Document aBz5ZNqN3enBRk4aGG9NDNYMy
( AUTOMATED )
CODE KY-787-D PKG . 3404$
y--' : MM2rJ-S3if <EST UGMT)
(DATE)
(LOT)
DRY
LOCATN CG CODE PQ LOT WEIGHT
PROCESSES
APPROVED BY:
) KY-787-D (T> FWP 09/27/82
COMTYP JOB NAME: 03KY787DMT
DRY CONT
NO* PKG
100*00 _ 100-00 100-00
PKG
WGT ' assess
TOTAL WEIGHT
ACTUAL USE LBS
BLEND 3ACI/FOR STEP 43: J K Y-787-D,
jJjtJ* ON 6-3 OR GET FROM E/M.
I \/M9T W#
\
| USE I N- | ACCT
EQUIP r--NAME "KROLOR* YELLOW-MEDIUM
j LBS I CODE | LBS
] 1/*BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO- |
jr- |
I /CHLORIC ACID) IF ANY IS BLANKED OFF'* - i 1 1
203 | U| RUN 60*(990 G) WATER IN V-203- SET AGITATOR ON | | f
& I /HIGH SPEED -
205 I $ry WEIGH IN DRUM & POUR IN (SODIUM SILICATE)
250 I 32-D | 250
I 3*T DUMP IN AND STIR5-HIN (CHROME YELLOW*MJEDU
>0X50 JYC-2-Bi 2500
1 I RECORD: START
LOT
_,
.1
1I
y
FIN
1
{ 4V\ ADJUST TO 75* (1275 G) #NGTE; VOLUMES^HIGHER
I L^HAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD,
*+${ 5 vOXTH AGITATOR ON LOW SPEED PUMP V-203 THRU
!
AT 2400-2600 PSI INTO V-205 ' `
1 6 ymm V-203 MT WASH COLOR THRU HOMOG WITH MIN
t Wa t e r a t 240072600 psi in t o v-205
' 1 7 U^ECORD: v-205 VOL 5LS.' 6 ADJ TO 60" (2100 G)
I 8 1 INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
! |
I I i |
205 SV
2
! 9 10* (514 G> WATER INTO V-Z#y 4* START }
1 i^Ag x t a t o r
i
{10 S/fm? V-205 THRU HOMOG AT 4800-5200 PSI INTO SV.i
I LM^DURD: TIME STARTTOTAL MINUTES JS&-- I
{ IF HOMOG PRESSURE FALLS BELOW 4800 PSI,. I
} VALVE WILL RECIRCULATE SLURRY TO V-205 i
Hi V-205 MT, RUN IN 5* (240 G> WATER 6 PUMP !
I iStfHRU HOMOG AT 4800-5200 PSI INTO SV
i
^ STEP 01 - SET FORMULA SELECTOR TO POSITION
:V-243) OR POSITION 7* (V-244)
I
rpESS SV CAM RESET PB - SET 22 TC IN AUTO
1
I iyjfEmiE (TEMP IS SET AT 190-194*F)
I
|14 {^RECORD LEVELS 4c SET R/M COUNTER $1 AS FOLLOWS; i
I 1>y Ci 1LG
PRESET $1
32 GAL (LIQUID ALUM) |
' TC 13LG 3Q/_% PRESET $6
141 GAL (CALCIUM
I
CHLORIDE 77%)
I
SET STRIKE FLOW CONTROLLERS AS FOLLOWS;
|
3FC10 (N-27-D -SULFURIC ACID 60%-CONTROLLER) I
IN MANUAL
0,64 GPM I
3FC20 (N-27-D WATER) IN MANUAL LOCAL 8.36 GPM 1
3FR10 (N--27-D/WATER) RATIO
1.31
{
RFC10 (N-32-D CONTROLLER) IN MANUAL 0.84 GPM |
8FC2 (N-32-D WATER)IN MANUAL LOCAL 7.40 GPM |
8FC20 (N-32-D WATER) IN REMOTE
I
TO (N-32-D/WATER)RATIO
1.76
]
OPERATOR STEP PB
I
I} iI 1115-D | 168 I 20-A ! 141 iI I1 I 27-D I 213
II I 32-D | 1425
DUP050102774
LOT* ________ COMTYP; !J0. .'AM * 03KY787PMT PAGE 02
PATE PRINTED;10/04/82
EQUIP MENT |
! PAGE 2
CG 03 KY-787-D
USE UBS
NCODE
USE LBS
320 j 17 |yRfC0Pt) LEVEL 2LG
BELOW 35% FOLLOW SOLN |
SV 1 I -MK=>UP PROCEDURE FOR N-27-D
I
SP 118 1 8dUST SV TO 48" <2470 G)
1
CP M? I RECQBBPH }PjU ADJ TO 11.1-11.3 WITH N-7-D
I
'TIC SODA SOLN) AT 5% <10 PARTS WATER TO 1 1
4 | I PARJ>^7-D)
I
4!
