihle, the
tipper holes rc
0 0 0 1W-
!- --------- .-
Kfl--{i3 ist-
ttU :*
t i mm
Iff# i M
J# "** ..5 V t'
m
1
i-j!:
liil1
-si
294
Twcnty-si.rth National Safety Congress
drilled dry or wet, are relatively heavy pro ducers o f dust in the air o f working places.
Next tq dry drilling, blasting causes more finely divided dust to be thrown into w o rk ing places than anything else; and, in addi tion to throwing violently into the surroundins air immense quantities o f finely divided dust, blasting with the heavy charges o f e x plosive required in many mining and tunnel ing operations also impregnates the surrounding air as well as the muck piles with considerable quantities o f poisonous gases, such as carbon monoxide, oxides of nitrogen and, in some kinds o f rock, hydro gen sulphate and other dangerous sulphurous fumes, practically ail o f which occur in such quantities and percentages under some circumstances as to asphyxiate persons who may breathe them or to cause serious illness, often o f a more or less permanent character. Many persons who have studied the inci dence o f dust disease are of the opinion that the breathing o f even small quantities or
percentages o f extraneous or Itamful gases, such as carbon monoxide, oxides o f nitrogen, hydrogen sulphide, etc., inflames or other wise adversely affects the respiratory organs, especially the lungs, and makes them much more easily and readily susceptible to harm from the breathing of dust particles.
Past blasting practice most certainly must he modified and reformed if the employer is to avoid heavy penalties it compensation and other charges cue to the-inclusion o f legislation on occupational diseases (one be1 ing dust disease) In the laws o f the various States. If at all feasible, blasting should he done at the end of the working shift or on an off shift, and the dust- and gas-laden air should lie removed or thoroughly diluted before the men return to work.
Ventilation is, o f course, an essential agency In cleansing the air where blasting lias been done, but in addition to ventilating the place [" sltotihf be tltofouclily" veiled (walls, floors, roof or top, timbers, etc.) be fore blasting Is done, and a water blast should be kept in effect during and after the blasting; the reeion should be thoroughly vetted upon return :o the face region a fter blasting, and the muck pile should he kept well wetted at ill times while loailing it out. as the water not only tends to allay the dust but also cither ab'orlis or otherwise aids in the dilution or elimination o f harm ful or poisonous gases from blasting, which usually
ding to the blasted material,
In general the larger the quantity of CI- feasible, in diut-iieli
plosive used, the more finely divided Ik structures, the tightucs
blasted material, the more heavily the air j maintained; ledges or
impregnated with dust and smoke, and tk dust may lodge and
greater the quantity o f poisonous gases ki tbro'vn into the air by
at the places; hence, methods should be iuq oent, should be cltang-
vhieh will tend to reduce the quantity q tunity for such accur
explosives used and of gases and dust pr> cannot be done, such
duccd, In tills it 'ill lie found that the u dcaned periodically by
of stemming or o f some types of blastiq plugs nov available will more definitely cu. fine the explosive; hence, increase Its taeicncy and reduce the quantity of uxplosht
ashing down, ur by being a relatively poor.i employed only when as as possible arc precn
used and also reduce the amount of poisos ous gas produced and possibly reduce Ik violence of the blast and its tendency 1 produce (lust and disseminate it into Us
kept as free oi du>t a by washing them u ith air for the working pk from dusty sources.
surrounding air.
Physical examination
And it would he veil for users of exp! ' portent part in tltc drii
sives to investigate types of explosives tl Kira from dust ill in-
are known to give off minimum quantity coulrbversy has been
of harmful gar.:. on detonation and to i i - fltheni that their cffcctivi
llicm; also th- elimination o f the u se? .nullified, Unqucstional.
fuse and tltc < dilution o f electric Mastiff played in an industry
would aid in r icing the amount of pois 'dost.may be found in t
ous gases ire blasting. Explosives tU idly'examined by a cc
liaec been held in storage too long or 1 . ' vious to employment, a
have been stored under unfavorable cut, reveals the presence o
ditions as to moisture and temperature, sd the person should not
likely to give off maximum quantities c: especially true U tube
harmful ga*cs if they detonate at all; ho** At six- or tivclve-mont
utmost care should he taken in the stem? ton in dusty industry
of explosives and to *ee that they are o* rigid physical examine'
held in storage too long before being u' ,
shown to be developing transferred to nondust
Respirators Available
5 . is available. -Handling f
Du.-t respirators o i various tyjies are a4',
available for use in excessively dusty aim** j
lihorcs, and if hile llicy are cumbersome^ j
have numerous features that make undesirable ior constant year through0"' ^
working shift (though ;hcy ran, be i
readily for several mimt'.cs at a tunc)' f
- do give adequate protection 1 " c
against dust but give essentially u
j
lion against cither poi-onotis orasphy*11 fq j
gases. Dust respirators O.ould be riM\ gs ^
as being temporarily ti-eftil ior omcriir;1j~ only, whereas protection for workers a, t
dust should lie more sulislantial.
' if
What might be designated "good ^ ^ 4 '
icping" has a definite place in
tUkguPusty materials should
i^EMeBtonlaincrs &r bins!. d1' p ' . - ' i u
IP & lq d m g the h^jliiug (
* \
ifKg^rditld be carficdiun, 3i *
Safe Practic
My personal t to work
rn(*gc building mtQthese two c
y ver tt`ork c
>hceurios ,rCr o>vpienr!
-
class!
' t," vy bridge
!TS dteir found
dredged.
