Document aBnG759aN72QvXydm2x89jbQB

LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT August 27, 1985 WORK BY: O. cM Process Engineer REVIEWED AND APPROVED BY Veidon E. Messlck Chief Process Engineer VAB.0001098788 LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT TABLE OF CONTENTS I. PURPOSE AND PROCESS DESCRIPTION II. INSTRUMENT SPECIFICATIONS III. DRAWINGS * VAB.0001098789 LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT I. Purpose and Process Description The purpose of this design is to provide the valves in VCM and chemical wash service with accurate indication in the control room of the valve position. The existing limit switches do not provide this accuracy, since they are operated by the position of the actuator and not the actual valve stem. This type of operation does not take into account the possibility of shearing between the valve stem and actuator, which has occurred here in the plant. This poses a potentially hazardous situation for a VCM release. This design will provide each of the designated valves on the reactors and charge systems with a new limit switch that operates on the position of the valve stem. These new limit switches will provide accurate indication in the control room and eliminate the hazard of a valve being open when it's actuator position is showing closed. A total of 102 valves will be equipped with this new type of limit switch. These limit switches will be mounted on the bracket between the valve and the actuator. Drawings of several different types of valves with the new limit switches are attached. ( A VAB.0001098790 r General Location New Module Recovery System New Module Receivers NEW MODULE Valve Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 A Valve Location Suction North Vacuum Pump Suction South Vacuum Pump Discharge North Vacuum Pump Discharge South Vacuum Pump Compressor Suction Manifold Compressor Suction Manifold Compressor Suction Manifold Suction North Compressor Suction Middle Compressor Suction South Compressor Discharge North Compressor Discharge Middle Compressor Discharge South Compressor Pressurization Equalization Valve FVCM Supply RVCM to Blowdown Tank RVCM to Blowdown Tank VAB.0001098791 General Location New Module Receivers New Module Blowdown Tank Rx 745 thru 741 Chem Wash Tank Valve Number 18 19 20 21-25 26-30 31-35 41 42 43 44 Valve Location RVCM Supply To Reactors Recirculation To Batch Water Strippers Chem Wash Supply Cleaning Rx Cleaning Condenser TK Outlet Reactor TK Bypass TK Inlet VAB.0001098792 General Location Old Module System Old Module Valve Number 1 2 3 4 5 6 7 8 Old Module Receivers Emission Recovery System 9 10 11 12 13 14 15 16 Valve Location Suction West Compressor Suction East Compressor Discharge West Compressor Discharge East Compressor Suction West Vacuum Pump Suction East Vacuum Pump From Tank Farm Pressurization Equalization Valve To Batch Water Strippers Suction RVCM Pump RVCM Supply To FVCM Pumps To Batch Water Strippers To Batch Water Strippers FVCM Recovery Supply Recovery BWS Valve Recovery Tank Farm VAB.0001098793 Old Module(Continued) General Location Batch Water Stripper Valve Number 17 18 19 20 21 22 23 24 25 26 27 Rx 300 thru 700 Chem Wash Tank 28 29 30 31 t 32 33 34-38 39-43 44-48 49-53 54 55 Tl A Valve Location South To Sewer North To Sewer S. To Centrate N. To Centrate North To ERS North To ERS North To ERS South To ERS South To ERS South To ERS North & South Relief Line from ERS South Steam Pressurization North Steam Pressurization South Fill Line South Fill Line North Fill Line North Fill Line Chem Wash Supply Chem Wash to Rx Chem Wash to Condenser Inert Vent TK Outlet Reactor t VAB.0001098794 