Document Zzr8dpaLZ6Roe94zLXNvDQQZ
V~9,V-10,V-13,V-14 d .v *
` CG i6 CODE
PKG___
4UNJL5 1982
("DATET r "(LOT NUMBER)
EST. WT 1729* LBS*
PROCESSES
APPROVED BY
( )RC-3-A
(C> BBK 11/5/81
TYPED BY: JMH STANDARD HRS* _________
TIME CLj*r
PREPARATION NOTES:
EQUIP MENT
NAME: MONASTRAL RED B
j USE I N-CODE I ACCT
5 PAGES I LBS |
| LBS
PREP 1.
1| 2I
|
3I
V7
1 4|
ji
~~r* HF !
MILL I
6 7 8 9
11 0
11 M
1 n
11
INSTALL TEMP & AMP CHARTS WEIGH +/-60OS OF RC-1/RC-3 BORAX SLUDGE FOR S5
DIP LIQUID FROM SLUDGE & ADD TO CLASSIFIER INTAKE . OBTAIN +/-2G04.CHOPPED ICE FOR S13-B
SHOVEL 60v OF BORAX SLUDGE (EQUIVALENT TO
+/-3O0* 100% BROAX) INTO HF MILL* NOTE:
TOTAL WEIGHT INCLUDES LIQUID REMOVED IN S3
ADD
START COOLING WATER SPRAY
STIR 3-5 MIN TO UNIFORMITY
STOP AGITATOR 6 DUMP IN. NOTE: RECORDi
LOT, v100%, & "AS IS LBS" IN S35.
STIR 3-5 MIN TO UNIFORMITY
ADD IN 5-10 MIN WHILE AGITATING
IMMEDIATELY START MILLING CYCLE
STIR 4 HOURS, MAINTAINING 38-42 AMPS AND
110-130 DEG F.
N-750O-A LOT
MILLING HOURS
A. AFTER 1/2 HR MILLING ADD N-972-A OR
TRICKLE IN WATER TO MAINTAIN 38-42 AMPS.
DO NOT ADD N-972-A AT LESS THAN 10 MIN
INTERVALS. RECORD ADDITIONAL N-972-A
USED IN S35.
B. IF NECESSARY, ADD N-57-A TO MAINTAIN
11O-130 DEG F*
C. IF CAKE FORMS, STOP AGITATOR, SCRAPE
MILL WALL TO PERMIT HEAT TRANSFER.
D. RECORD NECESSARY DATA IN S19, 20, 35
AND PAGE 5.
-
CQMTYP JOB NAME * 18RC003AMC PAGE 02
e q u ip "! MENT I
T~ | PAGE 2 OF 5
CG 16 CODE RC-3-A
CLASS |14 i DURING SI3 STIR, HOOK UP,LINES FROM DORR 31 I CLASSIFIER TO V-10. NOTE; FEED VALVE MUST
I I BE CLOSED* M5 | OBTAIN TWO 55 GAL* DRUMS FOR S27*
iI
SHRIV 118 I SET UP 20 PLATES EACH IN'NO*' f & NO* 2 4 1 | SHRIVER THICKENERS
DATE PRINTED:12/07/81
USE N-CODi'T"ACCT LBS i LBS
HF 117 | ADD 5-10 GAL* WATER TO HF MILL* CAUTION:
MILL { I TOO MUCH WATER WILL CAUSE CHARGE TO SPLASH 5 } | OVER EDGE OF MILL* 118 1 STOP AGITATOR 8 TURN OFF COOLING WATER*
MISC 11? RECORD:
r6 41 CHG DATE
$ I START
1i 21
I TIME 1 DATE I START 1 FIN
/. >tl I
TIME FIN
TOTAL
MILL HRS
4**t1 4
I'lrt 1| qn tpfvtji
7 \l -??& I
8 U't 7 -1244.7 vS 9 If- !%'- &%
l ts- ivXzW^A % ** & i/ffJgS
\i 164* fc*j i
28 RECORD ACCURACY ONCE PER SHIFT WHILE MILLING:
II
| AM- | RE-
|I
| ' | CHG T METER) CORDER I HT |RECORD
DATE|TIME| NO* | AMPS I AMPS
I *F ) *F . .
13*T II Jsr:JT I
i m~tn
6*n*fy ir.hrij-H iHe- up i*t& ~ y* i
y-n-^/p fk I.5V- C | yo-.V ** I tfo - vi' I
-/
f3Hf,
j 31- H/ j
-117
SV-11 21 , 7 ... 99
ADD 1"' < 122G) WATER TO V-11 HEAT TO 140-150 DEG F FOR S24
* DUP050047338
COMTYP* JOB NAME * 16RC003AMC PACE 03
Iq u ip TITM"""'
~
WENT' 1 1 PACE 3 OF 5
CG 1 6 CODE RC-3-A
.DATE PRINTED:12/07/81
I~usi 7_n -c o d e~T~ac c t
(C) LBS |
| LBS
13/14 (23 I PUMP 2 CHARGES FROM HP MILLS TO VI3 OR Vi 4 8 |24 I WASH OUT HF MILLS, WITH HEATED 'WATER FROM
I I Vi 1 125 1 ADJ TO 24' <4080 AT 140-150 DEG F |26 I IMMEDIATELY COOL TO 75-80 DEC F
127 i RECORD DATE ON BOTTOM OF PAGE 5
1 I
6X330 1
!