J**'' ' d ,
*nd ,,.I
K S a 0001G8
H f&m V
i&Vg-
m a st ' W'.'.>;i*;'W'J'i *
Construction Section
quantity 0(
'-is- d..i.v.i.d..ecdq i^>+
umvily the smoke, arid ij-,. nous geases. lie.,i!` ^ Sl'Ould b e ,,^ Hit quantite 0( -a and dust W mid that the
-.''PCS of blasiine rc definitely t0o.
increase its (g. lity of explosive usount of poise,
silily reduce fl*.,. its tendency i0
ate it into' th,
fleausmibilse, -- dust-tight compartments or ,;r)Jcturcs. the tightness of wliicli should be
} . . . . contained; ledges or surfaces on which . - . d j s t may lodge and accumulate, to be ^ .-,,,,-a into Use air by some shock or move.
Kent, should be changed to prevent opportrait)' for such accumulation, or, if this
-cannot be done, sucij surfaces should be cleaned periodically bv vacuum process, by
tip. ashing down, or by sweeping (the latter ..: Icing a rclattvcly-poor method, and should be
employed only when as few o f other workers ,;.'_as possible are p r e s e d ); floors should bo
kept as free o f dust as possible preferably t;(: .by w i5iting them with w ater; and, certainly, ' ^ i i r for the' working places should not com e'
from dusty sources.
'!' a
ialr to the worker as well as to
the employer should be worked out and it
must be admitted that to date this.has not been done at all adequately,
Prevention oi dust disease is chiefly an employer responsibility he should shoulder willingly, not only to safeguard the health of persons in his employ but also to relieve his
iW,ttV? known33 t0 lhe 0ncrmtl,Oruf,t.he heav..y ,financial burd,e-n----l-i-k-e--l,y -to
abueththorruitsiet suPpho,niniiitmUby cc0oTMmpPennssaattiiioonn oorr lleeggaa.l J j S H" ' u!d mP'?yees become af. - , ` f ,th " " st dlJ" f e :,ini<i when one takes
` " le d`.scase 3d how to relieve it if ,,/ Incurred' ,l 'vou'd sem to be the acme
common sense to do anything practicable
. K' _users of cxpV i explosivesjfca|
:v> ; Physical examinations should play an fan. , ponant part in the d n v e to mmtm.ae health from dust m moustry, but so much
places w l,ere\m p1o v e t m m t' w m rk^Thh does no. mean that the emplowc should no help himself, as it is n a q S S t o
imuin quanOlia" i l i i
!USrtbce.n arouf :<1 because o f the interest o f the employee to avoid dust
ution and to utt
that their effectiveness lias been largely or any other occupational disease as to avoid
t o f the use oi Ifeneiitfied. Unqucshonauly. every person cm- haying accidents. However?" foraw ion
f electric blaitirg J ^ j y e d in an industry where considerable to'occupational disease (including dust dis
.mount of poison-'
1 y be *" nd ,n ,hc a,r should be rig- case) is not readily available to die worker
Explosives that ' S W > cf " mncd to a rempetent doctor pre- in U_nd-e--r-s-t-a-n- davbilne, foirmm,uiacndemUptleoyeemr olove
a too long or tint tt^nous to employment, and if the examination -sih--ou, lud -c-a--r-r-y---o-n---a--n ed!uc'at.,ional-uc,eamepma?ig'n5ttor
i
un* 1 t
-table coo*. ..^>als the presence c i respimtorv trouble.
ratufc, mi &} ` P*rson should not be employed: Ibis'is
inform his safety and operating oflicials
um quantities el 'Jf.f.espedally true if tuberculosis is indicated. about occupational disease matters and to
.ate at all: hence ' r .v`u six- or twclvc-mor.-.h intervals every per- have them transmit the information to the
ten in the stonft Ak*?1! in dusty industry should submit to ,v workers so the latter can cooperate whole
' hat they are act ' ngid physical examination; and if disease is heartedly in trying to eradicate these dread
i-forc being utti liU blc
-.awn to be developing tltc victim should he tr*fisicrrcd to nonduitv employment if such u Mailable, *H.nnciling 7 hysical examir aions
diseases from industry or at least control
them to a far greater extent than has been done,
us types arc r,iw I
vcly dusty Mi* j
cumbersome j
that make
j
enr througkost 1
cy can be wos
< at a lime), tbfl
Sinn to
ntially no proitf*,
:* or ajphyxiitifc* j
ulti be regard"*-1
I for emerpwf^ j
r* worker* i.V*1**' `
iliM.
j
:vl `'eod
;
no* in dust P* 5
mid be
' t
ms dusty i r`-
T/ Of fl!K' '* '*
Safe Practices in Use of Heavy Construction Equipment
By E. A. B LA N PIED
Safety Engineer of Kansas C ity Bridge Co., Kansas C ity, Mo.
Hy personal experience lias been confined - ipiy to work of river improvement and
!-*??
Our records Arc divided
these two classc*.
-Jver work consist; o f driving pilu dikes
fw
river
To>..-i.1Ji.
Govcnuncu:. , ... .
generally for `
skilled labor, differs greatly from the more complicated bridge w ork which uses mostly -willed ar.d sem i-skilled labor under greater liaiartls.
The bridge classification is sub-diviilal into erection and foundation as each has its own i.'.cial l.asarils ami treatment.
------- O v e r w o r k has been the subject of ex-
:!;<:ir foundations, V -,'.n dredged." :-,vtr w'n',1. 1, -
4 - a,,? , ,,K! ! n u b a ta r ...
",,,,eiim aiie" an 1 ,,, . w reaua-e ..`fi* u:,,i*.
'" " r `c" r"5
Prevc,ui2
"!c l ". S. C o r p s ^ F n g in c c r s and
r-.st o i :!:c fataliiie. ar S B ^ \lr o w t n C T r a ! C 3
-! -m'iv 1c.11,irm i paSfoh.-s.H -n. i h i i ' ^ S
' . ,, r.l : i . e
R
i,,
W c.