Old Module (Continued) General Location Chem Wash Tank Valve Number 56 57 58 Valve Location TK Bypass Chem Wash From EA-357 to RA-776 TK Inlet A VAB.0001098795 LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT III. Instrument Specification Item PLS-101 through 207 Description Promimity Limit Switches * * VAB.0001098796 4 441 5 A CONTROL A CCESSORIES CO SubNdttry of J.F. QASIOLL CO., INC. August 5, 1985 Post Office Box 185 Pslham, Alabama 35124 Vista Polymers P. 0, Box 91 Aberdeen, MS 39730 Attention: Frank Jeanson Frank: I would like to thank you again for the opportunity to quote you the General Equipment 70 Series VIP Packages for your up coming project. The Valve Indication Packages which consists of two 713774 GO Switches and mounting brackets are $375.00 each. The switches are UL, CSA approved for Class I, Division I, Groups A, B, C, D or Class II, Groups E, F, and G. At this current writing we are obtaining pricing on the NEMA Enclosure with a terminal strip that we discussed during our meeting on July 23. This will be forwarded to you as soon as we have the complete package If you need my assistance on this project, please contact me at our Pelha Alabama office. Very truly yours, Tom Meacham TM: sp cc: Joe Gaskill, President J. F. Gaskill Company Don Toone, National Sales Director General Equipment Mfg., Company Pelham Phone: (205) 663-2831 Mobile Phone: (205) 661-4187 VAB.0001098798 Decatur Phone: (205)353-2831 U+if A Series 70 Switch A Huq'jr.j and Df-pondaDlo Lino of Tota'iy D-olonM Proximity Limt ho1t i rt r j t r O V< l ` V/I < . s, from Gonora! FcUlipmnn!' 1. A r G1 -J > f 1 n- >i ii r r t id1 * ' 1 j /i a l y -t. - ) * * v , +f *V ' , ,--T^ * f* **** * * v~-. c- > \- ' *T *L 4 V* ' *r * IV 1P,0G.< J&-A..v WK-m:S-o^y3ia *4 P. I V' *1 '; 5?Jafe: ws ># y\< ^ - T *' ' i-V" 1 " t >41" \* ... f\ ' -^J ^ +4., 4" v x^ ! +* >> a.o '*'* * * . a f i *p * ** : *' f J. % *V *f hH I. b . I < ' I * < * ri * "1 *:- a * af ^ivi^fcjv i f;. .j<.v :fc'*v v.-v5lws> ,,* * -T-* V v j V, r i-*7 * ' - * j1 * r^ii *- ~ ^ ^ , -W*ir ;., O y.'OOyj l m. * - ^ ,*-f' V `p * jT- m* **-' r vx * /v /(ii*` i.- LciJr V, * I / Vf T r^ .. i. t i i. * -T'A^V' f i ' ^ A a#-; J J*1* hi i# * VAB.0001098799 ! -_____' 11 : *'A - I End Cap: .050" Stainless Steel C304) End Cap, available with thicker End Caps for higher pressure. Pressure Options: Normally the standard 5/8" diameter will withstand 2000 PSI. Larger cases with thicker walls and front End Caps will allow the switch to function at much higher pressures Cup to 10,000 PSI). Certification available as factory option. Case: 300 Series Stainless Steel case, plain or threaded body (5/8-18 NF). Different body lengths available, SEE options on MODELS AVAILABLE. Magnets: Made with a high energy product magnet. An excellent coercive force which converts into grams of Contact Pressure for reliable operation. Meets M M PA Specifications. External Threads: Machines to meet SAE 5/8-18 UNF Specifications. Units available with or without threads. Contacts: Type Silver, Cadmium Oxide, resists welding and is some of the most widely used Contact Material in the industry. Sized to withstand approved ratings. Hermetically Sealed Contact Chamber. Bearing: Consists of a finely ground Stainless Steel Pin and durable plastic housing. Sized to withstand a wide temperature range. Resists seizing and gives millions of free operations. Potting: Terminal cavity filled with epoxy resin com pound for sealing and mechanical support of wire/ cable connections. Body Tube: Made of Free Mechanical Stainless Steel. Resists most all harsh environments and withstands high working pressures. Impervious to water, oils and gases. Internal Threads:1/2-14 NPT. complies with CSA requirements for Explosion Proof Applications. Wire or cable leads available to meet Customer's Specifications. 