57-A
0
CLASS (28 I 9 11 129 1
\| 1
.. 130 1 .1 1 131 |
1I 132 |
11
133 1
BACK WASH LINES FROM CLASSIFIERS TO V-13 OR
V-14
PLACE 55 GAt DRUM UNDER SLUDGE DISCHARGE 6
START MOTOR
'
OPEN INLET VALVE 6 RUN V-13 OR V-14 THRU
CLASSIFIER TO V-10 AT 2.5-3,0 GPM
WHEN DRUM CONTAINS +/-45C OF SLUDGE, CHANGE
DRUM, WEIGH & RECORD IN TABLE ON BOTTOM
OF PAGE 5
WHEN V-13 OR V-1*4 IS MT, CLOSE FEED'VALVE
J, BACKWASH LINE TO VAT FOR 1/2 MIN,
OPEN FEED VALVE i, DRAIN VAT TO CLASSIFIER,
DO NOT WASH IN VAT, NOTE: 4 OR FEWER HF
MILL CHARGES MAY BE RUN FROM V-13 OR V-14
TO V-9 OR V-10, WITHOUT TREATMENT OR
CLASSIFICATION, RECORD:
CHARGE NO, _____ ______ ______' ______ ;
1 1
MISC 10
|34 | REPEAT S*S 1-23 UNTIL 14 CHARGES ARE I I COLLECTED, #*#*CAUTION#*** AFTER 9TH CHARGE I | WATCH VOLUME IN V-10,
II
|*****C0NTINUE TO NEXT PAGE FOR CHART**#*#
DUP050047339
COHTYP JOB NAME =* 16RC003AMC PAGE 04
DATE PRINTED;12/07/31
EQUIP MENT
i PAGE 4 OF .5 CG 16 CODE RC-3.-A
USE <C) I LBS
N-CODE ACCT LBS
MISC 11
35 |CHARGE OUT RAW MATERIALS BELOW
CHG|MILL NO,I NO*
RECORD I 1.
SLUDGE 1 I N-7500-A
0!
INI i
|
N834 AS | # 19721 I $ !
# IS J1007.I | LOT i 100% I 7.
i* AS
IS
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f i r !*6
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/$ &&*o*1\3M00 I3*|fcyt/tJeac H\ f%l&^lisTMi> j^VVJl lj Ojn lf
11
II
I1 II
(I
972-A
83 4-B MA 7500-A .JMF
57-A nAm
TOT!
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1.1 I \%P> I
I
i !
1 iikjt%
i i
E^f^NTER RAW MATERIAL TOTALS IN "ACCT LBS" i COLUMN
V~10 12
V-9 13
3>"iThH.EAT V-10 TO 150-160 DEG f
SsfjTpUMP V-10 TO V-9 CAUTION DO NOT OVERLOW V9
3TI START AGITATOR
40^P:ADJ TO +/-50" MAINTAINING 150-160 DEG F
4<| RINSE IN V-10 & V-10 LINES
42"T CIRCULATE THRU SHRIVER THICKENERS TO 50"
IJ2220G) AT 150-160 DEG F
_
A9-TREC0RD: -START DATEjj$/&/_ TIME^^TVOL
_"
44 | CIRCULATE UNTIL EFFLUENT REACHES 3000 OHMS
45 ! RECORD: FINISH DATE.,____ TIME______ i OHMS,,____ PH______(8,4-9*0)
it ime ig !^____ i11i_______________-I1
1 OHMS I L&tfL I_____I_____ i_____ I_____ I_____ _____ f
I TIME I ____ !II___________ !___ _ I!I ___
I OHMS III
IjII
1N0TE: AFTER 16 HRS WASHING TAKE OHM READINGS ! !EVERY 4 HRS 146 | SHUT OFF WATER
DUP050047340
COMTYP JOB NAME * 16RC003AMC PAGE 05
BATE PRINTED:12/07/81
EQUIP l MEN" |
I PAGE 5 OF 5 CG 16 CODE- RC-3-A
USE <C> I LBS
N-CODE ACCT LBS
V~9 |47 I CIRCULATE THRU THICKENERS TO 23' <10120
13 148 I DISCHARGE INTO 55 GAL, DRUMS
CONT 149 i UHILE FILLING DRUM TAKE A 1 QT. JARSAMPLE
i | 6 DELIVER TO CTL FOR D.C,
150 | RUN 10" <4500 WATER INTO V-9
151 I HEAT TO 158-162 DEG F
s
152 I RECIRCULATE THRU SHRIVER FOR 15 MIN OR
[ 1 UNTIL EFFLUENT IS CLEAR,
153 I STOP AGITATOR
-
If
START
PIN
OPTR
| I
1 I i
I | I
1 I
I
CHGI NO,1
. i &21
3&4J
5661
7&81 96101 116521 136141
VAT.
t VOLUME JINlt I FINAL
12-3 I H*i
I|
.[ 1
Ii I1 I1 1|
FINAL | N-57 I SLUDGE 1 TEMP | USED | CLASS 1 S'O 1 2r3iO | t\&& i
1
DUPO 50047341
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f
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w mo o n
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