" '
IM 000.1 ' .4
S L ....... .
1
.4
".1
Industrial Nursing Section 337
If css
~~
'-?s
handy man about the ,
~cs into the dispense
o a fine itching tasS
nurse notes the condition^
the work. He states hej
ro years and has been do
sf w ork. H e has been oiiy
jk ends, but does not thiqkH
id to poison ivy. althmigliT
not know what it looksj8
ut at present but will t e l
ion. The nurse knows}
o f the drafting rooming
jpon inquiry finds that a j_
k is to carry blue printj>u
am. A new process has beSt?
blue printing within the Jlffc
n is given routine prelltr
J :'-moensation for industrial disease
& " 7 a time when new legislation >s i ^ e t e d so rapidly, but most of the im
industrial states now compensate , or all of the conditions which can SShuted to occupational diseases. Some
coverage for all such condi1*Whileothers name specific diseases or f c occup^ons. There have been m
L to both employee and employer, but
Hme add increased study of conditions
we shall eventually arrive at fairer, more
equable adjustment's. The Industrial Nurse finds herself today
in this arena of changing policies and evolu tionary social adjustment. U is her pr.vd gc to be one of the connecting links between employ and employer. If she is the type that commands the respect antitrust of the
men and realizes her responsibility she will likewise be most valuable to her
employer.
* ,The Nurse's Part in the Sickness Prevention Program
p *' --
B y P H O E B E BRO W N , R.N .
ation is submitted* to the.. -rival, and when, next day,. *.s much worse, the diagnosis nehed. T he'doctor maka anges the man's job, the to^ up., and the nurse d e su m , .ping steer the o aseintojhe^ .
>|s. ' she not known s o n g tut . contact dermalitivgh
the work, and had sh ew l.g proper authorities in the drait^ .c case might have become e tlic doctor saw it, and it :n into disability and compm^
rf
tnce o f occupational diseases b 0 overlooked now that so mu in the press on the sublets. proximatcly SO miilion peep * loved in the U . S. at the pres 1 these, about 15 million are ndustry- A statement is " " .* ; . Si Public Health report," .d we arc spending five b'lljoe illy for compensation and otnw injuries anti occupational _^ (
C o , . . . ! m * r " .` & extent to which the nurse enters into `sickness prevention program depends a the type of industrial medical service
Ncot"tlo_wn_gu. a"go" IT' "wtv4asC rcalilfetd to Uthe home o
an employee who had been reported sick at frequent Intervals during the past two years. H ew as underweight, nervous, and i-ta b lc .
obined.
a
,me industrial plants maintain a nurse
On my first visit he w as eonfined to bed and vomiting excessively. H is w .fe m fo m d me
wily for their Employees Benefit Asso- that he had attacks o t this type periodically.
Sen, and thus her work isthiefiy tltat of V e . She administers not only to the iibers but to their families as well,
He would not have a doctor.because t a doctor did nothing fo r him except give him a prescription that cost too much and tel!
ut a fine opportunity she has lnfiuenc* him to be careful what he ate h employees and their families to a While in the attack he was arefuUnough;
oer understanding of good henUlt in gleaer living. For after all, the problem ot ' sickness prevention concerns not only the in-
or he ate nothing i r two or three da s. but as soon as the illness was over^he^ vent back to his old diet ot meat, potatoes, plen
glividuil employee, but also his family.
of spices and relishes, copious amounts of
% T o fill her place successfully in such a coffee two packages of cigarettes a day. program the nurse must recognize one basic plus a goodly amount of beer each week-end.
^principle--ilie must be o liumamtariali, and At one time the doctor had said he should regardless of the prpblem_confronling. .her . have an X -ray of ^ e *tom" h ^ \ v h t a h M e must give relief through aid or counsel, nlrined that this would cost him pw "m en ipkichever the case may be. Slie must have ? . couldn't afford, and anyway he couldn t
^knowledge of the personnel she serves, their get away from w ork when he wasn t sick.
nodes of living, their idiosyncrasies. their Pzailics and environments. By keeping n *!far to the ground constantly she learns o
" -r problems so that she may then solve
* L i l y made him realize Out he w
losing much more time znd mojW' * * * or every two or three months, losing io five d w s at a time, than if he were to find
, only a small percentage of jTM
for occupational diseases.
,im a much higher fisure*.*' toward a reversal o f this. A
een controlled to a great e* - cost is decreasing, while oe"
eases, though probably not certainly receiving a great <u^.
on than heretofore.
-i!i
lies to state how many states rW*.
Naturally a knowledge of the community
enred is vital, for often through construccriticism-she is able to elevate the l ea th
Wtandards through better sanitation and civic
ffcinde.
, ,
Perhaps a better conception of the sickness
^prevention program In connection with *
fare work mav be had by actual case anal
ly
'
-,4:-
out just w hat did aii him and then do som
thing about it.
, ,,
I took him to a clinic which was conducted
IUUW*v sv- -------
work. After he was vaj sity of a proper dleUf trequent, he gained *
pleasanter fellow at W '
1*.:
d of the neces|t s hd3HiiTtss r; ind w a ^ m u c h rf*
OOOlt
Twenty-sixth National Safety Congress
In another instance an employee's w ife had Undertone an operation at a local hospital. Visiting her later at home, I teamed that she was recovering satisfactorily but that there were desperate financial troubles. T h e hus band earned 92 dollars a month. There were seven boys in the family, the oldest 18 and unemployed. Questioning the children, I dis covered that one, aged 12, was graduating from school but did not even have a g r lion suit His father couldn,''t afford it because he was paying $5 weekly on his w ife's $90 hospital bill. He was taking care o f the doctor's bill by doing some repairing and cleaning in his office.
