Document aG5Nom8kv25d9oxG225Ln8y

< MANUA^L. ) ;0DE KY-787-D ' 'J13L/218/1962 < DATE ) LOCATN G2J94 6Q2,* 7 LOT 7 f ( EST WGT >. CODE PQ DRY* LOT HEIGHT __________ d a t e PRINTED: 7/^/j ,S p r o c es s e s ; APPROfgy/OT------ ( ) KY-787-D an fUP 6/25/82 $ COMTYP JOB NAME: 03KY787DMU DRY NO. PKG TOTAL ACTUAL CONT PKG UGT WEIGHT USE LBS 93 mL 93 93 _______ `BEFORE USING SV, MAKE SURE THAT N-28-D LINE .NON-BLEEDING. IF ANY IS BLANKED OFF. 203 l^\ RRSUUNN' 60'(990 GAL) WATER INTO V-203 6 ADD CAUSTICI & 1 > RRUN AGITATOR ON HIGH SPEED. 205 1 .^J-'-ffEIGH SODIUM SILICATE INTO DRUM 6 POUR IN I 40 420 V2T DUMP IN CHROME YELLOW^*, STIR r I RECORD: srpm MIN /34/f/ 88X50 jtteiQ.-.. _____ II FIN /yirsV 1L 1--. I 4^T ADJUST TO 75* <1275 GAL) *NOTE: VOLUMES -HIGHER | Jr THAN 75" MAY CAUSE DUSTING IN EXHAUST HOOD. | I \jfr\ WITH AGITATOR ON LOW SPEED PUMP V-203 THRU | HOMOG AT 2400-2600 PSI INTO V-205 | WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN 1 I 1^ HOT WATER AT 24O&J-2600 PSI INTO V-205 I 5><.REC0RD: V-205 VOL.JtL___ ' 6 ADJUST TO 60* <2100 GAL) "I INSPECT HOMOG STRAINER i. CLEAN IF NECESSARY 1 \<*r\ RUN 4 "<200 GAL) WATER INTO 'v-^vT START 1 1^-AGITATOR & INSTALL TEMP CHAARRT . f IjJ^-T PUMP V-205 THRU HOMOG AT ^800-5200 PSI INTgfSV.l P I RECORD: TIME STARTTOTAL MINUTES 1 NOJ&! IF HOMOG PRESSURE FALLS BELOW 4800 PSI, 1 S^AY VALVE WILL RECIRCULATE SLURRY TO V-205 ! E 1>--i WHEN V-205 MT, RUN IN 5"<240 GAL) WATER & PUMP 1 THRU HOMOG AT 4800-5200 PSI INTO SV | 'WHiLE HOMOG, RUN 6* <284 GAL) WATER INTO V-349 I UN 1000# WATER INTO V-384 6. HEAT TO 110-i20*F I IGH INTO V-384 6 PUMP TO V-349 1 2530 I 32-D UN 10O04 WATER INTO V-384 t, PUMP TO V-349 [ i V-349 TO 22' XI041 GAL) 6 STIR 15 MIN | RECORD DENSITY ./d L__&/ML <1 .084-1 .086) I 2530 IfB OAJHEN S-11 HOMOG COMPLETE, ADJ SV TO 43*<2420 GAL) 11XS-J RECORD: PH fSJi- 6 ADJ TO 11.1-11.3 WITH CAUSTICI AT 5% <10 PARTS WATER TO 1 PART N-7-D) i A^^UME 50): ILJ*Sip h o n n -7-d in t o s v & r e c o r d : p h HEAT TO 190-194*F IN 55-65 MIN 6 REC :HT! ___._*F i & RECORD: p_*_*F ) NOIE: STRIKE MUST BE STARTED IMMEDIATELY ON I ON COMPLETION OF HEATING I 7-D /J i WHILE HEATING SV, RUN 39* (1070 GAL) WATER INTO I V-343 6 METER IN SULFURIC ACID. FROM V-386 ! MK_/XiA.?fe/GAL ,1 //GAL -'STIR 15 MIN OR LONGER 123/1 RECORD: DENSITY G/ML (1 .024-1 .