Document a4vpDM6oVK0pOnOn2Zwd9YNDN
interoffice iUeeiaonueO^iii
GEN S5 (REV.6/'.
^
TO (Name and Location)
Mr. J. N. Gann
FROM (Name and Location)
C. J. Duey
>1 r\ z'' \ V \A/\ V' f V\'
OATE
June 22, 1976
REFERENCE NO.
CJD-199-76
I PLAINTIFFS || EXHIBIT
Subject: Manpower and Equipment for Measuring Air Contaminants in 1II the Work Place
CEL -134
Hr. J. M. Ramey has proposed a company program for measuring base levels for all possible air contaminants in the work place. This program (Phase I) is supposed to be completed by July 1, 1977. An initial outline of the work required to meet this objective was given in CJD-198-76. There is a lot of work to be done and the project will require a chemist full time in order to finish on schedule. I estimate that about 25% of my time will be required during this period to train the chemist in sampling techniques, analyses, recordkeeping, method development, etc. Considerably more than 25% of my time would be required during the early part of the project. This would cause what I understand to be unacceptable delays in the CHOX modelling program that we are conducting with CCCTC and which is one of the company!s key technical objec tives. We need to work out a plan to supplement my efforts on the air contami nants project during its early stages.
s
This project will add unplanned expenses to the lab budget. of these expenses is:
An estimate
Operating Supplies
Detector Tubes, Absorption Tubes, Filters, Impingers, etc.
$500.
3 Personnel Sampling Pumps
750.
Outside Services
Contract Analyses, Asbestos, etc.
300.
Most of these expenses will occur in 1976.
The project will require a dedicated research quality GC. The GC should have FID, AFID, and EC detectors available for measuring specific types of impurities. A dual channel recorder would be very desirable for analysing a sample simultaneously with two detectors. The GC would not have to be tied to the PACE computer, since hand calculations would not normally be time consuming. (This GC might also be useful for EPA type studies of trace (ppb) impurities in air and water samples.) A Bendix Flasher or equivalent will probably also be required for flashing samples from adsorption tubes to the GC. Estimated costs for these instruments are on the following page.
005937
CJD-199-76
-2- June 22, 1976
VA 2740 GC ALTP and FID ECD (Tritium) AFID Flow Diverters Flow Splitter (50:50) TOTAL
$5140 820 365 318 200
$6843
Dual Pen Recorder
1885
Bendix Flasher
1000
Early approval of the GC is desirable to prevent delay of the project and to complete the project on schedule.
re
cc: Messrs. P. E. Hime
D. H. Miller
L. E. Hackfeld
J. M. Ramey
- NYO
C. H. Laubly
- NYO
B. J. Bland
- CCCTC
J. W. Dunn
- CLP
W. H. Meyer
- Bishop
W. H. Tuke
- Pampa
c/ . I
- , l i. {
c. J. Duey
File: 71
- 005938
Interoffice A\ciiHir;in<lmii
TO (Name and Location)
Mr. C. J. Duey - Bay City
FROM (Name and Location)
E S Rcimey CCCTC
/ -------------------
/VC' 'i
GEN 55 (ev.6/7<)
i
OATE
July 20, 1976
Rerepf.Nce no.
ESR-291-76
Analysis of Bay City Plant Insulation Samples/Asbestos
Enclosed is the asbestos data for the five insulation samples you sent to me. Samples 1 and 2 did not contain asbestos. Samples 3, 4, and 5 did contain asbestos.
These identifications were made on the Scanning Electron Microscope (SEM) by Dr. P. B. DeGroot. A report detailing the SEM method for asbestos identification will be completed soon.
Any additional identification of these samples such as trade names, source, installation date, etc may be of value to me and our air monitoring chemists at the other Celanese Chemical Company plants.
If we can be of additional help with analytical problems, let us know.
ESR:eem
cc: Mr. R. M. Guedin - CCCTC Dr. R. F. Stubbeman - CCCTC Dr. B. J. Bland - CCCTC Dr. P. B. DeGroot - CCCTC Mr. J. Hawthorne - CCCTC Mr. J. M. Ramey - NYO Mr. C. Laubly - NYO Ms. S. L. White - Bay City Ms. Ann Retherford - Bishop Mr. R. E. Green - Clear Lake Mr. M. R. Stenzel - Pampa
005939
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cc: Mr. R. M. Gue&in - CCftg/- ,
Dr. R. F. Stubbejgian - CCCT'C; %
Dr. B. J. |Sland'.
