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Industrial Construction File
A file of manufacturers' catalogs compiled for the use of designers and constructors
of industrial and industrial-type buildings.
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PLAINTIFFS EXHIBIT
i K-1<U
Sr weet's Catyalo'/1g SS3 ervice
Division--F. W. Dodge Corporation
119 West 40 St., New York 18, NY
by F. W. Oodga Corporation--Printed in !ht Unifad Sfotw of America
EOStOfTPUBLIC LIBRARY
ss
Kaylo Heat Insulation is easily cut with ordinary tools.
Boiling water does not break it down.
HEAT INSULATIO
HYDROUS CALCIUM S1L1CATI
Kaylo Heat Insulation is made of a chemical compound of lime and silica developed by Owens-Illinois Glass Com pany. Although not glass, it is made of materials similar to those used in glass, and with which Owens-Illinois has had long experience. The technical name is hydrous calcium silicate; Since it is a chemically reacted material, it contains no added binder. For mechanical effects, a small amount of asbestos fiber is included at the time of manufacture.
Few materials have been so thoroughly tested. OwensIllinois began work on hydrous calcium silicates in 1938, but no material was offered to the general market until 1943. Thousands of installations since that time have proved field superiority, yet research and product develop ment are still continuing.
Kaylo Heat Insulation is made both as block and as molded pipe insulation, with the widest range of sizes, forms and thicknesses of any high temperature insula tion available. Kaylo hydrous calcium silicate combines the most desirable physical characteristics of heat insulat ing materials to a degree not equalled by other materials on the market. This means outstanding performance and economical application for the user.
PERFORMANCE
Kaylo Heat Insulation is effective up to 1200F., performing efficiently on temperatures through the hot water and low pressure steam range and also through temperatures in the super-heated steam range. Therefore, a single material can
be used for high temperatures which usually require co
binations of two different insulating materials. The low coefficient of conductivity, or "k", of K&
Heat Insulation places it among the most efficient tions for temperatures up to 1200F. (The name "Kayto is derived from the fact that "k" is low for the mat Its high insulation value comes from the extremely # pore structure. So small and numerous are its insula ^ air spaces that they present a material internal surfac* approximately 100 acres per cubic foot of insulation^
Water does not break down Kaylo Heat Insi Even when saturated, it retains an appreciable percen of its strength. After being soaked for long periods of and then dried, it returns to its 'riginal thermal effi and strength, without apparent shrinking or warping.
Kaylo Heat Insulation is effective after long service*
remains strong and efficient over the years and shows, shrinkage after exposure to temperatures up to 1<
APPLICATION
With a weight of only 11 pounds per cubic foot,
shipping and application axe simplified.
Kaylo Heat Insulation has flexural strength, co
sive strength and resistance to abrasion far above
requirements for heat insulation. Breakage during
tion, therefore, is usually negligible. Block or pipe insulation can be cut,
scored
or
s<-.owed.
ordinary tools of the trade. The material is non-irr
to the skin and non-toxic.
physical characteristics
DENS'**............. Approximately 1 1 lb. per cu. ft.
niXUBAt STRENGTH.................50 lb. per *q. in.
jg^pUfSSIVE STRENGTH (at S%4eformotion)
heating.............................. 150 lb. per jq. in. After heating for 24 hour*
at 750J F..................................U4lb. per jq. in. et '000c F............................... '23 lb. per vq. in. 0, 1200 F................................ !l 7 lb. per jq. in. After boil'ng for 24 hours ; J^Jle^e')........................................ ... lb. per jq. in.