A fter discussing the problem with the em ployee, I visited the hospital authorities. Hearing the story' nd realizing the effort the man was making, the hospital gladly discounted $30 from the bill. Payment of the remaining $30 was made by the Em ployees' W elfare Loan Fund, and this is turn was deducted from the employee's pay check at the rate o f $2 a week. T h e total cost to the W elfare Association w as slight, but the assistance and feeling o f security given this employee was immeasurable.
But let us leave this type o f program and turn to the industrial nurse who serves chiefly in a first-aid department and very seldom contacts the family or the home of the employee. How does she best serve in a sickness prevention program?
Here, again, her knowledge o f the person nel is indispensable. She should review the personal record o f the employee with the employment manager to obtain a better un derstanding o f the individual. This should be followed by a study o f the employee's job; svhere he works and under what con ditions, especially sanitation; the product manufactured and the raw materials it is made of. There the nurse may obtain valu able information as to latent hazards that eventually may-affect '.lie health o f the em ployee, oftentimes recognized too late to cure effectively.
From this and a study o f past sickness she maps her program o f prevention as follow s:
1. By suggesting better working condi tions, such as improved illumination, sanitation, housekeeping, ventilation, and use o f proper and adequate protective equipment.
2. Education o f the employee to higher health standards. This requires constant
attention through bulletin boards, miy --/A high frequcnc
meetings, news items and personal eot ' `'and fatigue is otic
tacts.
_ 3 ventilation, suggesti
3. By advising and assisting the e5 ing or protective eq
ployee in securing correction o f physic^ feuard.
defects and social maladjustment
- O j t is quite true tl
The following ease is an example:
:.'iatU a real problc:
. An
employee had
rep_e_at_ed . att,ac,ks op
' sickness prevention ' lienee and frequen
a d u a - >'" vised by &A lost through sickne
bf au"t h!ley dJ.ihadysn,oatakLn,o0whwlvhLeer1"i `he* "w*ould get
results.
necessary dental fee.
I wish to quote a :
W e had introduced a plan whereby 2 employees were allowed dental services, 3 special cases, through the W elfare AssoeW tion. I f an employee tvere a reliable worii man and had been with us for more than 3 months, we had an opportunity to inyaifA
"reports of disabling employees in 1936 a jean. This report vision of Industrial
; Institute of Health ^K. Brundagc.
gate his financial condition. If he were hi ^ i n Respirat
est but having a difficult time establi: .
hts credit, he 'was given an order to one ei . i i j h e respiratory
three dentists whom wc were assured we ^ccanted for most of
giving our employees fine dental care it' 'io deoce of illness in 1
minimum charge. The dentists were glad' {i'HtqbercuIosis of tl:
render this service, for they were not rift diseases of the ph;
sure o f their accounts but were also ncros? ep.itspiratorv disease
ing their practice by developing new contidg fi. higher incidence rat
This
employee
as
well
as
many
othi
`
.a
-\
1933.
.
profited by the plan.
e `U'Vz.The frequency of
{^1536 (13.1 cases per
The following are only a few exampli ttrjprt higher than the
of a nurse's function in an industrial hui' 15^ 1.000 men) and
program:
1914 <10.1 cases
A sudden increase in the number of ath lete's foot cases indicated that someone a carrier and was spreading the germs m l
Vy.'1fTMZ***
raie verage
*or rate
Liff-ycaf period.'*
shower rooms. A suggestion to the swee brought the condition under control w j proper spray and foot baths were installs
^^r'Anoiher develop . ^ rc ft*as an incr l/i&T? oi bronchitis,
The use o f comers by employees ja * 'jtr-
disease or
place to expectorate was effectively _so,t5 * & * * * P<r 1,000 men
by painting white triangular areas m corners and providing cuspidors W 1 ing a disinfectant, thus reducing the spi o f diseases from respiratory infection?".
In another instance three employ* the same department made regular tr the first-aid station for aspirins each Reviewing their personal record dicated normal health and habits, the department revealed inadequate a ing lights. A proper survey not ono reetttdL*ihe condition from a P
; * f e Ul a\traKcin .^1-1935. The inci
and tonsils
25
than in
^arUctow*
p for pneumonia
"? P * 1.000 men ? te for 1935 0
,1? turn cxcccdt
1^29. Amoni !*** of the Met
o u r* lhft deatl - is compare
stanfitSmOfut likewiseafttcjas'^ pr i to jttpFVft.extcnt th ajfla^ ^ jB r f''
mat p4l|;ojjghout' tfu rjilif^ ^ .'l
00lG (;i
Industrial Nursing Section
339
BV-'hii'h frequency of indigestion, nausea .
" w i *. `rsonjj
J j fatigue is often traceable to improper Shtilation- suggesting proper air-condition
' or protective equipment to eliminate this
'i f Phys^ri 'm l. ' <3#
.am ple:^
osarth
' -
'
S r , s quite true that such a program pro
"nts * real problem in selling the idea of
Kiefcness prevention to executives-- but pa-
ISotee and frequent reference to the time
'l,hseedxtrarq ji vould jgjjJj 5
*.Vf"< .V .
g r t through sickness will eventually bring
Results. '
Ki
,
gbi wish to quote a few paragraphs from the
j>orts 0 disabling illness among industriai
whereby oq3 1 services, a *
lire Asseds-t liable
hployees in 1936 as compared with earlier'
uS. This report was released by the DirJsjon of Industrial H ygiene.of the National f l o 'titute of Health and compiled by Dean
more thas gj 'j I t Brundage.
:y to nrtsii. * he were h.