-326) 27-D 378 N32755 DUP050464199 LOT=_________ CQMTYP JOB NAME = 03KY787DMU EQUIP i PACE 2 CG 93 KY-787-D MENT] I 7%I i^SiN"5_59"SlA?iNG"55SPLlTE---,---R--E--C- O---R--D--:-'----PHr_4_p__-4_-- a, RECORD: PHJLli DATE PRINTED: 7/98/32 USE I N- ACCT LBS CODE LBS I^T^-SET V-343 ACID PUMP AT 57 SETTING (225 MIN)' [Ztrysz-T V-349 SILICATE PUMP AT 62 SETTING <509 MIN) I2JT I IMMEDIATELY METER IN V-343 4 V-349. MAINTAIN SV SV "AT 199-194*F DURING STRIKE RECORD: FINISH MINUTES i V-343 V-349 ILtiJS* iZSilUk Zj j l q V-349 NORMAL lynf 29 MIN 49 MIN INCHES (20).___ (17)___ PH (9.3-10-9) (9.3-10*9) 1 HR (15)___ (9.3-10.9) 2 HR ( 7)___ ^^(913-10.0) 3 HR < 0)___ ji_(9.3-10.9) I .FINISH ( 9) JLJL< 7.5-8.5) 1 JHfTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP T. PUMPS 4 SEE SUF'V. IF FINAL PH IS ABOVE 1 8.5, ADJ TO 7.5-8.5 ASSUME 77% 27-D JgHar'T" RUN 35* 7800~GAL)~UATER_INTO~V-330_i-HijAT_TO- SQa I L 1 80-1?0*F L"* ^ )39n ADD DRESINATE 'X* IN 12-13 MIN. CHECK FOR f DRAFT IN VENT STACK BEFORE DUMPING. IM I STIR 5 MIN 4 RECORD: PH /j?_* ?(9.5-10.5) 3K STIR 20 MIN OR LONGER FOR S-43 385 " 33'X.A DD 67* <513 GAL) WATER TO V-385 8 t^KT ADD 4 STIR 2 MIN FOR S-41 ASSUME 50% 650 | 530-A 650 329 1 7-D 160 SV>sS^MdHEN V-349 MT, RINSE IN .WITH MINIMUM WATER 4 9| SET PUMP AT ZERO SETTING WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 4 I J TURN OFF PUMP MOTOR 4 STEAM J&r | SIFT IN BLANC FIXE 72\ 20 I *%L38?L^ftUN IN ALUM USING BADGER METER 600 I JiT'jL FLUSH ALUM LINE WITH WATER RECORD: (3.7-4.2) jM-fj^-RUN IN N-7-D FROM S 34 IN 10-12 MIN 4 STIR 5 M INS >42 \ RECORD: PHSP- <9.9-9.5) 4 IF NECESSARY ADJ TO I I PH 9.9-9.5. RECORD: PH_jrr~ ASSUME 77% .-I I '! DILUTE N-7-D 10 TO 1 WITH WATER ASSUME 59% ,_TT I L-SIPHON N-7-D INTO SV JJ&TTRUN IN V-330 THRU 29 MESH SCREEN 4 STIR 29 MIN. 128-A 115-D 27-D 7-D 220 30 330 K4 10 t( RUN 11* (216 GAL) WATER INTO V-330 DUMP IN CALCIUM CHLORIDE 6 STIR 5 MIN FOR S-46 259 20-A 250 SV RUN V-330 INTO SV IN 15-20 MIN 11 M7 i STJR 15 MIN 4 RECORD: PH JLfi (9.0-19.0) DO NOT STOP AGITATOR STARJj f in is h . OPERATOR -U-C-- ZZfSsfr i&ArJhp -3L3X- DUP050464200 9 N32755.01 DUP050464201 531 -OSOOl OSl- ooz- .055: N32755.02 DU P050464202