loss IN WEIGHT After heating for 24 hours
ot 750s F.......................................................5.5% ot 1000 F.......................................................7.9% 0( 1200s F.......................................................9.8% ' After boiling for 24 hours (offer drying). .0.2%
. RESISTANCE to abrasion \ ICcnxentionol tumbling test-loss in weight
oher 10 minutes) lefpre healing.....................................................2.2%
After heoting for 24 hours ot 750s F.......................................................3.7% et 1000 F.......................................................5.7%
, of! 200 F........................................................6.9%
DIMENSIONAL STABILITY
shrinltoge ofter heating for 24 hours " et 750* F....................................................... 0.8%
et 100 F.......................................................... 0.9% y'ot 1200 F........................................................ 1.5% Bongotion after saturation (max.)................. 0.04%
.^ EOlVIUftt ADSORPTION (volume) ifter 6 hours exposure In atmosphere of
120s f. and 90% Relative Humidity. . .0.9%
CONDUCTIVITY (K)
*4'90 F. mean temperature...............................0.39 p **^00 F. meon temperature.............................0.54
Applicators like its light weight and good "handleability".
TYPICAL APPLICATIONS
Inside or outside, for temperatures up to 1200F., Kaylo Heat Insulation is used for such equipment as:
Autoclaves
Kilns
Boilers
Lehrs
Breechings
Locomotives
Chilling Pits
Ovens
Condensers Dryers Evaporators
Precipitators
Process Equipment
'
Steam Lines Tanks
Furnaces
Towers
Heat Exchangers Turbines
Hot Air Ducts Vessels
Neat, clean jobs result when Kaylo Heat Insulation Block is secured with studs.
The smooth surfaces and straight edges of the material help make a neat finished job.
Kaylo Pipe Insulation reduces inventory require ments because of two features--its wide effective temperature range (up to 1200F.) and its Sim plified Dimensional Standards, which allow nesting.
Kaylo Pipe Insulation is produced in Simplified Dimensional Standards of thicknesses and dia meters for pipe sizes from Vi" to 72" and tubing down to 14 " in diameter. O. D.'s of insulation correspond to 0. D.'s of standard pipes, assuring proper fit for each pipe size and for nesting, when necessary. With this system of snug nesting, Kaylo Pipe Insulation fits ail operating conditions, requires less items--reduces maintenance stock.
Unshaded | 1 = surface temp, under 140F. Light Shaded = surface temp. 140F. to 145F. Heavy Shaded'f'~. = surface temp. 145F. to 150F.
200 | 300 400 500 600 700 800 900 ,1000 1100
Vt | 1 1 1
1
y* , 1 : 1 : 1
VA 1/2 i VA 2 VA 1/2 VA 2
2 2/2 3 2 2/2' 3
i 1 1 1 VA VA 1/2 2 2 2/2 3
. i y* 1 1 1
T i*
w2 N S Vh
1: ):1 1 1 VA 1 1 VA
UAJ 3 ^ VA
Z4
Z6
20 88 2 10
1 1 VA
i ! 1 VA 1 1/3
i'/j 1 A VA i'/j l A VA
1/2 TW 1/2
12 VA VA VA
14 VA VA VA
16 I Vt | 1/2 1/2
18 to 72 VA VA 1/2
VA VA 2 2 1 2/j 2/2 3
VA VA 2 2/2 i 2/2 3 | 3
VA 2 2 2/2 2/: 3
3
VA 2 2/2 2/2 3 J3 j 3 *
VA 2 2'A 2/2 3
~va
2 2 | 2/2 3 3 ! 3/i 4 2 2 2/2 | 3 3 3/2 4
i2 2 2/2 3 3 3/2
2 2 2/3 3 3/2 3/2 _
2 2 , 2'A, ~T~ ~VA
T2 a 3 3 3/2
2 2 A 3 3 3/2
X;2 2/3 3
3/i
2 2'A\ 3
3/2
4
4 4/2 4 4 /: 4 4/2 47"1 4/2
Standard sizes, thicknesses and forms:
Red lines below show equal 0?D for selection of nesting sizes' .conformance with Simplified^*
Dimensional Standards?*'*'.