CCCTC^X
Mr. E. S. Ramey - PCCTC Mr. J. P. Hawthorne'- CCCT^' #
Mr. J.. M. Rctixitijr, *-&YO
`k%
Mr. C. Daubly^^Yp Ma. S. LiY White ~-*"1|ky City
Ms. Ann Retherford - Bishop -*- Mr. R. E. ..Gtgen - Clear* Lake yj0
Mr. M. R.<j.-"B|e^el - Pampa
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005941
Interoffice Alciiioraiuluiit
TO (Name and Location)
Mr. R, M. Guedin - CCCTC
f ROM (Name and Location)
P. B. DeGroot - CCCTC
GEn 55 ;R .>
OATf
August 17, 19"o
REFERENCE NO.
PBD-180-76
Use of SEM/XES to Identify Asbestos in Insulation
SUMMARY
.;iv v-:-
Scanning Electron. Mice's bbpy and X-ray Energy Spectroscopy were used to identify asbestos in san^lb&^f insulation. SEM/XES is a rapid, fairly simple method of identifying asbest^bsVfibers as small as fractions of a micro meter in diameter. Asbestosnhinig^Is can be distinguished by morphology and relative Fe; Mg,...Ca, A1 `and,-S^<ontent as measured by XES.
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005942
PBD-180-76
-2- August 17, 1976
INTRODUCTION
At the request of Mr. E. S. Ramey, I have examined five samples of
insulation with Scanning Electron Microscopy and X-ray Energy Spectroscopy
(SEM/XES) techniques. The purpose was to determine if asbestos was present,
and to find out whether SEM/XES methods could detect asbestos easily in such
materials.
..................
i;- ^
CONCLUSIONS
~
vi
.7~
Asbestos of two or three different typ^.wjafceasily detected by SEM/XES
methods in three of the five samples. Results'^mat&sHed expectations as to which samples contained asbestos. Both thef 4ppearanp%l3f the SEM and the elemental composition determined by XES are nec^Bsary.ip-identify asbestos.
.V. ! i-f-'t*}:
RESULTS AND DISCUSSION
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Qualitative observations on ^e^ppgarangq?atxd;.a summary of elemental
compositions are given for each samplejih thcss^ibhe^'^his data has been re-
ported in ESR-291-76 (1). The three asbestos-containing samples (3-5) appear
to be mixtures of asbestos with a material resembling glass fibers or glass
wool in composition (but not in appearance). Sample 2 appears to be mostly
glass-like fibers and particles. . This is probably a raw mineral rather than
a fused product like glass. Sampj^^l-.c^nsists->f |tMiv.pjates or flakes of a silica-
alumina containing some K and NSr -7` ' 'M
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Photomicrograph's jand.Xv" ?;-tC- ^^^tr|s.a^e|fe^n?in Figures 1-5.
brief discussion and
pretatioh:of.tbiveac.dat^Pxor':cjSqh-isample follows:
.. s.,,f aj:
Sample 1 (Figure...!)^ Tl^fiaK#ii8een in the photomicrographs range in size from a fewV'.p^m. Many of them are partially transparent. This,puts an upper.:ljiriit bf hb'bMf;6`0 nm on their thickness (1, pp~12wl3)i~->The XES epectruniiisf^ilso shown in the
figure.
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Sample 2 (Figure:2) - Small aggl^he^rSt^^flEihe particulate matter are interspersed with' ribbon-1 ike;fibe'rs.. ^TheSe flat fibers are about 10-30 pm in width. The photomicrograph taken with a 1 KeV beam (very low electron penetration) shows that the surface of these fibers is also covered with fine particulate material. As the XES spectrum shows, the elemental compositions of the two forms are virtually identical.
005943
PBD-180-76
-4- August 17, 1976
and sample preparation, each laboratory would have to produce its own com positional diagram using known materials. Fortunately, most of the asbestos used commercially ia'chrysotile, which, is easily identified by its serpentine strands and high Mg/Fe jratip_
Sample preparation required simply picking up some of the material on double-8ided tape affpxed.to ^'.|EM,stub, then coating the surface lightly with carbon in a vacuum'evaporator*. "The-carbon coating was kept thin to improve X-ray detectability. ' Jrhe.-.rqsuiting rather low conductivity limited high magni
fication resolution sorhewnat.S:T'. '.*.*7. ..vp: . r- .r
Instrumental conditi^j&fwffre fhose routinely employed in our laboratory,
i. e. a beam energy of 20 KeVf^ecoriilary electron photomicrographs, and 30
sample tilt,VU
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- *7^
PBD;eem
REFERENCES -
1. Hayat, M. A.,ed.; "Principle8 and Techniques of Scanning Electron Micro.fcdpyv^jj/bl I, '^i.'n Nostrand Reinhold, New York, (19.75)..
