Document a1reYdMyqQN1NG5rZrRXzJ4oN
PLAINTIFFS
EXHIBIT
COMPANY CORRESPO?
|
\ BX-107a
todcvj Specialty Chemicals
from di\
______ y Chemicals
location: Morristown
LOCATION: Buffalo Dye Plant
attn of: Mr. R. Sobel
DATE:
May 31,
Director of Environmental & Process Technology
SUBJECT:
INDUSTRIAL HYGIENE - ASBESTOS
1972
1. Please note attached copies of newly issued Corporate Engineering standards for application of asbestos fiber insulation to high-temperature equipment.
2. In my opinion, some reference to OSHA standards and the need for monitoring and personnel pro tection should be included in the standard. The attendant costs should be part of engineering estimate.
3- Reference to the hazard and its control in our Corporate standard would constitute evidence that our engineers are fully cognizant of the asbestos problem.
KHF:dmw
K, H. Perber Manager of Environmental Control
Enel
cc: Mr. G. HeroMr. V. Ferguson
^JUN 2 1972
C-ZJ619-6JJ PTO. IN U.S.A. (J)
?eoKraf?AT*EH<sitm*it*&
I yhcmicail
STANDARDS
1972(tIUCO MAY
boulaudk, equipment, to soo'eAS8ESTOS FIBER', SPRAY ON MATERIAL AND APPLICATION
I. SCOPE
7. APPLICATION
Thia Standard covtri the- material lor and the application of spray-on type asbestos liber in sulation intended for tie on equipment, veeaela and large ducts at temperatures to 900 F.
2. REFERENCE
The following Corporate Engineering Dep't. (CEI0) Standards are a part of this Standard;
EF 100-1 EF 225-2 EF 225-3 EF 225-4
Insulation, General Conditions Insulation, Finishes, Equipment Insulation Protection Insulation, Weatherproof V Vapor Barrier
3. ADDENDUMS
Exceptions, deviations, deletions or addi tions to this Standard to define any specific requirements shall be as contained in an addendtun(s) to this Standard. When so specified the requirements of the addendum(s) shall take precedence.
.4 INSULATION THICKNESS
The thickness of applied insulation shall be as specified in the Application Schedule in an addendum or as contained in any other appli cable document.
The Insulating material shall be appliec the specified thickness using blowers and spr. noirles that blend the asbestos fiber with wa-
to form a continuous, monolithic insulation, applied insulation shall be consolidated to the specified thickness within 30 minutes after sc tag, to a smooth surface free from visible de fects, by pressing or light tamping with a troor a board. Insulation shall not be applied du inclement weather or when the temperature ci surfaces to be insulated or that of the surrou-. area is below 32F.
When the applied and tamped insulation over 2" but not over 4" thick or when applied tank* and vessels over 4 ft. diameter, mecr.asupport in the form of attachment pins (Para. shall be need, spaced as follows:
Vertical Surfaces
- IS"
Tank fc Vessel Tops
- 24'"
Flat or Conical Bottom* - 12"
Squares of hardware cloth, 4" x 4" shall be Impaled on Che pins and into the insulation be:': it has been pressed and tamped and pin speed clip* installed over the cloth. Th'e top of the o when cut off above the speed clips, shall be 1 below the pressed and tamped insulation surfz : Additional insulation shall then be applied over the clips to match the adjacent surfaces.
5. "APPROVED EQUAL"
"Approved Equal" as herein used shall be considered as permission to use an alternate similar material to which the insulation appli cator has more ready access and which has the written approval of the specifying agency (CED or a Division of Allied Chemical Corp.).
6. MATERIAL
6. 1 Insulation shall be a pur* asbestos fiber bleoded with an inorganic binder suitable for machine spraying; Asbestospray Corp. , HTA-L on approved equal.
6.2 Attachment Pins shall be 10 Ga. , nail head type, 1/2" longer than the specified thickness. Pin speed clips shall be 2b Ga. , 2 1/2" square.
6. 3 Hardware Cloth - 1/2" mesh
6.4 Wire Mesh - Galvanized, 20 Ga. steel wire, hexagonal.
When the applied and tamped insulation :: over 4" thick, it shall be applied in accorca.-.ce with the preceeding paragraph except c.-.at :r.e insulation shall be further reinforced with w-.re io place wire mesh (Para. 6.4) installed midwa between the inner and outer insulation surface
The method to be used in welding the atta tnent pins to surfaces to be insulated shall be r ferred to, and shall have the approval of, tr.e specifying agency (CED or a Division of Allied Chemical Corp. or the authorized representat. at the site).
Insulation, except when otherwise scent: shall be applied up to manholes and nozzles or.. to allow access to flange bolts. Removable a.-.c replaceable covers shall be fabricated fc r -ea in general accordance with CEB St'd. EF 100- l Covers will not be required on vessel ma nr. o. e a and nozzles operating at 150F. or less.
8. INSULATION FINISH
All applied insulation shall be finished a r. or protected in accordance with CED St'd. EF 2. EF 225-3 or EF 225-4 as specified and applicable.