R espiratory Diseases
establUbsj Jer to ooe o(
assured r o t 1
tal care it '"V w e re g lid te 'i ' ere not ddy' : also ro co 7 new ronmit S many oieri'i
r r fi
'ess epics trial fctalth
.- 4
imber of itisomeone r a
.The respiratory" l;roup o f diseases acleoiinted for most o f the increase in the ind|dence of illness in ,1936. W ith the exception fp f tuberculosis o f the respiratory system and hjbeasei o f the pharynx and tonsils, each gepiratory disease sub-group occurred at a Ebigher incidence rate in 1936 than in 1934 or
|935.
. ,
, The frequency of influenxa and grippe in
M936 (15.1 rase per 1,000 men), was 19 per
Scent higher than the rate for 1933 (12.7 cases
"fper 1,000 men) and 50 per cent greater than - fo r 1934 (10.1 cases per 1,000 men). Never-
f&theless, the rate for 19J6 was 4 per cent be-
tr;,ltooww tmhe average rate (15.8) I .: the preceding
s germs in the V five-year period."
o the sweeper < 'Another development o ' an unfavoi-ibl
control *aen 5 nature was an increase in the number of
ere insuiied i eases of bronchitis, acute and chronic. In
) 1936 this disease occurred at a rate o f 4.8
.including diseases o f the upper respiratory tract, showed a siieable increase in fre quency in 1936 as compared with all the former years. M ost noteworthy in the rec
ord since 1921 is the dowmoard trend in the new cases o tuberculosis of the respiratory system. The incidence has decreased from 1.9 eases per 1,000 in 1921 and 1922 to .8 cases
in 1936,"
This is an excellent indication of the effectiveness o f educating the child and the
adult .
"Rheumatism, acute and chronic, which
showed definite improvement in 1934 and
1935 (4.0 cases per 1,000 men) as compared
with earlier years increased to 4,2 cases per
1,000 in 1936. T h is rate was below the five-
year average. Diseases o f the organs of
locomotion, except diseases o f the joints, oc
curred at a rate o f 22 cases per 1,000 men
in 1936, which exceeded the rates for 1933,
1934, and 1935, as w ell as the average for
1931-1935."
'
H ow frequently and to what extent sick
ness among employees is a factor in causing
lost time accidents is often revealed when
a thorough investigation is made of ail inci
dents leading up to the accident: such facts
properly presented enable one to improve
plant conditions fo r better health,
- A good share o f the sickness prevention program is education. Few employees, (or example, realise that they have more leisure time than they have ever had before. The employ ce should be taught to use this with discretion. T o d a y we practically have a na tional 40-itour w ork week, and allowing at least 56 hours for sleep, we find the employee has 72 hours le ft out of every week to use
as he wishes.
' cases per 1.000 men which was 41 per cent
Does he spend his idle time disastrously,
i- above its average incidence during the years thus adding fatigue to an already fatigued
1931-1935. The incidence o f diseases of Jlie. - b o d y ? T o safeguard against this you may
ji. pharynx and tonsils in 1936, although 4 per find it worthwhile to afford him recreational
qetm higher than in the preceding five-year facilities, stimulating in him a desire for
E1. period, was below the rate for_ 1935. The hobbies, home ownership, or any other
ees from , &i-rate for pneumonia (all forms) in 1936 (2.6 activities that m ay enable him to spend his
trips to ) . cases per 1,000 men) was 13 per cent above time more profitably.
ch week :arii in-
i. the rate for 1933 (2J cases per 1,000 men),
... and in turn exceeded the rate for any year
Plan a definite program of Better Health
\ trip W
since 1929. Among the industrial policv- ' talks during the winter months.
tnc jUr- r holders o f the Metropolitan Life Insurance T he .National Safety Council and leading
mly eor- Company, the death rate from this disease insurance companisBMsuLProvideexcellent
physical .e.-J,93fi-ct*-compared with 1935 increased 5 material fo r th e s a p o n sr`, Aiap-4 tate .
odettion |/ Per cent."
,
and national h c a l t f l j j m ^ e m s a r t glad to .
vev I1
"Other diseases of the respiratory system. furnish valuable ii fifijjlFnbn freftj?f Charge.
^ri-j 1 0 0 0 1 0 7
S~
4
.rintendent made his roundi
tcncver he observed a Soft lire floor he picked it up,
;he time and the department ioundi and handed the bottle
Unless the overseer could ee who was responsible fo, .ttie on the floor, he wai ry it constantly in his hands the shift.
squired to acknowledge pub. s o f his department to ob. with respect to placing these containers provided, it was z every" overseer had, in bis . fashion, discovered a way the guilty employee and thus to this unsafe practice,
mple of what may be done to wcurrence when the overseer ;s job seriously is found in
a mill in eastern Alabama iximatcly two and one half ours per year which, for the
y 1, 1934'to January 1, IMS
fits will a frequency rate of - period January 1, 1935, to 36, had 18 accidents with a
e o f S.02, and for the period
36, to November 1, 1936, had .ill quency rate of 4. En>iot rfied by this progress,
t designated the month ol " No-Accident" month. They
iul in achieving the record ring the month o f November. '. their campaign through the ember, A t the time this paper en, tile plant lias operated apiwo and one quarter million
ithout a single lost time acci*
-orted.
Wood Products Section
Officers 1936-37
(acral Chairman-- Harry J. K elley, American Seating Co,, Grand Rapids. Midi.
fiee-Chairman-- W illiam Haggerty, Edward Hines Lumber Co., Hines, Harney Co., Ore.
Secretory-- M, C. G oodspeed, General Electric Co., Erie, Pa.
