Document a4VQyzapnQk557RvGBEJ3xvwe
Company: DOW CHEMICAL Process: POLY-B
Node: 2 Page: 1
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------Node: 2 D-2004 TRANSFER TO R-2001
rameter: Flow
Intention: 130M LB/HR
-) ______--|.--------------------- 1--------------------- --------------h----------------------------------(-_____--_______--------+---------H
|GUIDEWORD|DEVIATION| POSSIBLE CAUSES | CONSEQUENCES | RECOMMENDATIONS |BY |
+------------------- +------------------- +------------------------------------- +----------------------------------------+------------------------------------- +------ +
No
No Flow PLUGGED LINE
OVERFILL D-2004
AUTO PUMP BACK-UP GC
VALVE FAIL CLOSED HIGH % SOLIDS
PUMP SHUTDOWN FALSE LEVEL IN D-2004 PUMP CAVITATING OPERATOR ERROR
HOT REACTOR DEADHEAD PUMP NO SPRAY TO DEMISTER
CONSIDER RETURNING TO TOP OF REACTOR
RF
CONSIDER VORTEX RF BREAKER IN D-2004
SEALLESS PUMP INSTRUMENTATION PACKAGE
CT
More
More Flow VALVES FAIL OPEN COOL REACTOR
R-2001 LEVEL INST LOWER % SOLIDS
FAILURE
REDUCED LEVEL
BYPASS OPEN
D-2004
PUMP CAVITATION
PUMP OVERLOAD
TEMP INDICATOR ON CT D-2004
FCV FAIL OPEN
*
EVALUATE SUMMED HIGH FLOW ALARM AND SUMMED LOW FLOW ALARM
CT
Less
Less Flow PLUGGED LINE*
REDUCED RATES
SEE NO FLOW
D0 A 121086 CONFIDENTIAL
Company: DOW CHEMICAL Process: POLY-B
Node: 2 Page: 2
---------------------------------------------------------------------------------------------------------------------------------------------------------------------- +
Node: 2 D-2004 TRANSFER TO R-2001
rameter: Temperature
Intention: 45c
|GUIDEWORD DEVIATION POSSIBLE CAUSES
CONSEQUENCES
RECOMMENDATIONS BY |
More
Higher
HIGH RECYCLE
PUMP PROBLEMS
ALARM HIGH TEMP GC
Temp
EXCHANGER
FLASH ACROSS LCV
PROBLEMS -)-------1------------------------------------------ h------------------------------------ 1--------------------------------------- 1-- ------ ---------- -- --------------H--------h