C.IIS4 IS-4S1
Notice -- Tbit document it the ptopetty of ALLIED CHEMICAL CORPORATION and it tubfect to return am demand. It comamt near tecrett of the Coi porntlon. Ill commit are dttcloted ,n confidence to authortied pertont only. Dltclostre of m[crmali`n rririn embodied it ptuhibited etcept at it etptettly authorized by the Corporation. Not intended for publication. Copying in wool* or part piob i bile J.
Thi* Standard cwtri th* material lor and the application of apray-oa type aibeatoi fiber
insulation intended for use on equipment, vessels and large ducts at temperatures to 1350F.
2. REFCR^NCE
The following Corporate Engineering Dep't. (CED) Standards a re a part of this Standard:
EF 100-1 Insulation. General Conditions . EF 225-2 Insulation. Finishes, Equipment EF 22S-3 Insulation Protection EF 225-4 Insulation, Weatherproof U
Vapor Barrier
3. ADDENDUMS
Exceptions, deviations, deletions or additions to this Standard to define any specific re quirements shall be as contained in an addendum(s) to this Standard. When so specified, the requirements of the addendum(s) shall take precedence.
.4 INSULATION THICKNESS
The thickness of applied insulation shall be as specified in the Application Schedule , in an addendum, or as contained m any other appli cable document.
5. "APPROVED EQUAL"
"Approved Equal" as herein used shall be considered as permission to use an alternate similar maternal to which the insulation applicstor has more ready access and which has the written approval of the specifying agency (CED or a Division of Allied Chemical Corp. ).
6. MATERIAL
6. 1
Insulation ahalt be pure asbestos
fiber blended with an inorganic binder suitable
for machine spraying; riAabatoapray Corp. "
HTB or approved equal*.
6.2
Attachment Rnt aha 11 be 10 Ca. .
aail head type, 1/ 2" longer than the specified
applied thickness. Pin speed clips shall be
26 Ca. , 2 1/2" square.
6.3
Hardware Cloth - 1/2" mesh.
-~6. 4
Wire Me ah - Galvanized, 20 Ga .
steel wire, hexagonal.
The insulating material shall be the specified thickness using blowers and tor noxsles that blend the asbestos fiber *;:n . 4 to form a continuous, monolithic insulation, applied insulation shall be consolidated to :r.specified thickness within 30 minutes after r. Ing, to a smooth surface free from vutb.e ce by pressing or light tamping with a trowel or board. Insulation shall not be applied dun.-.; clement weather or when the temperature o: surfaces to be insulated or that of the surrou.-. area is below + 32F.
When the applied and tamped insulation u over 2" but not over 4" thick o r ir.et, a o o.. t n tanks and vesaels over ft. diameter, -e::.inical support in the form of attacn.-r.enr p;ns (Para. 6. 2) shall be uaed, spaced as follows:
Vertical Surfaces
-13"
Tank tr Vessel Tops
- 2<"
Flat or Conical Bottoms - 12"
Squares of ha rdwer e cloth, 4" x 4" ( P in. : 1
be impaled oo the pins snd into the ini u.a tic n :
It has been pressed and tamped snd pm m- - .
clips installed over the cloth . The mo ~
when cut off above the speed clips, sna.i ;e .
below the p re seed and tSLmped in su. a: i on i . : i
Additional insulation shall then be aop.iec over
clips to match the adjacent surfaces
When the applied and tamped .r.su.r.:-. .;
<" thick, it shall be applied in accordance
pa rag ra ph except that the insuiat:on sa .. : ?
re info reed with wired in place wire rr.esr. -r-i
6. 4) installed midway betweca the inner a:.: : - :
insolation surfaces.
The method to be used In welcmg me a :t a : -
menl pins to surfaces to be insuUtec s.-.a.. :e
referred to, and shall have the iporovi.
e
a pacifying agency (CED or a Division z:
C hemic a l Corp. or the autho r: z ed represent**...
at the sue).
Insulation, exetpt when otherv-'.i? see:...'-; shall be applied up to manholes arc noii.es m. to allow sccess to flange boles. Remova:.* are place able cove rs shall be fabricate? :or - r general accordance with C ED St' d. S 7 Cover* w; i 1 not be r eqlu r ea on ve s s e :r a n r. . : and noazles operating at l 5QF. or ?n
3. INSULATION FINISH
All appLied insu lation shall be f: - ~ ? ? -
or protected in accordance with CCS S*. t.
EF 225- 2. EF 225-3 or EF 22 5 --1 as
-
and applicable.
Vofif^ -- Tbij document is the property of ALLIED CHEMICAL CORPORATION and is Subject to return on demand. It fo-.a -i
'
secret * of the Corporation. Its contents ere disclosed m c>n/.aen*re ;o amoorixee persons omy. Disclosure o/ iifC'-.'''-*' 'I''1 *
embodied n prohibited except os is expressly authorized by the Corporation. Not intended jot puahcation. `^zpr'n( n - ` f
oe port prohibited.