4 VAB.0001098800 When time, accuracy, and dependability count... you can count on the 70 Series GO9 Switch. Maintenance free; engineered for precision, performance and reliability. The standard 70 Series GO* Proximity Limit Switch has been designed and built to rugged specifications for use in most industrial and environmental applica tions. Each switch is totally enclosed, hermetically sealed and capable of operating in hostile environments. The standard stainless steel housing is impervious to oils, caustic acids, water laden areas and most Standard Models atmospheric conditions, with a broad operating temperature range. (See specification) Many different models of the switch are available for your design needs. (See ordering information for specifications, detail and options.) Hazardous Location approved models for Class I, Division 1, All Groups Model 713360 No conduit connection, 18" 3 conductor cable with water resistant squeeze connection, type 300 stainless steel housing with X-18 NF x 1.5" threads with 2 lock nuts. Model 713570 X NPT conduit outlet. 18" 3 conductor cable, type 300 stainless steel housing with X-18 NF x 2.813" threads with 2 lock nuts. Model 713524 X NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing, no threads. h Model 713420 No conduit outlet. 18" potted. 3 conductor cable, type 300 stainless steel housing; no threads. iminm'U Ur I l i -I < | I 1 I L ' Model 713660 No conduit outlet, 18" potted. 3 wire leads, type 300 stainless steel housing with X-18 NF x 1.5" threads with 2 lock nuts. Model 713460 No conduit outlet, 18" potted. 3 conductor cable, type 300 stainless steel housing with X-18 NF x 1.5" threads with 2 lock nuts. Model 713720 X NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing, no threads. Model 713564 X NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing with X-18 NF x 1.5" threads with 2 lock nuts. Model 713574 X NPT conduit outlet with 18" potted, 3 conductor cable, type 300 stainless steel housing with X-18 NF x 2.813" threads with 2 lock nuts. Model 713520 Ml NPT conduit outlet. 187 3 conductor cable, type 300 stainless steel housing, no threads. Model 713760 X NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing with H-18 NF x 1.5" threads with 2 lock nuts. Model 713724 X NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing, no threads. 1J * I 11 11 11} 11 l < H Model 713560 X NPT conduit outlet with 187 3 conductor cable, type 300 stainless steel housing with X-18 NF x 1.5" threads with 2 lock nuts. 1- i | ; . I j i i i 1 * Model 713770 X NPT conduit outlet. 18" potted 3 wire leads, type 300 stainless steel housing with X-18 NF x 2.813" threads with 2 lock nuts. Model 713764 X NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing with X-18 NF x 1.5" threads with 2 lock nuts. Approved switches are in compliance with current bulletins 1243. 1273 and 1306. These switches are U/L and CSA approved approved models in Column 3, this page. Model 713774 X NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing with -1 NF -----I----- hazardous location a TOLERANCES Unlas* otharwiM spadflad Anglaa: 1\ Fractions: 1/3T, XX 01". XXX .006M Surfacs# mutt ba Concentric, Parallel, Plot 4 Square .1 (aa applicable) to each other within T.l.R. REVISION DATE APPD ACTUATOR MTG. BRKT. ORIVE SHAFT MATERIAL LIST Item Qty. Description Dwg. No. 1 1 Switch Activator V126411-1943 2 2 Mounting Bracket V126411-1944 3 4 1/4-20 x 1/2 Hex Hd. Screw 4 4 1/4 L.W. 5 2 5/8 Shakeproof L.W. 6 4 5/8 F.W. (1-5/16" O.D.) | 