.2 Walker/
lifr-ViG-. G/Paulson, anli R. E. Ferrell, Pr.oc. of the; $2nd
Annual Meetirig-^of the Electron Microprobe Society of America. 1974.
2 .''"tj'er* -
. a.
-.<a
. -
nmT % * -t 3. Me Crone, .'^VVC/and J. G^Delly, The Particle Atlas Vol III. Ann Arbbr
Science Publishers, Ibc., Ann Arbor MI. 1975. 627-28.
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005944
PBD-180-76
-5- August 17, 1976
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005947
FIGURE 3 SECONDARY ELECTRON PHOTOMICROGRAPH AND XES SPE
INSULATION SAMPLE NO. 3
Top - XES Spectrum, Area B Bottom *- XES Spectrum, Area A
L80-76
-9- Auguat 17, 1976
005949
005950
XES spectrum , area B above
a
ELANESE
8 CHEMICAL COMPANY
i
JLW-2-76 September 22, 1976
t
Ms. Betty S. O'Shea National Loss Control Service Corp. Environmental Science Laboratory Long Grove, Illinois 60049
Dear Ms. O'Shea:
Enclosed you will find four cartridges for asbestos fiber counts, each containing a 0.8 micron filter paper. They are labeled as follows:
1. Blank -- An unused filter paper (#913762 is this blank's number).
2. #913761 -- An asbestos sample, with 48 1 of air at a rate of 1.6 1/min.
3. #914761 -- As asbestos sample, with 56 1 of air at a rate of 1.6 1/min.
4. "Asbestos" -- An asbestos sample with 48 liters of air at 1.6 1/min. (does not have a number).
We would like to order 20 asbestos filter cartridges for future use. I would like to know, if we use your cartridges, will it be necessary to mail in a blank? Also, is there any special consideration that I should know about storage?
Thank you very much.
Sincerely,
JW/jg Enclosures
Jimmie White
005951
CELANESE CHEMICAL COMPANY BOX 509, BAY CITY, TEX. 77414 TELEPHONE: 713--245-4871^ rumenTM nc rn ANFSF CORPORATION
GEN SS (REV.6/74) "
DATE
10-6-76
RE<FEI--RrvEi--NCE NmOu.,
j
JLW-4-76, CJ0-202-76 J
SUBJECT: Status of Bay City Plant Industrial Health Program
Method Development
Preliminary work has been concentrated on method development. TWA methods have been developed or adapted for methanol, cyclohexane, cyclohexanone, cycloLxanol, and various dust samples. Charcoal absorption is being adapted for most remaining organic vapors. Silica gel absorption is being adapted for Sines and appears to be satisfactory.
Methods for oil mist measurement have been reviewed. Several analytical tech niques have been used (UV absorption, fluorescence, gravimetric, etc.), for this analysis. We would like to hear comments from the other locations before
decide on a method.
Future work will include development of a TWA method for NO, NO2, and HNO3. Available methods appear to be quite time consuming.
Sample Collection
A list of samples collected and results obtained is attached. Most of the samples were taken on the outside operator with the greatest potential for exposure. Mechanic samples and upset condition samples will be taken when the opportunity arises. Several asbestos samples have been taken and sent to National Loss Control for analysis. We expect these samples to be in com pliance. About 15-20 percent of the samples required for the first phase have been taken. We expect to complete this phase by duly 1977.
Problem Areas
The Nylon Salt Unit outside operator is occasionally exposed to methanol vapors exceeding the eight hour PEL and/or exceeding the proposed 15 minute excursion limit of 1040 mg/m^. Operations and Engineering are working to solve this problem.
A sample taken on the Nylon Salt Bagger showed 16 mg/m3 nylon salt dust versus a PEL of 10 mg/m3 for nuisance dust. Actual exposure is essentially nil since the worker wears a dust mask. This will not be a problem if the SCP allows the flexibility of using a dust mask for short-term exposures.
Exposures to about 100 ppm HMI occur when loading hot HMI into tank cars. A heat exchanger has been installed to cool the HMI before loading. We will sample at the next opportunity to see if this solves the problem.
uniterms
OSHA
Status Bay City
005952
I J. H. Ramey 10-6-76 page L
9
$
Administrative Procedures
P has reviewed the administrative procedures draft in JMR-178-76. Comments and suggested changes follow.
1. No changes.
2. No changes.
3. Comment -- Standard report forms should be clear to the average worker so that the form can be copied and posted in the work area.
4. Comments -- BCP agrees with the filing system recommended except for keeping files in the work area. We doubt that work area files could be kept current and accurate. Should a second file be kept on microfilm or computer as a backup for IR files?
BCP plans to file shift schedules for recording work assignments of employees.