Insulation Efficiencies: Efficiency x Bare Pipe Heat Loss=Heat Saved By Insulation BTU/uB
100-Efficiency x Bare Pipe Heat loss-Heat Loss Through Insulation BTU/U'J
^3->70,
ac 300 < O 400
t
l- ua.i
600
700
KEY TO CURVES
N*nl
$at I
I \m\VA\ 2 1 2'/>j 3 13'Aj 4 |4`A| S | 6 I I ' lp| n| U[ 14| 1|SO|124
1 l : 1 1 2; 2 . 4 . 5 5 6i 3 i 71 4 I71 ' : i , ;
116 2(3:4! 4 ; 7 8 8 9! 8 : >0: 9 -10^10 12 12113! 12 2:12112! 12 12
I 4 : 4 : a ) 8 910;10 12 M.13112.1 4; U;l}:i5it6n3!S-1S(15i1jl!i
IV, 5j7j9 10)10 ! 2: l 3 14, U ! 1JI U ;14;i4| 17'17! 18 17 17:17:17:17| 17
! ,3 4 i 3 ;10 11 i 12 : 4 14 ' 15: 15; 17 i >4 117; 17; 18 19j >9 - 1 8 , 1 9'1 9H9j 19 19
3 "A 1 ! ] 1 : 1 Si)J \ I4r 17' 171 17|1t|19'19,20|20j20 20;20j20t20 20
4 1 ; ! i ; u: 14 :i7. 17] 18; 18)19 202020120:20;20.21!21|21i21
456 Mi; ' 16: 17 I81 18. I9f 19 .'20 20.21 [2?; 21,2J '21 ;2I .'21.21 - 22
s MM ! 17'18 .19|19; 20:20 120*20.21.21,22122 22)22]22|22|22
N O M IN A L PIPE SIZE
Bare Pipe Heat Loss: BTU per lineal foot, per hour. Still ambient air,M0F.':
iff., W deg. F., pipe to air y
100
200
A 55 136
V4 67 167
1 82 206
VA 102
255
VA 115
289
2 Ml ' 355
2A 168
423
3 202^. . < ( 502
3 A ,228J* If 575
4 2551. V 642
4A t /08
5 , 310:; - 782
6 ?,,364 . : - 920 8 464 1178 10 572 1447
12 671 1699 14 731 1851 16 828 2098 18 926 2348
20 1022 22 1117 24 1213
2592 2835 3078
300 400
247 394
304 483
373 595
464 741 526 841
647 1036
773 1240
930 1493
1052 '1176
1691 1892
1298 72090' 1435 . . 2312'
1691 2169 2668
2728 . 3506
4318
3137 - 3419
3877 4344
5086 , 5544
6294 7059
4797 5250 5706.
7800 65399286
500
581 716 884 1103 1252 1546 1853 2234 2533 2836 3137 3472 4100 5280 6512 7675 8374 9514 10672 11806 12935 14071
600 700
820 1120
1013
1381
1252
1709
1565
2139
1780
2434
2199
3013
2639
3619
3186 3616 .
4373 4968
4051 . 5570
4481 - 6164
4965.. .`6834
5870 8075
7570- .10443
9350 , 12912
1t031 15243
12042 16649
13692 18941
15374 21277
17009 23554
18642 25829
20291 28122
800 900 1000 noo
1482
1929
1835
2391
2275
2967
2851
3722
3247
4242
4022
5260
4945
6330
5850 6649
7663 8714
7458
9780
8258 10834
9161 -12022 10848 14248
14024 18436
17355 22833
20505 .26993
22403 29502
25499 33597
28660 37775
31742 34817 37917
41848 45917 50023
2469 3064 3805 4778 5448 . 6761 8141 9863 11222 . 12599 13962 15500 19763 23801 29500 34891 .38143 43451 48873 54161 59439 64771
3115 3869 4809 . 6044 . 6894 8562 10317 12507 14236 15988 17724 19680 23347 30261 37525 44402 48557 55330 62249 69003 75746 82564
15651 `
17822."
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