1 DRILL ft TAP 1/4-20UNC 13/16 JAM NUTS GO Switch FIG. ACTUATOR MTG. BRKT I j / II &yr: 1 FIG. GO Switch COUPLING ORIVE i SHAFT 7/8 T T) 2*1/4 =q _L INSTALLATION INSTRUCTIONS Actuator and Coupling from Valve and remove existinq pointer. Slide Switch Activator (item 1) onto drive shaft. Drill and 1kp Actuator Mtg. Brk11. for 1/4-20UNC screws and attach Mount ing Bracket (item 2) with items 3 & 4. Mount GO Switches in Mounting Bracket (item 2) with two jam nuts supplied with switch and washers items 5 & 6. Adjust Switches in on Mounting BRacket (item 2) to Switch Activator (item 1) in full open and full closed positions. Note: 1. GO Switches cure not included in V.I.P. (Valve Indication Package) and should be on separately. 2. Use Model 713774 GO Switches DWN. BY RON S CHK. BY APPD. DATE 9-28-03 8 !/C SERIES GO SWITCH V.I.P. ON DURCO 6" 150# G411 Valve WITH BETTIS ACTUATOR V FOR CONOCO GENERAL EQUIPMENT > MANUFACTURING CO.. INC 3300 FERN VALLEY ROAO P.0 BOX 37200 _______ ILOUWVILLE. KENTUCKY. USA. 40233 SYSTEMS it )988( )2 (002| MB-23M. TWX 10-3*-27M iU^SCUZ DWQ.NO V126411-1942 REV. TOLERANCES Unlost otherwise specified Angles: 1*. Fractions: 1/3T. .XX .01". XXX 005 Surfaces must be Concentric. Parallel, Flat & Square (as applicable) to each other within T.I.R. ACTUATOR MOUNTING BRACKET < REVISION DATE A A PPD Item Qty. 11 21 31 44 54 62 72 MATERIAL LIST Description CWg. No. 1 9witch Activator V907310-1951 Mounting Bracket V907310-1952 Set Screw #12-24 x 1/4 1/4-20 x 1/2 Hex Hd. Screw 1/4- L.W. 5/8 Ext. Tboth L.W, I 5/8 F.W. GO SWITCH ACTUATOR MTG. BRKT. / JAM NUT FIG. 1 DRILL a TAP 1/4 -20 UNC (4) HOLES GO SWITCH DRIVE SHAFT INSTALLATION INSTRUCTIONS Remove Actuator, Coupling and Existing position indication plate. Slide Switch Activator )item 1) onto drive shaft and secure with set screw (item 3). Assemble GO Switches to Mounting (item 2) with Jam Nuts supplied with switches and washers items 6 & 7. Place Switch mounted on bracket on side: of Actuator mounting bracket and align switch with Activator (item 1) then natch drill Actuator mounting bracket with holes in Mounting Bracket (item 2) Secur^ with items 4 & 5. 5. Switches should sense Switch Activator when Valve is in full open and full closed positions. FIG. NOTE: GO Pitches are not included in V.I.P. (Valve Indication Package) and should be ordered as a Separate item. OWN. BY RON S. CHK. BY APPO TE 10-5-83 SERIES GO SWITCH V.I.P K-M 310 BALL VALVE FOR CONOCO ii m GENERAL EQUIPMENT A MANUFACTURING CO.. INC. 3300 FERN VALLEY ROAD P.O. BOX 37300 ILOUISVILLE, KENTUCKY, USA. 40333 (602) 000 1330. TWX 010436*2760 DWG.1 N V 907310-1950 1 098803 REV, w It 4 Angles: l\ Fraction* \f2T. XX .0t". XXX 005 Surfaces must be Concentric. Parallel. Flat & Square (as applicable) to each other within T l.R ACTUATOR MOUNTING BRACKET NO REVISION |OATE BY APPO. MATERIAL LIST Item Qty. * 1 *1 21 31 44 54 62 72 Description Dwg. Mo. Switch Activator V907310-1955 Mounting Bracket V907310-1954 Set Screw #12-24 x 1/4 1/4-2C x 1/2 Hex Hd. Screw 1/4- L.W. 5/8 Ext. Tooth L 5/8 F.W. to * SWITCH ACTUATOR MTG. BRKT *9 * l t JAM NUT FIG. -GO) SWITCH DRILL 8 TAP 1/4-20 UNC I --- -JL FIG. 2 J !1 1 INSTALLATION INSTRUCTIONS t 1. Remove Actuator, Coupling and Existing position indication plate. Slide Switch Activator (item 1) onto drive shaft and secure with set screw (item 3). Place Mounting Bracket (item 2)onto Actuator Mtg. Brk't. and mark position of two holes. Driy. and tap for 1/4-20 UNC holes. Secure Mounting Bracket (it (item 2) with items 4 & 5. Screw GO Switches into Mounting Brk't. (item 2) till Gap between end of switch & Switch Activator (item 1) is approx. 