Hfitt Litter Editor-- H. E. S ef.ly, The Brunswick-Balke-Collender Co., Chicago, III,
'fytg'mecring ammillce Chairman---}. H. L ee, Liberty Mutual Insurance Co., Rockford, III,
leuibership Committee Chairman-- S. T, Dibsoale, The J. G. Brill Co., Philadelphia, Pa.
fester Committee Chairman-- R. L. W oods, Fisher Lumber Corp., Memphis, Term.
program Committee Chairman--NtLs JuEt.r, Hayes Body Corp, Grand Rapids, Midi,
Publicity Com'miti/e Chairman-- Rau.nn Jones, The Surty M fg. Co., Inc, Chicago, III.
Statistict Committee Chairman-- F. A. Pollock, Lumbermens Mutual Casualty C o , Chi-
cago, 11!. `
ilemln'rs at Large--
'
R. C. Bare, Lumbermens Mutual Casualty Co,, San Francisco, Calif.
F. W. B ral'n, Employers Xlutuals, Wausau, Wis.
E. Ross Karra, Grand Rapids Safety Council, Grand Rapids, M idi,
Lous W. Iveriierg, Mengel Body Co., Louisville, Ky.
I. A, P urdy, Michigan Mutual Liability Co., Detroit, Midi.
Officers Elected for 1937-38
.
General Chairman-- H. E. S eeley, The Brunswick-Balke-Collender Co.. Chicago, 11!.
VUt-Chairman--}. H. L ee, Liberty Mutual Insurance Co., Rockford. III.
Secretary-- SI. C. Goodspeed, General Electric Co., Erie, Pa.
Ktzes Letter Editor-- S. T. DmsoAl.t, The J. G. Brill Co.. Philadelphia, Pa.
itembersliit' Committee Chairman-- H. L. W oods, Fisher Lumber Corp., Memphis, Tenn,
PiiW:.-:\-y Committee Chairman-- Roland Jones, The Suriv Manufacturing C o , Inc., Chi
cago, 111.
.
Siallsties Committee Chairman-- F. A. Polijock, Lumbermens Mutual Casualty C o, Chi-
cage. Hi.
Utmcers at Large-- K. C. Barr. Lumbermens Mutual Casualty C o , Snr. Francisco. Calif.
F. W. B raun, Employers Mutuals. Wausau. Wis.
E. Ross F arra, Grand Rapids Safety Council. Grand Rapids. Midi.
L ivis W. K krekro, Mengel Body C o , Louisville, Ky.
.1. A. T urov. Michigan Mutual Liability C o , Detroit. Midi.
Harry I. K ei.i.ky. American Seating C o , Grand Rapid.-. Midi.
MONDAY AFTERNO ON SESSION
O ctober 11, 1937
`
Tl'i 'ession was called to order by Genvlniirniar Harry J. Kelley, American
Seating C o , Gl'JaUliJfapids, M idi, who in-
troduced ihe spkjtrA.
-------- -
611
ocoico
612
Twenty-sixth .KaIional Safety Congress ' '
Combating the D ust Problem in the Wood Products Industry
B y J. G. SISSM AN
.
D irector of R esearch , Surty M anufacturing Company. Inc.. C h icago, III.
Tlie best protection against fire in wood working plan is dust control cleanliness, which means keeping the a ir dust-free, pre venting the accumulation o f litter on floors, benches, and tools, and guarding against the accum-ul-a-t-i-o-n- o---f dust on oilv. ImMoUvfIiUnUg .parCt where tnction..will-readil1y' rais. ei ,the, tem perature to lhe burning point. An adequate dust collecting system is the best protection against wood-shop fires.
Remember, a dust collecting system itself
must be designed with this fact in mind:
fire as well as air and. dust can be carried
through air ducts.
.
The fire hazards in wood plants are well known, A sludy o f sueh hazards, made by the National Fire Protective Association which published a report in 1932, gives a full analysis o f some 1,700 fires in wood working plants and shows the proportion o f danger in different parts o f the plant and the* ratio o f fires o f dust origin in compari son with others.
The explosion hazard also has been care fully surveyed. It is present when dust is sufficient for combustion to be instantaneous over a considerable area. Explosion hazards, like fire hazards are best controlled by ven
tilation which precludes the accumulation of dangerous dust in plant atmosphere.
Fire danger Is present in wood working
operations whether performed in open sheds
or totally enclosed buildings. Explosion
hazard is increased with enclosure o f the
process in closed buildings. Bulletins 362
and 617 L.Js. Department o f Labor, Bureau
o f Labor Statistics, and several pamphlets
o f the National Safety Council contain com
plete safely information fo r prevention of
dust explosions, They sum up the collected,
classified knowledge in this field and point
out the dose linkage between fire hazard and
explosion hazard and show that either may
be the cause of or the consequence o f the
other. These bulletins in conjunction with
the rules or laws effective in your own state
for removal of dust and gases,, will enable
you to work out a campaign against the haz-
ard of dust explosion.
~
, ,
The nuisance problem in woodworking
plants also requires dust control. Nuisance
problems fall into several groups. Dust may
impair the value o f the product by marring
Its finish. Furniture factories and cabinet
makers suffer most from this nuisance. Dust
may cans? accidents by making the footing
--'Uu-_nn c err.ttai n7,
bhvy *
hk ilrdlin?c T !?*
oyohwbaitItriTMuy",u'"o_yS_niU_sl_"o_en
^O_rfddfl.ne8i-
fects m floor* or the exact location o f knives
and cutting edges. Dust o f any kind in the
eyes is a nuisance and a dangerous nuisance.
Nuisance dust, likc.fire hazard dust and ex*
plosive dust is adequately and satisfactorily
controlled by ventilation.