5-1. Suggested Revision -- If measurements show that a substance is present in the workplace air at a level that in the Laboratory's judge ment would pose a serious risk to the employee's health, the Unit Super visor should be notified immediately and corrective action taken. Also, the Area Superintendent, Safety Supervisor, and Plant Manager's Safety Committee will be notified immediately. The Safety Supervisor will formally notify the Division Industrial Hygienist.
5-2. Suggested Revision -- Copies of all completed Industrial Hygiene' Monitoring forms will be posted in the affected work area for 10 days to permit employees to review test results.
5-3. No change.
JLW/CJD/jg Attachments
cc: 0. H. Miller J. N. Gann K. A. Dunn R. C. Reitz B. <3. Bland - CCCTC E. S. Ramey - CCCTC R. E. Green - CLP A. E. Retherford - Bishop M. R. Stenzel - Pampa Central Files - CCCTC
File: 71-1
005953
Bay C ity P lant Laboratory
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005954
005956
Interoffice iUcinonuidiiiii
TO (Name and Location)
Or. J. L. Sadler
FROM (Name and Location}
C. J. Duey
GEN SS (REV.(
OATE
11-23-76
REFERENCE NO.
CJD-204-76
SUBJECT: Analysis for Asbestos in Bay City Insulation
Six samples of insulation are being sent to you to determine if they contain asbestos. They were taken from bins in our warehouse inventory and are labelled according to the bin from which they were taken.
If a sample contains asbestos, we will dispose of the insulation in the corresponding bin so that it will not be used in the plant.
Od.Q.
CJD/jg
cc: E. S. Ramey, CCCTC W. D. Sutherland J. L. White
File: 71-1
(J/i J. Duey
005957
F*
JLW-7-76 December 7, 1976
Ms. Betty O'Shea^.:
;
National Loss Control
Service Corporation .
Long Grove, Illinois 60049
..
Dear Ms. O'Shea:
/' . , *
r
We received the results from the asbestos analysis, sent to us by you.Qj^,October 13, 1976. However, we have not, as of yet, received the twenty asbestos filter papers we requested at that time. Also, we sill would ll ke^to know If .there are any special considerations
necessary-for. thp storage of future asbestos cartridges.
' * C* _ W J _
Enclosed you irftj* 1j|<$;.four cartridges for asbestos fiber counts,
each containing
micron filter paper. They are labeled as
follows:
.; , ,
:r
r* s
1. .!.2'-V7(-2 2. T2f-t-7o-T -^3.. 10-21-1976-1 4.' OT46V
B}anjkr..;iUnused filter paper.
Asbestbs sample with 11.2 1 of Asbestos sample with 27.2 1 of Asbestos sample with 24.0 1 of
air. air. air.
Each ofthe above samples were taken at a flow rate of 1.6 1/mln.
Sincerely,
JLW/jg Enc.
Jiimte Lee White
005958
GEN 55 (ReV.6/74)
I
DATE
December 22, 1976
REFERENCE NO.
JLW-8-76
SUBJECT: Industrial Health Monthly Monitoring Summary
Attached is a summary of the monitoring of various airborne substances throughout the Bay City Plant. This table contains information beginning in April, 1976 and
continuing to December, 1976.
JLW/sls
cc: Mr. R. C. Reitz - Bay City
Mr. J. N. Gann
"
Mr. B. 0. Bland - CCCTC
Mr. E. S. Ramey
"
Mr. D. Barrett
"
Ms. A. E. Retherford - Bishop
Mr. R. E. Green - Clear Lake
Mr. M. R. Stenzel - Pampa
File 71-1
J. L. White
005959
44
<M
OLVJ-8 I N D U S T R I A L H E A L T H M O N T H L Y M O N I T O R I N G S U M M A R Y
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.. ~ *' s^aaaiiK33
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Maintenance
Alumlnia Tubes Modified
NIOSH Method S59
Eddie Jenkins Repairing
1992
(42 min)
The sample was
longer than the 15 min. excirsion
1040 (15)
1
CC-OO4 IOCDM COCOM
1040 (15)
11 11 I1
4i
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None
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1
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5 micron (PVC) 1
F ilte r Paper
1
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Alumlnia Tubes Modified NIOSH
Method S59
Hydroqulnone
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Operator Methanol
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Grant M ille r VA
;e 448-30-6676, Operator
452-74-6851 M 266
i
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454-02-9196
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IN D U S T R IA L H E A LT H M O NTHLY M O N IT O R IN G SUMMARY
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Mary Crawford 450-70-1203
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Page 16
Page 17
4l
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The moriring
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Dan Barosh 460-78-2457 Dan Barosh 460-78-2457
The morning
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Mr. Barosh
.................... .
The afternoon
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Mr. Barosh
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14
; OC15977