1/16". Secure with Jam Nuts that are included with Switches and with washers (items 6 & 7). Switches should sense Switch Activator when Valve is in full open and full closed positions. NOTE: GO Switches are not included in V.I.P. (Valve Indication Package) and should be ordered as a Separate.item. 2) [ OWN. BY ff RON S. I CHK. BY APPO. DATE 1 10* SERIES GO SWITCH V.J. K-M 310 BALL VALVE FOR CONOCO It GENERAL EQUIPMENT & MANUFACTURING CO.. INC 3300 FERN VALLEY AOAO p.O. BOX 37210 OU1SVILLE. KENTUCKY. USA. 40233 SY_S__T__E__MS (9011N5BN. TWX" OWG. NO. 1098c 04 V 907310-1953 *I TOLERANCES Unto* otherwise specified Angles: T, Fractions: 1/32". J(X .01", .XXX .005 Surfaces must be Concentric. Parallel, Flat 6 Square (as applicable} to each other within T.I.R. I I i f% GO SWITCH (OPEN) FIG. MATCH DRILL FOR THREE 10-24 UNC-2B THREADED HOLES -- ACTUATOR MTS. BRKT. 4 JAM NUT GO SWITCH (SHUT) i NO. REVISION A OATE BY APPD. | MATERIAL LIST tem Qty. Description Dwa. Mo Switch Activator V40280Q-1948 Mounting plate V402800-1949 010-24 1/2 Rd. Hd. Screw #10 Ext Tooth L W. INSTALLATION INSTRUCTIONS With Valve Actuator removed slide Switch Activator (item onto drive shaft shown figure Mount Mounting Bracket (item match drill and tap for three #10-24 UNC s crews and attach item 2 to Actua tor mountinn bracket with items 4 & 5. Screw GO Switches into threaded holes Mounting Bracket (item 2) and e with jam nuts included with hes. t Switches to sense triangular on Switch Activator when Valve is 11 open or full closed positions. SWITCH JAM NUT J FIG. 2 FIG. 3 DWN. BY RON S CHK APPD OATE 10*3* 83 GO SWITCH V.l. KTM 1 VALVE E0800 VtESBURY ACTUAtOtf FOR CONOCO -1 GENERAL EQUIPMENT & MANUFACTURING CO.. INC. 3300 FERN VALLEY ROAD P.O. BOX 37290 SYSTEMSLOUISVILLE. KENTUCKY. USA. 40233 (302) 909-2300. TWX 810435-2786 DWG. NO. REV. 098805 V402800-I947 k TOLERANCES Unto* othtrwto aptoXto Angto: 1*. Frictfon*; 1/3T. .XX 01". .XXX 005 Svrtecat mtict b* Concentric. Parallel. Flat 4 Square (aa apcdcabta) to each othar within T.I.R. MATCH DRILL SHAFT J25 TO .129 DIA TM 3/e dee -i , r$MAFT FQR i 1/4 -20 UNC x 1/2 DEEP i Il NO. REVISION OATE BY APPO. MATERIAL LIST ItemlQty. Description Dwg. tto. 1 - - -- - -- - 1 1 Mounting Bracket V782067-193S 2 1 Switch Activator V782067-1936I 3 1 Rollpin 1/8 x 1/2"long 4 1 1/4-20. x 5/8 Flat Hd. Screw 5 4 1/4-20 x 3/4 Hex Hd. Screw 6 4 1/4 L.W. 7 2 5/8 Ext. Ttooth L.W. 8 4 5/8 F.W. (1-5/16 O.D.) I DRILL 8 TAP (4)HOLES 1/4-20 UNC x 9/16 DEEP JAM NUTS *a SWITCH FIG. I SWITCH ACTUATOR t% COUPLING l >, ACTUATOR MTG. PLATE I: i VALVE V lift A-A t* I SHAFT / am ii l INSTALLATION INSTRUCTIONS Remove Valve Actuator and Coupling from Valve. Machine notch in coupling to 7/8" depth as indicated in view A-A. Drill 6 tap top of shaft for 1/4-20UNC x 1/2** deep hole. Place Switch Activator (item 2) on shaf and secure with flat head screw (item 4 Then orient Switch Activator as shown in figure 1. Match drill shaft with hole in Switch Activator and drive roll pin (item 3) into hole to prevent rotation. Fit Mounting Bracket (item 1) to sides of* Actuator mounting plate support and mark location of four mounnting holes, dril^ and tap four 1/4-20UNC x 9/16> dp Then secure Mounting bracket (item 1) with items 5 & 6. Insert 00 Switches into slots on Mtg. Bracket (item 1) and secure with two jam nuts that ocme with switches and washers items 7 & 8. Adjust Switches to sense Activator (item 2) in full open and full closed positions. own. by RON s CHK.1V FIG. 2 OAT 9-12-63 GENERAL EQUIPMENT SERIE*S GO SWITCH V.I.P. A MANUFACTURING CO.. INC. nm VALLCY ROAD TUFLINE 067 6" PLUG VALVE P.O. BOB PSP MNTUCKY. USA. 400* VALVE SHAFT nmttMMiii I-' r * "TV .i-V, ii.- V7M067-1934 098806