Wood working dusts, with the possible exception o f a relatively small amount of abrasive material which they contain, .are bulky. There must be continuous removal o f wastes o f manufacture to leave room for men, machines and work In the plant For many years this was the only aspect of the
considered. Broom and shovel methods, which once were standard in the wood work ing trade fo r removal o f wastes, were suffi cient and would still be sufficient, but, the presence o f other hazards o f wood dusts complicate the problem. Broom and shovel method* are no longer acceptable. Moving air is the one effective means of disposal of wood wastes because it docs so in a satis factory manner and because it fits into the scheme for guarding against other hazards.
The material so collected Is frequently
usable either as fuel within the plant or is
salvagable and saleable which helps reduce
substantially the cost o f safeguarding the
plant. This is die only phase o f the dust
control problem which shows a direct profit
The others are an immediate charge on the
industry* which must be met as part o f gea-
eral overhead. They show their profit in
directly in the prevention o f injuries to
men and the saving of the cost o f injury
to industry.
--
The last o f the quintette, according to my
classification, is wood dust as a health has* .
ard. This quint has several characteristicst'
effect o f wood dust on the human system; ^
fef,f,ce?ct o f aa.brrVas`irve dusts oonn tthhee hhuummaann ssyytl-- 77
\ 5ffec` o f .d" st r materials other than ,
fJ P * ,r. lb !as,vo used in place of wood or v.
fgBMBjynation w jt|U t.on..tlie Ire
r a iS ttc t of
from the
fjg^ gjuion
system.
We of si! innoct quant, dust it
The York Adeiai ship be ease is wood (he dut respira: workin: are not more si Studies present not bees fail over statistics /working there i s : bythe hi. miosis.
Y In (he death rat of the r< standard ISO; stone wood wor
heturers is a true p tog trades u compar obvious th; JB^ntal to h
K t\
.7n._.
Products I n d u s tr y
iy, Inc., Chicago, III. -T -
>lo several groups. Dust mjv'
:e of the product by, marring
niture factories and cakii,e`
nost from this nuisance. Dust
dents by making the footing
tiding obstructions on or de-
>r the exact location o f knives
ges. Dust o f any kind in the
tee and a dangerous nuisance
like fire hazard dust and ex.
adequately and satisfactorily
cntilation.
,~
:ng dusts, with the possible t relatively small amount o( rial which they contain, are
must be continuous removal
lanufacture to leave room for and work in the plant For is was the only aspect of the
J. Broom and shovel methods, re standard in the wood workremoval of Wastes, were suffi-
uid stilt be sufficient but the other hazards o f wood dusts e pr n, Broom and shovel no , ,r acceptable. Moving
ffective means of disposal o{ cause it docs so in a satiscr and because is fits into the larding against ether hazards,
al so collected is frequently as fuel within the plant or Is I saleable which helps reduce lie cost of safeguarding the > the only phase o f the dust m which shows a direct profit, e an immediate charge on the h must be met as part of gen* I. They show their profit in he prevention o f injuries to saving of the cost o f injury
the quintette, according to my is wood dust as a health hazmt has several characteristics: ,d dust on tlie human system! asive dusts on the human sys* i dust or materials other than sicevjsed in place-of-wcod or
m with it on the human $y** : dust resulting from the finish-
on the human system.
Wood Products Section
613
r.yfood dust is 'riot dangerous in the sense cabinet makers do not rank well. Other wood
silica or lead dust; but wood dust is not workers seem to occupy a middle place.
Nocuous. Any dust inhaled in sufficient sjjantitics is detrimental to health and wood Jest is not excepted.
Dust in yood working trades is thereiore a definite hazard to the health of workers and o f particular significance in the impetus
The industrial bulletin o f the state o f New Jprk for July, 1936, contains an article by
which it gives to diseases of the respiratory system.
Adelaide Ross Smith in which the relation-
O f less actual significance, but of consider
jjjjp between wood dust and respiratory dis able interest because it is seldom considered
use is se^.`forth. Dr. Smith points out that as a hazard to wood workers, is contact with
ood working is a dusty trade and while woods or wood dusts which are poisonous.
%t dusts are not primarily siliceous, more Bulletin 616 issued by the U. S. Bureau
Respiratory .disease is found in the wood o f Labor Statistics, also the Handbook o f
perking plants than in plants where dusts Labor Statistics, 1936 edition, contain two
jre not present. She suggests that perhaps interesting references to poisonous woods.
W e silica dust is present than is suspected^ - T h e first o f these, which appears on page
'.Studio* to determine which of the dusts 'present in woodworking are dangerous have got been made, at least not with sufficient de.nD over long enough period o f time. But Matistieal evidence definitely places wood rorking.in that class o f industry in which there is some exposure to silicosis, as shown
3SO, refers to an outbreak o f dermatitis in a wood working plant employing 100 men. A s a result o f contact with Brazilian wal nut wood dusts, 11 cases, a rate o f about 10 per cent developed dermatitis of varying severity which, in some eases, incapacitated the man for several weeks. The inference
kythe high mortality from pnlmonary tuber- w as that a large measure o f tolerance o f
Tolosis.
toxins in that particular wood can be devel-
it
oped.(
V ln the study made by Oliver, in which the
death rate o f the agriculturist from diseases
An extensive account appears on page 35-1
of the respiratory system was taken as a o f the tam e bulletin. It is a reprint o f a .
itandard or 100, the rate for potters was bulletin issued by the International Union
ISO; stone quarriers 261 j eottoh workers 244; o f W ood W orkers for September-Octobcr.