I S*TMf^INTO SV. RECORD; PH
ASSUME 50% 1_______
i20 I Of'ERATOR STEP PB
,i
7-D
SP STEP 06/39. AFTER HEAT-UP RECORD; PH
SWITCH 3FC20, 8FC10, & 8FC20 TO AUTO
OPERATOR STEP PB
SP STEP 10/43. WHEN 3FC20, 3FC10 6 8FC20 FLOWS
Sr E IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN
IMITS, SWITCH 3FC20 TO REMOTE
OPERATOR STEP PB
DURING STRIKE RECORD:
SP STEP
V-243/V-244
. RANGE .
13/46 <30 MIN)
9.0-10.0
14/47 <60 MIN)
9.0-1O.0
15/48 <2 HRS)
JltS 9.0-10.0
16/49 <2 HRS, 25 MIN) 5l 9.0-10.0
17/50 <FINAL 3 HRS)
'4?7.5^ 8.5
NOTE: IF PB NOT IN RANGE, NOTIFY SUPV
IN LOG. IF; FINAL PH >8.5, ADJ TO 7.5-8.5.
ilECORD: PH ___
ASSUME 77%
T27-D I
l/*WftLE SfRIKTNG RUN 30* <234 G) WATER INTO V-339 i/ABD IN:7^8 MtN. (DRESINATE X) CHECK FOR DRAFT
J/m VENT STACK BEFORE DUMPING.
|/Mkl TO 49* <382 G) AT 80-100*F L^riR.5 MIN A RECORD: PH/<Y_ <9.5-10:5) l/^PIR 15 MIN OR LONGER FOR SP STEP 26 I/r ECORD; VQL.V_* 8 CALC %fL" X 0.79 * JS'^fAL. VfET PRESET 4S TOgJS^AL FROM S 33
365
T -rrr 530-Ai 365
335 135 7 |36
47* <360 G) WATER INTO V-385 DD 8 STIR 2 MIN FOR S 40
I ASSUME 50% 1 60
7-D 1 80
SP STEP 17/50 AFTER CHECKING PH, OPERATOR PB
SIFT IN < CLANG FIXE-HO
s
1-4-0- -f28-Frl--TF0
SP STEP 23/53. RECORD; PH QfJ <3.7-4.2)
RUN IN N-7-D FROM S 36 IN 10-12 MIN 8 STIR 5 1
'MIN
11
RECORD : PHjg&T^.O-P .5) . ADJ IF NECESSARY 6 1
I
RECORD:
ASSUME77%1 _____ 1 27-D
(DILUTE 10 PARTS WATER TO 1 PART)
ASSUME50% 1 ______ I 7-D
'(SIPHON N-7-D INTO SV)
I(
OPERATOR STEP PB
_ ,aHp y ^
I
1
'SIFT IN BLEND BACK; KY-787-J)-'---Jr I
1
SP STEP 29/58. RECORD: PH^<. 6TIM/^S$^f
1
1
3PERAT0R STEP PB
1I
SP STEP 60. BATCH COMPLETE.
I1
STARGTT/DH'T.ICS------------ - 'FINISH?^ -"Ep TRSV-//^
SP STEP
Tim -
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ISilSlItl
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