'rood workers 238; masons 213; wood manu- 1931. This bulletin states that there are
W u re rs 202; and bakers 177. If this figure many woods, particularly those grown in the
h a true picture of deaths in the wood work tropics, which contain active poisons.
ing trades due to respiratory diseases, 238
T he actual number o f eases reported is
u compared with 100 as the standard, it is relatively small. This is due to the slow ac
obvious that wood dusts are definitely detri mental to health.
tion o f the dust and the fact that many physicians are not familiar with occupational exposure o r the resulting disabilities, and so
Reports from the Registrar General o f do not associate the illness with patients'
England and Wales, show the same general trades.
-.tu,iti.o..n........U. nd.er . th.e English syst_em_ wood.
T h e most frequent symptom of wood poi-
,Wh agri.acrutl,trural, worlkersPtwrr".ona^re rated at ' ,S9 per cen t Woodworkers rate 339 com'fired with the general population rate o f :120. In the case o f cabinet makers the rate is higher, perhaps because more dusts other -Bun wood dusts are present in the atmos phere they breathe. One hundred and sevpty-eight trades are listed in this report, jilted from 1 to 178. Under the heading "respiratory tuberculosis" cabinet makers 3zte U7, other wood workers 81, Under
^bronchitis" cabinet makers rank 121. other
*01 workers 64. Under "pneumonia" cab
let makers 51, other wood workers 28. E x cepting under the heading of "pneumonia,"
SO" * d0etrhmeaftitis which . mbae'v ppbaae|lppiisttleai,tgiihoontn ooi rf the heart, shortening o f breath, or dizziness. Such symptoms also come from inhaled dust. Repeated contacts do not confer a tolerance o f these poisons; in fact they may make one super-sensitive, so that working on ordinar ily harmless woods causes a re-oecurenee o f incapacity. The toxic substance occurs as volatile oils or alkaloids. Quite a number o f woods are enumerated.
It is the good fortune
trade to be able iargelf
the most serious dusts &WS& the proW jm ....
o f silica dust, since sq
is li(tfc&A>.
000 1 o
.. ;:f
r
fit
614
Twenty-sixth National Safety Congress
show that silica is a substantial danger in the wood working field. ThU is true despite the reference to the report o f Dr. Smith. While that danger is slight at present, it is a growing danger, due to the use o f ex tremely high speed sanding devices fo r finish ing operations, using siliceous material as abrasives, and to the growing use o f products o f non-wood origin in the woodworking shops. Many o f the panels now being worked ut wood shops contain high proportions o f asbestos and other silicjous minerals. Where this is done, the worker may be exposed-to*concentrations"^ ` silica dust sufficient to present a definite hazard. It is well to make occasional survey o f your plant to determine exposure continuous, or intermittent.
W hile perhaps finishing operations are not properly a part o f the woodworking operation they do occur in so many plants that thdr existence should be pointed ou t Changes in the stains, paints or other finish
ing coatings causing lead poisoning lessen that hazard compared to 20 or 25 years ago. T h e nitroeellulous and pyroxylin finishes which are displacing paints, are distinctly dangerous. Volatile materials comprise about three-fourths o f the mass, which is then thinned by the addition o f other vola tiles to several times the original volume.
They are dangerous, in addition to health hazard these finishes add to the fire" Lid explosion hazard of the wood working ni* Acetone and acetates, ethylenes and alcohols are the principal toxics which enter the new
finishes. Descriptions of'these ingredients m il be found on page 337 o f Bulletin 116 previously mentioned.
It appears that, from the point o f view of health hazards, these conclusions can be drawn: (1) Wood dust is dangerous to -health and increases the incidence of respira tory disease. (2) Dermatitis is a result o( contact with woods of tropical origin and Iheir dusts, and will follow exposure. (3) Silicious materials are a factor in the high incidence o f pulmonary diseases in the wood working plants. (3) New materials, partial, larly those having appreciable silica content, present new dangers which must be carefully
guarded against. (3) The new surface fin ishes, to a large extent replacing the lead pigment paints, obviate one danger and
introduce new dangers o f their own.
Dust then presents five different problems
to the wood working trade. A good ventilat
ing^system will solve all five problems, re
ducing dangers in four instances, and in the
fifth reducing direct costs.
*.
COSI hou
hooc man; very' Chine const open sticki ment gencr exhai
dangt The
fire ii buildi: 1 space sheds, . his fin ,znd fir " Wit) .n inti .'.Italian .points .regular gram,
Good Housekeeping in Woodworking Plants
B y JA M E S C. W IL SO N
V ice P resid en t, Lum berm ens M utu al C asu alty Company, Chicago, 111. C h ica go , 111.
Good housekeeping is and always has been
one o f the most important features o f a
successful manufacturing program. Funda
mentally it is the outstanding feature if
considered in its broadest terms. It includes
not only a sensible, intelligent handling o t
sales, accounting methods, packaging and
shipping, but, more specifically, production
methods and the habits o f the men engaged
in production.
'
It seems obvious to us that when a new
plant is being designed op when an old one
is being rebuilt, the plans should include and .
provide fo r good housekeeping through the
following details:
-
A complete and efficient dust collecting
system is a basic necessity, and once installed
it roust be serviced constantly to retain its
efficiency. The removal of all waste mat*"
rial from floors and around machines is *
full-time ;ob requiring definite assignment
to a .clean-up crew.
- - c
In laying out the machine setup, g^ housekeeping requires an intelligent plan <*
der which the machines are grouped so1" the progress o f stock being processed"
suchJhat there is a continuous flow rjwith' rro,hadedracking. < r-.
^ f^ ft h e ^ a n t s .t h e ^
h a s K K iW d and n ygjtaehines haveJj
?_Is ea Job? I quires blow t) running " *>ricosi *ng lum .keeping cause o *'orking
Why' Problem * so ir .ju st ha;
lOne d
-Jtcident: -P.nsider: -pensatior Uportan "ess h. induct ^
M d by :
I p ocois.-i -'